KROHNE CORIMA-S User Manual

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Version November 1996
CORIMASS P and E Series
Software Version P2.20
Installation a nd Operating Instructions
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How to use these installation and operating instr uct i ons
For easy reference these Instructions are divided into four parts. Only Part A (page 3) is needed for install at ion and initial start-up. All CORI MASS mass flowmeters of the P- and E-Series are fact or y set t o y our order
specifications.
Part A
Part B Part C Part D
The CORIMASS mass fl owmeter MFM 2081 and MFM 3081 is designed for the direct measurement of mass f l ow rat e, product density and pr oduct temperature, and also indirectl y enables measurement of parameters such as total m ass, concentrat ion of dissolved substances and the volume flow.
For use in hazardous areas, special codes and regulations are applicabl e which are specified in the special “Ex installati on and operati ng instructions“ (s uppl ied only with hazardous-duty equipment).
Responsibility as to suitability and intended use of our instrum ents rests solely wit h t he purchaser.
Improper inst allation and operation of t he fl owmeters may lead to loss of warranty.
Install f lowmeter in the pipeline (Sect. 1), connect up (Sect. 2) and power the flowmeter (Sect. 3).
The system is operati onal
Operator control and f unctions of the MFC 081 Signal Converter. Service and functional checks. Technical data and dim ensions.
Product liability and warranty
In addition, t he “general conditions of sale“ for ming the basis of the purchase agreement are applicable.
If you need to return CORI MASS f lowmeters to KROHNE, pl ease complete the form on t h e
last page of thi s manual and return it wi t h t he m eter to be repaired. Krohne regr et s t hat it cannot repair or check your fl owmeter unless accompanied by this compl et e d f or m.
CE / EMC St andar ds / Approvals
The Corimass MFM 2081 and MFM 3081 with the MFC 081 signal converter meet the requirements of the EU-EMC Direct i ves and bear the CE symbol.
The Corimass MFM 2081 and MFM 3081 K -Ex are approved as hazardous duty equipment to the harmonised European Standards and to Factor y Mutual (FM) (pending). Further details are given in the “Ex” supplementary instructi ons pr ovi ded only wit h hazardous-dut y equipment.
Technical data subject t o change wi t hout not ice
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Contents
Part A: Installation and Start-up 4 - 28
1. Instrument Descr i pt i on 5
1.1 The Corimass Measuring System 5
1.2 Mass Flow Sensor 6
1.2.1 Measuring Principle 6
1.2.2 Transducer MFS 2000 (P-Series) 6
1.2.3 MFS 3000 Transducer (E-Series) 7
2. Installation 8
2.1 General Principles 8
2.2 Installation Guidelines 9
2.2.1 Location of Corimass Transducer 9
2.2.2 Requirements of the piping system 12
2.2.3 Special remarks on the MFS 3000 15
3. Electrical Inst al lation 17
3.1 Location and Connecting Cables 17
3.2 Connection to Power 17
3.3 Inputs and Outputs 18
4. Start-up 20
4.1 Factory Set Parameters 20
4.2 Initial St ar t-up 20
4.3 Installat ion Factor 21
4.4 Zero Point Adjustment 21
4.5 Programming the Converter with a Bar Magnet 22
4.6 Installat ion of the Converter MFC 081 F 22
4.7 Connection of Remote Mounted Version 23
4.8 Connection Diagram of Compact Version 28
Part B: MFC 081 Signal Converter - Software Version P2.20 29 - 76
5. Operation of t he Si gnal Convert e r 29
5.1 Operating and Check Elements 29
5.2 Krohne Operating Concept 30
5.3 Key Functions 31
5.3.1 How to enter programming mode 32
5.3.2 How to terminate programming mode 32
5.4 Table of Programmable Functions 35
5.5 Reset / Quit Menu - Totalizer Reset and Status Indication Acknowledgement 45
5.6 Status Messages 47
5.7 Menu Variations for Systems with O t her Out put O ptions 48
6. Description of Funct i ons 49
6.1 Zero Point Adjustment 49
6.2 Low Flow Cutoff 51
6.3 Time Constant 51
6.4 Programming the Display for Measurement Values 52
6.5 Programming Numeric Data 55
6.6 Setting the Current Output 56
6.7 Setting the Frequency / Pulse Output 59
6.8 Setting the Process Alarm Output 63
6.9 Setting the Control Input 65
6.10 Setting the System Control 66
6.11 Standby Function 67 3
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6.12 Density Calibration Adjust ment 69
6.12.1 Water as the reference liquid 69
6.12.2 Process fluid as the reference liquid 69
6.13 Density - Special functions 71
6.13.1 Density - Special functions 71
6.13.2 Referred density (option) 72
6.13.3 Fixed density (option) 72
6.14 User Data 73
6.14.1 Programming the display language 73
6.14.2 Password protection of m enus 73
6.14.3 Custody transfer protection code 74
6.14.4 Primar y head type and tube parameters (CF 1 - 9) 76
6.14.5 Location 76
Part C: Special O pt i ons, Functional Checks, Service and O r der Numbers 77 - 96
7. Special Options 77
7.1 Use in Hazardous Areas 77
7.2 Converter with Non-standard Output O pt ions 77
7.3 Concentration Measurement and Special Density Options 77
7.4 Converter with Smart / HART Communication O pt ion 77
7.5 Converter with RS 485 Communi cat i on O ption 78
7.6 Custody Transfer Option 78
8. Functional Checks 78
8.1 Test Functions 78
8.1.1 Testing the display 78
8.1.2 Testing current output 79
8.1.3 Testing pulse output 79
8.1.4 Testing alarm out put 81
8.1.5 Testing control input 81
8.1.6 Viewing temperature 82
8.1.7 Viewing primar y head signal condi tions 82
9. Service and Troubleshooting 83
9.1 Threads and “O” Ring of the Converter Housing Lid 83
9.2 Replacing the Converter Electronics 83
9.3 Change of Operating Voltage and Power Fuse F9 84
9.3.1 Replacement of power fuse F9 84
9.3.2 Changing the operating voltage 84
9.4 Turning the Display Circuit Board 85
9.5 Turning the Signal Converter Housing 85
9.6 Troubleshooting 86
9.7 Fault Finding 89
9.8 Checking the Primary Head 92
9.9 Status W ar ni ngs 93
10. Order Numbers 96 Part D: Technical Data and Dimensions 97 - 103
11. Technical Data 97
11.1 Primar y Head 97
11.2 MFC 081 Signal Converter 99
11.3 Measuring Accuracy / Error limits 100
11.4 Dimensions and weights 101
11.4.1 Compact Systems - MFS 3081 K / MFS 2081 K 101
11.4.2 Remote Systems - MFS 3081 F / MFS 2081 F 102
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Part A Installation and Start up
1. Instrument Descr i pt i on
1.1 The CORIMASS M easur ing System
The CORIMASS Measuring Sys tem uses the Cori o lis principle for measuring the mas s flow rate of fluids wit h hi gh accur acy.
