KROHNE UFM3030EEx User Manual

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KROHNE 06/20057.30942.32.00
©
GR
DIN A4: 7.10028.31.00
Addition to the installation and operating instructions
Universal 3-Beam ultrasonic flowmeter
UFM 3030 K/…EEx compact ultrasonic flowmeter UFC 030 F/…EEx ultrasonic flow converter UFS 3000 F/…EEx ultrasonic flow sensor
Subject to change without notice.
Electromagnetic flowmeters Variable area flowmeters Mass flowmeters
Ultrasonic flowmeters
Vortex flowmeters Flow controllers Level measuring instruments Pressure and temperature Heat metering Communications technology Switches, counters, displays and recorders Engineering systems & solutions
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General advice on safety
Do not install, operate or maintain this flow meter without reading, understanding and following the factory-supplied instru c tions, ot herwise injury or damage may re s ult.
Read these instructions carefully before starting installation and save them for future reference.
Observe all warnings and instructions marked on the product.
Use only mains supply with protective earthing connected.
Do not use the product with removed covers under wet conditions.
Consider handling and lift ing instr uc tions to avoid dama ge.
Install the product securely and stable.
Install an d conn ect ca bli ng prope r to excl u de dama ge or ha r mf ul sit uat i on s.
If th e product does n ot operate normall y, refer to the s ervice instructions or refer to qualified
KRO HNE servi c e engineers.
Ther e are no operator-serviceable parts i nside the product.
The following symbols may appear in this manual or on the product
ATTENTION: Refer to operating and installation instructions!
DANGER: Risk of ele ctric shock!
PROTECTIVE EA RTH (PE) conductor termi nal!
These ter ms may a ppear i n this manual or on the ins trument:
WARNING statement : Ide ntify conditions or practi c e that could result in injury or loss of life.
CAUTION stat em ent: Identify conditions or practice that could result in damage to the instrument or other property.
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Disclaimer
This document contains important information on the instrument. KROHNE attempts to be as accurate and up-to-date as possible but assumes no responsibility for errors or omissions. Nor does KROHNE make any c ommitment to update t he information contained herein . Th is manual and all other documents are subject to change without prior notice.
KROHNE will not be liable for any damage of any kind by using its instrument, including, but not limit ed t o direct, in dir ect, i nci d ent al, pu ni tive and co nse qu en ti a l damage s.
This disclaimer d oes not apply in ca s e KROHNE has act ed on purpose o r with gross negligence. In the event an y appli ca bl e law doe s not all ow s uch limi ta ti ons on im pli ed wa rranti es or the exclus ion of limitatio n of cer tain damages, yo u m ay, if such l aw applies to you, not be s ubject t o some or al l of the above dis cl aim e r, exc lu si on s or limi t at i ons.
Any instrument purchased from KROHNE is wa rranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.
KRO HNE reserves th e right to alter the content of its document s, includi ng this discl aimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.
Product liability and warranty
Responsibility for suitability and intended use of this ultrasonic flow meter rests solely with the user. Improper installation and operation of the flow meter (system) may lead to loss of warranty.
In addit i on, th e Terms an d Condition s of Sal e are ap pli cab l e and are the bas is fo r the purcha se contract.
If flow meters need to be returned to KROHNE, please note the information given on the last pages of the installation and opera ting instruc tions. KROHNE regrets t hat they can not repair or check flow meter(s) unless accompanied by t he completed f orm (see last pages of the inst allation and operating instructions).
Items included with order
UFM 30 30 ultrasonic flo w meter, co mp ri s ing of a flo w sensor, UFS 3000 and a f low co nvert er, UFC 030 either built t ogether as a compact s yst em or suppl ied as two separate piece s , in th e size as indicated on t he packaging box
Signal cable (only in case of a separate system)
Special tool for opening the convert er housing
Documentation suppli ed
Condensed installation and operating manual
For Ex-u nits: installation an d operating instruction s for use in hazardous ar eas
Instruction card: overview of the configuration menu and display markers
Service Handbook
Approval documents, unless reproduced in the installation and operating instructions
Report of factory settings of the flow converter
Certificate of system calibration data
This instrument is developed and manufactured by: KROHNE Altometer
Kerkeplaat 12 3313 LC Dordrecht The Net h erl ands
For information, maintenance or service please contact your nearest local KROHNE representative.
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WARNING!
No changes ma y be ma de to the devices. Unauthorized changes m ight affec t the explosion safety of the devices.
Be sure to follow these instructions!
IMPORTANT!
The prescriptions and regulations as well as the electrical data described in the EC type examination certificate must be obeyed.
Beside the instructi on s f or electrical installations in non-hazardous locations according to the applicable national standard (equivalent of HD 384 or IEC 364, e.g. VDE 01 00), esp ec ially the regula tions in E N 60079-14 " Electrical inst allations in hazardous loc ations" or equivalent national standard (e.g. DIN VDE 0165 Part 1 ) must be strictly follow ed.
Installation, establishment, utilization and maintenance are only allowed to be executed by personnel with an educa tion in explos ion sa fety!
These add itional instructions are an extensi on to t he installation and operating instructions a nd only apply to the EEx versions of the UFM 3030 K, UFS 3000 F and UFC 030 F ultrasonic flowmeters. All technical information as described in the installation and operating instructions is applicable, when not sp eci fi ca l ly excl u ded, compl e te d or repla ced by th e ins truct io ns i n the se ad di tion al ins truc t ion s.
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Table of contents
System Components 6
1
1.1 Gene ral i nf orma ti on 6
1.2 Compact flowmeter 6
1.3 Flow sensor 7
1.4 Flow converter 8
1.5 Electrical data 11 2 Technical data 13
2.1 Mains supply 13
2.2 Signal in-/outputs 13
2.3 Ultrasonic sensor circuits 13
2.4 Environment temperatures 13
2.5 Power dissipation 13 3 Electrical connections 14
3.1 Safety instruc tion s 14
3.2 Power supply connection 14
3.3 Equipotential bonding 14
3.4 Standard versions 15
3.5 Namur versions 16
3.6 MODIS versions 17 4 Operation of the flow converter 20
4.1 Operation of the flow converter 2 0
4.2 Connecting cables 20
4.3 Connection diagrams 21
4.4 Namur NE 43 set ti n gs 25 5 Service and maintenance 26
5.1 Introduction 26
5.2 Replacement of electronics unit or power fuse(s) 26
5.3 Replacement of electronics unit 27
5.4 Replacement of mains fuse and analogue input fuses 27
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1 System Components
1.1 General information
The UFM 3030 ultrasoni c flowmeters in compa c t and separ ate design a re in a cc or dance with the European Directive 94/9 EC (ATEX 100a) and approved for hazardous classified locations of Zone 1 and 2 by the PTB conf orm to t h e Europ ean S ta nd ards of the EN 500x x se ri es, approval nu mbe r : PTB 03 ATEX 2021 X.