When using thi s measuring principl e, it is possible to measure the mass flow rate directl y, independent of any other parameters of the fluid, such as density, temperature, pressure, viscosity, conduct i vity and flow profi l e. Hom ogeneously distr i but ed sm all solid particles (slurries) and gas bubbles have no noticeable effect on the measuring accuracy.
The CORIMASS mass flow rate system i s of modular type design, com pr ising a transducer and a converter. In the compact version MFM 2081 K / MFM 3081 K the converter is mount ed directly to the transducer; in t he separate version MFM 2081 / MFM 3081 the transducer MFS 2000 / MFS 3000 and the converter MFC 081 F are connected to each other via a shielded multi-conductor cable (figur e 1). The MFM 2081 is also referred to as “P-Series,” and the MFM 3081 is also referred to as “E-Series”. The measurement values of mass flow rate, total mass and density are available.
Additional to t he standard syst em f or special r equirements the following models are available:
tr ansducer wit h electri c or liquid heating
tr ansducer with secondary containment or pressure relief
hazardous duty model:
EEx ib II B or EEx ib II C (no electric heating!) ar e appli ed
FM Class I, II, III, Div. 1 and Div. 2, Groups B-G ( pending)
Compact Version Separate Version MFM 2081 K MFM 2081 F
Transducer MFS 2000 plus Converter MFC 081 F Shielded multi-conduct or cabl e
Fig. 1 The CORIMASS Measuring System
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1.2 Mass Flow Sensor
1.2.1 Measuring Pr i nci ple
Coriolis for ces occur in r ot at ing systems when accompanying bodies are moved toward or away from the rotat ional axis. This is illustrated by the following simple set-up: a pipe tube rotates with a constant angular veloci t y ar ound t he axis A - B (fi gur e 2). The flui d par t icles flow with the velocity v through t he loop. Between the points C and D they move away from the axis and therefore have to be accelerated from a smaller to a lar ger tangential veloci t y. Respectively, the fluid particles have to decelerate reducing their tangential velocity between points E and F. The opposing coriol i s f or ces acti ng upon t he two dif f erent parts of t he pipe loop are directly proporti onal to the product of the mass and the velocity of the fluid. They cause the pipe loop to deform (DD’, EE’ and FF’ respectively) with r espect to a r otating loop filled with a flowing fluid.
Fig. 2 Coriolis force in a rotating pipe loop
Rotation does not necessarily mean the completion of f ull circular or bi t s. Short circular segments suffice. In the event of oscillation, the deformation of the pipe loop sides oscillates, too. The total change in the moti on of t he pipe loop caused by the mass flow can be detected via inductive sensors. A signal di r ectly r elated the mass f l ow rat e of the fluid flowing through the pipe loop is then generated after appropriate signal processing.
1.2.2 Transducer MFS 2000 (P-Seri es)
For greater sized mass flow meters it has proven to be of advantage for the fluid t o f low through two parall el measuring loops, which oscillate in opposite directions and with a phase difference of 180°. This symmetrical arr angem ent of t he loops and the sti f f ness of the bridge (i.e. the pipe loop supports) suppress most disturbances caused by external equipment. Figure 3 displays an optimised transducer of the MFS 2000 series designed for mass fl ow measurement.
Fig. 3: Transducer MFS 2000 without housing
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The use of flow dividers with optimised flow properties combined with the application of measuring tubes with a large tube cross-section ensures mini mum loss of pr essure. The danger of cavitation i n t he specified m easuri ng r ange is eliminated.
The use of thick-walled measuring tubes with a large cross-section exercises a further positive effect. Due to the increase in the vibrating mass, the measuring system is less sensitive to gas bubbles in the measured medium.
1.2.3 MFS 3000 Transducer (E- Ser i es)
The CORIMASS MFS 3000 series is comprised of precision transducers f or the measurement of small fluid and gas mass f low rates with the range of 0.006 kg./mi n. t o 33. 3 kg. /min. ( 0. 013 lb./min. to 73.16 lb./min.).
In contrast to the CORIMASS P-seri es of instr u ments, t h e CORIMASS E-series is d esi g n ed as a single-tube system with the inherent advantages of a single flow path (see Fig. 4).
Fig. 4: MFS 3000 Transducer without housing
Due to its low-frequency tuned reference platform, t he MFS 3000 is largely insensiti ve to interference. The unit is characterised by a rugged transducer loop, which permits optional measurements up to operating pressure levels of as much as 300 bar (4352 psig) depending on model.
A further advantage of the E-series is its ease of maintenance and servicing.