1.2 Compact flowmeter
The standard UFM 3030 K-EEx compact flowmeter is designed for ambient temperatures (i.e. Ta) in the ra nge of -40° C up to +65 °C. Th e MO DI S versio n of typ e UFM 303 0 K/i -E E x wi th intri nsic al ly safe s ignal in-/output s is suit able for ambie nt te mp er atures in the range from -20°C up to +65°C. The ma xi mum all owed proce ss li qu i d (medi um ) temper a t ure is rest rict ed by the c ombu sti bl e atmosphere that ( possibly) surroun ds the apparatus, determined by the temperature class of the atmosp he re , see t a ble bel ow.
Temperature class
T6 80°C 80°C 80°C 80°C T5 95°C 95°C 95°C 95°C T4 130°C 130°C 125°C 100°C T3 180°C 165°C 125°C 100°C
The UFM 3030 K/…-EEx compa c t fl owmeter c onsist s of t he UFC 030…-EEx flow conve rter that is screw ed on top of the UFS 3000-EEx flow sensor by four hexagon al socket head cap s crews of size M6. The standard (i .e. non-MO DIS) c om pact flowmeter is marked with one of the codes below:
Default:
II 2G EEx de [ib] IIC T6…T3 for the t erminal compa r tment of the fl ow c onvert er housin g in type of protection inc r eased safety "e" according to EN 50019.
Optional (only if explicitly ordered!):
II 2G EE x d [ib ] IIC T6…T3 for the terminal compartment of the flow converter housing designe d as f lam epro o f encl osur e "d " accor din g t o EN 500 18.
The MODIS version of the compact flowmeter, i.e. UFM 3030 K/i-EEx, is marked with one of the following codes:
Default M O DIS:
II 2G EEx de [ia/ib] IIC T6…T3 for the terminal compartment of the flow converter housing in type of protection increased safety "e" according to EN 50019.
Optional MODIS (only if explicitly ordered!):
II 2G EE x d [ia/i b ] IIC T6… T3 for the terminal compartment of the flow converter housing designe d as f lam epro o f encl osur e "d " accor din g t o EN 500 18.
For service purpos es the elec tronics unit of the two beam ultras onic converter UFC 500…-EE x unit can b e replaced by the new UFC 0 30…-EEx electronics unit.
Maximum process liquid temperature at Ta 40°C Ta 50°C Ta 60°C Ta 65°C
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1.3 Flow sensor
1.3.1 Standard instruments
The UFS 3000…-EEx flow sensor is the d efault me as uring unit of t he UFM 3030 (3-beam) ultra s onic flowme ters. It contai ns t he ultrasoni c s ensor (three pairs of oppos ite t r ansducers) in type of protection intrinsic safety category "ib" according to EN 50020. All sensor circuits are wired by separate coaxial cables and connected through SMB connectors, which are marked by the respective numbers 1.1, 1.2, 2.1, 2.2, 3.1 and 3.2. The flow sensors are available in size DN25 (1”) up to DN3000 (120”) in diameter.
The UFS 3000…-EEx flow sensor is used in combinati on with the fl ow co nverter un it type UFC 030…-E E x, w h ich is either dir ectl y mounte d on top of t he flow sen sor (compact me te r ) or inst al led on a d istanc e and c onnected via a cable (s eparate ve r s ion). In t he last c as e the flow sensor as well as the fl ow conve rt er uni t ar e bot h provided w i th a jun ct i on box, in wh ic h the SM B connectors are mounted.
The UFS 3000 F/ … -EEx flow se ns or in separate design is the mea s uring unit of the s eparate flow met e r sys te m. T h ere is a stan da rd versi on, sui ta bl e fo r proce ss li qu id t emp eratu r es f rom - 25° C up to 180°C and an extended te mp eratur e (XT ) versi on UFS 3000 F/XT-EEx, wh ic h allows a maximum process temperature of 220°C. Both versions are designed for an ambient temperature in the rang e of -40°C up t o +65°C.
The UFS 30 00 F/…-EEx flow sensors i n se pa rate design are classified according to the temperature classification table below.
Temperature class T6 80°C 80°C
T5 95°C 95°C T4 130°C 130°C T3 180°C 195°C T2 N.A. 220°C
The UFS 3000 F/ … -EEx flow se ns ors are marked with th e explosi on safety cod es :
Standard UFS 3000 F-EEx: II 2G EEx i b IIC T6…T3
XT-version UFS 3000 F/XT-EEx: II 2G EEx ib IIC T6…T 2
The intrins icall y safe " ib" ultr as onic s ensor circuit s insi de the UFS 3000…-EEx flow sens or ha ve the fo l lowin g max imu m val ues (i.e . ent i ty pa rame ters) :
Maximum input voltage : Vmax = 13.1 V
Maximum input current : Imax = 600 mA
Maximum internal capaci tance : Ci = 13.1 nF (maxi m um, 3 sensor c ircuit s)
Maximum internal inductance : Li = 134 µH (maximum, 3 sensor circuits)
The intrinsical saf e se nso r circuits of the UFM 3030 K/…-EEx compact flow meter are only internal circuits and not accessible for the user.
Maximum process liquid temperature at Ta = 65°C Standard design XT-design
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1.3.2 Optional instruments
The following option s are available to support c ustome rs that have one or mo re ult ra s onic flowmete r sys te ms (in compact an d/ or sep ar at e desi gn) ba sed on the U FM 50 0…- EE x se rie s and ne ed to replace the UFC 50 0…-EE x electr onic s unit.