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2. Installation
2.1 General Princi pl es
The MFS 2000 and MFS 3000 CORIMASS mass flowmeters are capable of providing hi gh accuracy and excellent repeatability. The narrow band pass digital filtering, the dual parallel tubes of the P-Series and the tuned reference platform of the E-Series provide exceptional immunity to external vibratory di st ur bances from process equipment in the area. Furthermore, the power of the CORIMASS with its dual driver design perm its unsurpassed performance on certain types of slurries and on li qui ds wi t h gas bubbles. Both designs are self-draining when installed vertically.*
As with all Cori o lis mass flo wmeters, th e CORIMASS is an act ive device with its own energy source. The MFS 2000 mass flow sensor should be mounted into and by a rigid suppor t i ng piping system to avoid reflected resonant energy from adjacent piping and mounting st r uct ur es in order to take advantage of the high degree of precision built int o t he instr ument (fig. 5) . A possible exception is mentioned in Section 2.2.2.
Fig. 5 Basic inst a lla tion requirement
MFS 2000: rigid, stress free supporting of the tra nsducer
The MFS 3000 transducer should be mounted by using two metallic clamps (supplied with the flowmeter), which are secured to a rigid mounting surface, as shown. For optimum performance these clamps should be positi oned near the outboard ends of the transducer support tubes. They should also be well aligned to prevent undue stress on the MFS 3000 transducer housing when the clamps are secured. Adjacent piping should be rigidly support ed and aligned with the transducer to avoid excess loading on the transducer process connections(See Fig. 6). For connection to tubing, pr ocess tubi ng shoul d also be secured at appropriate locati ons ( indicated by arrows in Fig. 6) t o minimize vibration.
* Note: 1.5E requires aproximately 7° anti-clockwise rotation f r om vertical. 8
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Fig. 6: Installation MFS 3000
A good installation is the basis for the high measurement accuracy of the unit.
The following instal lation guidelines are practical to implem ent, par t iculary if pl anned before the CORIMASS is first installed.
2.2 Installation Guidelines
2.2.1 Location of CORI MASS Transducer
Please ensure the following install at ion guidelines are adhered to as they are
necessary
The transducer can be installed in any position. However, when installed in a vertical position the transducer is self-draini ng and allows gas bubbles to be readily purged from f lowmeter during flowing conditions (see Fig. 7a and 7b).
for good measurement results and trouble-free start-up.
absolutely
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Fig. 7a Vertical installation Fig. 7b Horizontal installation
Highest positi on in Pipeline
Avoid mounti ng t he transducer in t hi s position as gas bubbles may col l ect and rem ai n in measuring system causi ng i ncor r ect measurements (see Fig. 8).
Fig. 8 Avoid highest position in pipeline
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Falling Pipeline
Long downstream pipelines (> 3m ) should be avoided due to degassing of the medium . If long downstream pi peli nes are unavoidable instal l an additional vent valve as shown in
Figure 9, unless there is under all operating conditions suf f icient back pressure to avoid flashing of l iquid to vapor.
Fig. 9 Avoid long downstream pipelines after the transducer
Pumps
Pumps should be install ed at least 4 × L fr om the transducer. Where pumps cause excessive vibration, de-coupling by flexible hose may be necessary. Install as shown i n Fi gur e 10.
Fig. 10 Minimum distance from delivery pump 4 ×L
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Additional Devi ces
Control valves, inspection gl asses, etc., shoul d be instal led at least 1 × L from the transducer flange.
De-coupled pairs of Tr ansducer s
Transducers of the same size (or operating frequencies within 3 Hz) should not be installed in close proximity (< 4 L) in the same pipeline or connected via a mutual mount ing frame unless they have been specially frequency de-coupled by the manufacturer (see Fig. 11).
The first 5 digit s of t he RB (shown on the Data Plate and on the Calibrati on Certi f icate) give the operating frequency of the transducer with water.
Fig. 11 Mounting of matched transducers serial or parallel
2.2.2 Requirement s of t he Pi pi ng System
Fixing
The mounting supports must be kept as short and as rigid as pract i cal to prevent excitation of resonant vibrations by the transducer (see Fig. 12). Addit ional cross bracing is necessary when the maximum support length s
is exceeded (see Fig. 13).
m
Fig. 12 Mount ing with rigid suppor ts
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As an example the table indicates maximum support length for U-shape profile and the various transducer sizes.
Dimensions and maximum lengths s
of U-shape supports. The chosen material dimensions
m
are examples for adjusting support dimensions to transducer size.
profile
b mm (in)hmm (in)dmm (in)
s
m
mm (in) e.g. for 60 P 300 P 800 P 1500 P
60 (2.4) 80 (3.1) 120 (4.7) 160 (6.3)
30 (1.2) 45 (1.8) 55 (2.2) 65 (2.6)
6 (.24) 6 (.24) 7 (.28)
7.5 (.30)
1260 (49.6) 1490 (58.7) 1810 (71.3) 2090 (82.3)
Fig. 13 U-profile
The pipe clamp on the supports should have a large surface area contact with t he support and process pipe. No rubber, plastic or other material should be installed between the clamp and process pipe. The transducer should be supported and clamped free of tension on either side of the flanges as illustrated. The clamps should be equidistant and as close to the flanges as possible.
Do not mount supports on f lang es or on the housing .
Process pipes on either side of the transducer should be axially aligned, and fl anges should be parallel face to face within 0.4 mm (.016 in). the installat ion dimension (L) acr oss t he transducer flanges must be mat ched to the process pipe flanges within ± 2 mm (.079 in).
For long pipe runs additi onal pipe supports must be installed 1 to 2 transducer lengths (L) apart (fig. 14).
Fig. 14 Dist ance of a dditiona l supports
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Reduction in Process Pipe
Use standard reducing connectors on process pipes when they are larger than transducer connection (fig. 15).
Fixing instructi ons mentioned previously must be foll owed.
Fig. 15 Use of reducing connectors
Flexible Hoses
Generally flexible hoses should be avoided. In applications where vibration is excessive, flexible hoses can be used to de-couple the process from t he transducer.
Some applicati ons dem and t he use of flexible hoses and therefore the installation should comply wit h t he diagr am (fig. 16) .
If in any doubt about t he use of flexible hoses contact KROHNE prior to instal l ation.
Fig. 16 Use of flexible hoses
Transport supports
not
Transport supports f itted to larger meters are pipeline (fig. 17).
to be used for fixing the transducer in the
Fig. 17: Do not use t ransport supports for mounti ng
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Requirement for Zero Adjustment
A shut-off valve should be installed downstream of the transducer. Tight shut-off is im por t ant ( f ig. 18).
Fig. 18 Shut-off valve downstream of the transducer
For best zero adjustment the meter can be installed in a by-pass arrangement as shown in the diagram ( f ig. 19). All peripheral devices can be active under operating conditi ons and t he process flow m ust not be shut off.
Fig. 19 By-pass installation for best Zero Adjustment
2.2.3 Special rem ar ks on t he MFS 3000
In order to guarantee the perfect function of the CORIMASS transducer MFS 3000 (even after poor transport condi t i ons) , the transducer is provided with a “Transport Safety Device”. The “Transport Safety Device” must be inactive for operation and active for t r anspor t ation as follows:
Comm issioning:
Before commissioning, the “Transport Safety Device” must be made recessed Allen Screw (on reverse side of the instrument) anti - clockwise against the mechanical stop wit h a 6 mm All en Key. In the case of the MFS 3000 - 30E two “Transport Safety Devices” are used, and both must be made inactive prior to commissioning (see Fig. 20).
inactive
by turning the
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Transport:
active
Before packing the unit for transport t he “Transport Safety Device(s)” m ust be m ade turning clockwise against t he m echanical st op ( see Fig. 20).
Note: Models MFS 3000 - 0.3 E, 1.5 E, and 10 E are depicted above. Model MFS 3000 - 30 E has two transport locks ( not shown) on t he sam e side of the instrument as the single transport lock shown.
by
Fig. 20 Location “Transport Safety Device”
Flexible pipes or hoses can easily be connected at the permanently inst al led transducer. When instal ling in a horizontal posi t ion, the transducer can also be turned 90° and mounted
flat, as shown in Figure 21.
Fig. 21: Mounting variations for horizontal installation
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Caution: If the M FS 3000 tr ansducer s ar e oper at ed in the flow directi on cont r ar y to that i ndicated by the arrow on the rating plate, the transducer constant G K may change by 0.15%
3. Electrical inst al lation
3.1 Location and connecting cabl es
Location
Do not expose the compact flow meter to direct sunlight. Inst all a sunshade if necessary.
Connecting cables
To conform t o protection category requirements, observe the following recommendations:
Fit blanki ng plug PG 16 or 1/2” NPT and apply sealant to unused cable entries. – Do not kink cables directly at cable entries. – Provide water drip point ( U bend in cable). – Do not connect rigid conduit t o cable entries. Use flexible conduit when required. Make
sure conduit drains away from connection to converter and transducer.
If cables are a tight f it, enlarge inside diameter of cabl e gland by rem oving the appropriate
ring(s) fr om the seal.
3.2 Connection to power
Please ensure that the informat ion about power given on the dataplate corresponds to the locally avai l able mains voltage.
Note informat ion given on the instrument dataplat e (volt age, fr equency)! – Electri cal connect ion in conformi ty with IEC 364 or equivalent national standard. – Special regulations apply t o i nst allation in hazardous areas. Please refer to separate "Ex"
installation instructions.
– The PE protective ground conductor must be connected to the separate U-clamp
terminal i n the terminal box of the signal converter.
Do not cross or loop the cables in t he t er minal box of t he signal converter. Use separate
(PG or NPT) cable glands for power and output cables.
Ensure that the screw thread of the round cover on the term i nal box is well greased at
all times. NOTE: The grease used must be non-corrosive to alumi nium; typi cally it m ust be resin­and acid-free.
Protect sealing ring from damage. See Figure 22 for the arrangement of power connections.
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5 6 4 4.1 4.2 11 12
}
Output
Connections
see Section 3.3
Figure 22: Power and signal connections for MFC 081 K / F
3.3 Inputs and outputs
The table below shows the input/output connection for the converter. The exact configuration depends on which optional output m odul es were fitted in the factor y. The output opt ions listed include presently available and planned options. See Figure 22 for the arrangement of converter connections.
specifically ordered.
Table of input/ out put connections
No. Option 1
(Current, pulse, alarm
and input )
5 Common ( - ) Common ( - ) Current output 1 (-) 6 Current output (+) Current output 1 (+) Current output 1 (+)
}
N L AC
- + DC
PE
Option 1 is nor mally supplied unless one of the other options i s
Option 2
(2 current,NGI)
*
Option 3
(2 current,GI)
**
4 Control input Control input. Current output 2 (-)
4.1 Pulse output Current output 2 (+) Current output 2 (+)
4.2 Alarm output ( active) Alarm output (passive) not used
* The inputs/outputs share a common signal ground which i s galvanically isolated from
ground (PE).
** Both current output s ar e galvani cal ly isolated from ground and each other. For the standard converter, the pulse output is passive and requires an external voltage source
for operation. In addition, the signal may need protection from external electrical i nt erference. The use of screened cables and a filter capacitor next to any counter is recomm ended. (Fig.
23) It is possibl e to connect the pulse output without using an external voltage supply. However to
do this the function of the alarm output must be sacrificed. (Fig. 24) . If the alarm out put is used to power the pulse signal, then the following settings
in the menus.