Because the intrinsically safe “ib” sensor circuits of UFS 500…-EEx flow sensor have almost the same maximum values (i.e. entity parameters) as the UFS 3000…-EEx, it can also be driven by the UFC 030…-EE x elec tronics unit. Therefore only four of th e six SMB connectors on t he front-en d printed circuit board of the UFC 030…-EEx electronics unit must be connected to the four SMB connectors of t he UFS 500…-EEx flo w se ns or . For proper functioning must c onnector number 1.1,
1.2, 2.1 and 2.2 of the UFC 030…-EEx be connected to respective number 4, 3, 1 and 2 of the UFS 500 … -EEx fl ow s enso r.
An exception applies to the ALTOSONIC V-version UFS 500 F/5STR-EEx, which can only be driven by five UFC 50 0…-E E x electronics un its.
The intrinsically safe "ib" ultrasonic sensor circuits inside the UFS 500…-EEx flow sensor have the same maximum values (i.e. entity parameters) as the UFS 3000…-EEx, except for the internal capaci t anc e, w hi ch is a littl e smal l er, na mel y : Ci = 7.7 nF (maxi mu m, 2 se nso r circu it s)
The UFS 500-EEx as part of th e UFM 500 K…-EEx compact flow me ter is appro ved under number PT B 01 ATEX 2015 X and the UFS 500 F/… - E Ex fl ow sen s or wi th a separ ate design has app roval number PTB 01 ATEX 2012 X. See Appendix 1.
1.4 Flow converter
The UFC 030… -EE x flo w convert er co n si sts of an appro ved c y l in dri cal hou si ng, made of a die­casted aluminium alloy (type AX/P/…-EEx with KEM A No. E x-99 .E.8128 U) or of stainless st eel (type VX -EEx wi th PTB No. Ex -9 6.D.10 68 U). It contai ns two separa te compart m ents, divided from each other by wall with an integrat ed enc apsulated flameproof termina l feed-through. The ho us ing of the compact version is screwed on top of the flow sensor, the housing of the separate version is screwed on an alum inium or s t ainless steel wall-mou nting brac k et. A junction box m ade of die­casted al umi ni um alloy or stainless steel is screwed to the side of the bracket by four M6 recessed head screws with internal hexagonal socket set (on l y applicable for the flow converter in sepa rate design).
The flow converter housing is on both ends closed by a threaded cylindrical cover with O-ring seali n g. Coaxi a l ca bles of typ e RG17 9 or RG31 6 w i th SM B plug s at t hei r end s conne ct th e intrinsically safe sensor output circuits of the flow converter to the corresponding SMB male-to-male bulkheads in the junction box.
The equipotential b ondin g c onductor is scr ewed unde r t he ext ernal M 5 U-clamp terminal , which is located on the mounting flange at the bottom of the neck of the flow converter housing. The flow converter housing has an ingress protection degree of at least IP67 in accordance with EN 60529.
1.4.1 Electronics compartment
The elec tronic s c om partm ent acc ommodates the UFC 030…-EE x elec tronics unit . The c om part­ment is designed with type of protection flameproof enclosu re "d" in accordance with EN 50018. I t is closed by a flameproof display cover with glass window, which is glued and additionally mechanical support e d by a screwed in ba ck-u p rin g made of alu min u m or stai nl e ss ste el (dep ends on the materi al of t he hou si ng ). The in terc onne ct i ng part (i. e. ne ck) at t he bot tom of the housin g contain s a flam eproof c able feed-through, t hr ough which the c oaxial cables r un. T he feed-through pro vi des a flam eproof s ealing at the bo tt om of the electronics com partme nt.
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The UFC 030…-EEx electr onic s unit is inse rted into t he electr onics com partment with the he lp of two slid ing rubb er s that position and fixate the unit at the front of the insi de of th e housi ng. Two M4 screws mount th e unit and a t hird M4 screw fixat es the br ass earth s trip at t he back-end of the fron t­end printed circuit board, which contains the integrated voltage/current limiting circuit. The three screw s are screw e d to t he integ rat ed wall ins id e the el ec tron ics comp a rtm ent. T he on t he front -end PCB integrated voltage/current limiting circuit provides the ultrasonic sensors inside the flow sensor with type of protection intrinsic safety category "ib" according to EN 50020.
The voltage/current limiting circuit has the following maximum output values:
Maximum output voltage : V
Maximum output current : I
Maximu m al lowed ext e rnal cap aci ta nce : C
Maximu m al lowed ext e rnal induc tan ce : L
= 8.15 V
O
= 220 mA
O
= 1. 3 µF
O
= 0.5 mH
O
1.4.2 MODIS electronics units
The MODIS electronics units have type designation UFC 030i-EEx and are provided with two MODIS modules. The modules provide intrinsically safe signal input/output circuits, which are accessible by the user for connection in the terminal compartment of the flow converter housing. Thr ee typ es of modu l es can be used on the UFC 030i -E Ex el e ctr onic s un it , na mel y : P-SA (cu rrent output), F A-ST (puls e or sta tus output ) and F-PA (fieldbus type Prof ibus).
A combination of two of the above listed modules is installed on the power supply printed circuit board of the MODIS versions of the UFC 030…-EEx electronics.
1.4.3 Terminal compartment
The termi nal co mp ar tment accommodates s even M4 clamp termi nals for connection of the powe r supply and the signal in-/output circuits . The termin als are separated from each other b y in s ulati on plates (eight i n total, from which one at each en d of the row).
The terminal compartment (default in type of protection increased safety “e”) is standard equipped with two metal cable glands of size M20x1.5 or Pg13.5. The terminal compartment can optionally be provided as a flameproof encl os ure “EEx d”, in which c as e the custome r m us t use pre-certified “EEx d” cable glands or conduits.
For flameproof c onduit systems, the terminal compartm ent must have type of protection fl am eproof enclosure “d ” ac cordi ng to EN 5001 8. T he cond uits m ust be s ealed by “EEx d” approved (in accordance wit h ATEX 100a directive) sealing d evices (i.e. stopp in g boxes) direct ly at the conduit entrances of the as flameproof enclosure “EEx d” performed terminal compartment.
1.4.4 MODIS terminal design
The con ne ct ions for the intrinsically safe MODIS input/output circuits consist of four M 4 U-clamp terminals, separated from the two power supply terminals by an earthed metal plate, which is screwed to a non- us ed M 4 U- c lamp termi nal. Eight dividing plates of insulating material in-b etween the seven terminals and at each end of the row separate the terminals from each other and from the earthed metal housing.