(i) Fct. 3.5.1 ALARM FUNCTI ON must be set to OFF (ii) Fct . 3.5.2 ALARM ACTI VE LEVEL must be set to ACTIVE LOW.
18
must
be made
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ext (Max. 24 V DC
)
V
ext
R
4.2
4.1 4 6 5
Pulse Output
Common
Screened Cable
OV
Fig. 23: Connection with external voltage source
(> 800 ohm)
ext
R
4.2
4.1 4 6 5
Pulse Output
Common
Screened Cable
OV
Fig. 24: Connection using converter internal voltage source
Additional i nput /output options
ext
V
ext >
R
0.15
88888888
+
COUNTER
_
ext
C
(10 - 100nF if required)
88888888
+
COUNTER
_
ext
C
(10 - 100nF if required)
No. Option 4
(2 current, pulse and input)
5 Common
(-)
6 Current
output (+)
4 Current
output 2 (+)
4.1 Control
Input
4.2 Pulse
Output
Option 5 (3 current and
pulse)
Common (-)
Current output 1 (+)
Current output 2 (+)
Current output 3 (+)
Pulse output
Option 6 (3 current and
input)
Common (-)
Current output 1 (+)
Current output 2 (+)
Current output 3 (+)
Control Input
Option 7 (3 current and
alarm
Common (-)
Current output 1 (+)
Current output 2 (+)
Current output 3 (+)
Alarm output (passive)
* Refer to separate RS 485 manual ** Refer to separate manual f or t hi s out put opt ion.
*
Option B (Current and
RS485)
Option C (1 Current,
1 Dual phase pulse output and input)
Common (-)
Current output 1 (+)
Common (-)
Current output 1 (+)
TX/RX Control
Input
TX/RX Pulse
Output A
+5V Pulse
Output B
**
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4. Start-up
4.1 Factory Set Parameter s
The mass flowmeter leaves the factory ready to be used. All process data has been programmed according to the customer order. See factory program ming sheet delivered with the flowmeter.
When no process details were supplied at the time of order, the mass flowmeter is programmed to a standard default set of values and functions.
The current and pulse outputs treat all flows as posi t i ve. The actual flow and quantity is thereby measured independent of the flow direction. The indicator will indicate a “ – “ or “ + “ in front of the flow rate.
These factory-set settings for current and pulse may cause an error under the following conditions: When the pump is stopped and a reverse flow is present, which is lar ger than the low flow cut-of f or when total i zing shoul d be indi cat ed for bot h f low directions.
To avoid these possible problems: a) Set flow mode (Fct. 3.1. 8) t o eit her fl ow > 0 or Flow < 0, so that back flows are ignor ed.
or
b) Increase Low Flow cut-off (Fct. 3.1.7) so that small back flows are ignored.
or
c) Set the alarm output (Fct. 3. 5. 1) to DIRECTION so that external equipment can
differentiate between positive and negative flows.
4.2 Initial St art-up
Please check that the power supply corresponds to the informati on suppl ied on the data plate.
Switch on t he power supply.
On swi t ch- on, t he signal converter fi r st car r ies out a self-test. The following sequence is
displayed:
TEST
10 E PX.XX
Primary Head Software Version
STARTUP
Mass flow will be displayed following a brief settling phase for the primar y head.
A minimum warm-up time of 30 minutes is recom mended to ensure stable measurement operation.
For st able and accurate mass flow results the following should be checked:
a) The quality of the mechanical i nst al lation. See Sect. 2. b) A good zero point calibration should be done. See Sect. 4.4. Further information
regarding zero point calibration can be found in Sect. 5.
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4.3 Installation factor
The extensive self-diagnosis functions of t he MFM 2081 and MFM 3081 also include a so­called installat ion factor. This f act or indicates whether the flow meter has been correctly installed in the pipeline. The install at i on factor should be checked during the initial start - up phase. The installation fact or can be checked by way of the keystroke combination described in Section 5.
If correctly installed, the value of the installation factor when the primary head is full of water should be as per the table below. If the figure is higher, the specified accuracy of the flow meter cannot be guaranteed. Please check the installation again on t he basis of t he installation inform at i on ( Sect. 2) . I f necessary adjust cl amping with the meter displ ayi ng t he installation factor to obtain optimum performance.
Primary Type Installation
Factor MFM 2081 K/ F < 50 MFM 2081 K/ F
< 100 Ex MFM 3081 K/ F < 20 MFM 3081 K/ F
< 60 Ex
4.4 Zero point adjust ment
After installation adjust the zero point. To do this, the primary head must be completely filled with the liquid pr oduct wi t hout gas or air inclusions. This is best obtained by allowing t he liquid product t o flow through the primary head for approx. 2 minutes at a throughput rate of greater than 50% of rated flow. Subsequently ensure that flow comes to a complete stop in the primar y head (see fig 10, Section 2.2. 2) f or setting the zero without interruption to pr oduct flow, use a bypass setup as shown in fig. 11 (Section 2.2. 2) . Now initiate zero adjustment from measuring mode as described in Section 6.1.
Under certain conditions, it may not be possible to adjust the zero point:
If the medium is in motion. Shut-off valves not tightly closed. If there are gaseous inclusions in the primary head. Flush t he primary head and repeat the
calibration.
– If resonant oscillations of the piping are interfering with the primary head. Check the
clamping of the instrument.
– If there are active warning(s) in the status message list. ( See section 5.6) In such cases, the zero point adjustment procedure is automatically aborted and the following
message is displayed for a short ti me:
ZERO.ERROR
Then the converter returns to the start of the Zero Set function 1.1.1: Further information on zero point adjustment is given in Section 5. The CORIMASS MFM 2081 and MFM 3081 are ready to operate after zero has been adjusted. All param eters have been factory-set in keeping with the data specified in your order. Detailed
inform at i on for further setting of the signal converter will be found in Part B of the operating instructions.