After the power s upply cabl e is c onnected to the ap pr opriate two terminals, these two t er minals a re covered by a semi-circular i nsulating pl ate to p revent any possibl e contact w ith the intrinsical ly safe MO DI S con du ct ors. S ee f i gure below .
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“EEx d” approved cable glands are no part of the standard delivery package, but must be pro vide d by t he cu sto mer him s elf or ordere d exp li ci t ly at KROH NE.
1) Semi-circular insulating cover plate
2) U-clamp terminal size M4 (7 in total)
3) Dividing plate of insulating material (8 in total)
4) Flameproof terminal feed-through
5) Sticker with handling instruct ions for insula ting cover plate
6) Metal dividing plate intrinsical ly safe and non-intrinsically safe termi nals
7) Cable gland (si z e M20x1.5 or Pg13.5) or cable adapte r (e.g. M20x1.5 to ½ inch NPT)
8) PE/FE U-clamp terminal size M5
9) Indi cation sticker f or i ntrinsically safe signal in-/output terminal s (MODIS )
10) External U-clamp terminal size M5 for equipotential bonding cable.
Terminal compartment of MODIS versions
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1.5 Electrical data
1.5.1 Power supply unit
The UFC 030…-EEx electronics unit is equipped with a switching-mode power supply, which is available in two supply voltage ranges, namely:
100…240 V AC power supply;
24 V AC/DC power supply.
The power s upplies are available in the standard as well as the MODIS design. The ma in diff erence between the se ver sio ns i s that the MO DI S versio ns are not pr ovi de d with the anal o gue i npu t A 1 and its driver logic. The +33 V o utput o f t he secondary winding of the mains transformer t hat pr ovides the necessar y 24 V for t he analogue input driver logic is therefore not available on the MODI S versions .
The power s upply’s mains transformer pro vi des the galvanic separation between th e primary circuit (i.e. main s supply) an d the secondary circuits. The secondary windings o f t he mains transformer deliver the following output voltages:
+/- 33 V to supply 24 V to the driver logic of the analogue input A1. This analogue input is only available on the standard (non-MODIS) versions.
+/- 24 V for the +6 V and -6 V internal supply voltages of the electronic components of the UFC 030…-EE x electr onic s unit.
The table below lists the electric al input voltages of the power su pply units, at the primary side of mains transfo rmer.
Po wer supp l y No mi nal voltage Tolera n ces
24 V AC/DC 24 V AC -10/+15% 21.6 V AC 27.6 V AC 39 Vpeak 24 V DC -25/+33% 18 V DC 32 V DC 100…240 V
100…24 0 V AC -15/+1 0% 85 V A C 264 V AC 375 Vpeak
AC The table below lists the electric al data of the pow er s upply outputs. Not e that the M ODIS versions
of the 24 V AC/DC and 100…240 V AC power supply units are not equipped with the analogue inpu t drive r. The seco ndary winding of the mains transformer that supplies the 24 V for the current outpu t drive r is th eref ore no t used . I t only has a pull -down resi st or of 10 M Oh m tow a rds eart h potential.
Po wer supp l y out pu t Param eter Minimu m Nomin al Maximum Limit (1)
Voltage +5.4 V +6 V +6.54 V (2) 40 V Electronics pos. supply Current 225 mA 400 mA 571 mA ­Voltage -5.2 V -6 V -9 V 40 V Electronics neg. supply Current 20 mA 50 mA 8 8 mA ­Voltage 21.6 V 24 V 26.4 V 40 V Analogue input driver (3) Current 1 mA (4) 100 mA -
(1) Due to t he expl osion s afety measures for the MODIS modules . (2) Depends on the load. (3) Only for standard (non-MO DIS) versions. (4) Depends on what the user connects to the current output.
Mains supply voltage Minimum Maximum Limit
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1.5.2 Intrinsically safe sensor circuits
The on the front - end prin ted cir c uit board integrated voltage/current limiting circuits are c onnected via SM B receptacles of t ype Radiall R114 665 (for coaxial cabl es ) . T hey are soldered into the PCB at the front side of the board (clos e to the l oc al disp lay uni t). T he conn ec t ions ar e establishe d durin g the installation of the IFC 030 … - E Ex electronics unit inside the fl ameproof electronics compa r tment of the flow converter hou s ing by KRO HNE Altomet er personnel.
1.5.3 In-/output circuits
The analogue input circuit A1 is protected against overcurrent by a fuse of type TR5 No. 19372 in accordance with IEC 127-3 of manufacturer Wickmann. This fuse is rated T 50 mA, 25 0 V AC and has a breaking capac ity of 35 A.
1.5.4 MODIS design
The MODIS versions of the UFC 0 30i -E E x is available with a 100…240 V A C and 24 V AC/DC power supply unit. The power supply pri nted circuit board o f the UFC 030i-EEx is therefor e equipped with two MODIS modules, which are approved under no. PTB 97 ATEX 2265 U.
1.5.5 Power supply units
The power s upply units of the M ODIS ver s ions are based on those of th e standard uni ts, with the main difference that the analogue input A1 and its c ir c uitry is remo ve d from t he po wer supply print ed circuit boards. The ±33 V secondary outp ut of the mains t r ansformer is no longer need ed to generate the ±24 V for the analogue inputs driver logic.
1.5.6 MODIS modules
The modules are suitable for a maximum ambient temperature of 65°C with non-driven electronics and installed in the closed flameproof electronics compartment of the flow converter housing. The minimum ambient temp er ature is l imited at -20° C.
Module Terminal designation Function/data P-SA
I I
Curren t output (0/4-20 mA), passive Vi = 30 V, Ii = 250 mA, Pi = 1.0 W Ci = 5 nF, Li 0
FA-ST
B1, B1 or B2, B2
Pulse (frequency) output or status in-/output, all passive The function can be set by software Vi = 30 V, Ii = 250 mA, Pi = 1.0 W Ci = 5 nF, Li 0
F-PA
D,D
Fieldb us mo dul e, ty p e Prof ib us sy st em, pa ss ive Vi = 30 V, Ii = 380 mA, Pi = 5.32 W Ci = 5 nF, Li 0
The UFC 030i-EEx c an be equipped with a combinati on of two M ODI S modules, see table below. The possible com binations of th e installed MODIS mo dules a nd the terminal de s ignation in the terminal compartment of the flow converter housing are listed in table below.
Combination of MODIS modules Designation of intrinsically safe outputs
P-SA FA-ST P-SA F-PA
I
I FA-ST FA-ST B2 FA-ST F-PA B1
I B1 I D B2 B1
B1 D
B1 D B1 D
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2 Technical data
2.1 Mains supply
Conn ect or X1 , pi ns 6 an d 7 on pow er sup pl y PCB 24 V AC/D C 24 V AC +15%/-10%, 8 W, Vm = 264 V
24 V DC +33%/-25%, 8 W, Vm = 264 V
100…24 0 V AC 100…240 V A C -15 %/ + 10 %, 11 W, Vm = 264 V
2.2 Signal in-/outputs
Standard versions
Conn ec tor X1 , pins 1, 2, 3, 4 and 5 on po wer supply PCB
MODIS versions P-SA, FA-ST (passive current out pu t respectivel y pa s s ive f r equency / status output)
F-PA ( Fieldbus Profibus) in ty pe of protection Intrinsic Safe ty EEx ia II C, only to be
24 V DC ±10%, 0-22 mA (1 00 m A max. ), Vm = 264 V
in type of protection Intrinsic Safety EEx ia IIC, only to be connected t o i ntrinsically safe circuit s wi th maximum values (i.e. entity parameters) of: Vi = 30 V, Ii = 250 mA, Pi = 1. 0 W Ci = 5 nF, Li 0
connected t o i ntrinsically safe circuit s wi th maximum values (i.e. entity parameters) of: Vi = 30 V, Ii = 380 mA, Pi = 5. 32 W Ci = 5 nF, Li 0
2.3 Ultr asonic sensor circui ts
6 separate SMB connectors X1, X2, X6, X 7, X10 and X1 1 on front-end PCB
in ty pe of protection In trinsi c Safety EEx ib IIC Maximum values (i. e. enti ty parameters): Vo = 8.15 V, Io = 220 mA Lo = 0.5 mH, Co = 1.3 µF
2.4 Environment temperatures
Ambient temperature Ta
standard version
MODIS versions
Component ambient temperature Tac (inside closed converter housing)
during unfavorable operation
under faul t con di ti o ns
MO DIS mo dules a mb ient temperature - 20°C …+65°C (with non-driven electronics) (insi de cl os ed converter housing).
-40°C - +65°C
-20°C - +65°C
85°C 100°C
2.5 Power dissipation
At nom inal s upply volt age and full load at the outputs, the nominal power dissipation of the UFC 030…-EE x with the 100…24 0 V AC power suppl y is li mited at a maxi mu m of 11 W and w ith the 24 V AC/DC it is limited to 8 W.
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3 Electrical connections
3.1 Safety instructions
These instruments are designed in accordance with IEC 61010-1 for Installation Category 2 and Polluti on Degree 2. Hazardous voltages ar e present w ithin this produc t during normal opera tion. They are designed for P r otection Class I and s hould never be operated without protec tive ear thing. The instruments shall also never be operated with the covers removed. Always follow the basic and local saf ety prec aut io ns when us ing these inst ru ment s to reduce the ri sk of inj u ry from ele ct ri cal shock, spread of fire or other dangerous situations.
3.2 Power supply connection
When the UFC 030…-EEx flow converter is connected to the mains supply voltage, the following environmental requirements must be maintained for safe operation:
Suit able for indoor and outdoor use, protection c ategory IP 67 according to IEC 60529.
a)
Use up to an alt i tud e of 20 00 m above see level.
b)
Suit able for an operation ambi ent t em peratur e r ange - 40°C to +65°C.
c)
Suit able for an s torage temperature range -40°C t o + 80°C.
d)
Suit able for use in atmosph er es with a relative humidity up op 80%.
e)
Mains supply voltage fluctuations for 100 – 240 V AC: -15 to +10%; 24 V AC: -10 to +15%;
f)
DC: -25 to +3 3% of t he sp eci f ied vol ta ge range . Overvoltages up to category II on the main supply voltage (IEC 60364-4-443).
g)
Connected to protective earth conductor (Protection Class I).
h)
Rated pollution degree 2.
i)
This instrument is intended for permanent connection to the mains supply. It is required (e.g. for service) to mount an external switch or circuit breaker in the proximi ty of the i nstrument for disconn ec tion from the mains . I t must be easi ly reachable by the operator and marked as the disconn ec ting devic e for this product. The sw itch or circuit breaker must be sui table for t he applic ation and shall also be in accordance with the local (safety) requirements and of the buil ding installation. (IEC 60947-1 /-3).
The U-clamp terminal size M5, press-fitted in the terminal compartment (near the mai ns conn ect io n t ermi nal s ), for th e prot ec ti ve eart h conduct or must alw ay s be conn ect ed to the prot ecti ve eart h con ducto r of th e mains sup ply . Conductors up to 4 mm
2
(11 AWG) can be connected to this terminal. The diamet er of the conductor s of t he mains supply, inc luding the protective ear th conduct o r shall be in acco rdan c e w i th th e gen eral and lo cal require men t s.
It is not allowed to use the protective earth terminal for any other connection than the protective earth conducto r.
IP 67 is only warran ted when suitable cab ling is us ed with the cable glands a nd covers mounted as speci fied .
3.3 Equipotential bonding
All ultrasonic flowmeters of the UF M 3030 s eries mus t always be in c or porated within t he equi potent ial bonding system of t he haz ar dous area. For this purpose it is provided with an external PE-terminal. The external PE-terminal is located on the connecting flange at the bottom of the flow converter housing and on top of the support of the flow sensor, just below the junction box.
A separate bonding condu c tor mu s t be at le as t 4 mm mecha ni ca l prot ec t ed, see Clau se 41 3 of H D 384. 4. 4 1 or I EC 364- 4-4 1. M ake sur e th at th e core of the bonding wir e is properly m ounted under the U-c lamp of the PE-te rminal and th at th e s c r ew is tightly fixed.