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4.5 Programming the converter wit h a bar magnet
The converter can be programm ed by means of the m agnetic sensors mounted on the face plate without removing t he front lid (see Fig. 25).
To do this, a bar magnet (standar d supply) is used to activate the sensors by holding the magnet close to the glass window of the housing lid.
These sensors then duplicate the functions of the push buttons.
MFC 081
Fig. 25: Magnetic sensor locations on MFC 081 face plate
CAUTION:
For previous software versions P2.14 to P2.18, the maximum connecting cable length between transducer (primary head) and MFC 081 F signal converter is 5 meters (16.25 feet). Previous software version R2.18 and this version, P2. 20, permit longer cable lengths up to 100 meters (328 feet), unless limi t ed by CE and/or hazardous location requirements. Also note that software versions R2.18 and P2.20 have hardware changes in the MFC 081 converter, as compared to converters incorporati ng earlier software versions.
4.6 Installat i on of the Converter MFC 081 F
In the compact version the converter is mount ed directly onto the transducer. In the separate version MFC 081 F (remote mounted) it has to be noticed that t he readability
of the display depends on the lighting and the viewing angle. It should, t herefore, be installed at eye-level and in good lighting conditi ons but not exposed to direct sunlight. Refer to Section D for dimensions of t he MFC 081 converter.
Because of the rotatable housing it is easy to connect the wires for the power supply and the input and outputs.
The installation of t he power supply wiring must compl y wi t h local Electrical Codes.
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4.7 Connection of Rem ot e Mounted Version
The BTS 12L signal cable is specifically for CORIMASS remote mount ed versions and must be used to assure proper operation. This cable must be connected as described below. The color of the outer sheath is black for all st andar d instruments. For instruments located in hazardous areas, the cable sheath may be blue or black depending upon the specific electrical classificat i on and the approval agency (PTB, FM, etc.). Figure 26 shows a cross-section of the BTS 12 L cable. Please note that not all conductors are used in the MFM 2081 / 3081 F application. Figures 27 through 30 depict the connection of this cabl e to the transducer and converter.
Minimum bend radius of cable should be 24 cm (10 inches). The cable must be fixed carefully in the vicinity of t he transducer to avoi d r esonant vibr at ions of the cable. Also, all screws in the terminal boxes and covers should be securely fastened.
Maximum cable length is dependant upon software version and may also be li mited by CE requirements or local requirements for hazardous locat ions.
CAUTION:
When blue cable is required for hazardous duty instal l at ions, it is an essential part of t he approval. For other cables the hazardous duty protection appr oval is not vali d. Furthermore the ground terminals located on the transducers should be connected to the potential com pensator f or t he hazardous area.
CAUTION:
For applicati ons where CE approval is required, the supplied signal cabl e fit tings must be properly install ed to provi de less than 1 m illiohm contact resistance between the cable overall shield and the fitti ng body.
Fig. 26: BTS 12 L Signal cable cross-section
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Note: On the transducer cable end individual shields are not connected and should not protrude from under the shrink t ubing.
Fig. 27: Signal cable terminations - transducer end
For MFM 2081 F, the black wire should be connected to terminal 34 for standard and EEx ib II B applications, or t o 35 for EEx ib II C applicati ons
For MFM 3081 F, the black wire should be connected to terminal 34 for standard applications, or to termi nal 35 for EEx ib II C applicat ions
Fig. 28: Transducer terminal box connections
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Fig. 29: Signal cable terminations - converter end
Fig. 30: Converter terminal box connections
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Designation of terminals in t he Convert er Ter minal Box:
11
Sensor A +
12
not connected
17
Sensor B +
18
Sensor B –, A –
19
not connected
20
not connected
21
Temperature Sensor V –
22
Temperature Sensor I +, V +
23
Temp. I –
24
not connected
33
Exciter +
34
Exciter –
36
Chassis Signal Shield
pink
­blue green
-
­brown/grey
yellow/white brown
­violet
black black (shrink)
FITTING O VERALL SHIELD
Designation of terminals in t he Transducer Ter minal Box:
11 12 17 18 19 20
Sensor A + Sensor A ­Sensor B + Sensor B – not connected not connected
pink jumper to 18 blue green / jumper to 12
-
-
21
Temperature Sensor V –
22
Temperature Sensor I +, V +
23
Temp. I –
24
not connected
33
Exciter + (MFS 2000 - All) (MFS 3000 - All)
34
Exciter – (MFS 2000 - Standard and EEx ib II B) (MFS 3000 - Standard)
35
Exciter – (MFS 2000 - EEx ib II C) (MFS 3000 - EEx ib II C)
FITTING O VERALL SHIELD
brown/grey yellow/white brown
­violet
black
black (alternate)
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For applicait ons where CE approval is requir ed, the BTS 12 L cable is prepared by Krohne to the required length, ready for installation. For non-CE appli cat ions, the cable provided may be prepared only at the converter end to permit t he customer to more easily route the cable during instal l at ion, and tailor the length as needed. In these cases, the transducer end of the signal cable will need to be prepared by the customer using the parts in the kit provided with the cable. The kit contains the following items:
Connector Sleeves:
(2) - 1 mm (6) - 0.5 mm
2
for violet and black wir e ends
2
for remaining wire ends
Shrink Tubes:
(1) - 35 m m long, φ12 mm (A) (2) - 15 m m long, φ 6 mm (B) (3) - 15 m m long, φ 3 mm (C)
Connector sleeves are to be crimped on to the wire ends indicated and shrink tubes A, B, and C are to be installed as shown in Figure 31. Unused conductors should be cut back cleanly to avoid interference with the active conductors and shields.