2
(11 AWG) or 2,5 mm2 (14 AWG) in case it is
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3.4 Standard versions
The field cables enter the terminal compartment of the UFC 030…-EEx flow converter unit (i.e. power supply, current and signal in-/outputs) and are non-intrinsically safe. To connect external devices to the in-/output terminals, the wiring requirements for the type of protection of the compartme nt (standard: increased s afet y "e" , optional: f lameproof "d") m us t be conform to the international or national standard involved (e.g. DIN VDE 0165, paragraph 5.6).
The PE conductor of the mains s upply must always be connected to the M5 clamp termina l marked w ith the saf ety ea rt h sy mbol , whi ch i s pres s-fitte d into t he divid ing al u min um w al l of th e fla meproo f flow conve rte r hou sin g. T h e termi nal arrang ement f or st anda r d ver sio ns w i th ou t NAMU R outp ut s (non-MODIS) is sh own below.
Symbols and specifications
Milliampère meter Ri 680 Ohm Electronic or electr o-mechanical totali z er
U 32 V DC / 24 V AC; I 150 mA Swit c h, N/O cont act 32 V DC / 1. 5 m A External power supply, DC voltage
Abbreviations and specifications
A1, A2 P I/C
L, 1L N, 0L PE/FE
Common earth contac t f or in-/output c ircuits Analogue input : 0 – 20 mA / I 25 mA Pulse output : 32 V DC / 24 V AC: I 150 mA Current output I : 0 – 22 mA / Rload ≤ 680 Ohm / 24 V DC or Digital input C : 0 – 5 V DC = ‘low’ / 15 – 32 V DC = ‘high’ Life m ains supply termina l : 100…240 V AC, 24 V AC or 24 V DC Neutral main s s upply terminal : 100…2 40 V AC, 24 V A C or 24 V DC Protective Earth / Fun c tional Earth termina l
For passive current out pu t : V mA For passive di gital input: V
External power supply, DC or AC voltage V
32 V DC / 24 V AC: I 150 mA
ext
External current source, e.g. temperature tr ansdu c er I
25 mA
ext
= 15 – 24 V DC; I 22
ext
= 15 – 32 V DC; I 1.5 mA
ext
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3.5 Namur versions
See conn ect i on di ag ra m bel ow for stan dard versi o n w it h NAM UR out pu ts (non-M O DIS) See paragraph 4.4 how to set-up the NAMUR NE 43 failure indication
Symbol s and spec i fic ati on s
Milliampère meter Ri 680 Ohm Electronic or electr o-mechanical totali z er
U 32 V DC / 24 V AC; I 150 mA Swit c h, N/O cont act 32 V DC / 1. 5 mA External power supply, DC voltage
Abbre viations an d spe cificat i ons A1 P P I/C
L, 1L N, 0L PE/FE
Earth contact for current output and analogue input Analogue input : 0 – 20 mA / I 25 mA Earth con t act fo r pul se out pu t Pulse output : ≤ 32 V DC / ≤ 24 V AC: I 150 mA Current output I : 0 – 22 mA / Rload 680 Ohm / 24 V DC or Digital input C : 0 – 5 V DC = ‘low’ / 15 – 32 V DC = ‘high’ Life m ains supply termina l : 100…240 V AC, 24 V AC or 24 V DC Neutral main s s upply ter mi nal : 100…240 V AC, 24 V A C or 24 V DC Protective Earth / Fun c tional Earth termina l
For passive current output: V mA For passive di gital input: V
External power supply, DC or AC voltage V
32 V DC / 24 V AC: I 150 mA
ext
External current source, e.g. temperature tr ansdu c er I
25 mA
ext
= 15 – 24 V DC; I 22
ext
= 15 – 32 V DC; I 1.5 mA
ext
All in-/output circuits must be connected in passive mode. Observe the polarity of the instru me nt: c ur re nt (I) always fl ows towards A1, P and I/C (current s ink) !
To connect ext er nal devi c es to t he in-/output terminals, the w iring requ irements f or the specific type of protection of the terminal compartment (standard: increased safety "e", optional: flameproof enclosure "d") must be respected, see standard EN 60079-14 or the corresponding national standard.
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3.6 MODIS versions
The fiel d cables of the non-intrinsical ly safe pow er supply and the intrinsically safe "ia" signal in­/outputs enter the terminal compartment of the UFC 030i-EEx flow converter unit via two separate entrances. To connect external d evices to the intrinsically safe signal ou t pu t t erminal s, the wiring requirements for their type of protection as well as of the compartment (standard: increased safety "e", opti onal: f lameproof "d") must be conform to the international or national s tandard involved (e.g. DIN VDE 0165, paragraph 5.6).The figure below shows the terminal arrangement inside the termin al com pa rt ment f or th e MO DI S versio ns (i. e. UFC 030 i - EEx) .
Metal dividing plate for separation of IS and non-
1) IS terminals Conne c ting terminals for intrinsically sa fe signal
2) inputs/outputs Connecting terminals for non-intrinsically safe
3) pow er s upply L / N : 100…240 V AC
I I D D I I B B
1L / 0L : 24 V AC/DC PE : Protective Earth FE : Functional Earth
4)
Cable entrance for intrinsically safe sensor cable
5)
Cable e ntranc e for non-intrinsically saf e power supply cable
NC: Not connected
Ter min al arran g eme n t of M ODI S versio ns i n terminal compartment .
The PE conductor of the mains s upply must be connected to the M5 clamp terminal marked with the safe ty earth symbol, which is press-fitted into the dividing aluminum wall of t he flamepr oof f low converter housing. The following table below lists the electrical data of the non-intrinsically safe power supply.
Power Supply Electrical data
24 V AC/DC terminals 1L, 0L, FE
24 V AC +15%/-10%, 48 - 63 Hz, 8 W of 24 V DC +33%/-25%, 8 W
100…240 V AC
100…240 V AC +10%/ - 15%, 48 - 63 Hz, 11 W
termin al s L, N, PE The non-i nt ri ns ical l y saf e termin als for co nnec t io n of the powe r sup ply (L, 1L and N, 0L) mus t be
connected in acco rdance with the r elevant s tandard cod e of practic e for electri c al apparatus intended for use in potenti ally hazardous l ocations, type of protection increased safety "e" or type of prote c tion flameproof enclosure "d", depending on the type of prot ec tion of the termin al compartment of the flow converter housing.
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Passive count er w i t h exte rnal pow e r suppl y (*) Only if measuring devices are explosion protected!
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MODIS signal in- and output connections (*) Only if measuring devices are explosion protected!
UFM 3030 19
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4 Operation of the flow converter
4.1 Operati o n of the flow converter
The UFC 030…-EEx electronics unit of the UFM 3030 K/…-EEx compact flowmeter and the UFC 030 F/…-EEx flow converter in remote design is equipped with a display unit that contains magnetic sensors (Hall-sensors). T he sen s or s enable setting of the UFC 030…-EEx el ec tronics t o be se t or reset with th e hel p of the wit h th e apparat us de li ve red ba r ma g ne t wi th ou t openi n g the flame proo f elect ro nic s co mpa rt ment in th e haza rdou s area. Con sul t th e stan da rd I ns t all at io n and O pe rati n g Instructions (i.e. Part B) for the program functions of the software of the UFC 030…-EEx electronics unit.
4.2 Connecting cables
The below described cables are shown in the connection diagram of these additiona l Installation and Operatin g Instructions .
Cable A
Cable B Mains power supply cable. This cable type must also be in accordance with clause
Cable C MR06 coaxia l cabl e ( only for remote de fault ve r s ion), to be supplied by KROHNE
Cable D MR04 coax ia l cab l e (onl y for remot e op t ion al versio n), al so s u ppli e d by KROHNE
Equipotential bonding conductor
Signal cable for current outp ut and binary in -/outputs (puls e and status output). This cable type must be in accordance with clause 9 of the EN 60079-14 "Elect ri cal installations in hazardous locations" or an eq uivalent national standard (e.g. DIN VDE 0165 Part 1).
9 of the EN 60079-14 "Electrical installations in hazardous locations" or an equi v alent nati onal s tandard ( e.g. DIN VDE 0165). Rated vol tage: 500 V Examples: H07..-., H05..-. to HD 21.S2 or HD22.S2
Altometer. Techni cal dat a: Test voltage: 500 V Diameter of strand (core and screen): 0.1 mm Distribute d c apaci tance (core/screen): 67 pF/m Distribute d induc tance (core/screen): 0.4 µH/m
Altometer. This cable has the sa me technical data as cable C ab ove, e xcept that it cont ains four coaxial c ables i n stead of six for the MR06 ca ble.
Mini mum cross-sectio nal area;
unprot ec ted: 4 mm
protected by metal conduit: 2.5 mm
2
(11 AWG)
2
(14 AWG).
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4.3 Connection diagrams
The foll ow i ng diag rams sh ow the conn ect io n di agr ams of resp ect ive ly t he compa ct ult raso ni c flow met e r syst e m and rem ot e ul t rason i c flowmete r sy ste m (d ef au lt ). Th e pi ctu re in the frame shows the c onnecting terminal s of t he UFC 030i-EEx (non-MODIS version) electronics unit.
UFM 3030 K/…EEx compact flowmeter
UFM 3030 21
Page 22
UFS 30 00 F/…EEx (s ensor) + UFC 030 F/ … EEX ( c onvert er) wit h c onnection cab le between sensor an d co n ve rte r.
22 UFM 3030
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The following f igures show the connection diagram of the optional versions , i. e with UFS 500…-E Ex flow se nso r. Note in t hi s case two of the i ntrinsically saf e sensor outputs of t he UFC 030…-EEx electronics unit (no. 3.1 an d 3.2) ar e not connected.
UFM 5 30 K/… E Ex com pact flowmeter (opti on) for High Pressure
UFM 3030 23
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UFS 500 F/ …EE x (sen sor) + UFC 030 F/ …EEx ( con ve rte r ), opti o na l fo r High Temp erat u re / High Pressure with connection cable between sensor and converter.
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4.4 Namur NE 43 settings
The UFM 30 30 …EEx and UF C 030 … EE x can be s et -up su ch tha t the Current Ou t put fun ct i ons are accordi ng to Namur NE 43. Thi s m eans the current will go either to 3.6 or to 21.5 mA (failure val ue can be user defined, normal operating limits are between 3.8 and 20.5 mA) in case the instrument indi ca tes a f ail ure .
When the failure is no longer indicated, the instrument will automatically return to the measured curre nt out put again. For a full descriptio n of t he failure pleas e refer to the “Short form Operating and installation instructions.”
Standard each Namur device is programmed to give a 3.6 mA output in case of failure. To program the UFM for Namur settings, the steps as described below should be followed:
3.04.02 Direction Forward
3.04.03 Range Other
3.04.04 0 pct 04 MA
3.04.05 100 pct 20 MA
3.04.07 ERR INDIC IERR=3.6 MA or I E RR= 21.5 MA
UFM 3030 25
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5 Service and maintenance
5.1 Introduction
Contac t your nearest local KROHNE r epresentative for ordering information of th e UFC 030…-EEx electronics u ni ts and/or fuses.
The UFM 3030 ultrasonic flowmeters are maintenance free with regard to the flow metering properties. Within the scop e of t he peri odical ins pections, which are re quir ed for electri c al apparatus that is installed and used in a hazardous classified location, it is recommended to check the flam eproof c onve rter housing on signs of corrosion and dama ges.
5.2 Replacement of electronics unit or pow er fuse(s)
The following instructions must always be carefully followed, if the flow converter housing in which the UFC 030…-EEx is installed has to be opened respectively closed again!
Before opening:
Make absolu tely sure t hat th er e is no explosion hazard!
Gas-free certificate!
Make s ure that all connecting cabl es are saf ely i s olated from all external so ur c es!
Allow th e pre s c ribed wai ting ti me to elapse before opening the housing: 20 minutes for
temperature class T6 and 11 mi nutes for temperatur e class T5
When the instructions above are stric tly followed, the cover (inclu des a gl ass window) of t he electronics compartment may be removed. First unscrew the recessed head screw of the interlocking device by a hollow-head scr ew wrench size 3, until the cover can rotate freely. Unsc re w the cover with the special plasti c wrench (black) that is suppl ied wi th the apparatu s.
After opening:
The c opper g ro unding s trip at t he back of the electr onics unit must be sec urely screwed to the housing (bac k - end of electronics comp artmen t ) by scr ew C (see f igure below). The electronics unit is screwed into the el ectronics compart men t by two screws B. Before screws B and C can be accessed, t he display unit must be removed via screws A.