Figure 31: Stripping lengths and shrink tube locations for BTS 12 L signal cable ­transducer end
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4.8 Connection diagram of compact versi on
The connection converter - transducer of the compact version will be carried out by the manufacturer. A reconnection is onl y r equired in the case of a defective cable between terminals and electronics module. You can see the connection of the converter cable in the terminal box at Fi gur e 32.
Note:
MFM 2081 K
Black to 34 for Standard and EEx ib II B Black to 35 for EEx ib II C
MFM 3081 K
Black to 34 for Standard Black to 35 for EEx ib II C
Fig. 32: Connection compact version
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Part B MFC 081 Signal Convert er - Software Version P2.20
5. Operation of t he Si gnal conver t er
5.1 Operating and check el ements
The o perating el ements a re ac cessible af ter rem ovi ng the cover o f the electroni cs section using the special wrench. The converter is also programm abl e with magnetic sensors and a bar magnet without r em ovi ng t he covers of the electronic housing.
Caution: Do not damage the screw thread and the gasket, never allow dirt to accumulate,
and make sure they are well greased at all times.
1 Display 1st (top) line. 2 Display 2nd (middle) line. 3 Display 3rd (bottom) line,
MFC 081
arrows ( ) to identify the state of the signal converter:
-
­4 Keys for operator control of the signal converter. 5 Magnetic sensors to set the converter by means of a handheld bar magnet without opening the housing. Function of sensors same as keys 4 . 6 Compass field, signals actuation of a key.
message indicator
Status Standby
mode.
The operator control concept consists of three levels (horizontal). See next page.
Setting level: This level is divided into three main menus:
Fct. 1.0 OPERATION: This menu contains only the m ost
import ant par ameters and functions of Menu 3 (instal l ) t o allow rapid changes to be made during the measurement m ode. Fct. 2.0 TEST: Test menu for checking the signal converter (displays, outputs, measuring range), and the primary (transducer) operation. Fct. 3.0 INSTALL: All f l ow measurement- and flowmeter-specific parameters and functions can be set in this menu.
Paramete r check l evel: Fct. 4.0 PARAM.ERROR: This level is not selectable.
After exiting from the “Setting l evel”, the signal converter checks new data for plausibility. If an error is detected, the signal converter indicates PARAM.ERROR in Fct. 4.0. In this menu, all functions can be scanned and those changed that are not
“plausible”. Reset/acknowledge This menu has two tasks and is selected via Entry Code 2 level (Quit): ( )
1) Resetting of totalizer, provided that resetting is enabled under Fct. 3.8. 5 ENABL. RESET, input YES.
2) Status message and acknowledgement (Quit) m essages that have occurred since the last acknowledgement are indicated in a list. After elimination of the cause(s) and acknowledgement, these messages are deleted from the list.
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5.2 Krohne Operating Concept
↵↵↵
Measur ing Mode
210.50 kg/min
Split function s of keys between main and submen us .
The blink ing part of the display (cursor) that may be changed is in
bold
When in RESET/QUIT and progr amming modes, outputs remain active, measuring normally, except in 2.0 TEST menu when output is being tes ted, and when zeroing flowm eter - 3.1 .1 and 1.1.1 ­MEAS.VALUE
Code 2
Code 1
- - - - - - -
.0 OPERATION
1
.0 TEST
2
.0 INSTALL
3
STATUS.LIST.
RESET TOTAL
When th is display appe ars, press entry code 1. See Fct. 3.8.2 and 3.8.3. Factory setting:
1.1.0 BASIS.PARAM.
1.2.0 DISPLAY
1.3.0 CURRENT OUT I
1.4.0 PULS.OUTP.P
1.5.0 ALARM OUT A
2.1 TEST DISP
2.2 TEST I
2.3 TEST P
2.4 TEST A
2.5 TEST INP.E
2.6 TEST TEMP
2.7.0 TEST.PRIMRY
3.1.0 BASIS.PARAM
3.2.0 DISPLAY
3.3.0 CURRENT.OUT I
3.4.0 PULS.OUTP.P
3.5.0 ALARM.OUT.A
3.6.0 CTRL. INP.E
3.7.0 SYS.CTRL.S
3.8.0 USER DATA
3.9.0 TUBE PARAMS
Error List
RESET YES RESET NO
1.1.1 - 1.1.
1.2.1 - 1.2.
1.3.1 - 1.3.
1.4.1 - 1.4.
1.5.1 - 1.5.
2.7.1 - 2.7.
3.1.1 - 3.1.
3.2.1 - 3.2.
3.3.1 - 3.3.
3.4.1 - 3.4.
3.5.1 - 3.5.
3.6.1 - 3.6.
3.7.1 - 3.7.
3.8.1 - 3.8.
3.9.1 - 3.9.
QUIT YES QUIT NO
↑↑
4
7 3 3 3
4
8 8 4 4 4
2
4
8 11
RESET /
QUIT
PROGRAMMING LEVEL
Param. Check and retu r n t o measurement mode
30
.0 PARAM.ERROR
4
Main Menu
Select with Key
Submenu
Select with Key
4.1 not used
4.2.0 CURRENT.OUT. I
4.3.0 ZERO SET
4.4 not used
4.5 not used
4.6.0 PULS.OUTP.P
4.7.0 PROC.ALARM
4.8.0 SYSTEM.CTRL
Function
Select with Key
4.2.1 - 4.2.
4.3.1 - 4.3.
4.6.1 - 4.6.
4.7.1 - 4.7.
4.8.1 - 4.8.