Before the cover is screwed back into the housing, the screw-thread must be clean and well­greased with an acid and resin-free grease, e.g. silicone grease.
Screw the cover as tight as pos s ible into t he housi ng by h and, until it c annot be opened by hand anymore. Screw the recessed head screw of the interlocking device tight.
Display unit (left) Electronics unit after removal of display unit (right).
26 UFM 3030
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5.3 Replacement of el ectronics unit
Refer to the standard ins tallati on and operating i nstructions f or detailed information about res ett ing and reprogramming the new electronics unit after replacement. Important customer specific data (like the value of the internal tota lis er) should be noted before repl acing the UFC 0 30…-EEx electronics unit !
Before commencing work, note the “Before opening” instructions, then continue as follows:
Remove th e co ve r of th e el ect roni cs compartment.
1) Unscrew the two sc r ews A of the displ ay unit and turn displa y unit carefully a s ide or remove
2) the unit completely by taking out the flat cable connector. Unscrew the two mounting screws B of the electronics unit as well as screw C, which fixes the
3) copper earth s trip at t he back of the housin g. A screwdriver with a long shaft (200 mm) can best b e used to unscrew C (e.g. screwdriver type Philips No. 2). Carefu lly pull the electronics unit s lightly out of the co nverter ho us ing, unti l the SMB
4) connectors of th e c oaxia l cabl es can ea s ily be unplugged. Then remove the complete electronics unit from the housing. Carefu lly ins ert the new electronic s unit until the numbe re d SMB connectors ca n be
5) connected to the corresponding numbered SMB receptacles on the electronics unit. Then mount the unit completely into the housing and fix the screws. First C, then B and finally screw the display unit on the electronics via screws A, after the flat cable connector is connected. Screw the cover of the electronics compartment back into the housing.
6)
Note th e “Af te r openi n g" in stru cti o ns duri ng reass em bli n g.
Caref ully keep t he coaxial c ables to the side of the ho us ing, while inserting the electronics unit into respectively removing it from the converter housing. This is to prevent damaging of the coaxial cables!
5.4 Replacement of mains fuse and analogue input fuses
Before commencing work, note the “Before opening” instructions, then continue as follows:
Remove th e co ve r of th e el ect roni cs compartment.
1) Unscrew the two sc r ews A of the displ ay unit and turn the display unit carefully aside .
2) The fuse-holder, in which the mains fuse in accordance with IEC 127-2 size Ø5 x 20 mm is
3) mounted , is now accessi ble to replace the defect power fuse by a new fuse wit h the same rating. The 100…240 V AC power supply (see figure 7 on the next page) is provided with a fuse rated at T 0.8 A / 250 V, the 24 V AC/DC power supply has a fuse of T 1.25 A / 250 V (see figure 8). The analogue input c ircuit A1 is pr otected by a su b-miniature fuse of ty pe TR 5 that are rated T 50 mA / 250 V according to IEC 127-3 publication. The MODIS versions have the same power fuses and locations as the standard (non-MODIS) versions, but they do not have analogue input fus es . Reasse mbl e the un it in reverse or de r (p oin t s 2 and 1).
4)
Note th e “Af te r openi n g" in stru cti o ns duri ng reass em bli n g.
UFM 3030 27
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Power supply PCB - 100…240 V AC standard (non-MODIS).
Power supp ly PCB - 24 V AC/ DC standard (non-MODIS).
28 UFM 3030
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Appendix 1 Declaration of conformit y
UFM 3030 29
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Appendix 2 Data plates
UFM 3030 K-EEx + UFM 530 K-EEx UFM 3030 K/i-EEx (MODIS)
UFM 3030 K-EEx + UFM 530 K-EEx (NAMUR) UFC 030 F-EEx
30 UFM 3030
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UFC 030 F/i -EEx (MODI S) UFC 030 F-EEx ( NAMUR)
UFS 3000 F–EE x + UF S 30 00 F/ X T -EE x (extended temperature version)
UFS 300 0 F-EEx (sta ndard version) + UFS 3000 F/XT-EEx (e xten de d te mperat u r e ver si on )
UFS 500 F-EEx + UFS 500 F/HT -EEx
UFM 3030 31
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Notes
32 UFM 3030
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Australia
KROHNE Australia Pty Ltd Quantum Business Park 10/287 Victoria Rd Rydalmere NSW 2116 TEL.: +61 2 8846 1700 FAX: +61 2 8846 1755 e-mail: krohne@krohne.com.au
Austria
KROHNE Austria Ges.m.b.H. Modecenterstraße 14 A-1030 Wien TEL.: +43(0)1/203 45 32 FAX: +43(0)1/203 47 78 e-mail: info@krohne.at
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China
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CIS
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Germany
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India
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Netherlands
KROHNE Altometer Kerkeplaat 12 NL-3313 LC Dordrecht TEL.: +31(0)78-6306300 FAX: +31(0)78-6306390 e-mail: postmaster@krohne-altometer.nl
Netherlands
KROHNE Nederland B.V. Kerkeplaat 14 NL-3313 LC Dordrecht TEL.: +31(0)78-6306200 FAX: +31(0)78-6306405 Service Direkt: +31(0)78-6306222 e-mail: info@krohne.nl
Norway
KROHNE Instrumentation A.S. Ekholtveien 114 NO-1526 Moss P. O. Box 2178, NO-1521 Moss TEL.: +47(0)69-264860 FAX: +47(0)69-267333 e-mail: postmaster@krohne.no Internet: www.krohne.no
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KROHNE Pty. Ltd. 163 New Road Halfway House Ext. 13 Midrand TEL.: +27(0)11-315-2685 FAX: +27(0)11-805-0531 e-mail: midrand@krohne.co.za
Spain
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Switzerland
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United Kingdom
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USA
KROHNE Inc. 7 Dearborn Road Peabody, MA 01960 TEL.: +1-978 535-6060 FAX: +1-978 535 -1720 e-mail: info@krohne.com
Other Representatives
Other Countries
KROHNE Messtechnik GmbH & Co. KG Ludwig-Krohne-Str. D-47058 Duisburg TEL.: +49(0)203-301-309 FAX: +49(0)203-301 389 e-mail: export@krohne.de
Subject to change without notice
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