2
2
2
2 2
Data Input
with Keys
LEVEL
PARAMETER CHECK
Page 31
5.3 Key functions
Before pressing any keys on the MFC 081 converter, it should be noted that outputs rem ain in the Measurement Mode (outputs are actively measuring) even when the converter is placed in the Programm ing Mode with the following exceptions:
when in the TEST menu (2.0) and act ual ly testing an output.
after having m odi fied and accepted a parameter which will cause a given output to change,
eg. changing the range.
when zeroing (1.1.1 and 3. 1.1) using the MEASURE. VALUE parameter at which time t he flow must be shut off. The output associated with the flow rate defaults to its minimum range value (0 or 4 mA, whichever is programmed) during zeroing. When using SET VALUE, the output remains active, changing onl y by t he SET VALUE once it is accepted.
Function of the keys
Cursor
The location of the cursor on the display is i ndicated by flashing characters. This could be a single digit when entering number; num eric si gn ( + or - ) ; measurement units (g,kg, t etc.) ; or any ot her text field. Thr oughout this manual the location of the cursor, in programming examples, will be indicated by parentheses ( ) around the flashing characters.
Select or Up Key. This key changes the field/digit under the cursor.
- Digit: Increase value by 1 for each key press. (0 follows 9).
- Dec. pt. Move decimal point. 0000( . ) 0000 changes to 00000(.) 000
- Menu Increase menu number by 1. i.e. Fct. 1.(1).0 changes to Fct. 1.(2).0 When the menu number reaches its maximum the next changes the number to 1. i.e. Fct 1.(5).0 changes to Fct 1.(1).0
- Text Change text field. i.e. “YES” to “NO” or “g” to “kg” to “ t” etc.
- Sign Toggle “+” to “-”
Cursor or Right Key. This key moves the cursor onto the next field to be edited. (usually the next on the right).
- Number Move cursor from 12(3).50 to 123( . ) 50 t o 123. ( 5) 0
- Text Move to next field. i.e. (kg)/min to kg/(min)
- Menu Move to next menu column: i.e. from Fct 1.(2).0 to Fct. 1.2.(1) or
if the cursor is already in the rightmost column: invoke that menu function. i.e. from Fct. 1.2.(1) press to edit MASS FLO W format.
Accept or Enter Key.
-Within a
Accept changes (if any) and exit the function.
function
-Menu Move cursor to the next column on the left. i.e. from Fct. 1.2.(1) back to Fct. 1.(2).0 If the cursor is already in the leftmost column then exits the
menus. See next box: “To terminate” .
Note:
If numerical values are set that are outside the permissibl e input r ange, the displ ay shows the min. or max. . acceptable value. After pressing the the number may be corrected.
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5.3.1 How to enter programming mode
To start:
Display Comments
Press Fct. 1.0
If this appears, see previous box: “Function of the keys ” . Operation or
CodE 1
---------
If this appears on the display, set the 9-keystroke Entry
CodE 1 .
Factory setting: → → → ↵ ↵ ↵ ↑ ↑ ↑
1st- 8thplace (key)
9th place (key)
CodE 1 ∗∗∗∗∗∗∗∗-
Fct. 1.0 Operation
CodE 1 (9 alpha
Each keystroke acknowledged by " " in display.
If this appears, see box: “Function of the keys ” on previous
page.
A wrong Entry CodE 1 was keyed in. Press any key and set
the correct 9-keystroke characters)
5.3.2 How to terminate Programming mode To termi nat e :
Press 1-3 times
+ 12.345
Fct (1).0 OPERATOR
kg/min
Press 1-3 times until t he cursor i s under the extreme left menu column. (Fct. 1.0 , 2. 0 or 3. 0)
If no changes have been made to the system’s configu­ration return directly to the measurement mode.
or (ACCEPT YES) Changes have been detected. Press ↵ to accept these
changes. or
(ACCEPT NO)
Press to reject changes and return directly to measurement mode. or
(GO BACK)
Press to return to the menus, Fct. 1.(0) to make further changes
PARAM.CHECK Assuming ACCEPT YES was select ed,
the system now checks the new setting for errors.
After 1-2 sec. + 12.345
No errors detected. Return to measurement mode.
kg/min
or Fct. (4).0 PARAM.ERROR
Errors were detected. The sub-menus of 4.0 will guide
the operator to those functions where problems have
been identified.
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Examples
The cursor (flashing par t of display) has a grey background in the foll owi ng exampl es:
To start programming
Measurement mode Programming mode
13.571
m3 / h r OPERAT I ON
PLEASE NOTE: When “yes” is set under Fct. 3.8.2 ENTRY CODE, the following will
appear in the display after pressing the → key:
CodE 1 - - - - - - - - -.
The 9-stroke entry code must now be entered. Factory setting: → → → ↵ ↵ ↵ ↑ ↑ ↑. Each keystroke is acknowledged by an “ ∗ “ in the display.
To termi nat e pr ogr amming
Press key repeatedly until one of the following m enus are displayed:
Fct. 1.0 OPERATION, Fct. 2.0 TEST or Fct. 3.0 I NSTALL
Fct. 3. 0
INSTALL. A C C E P T. Y E S
Press ↵key
To accept the new paramet er s
Press ↵ to confirm. “PARAM.CHECK” will appear in the display.
Fct. 1. 0
The measuring mode will continue after a few seconds with the new parameters, when no errors are detected.
When an error is detected the display will indicate “Fct. 4.0 PARAM.ERROR”. The error parameters can be called up in this menu and corrected.
New parameters not t o be accepted
When the new parameters are not to be accepted, the following keystrokes should be executed: Press key. The display will show “ACCEPT NO”. When the ↵ key is then pressed, the instrument will return to the measurement mode using the old parameters.
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To change numeric val ues
Increase numeric value
210. 50
kg/mi n kg/mi n
To move the cursor (flashing digi t )
210.60
To move to the right
210. 60
kg/mi n kg/mi n
To move the decimal point
210.6 0
To move to the right
21.060
kg/mi n kg/mi n
To change the text
M A S S F L O W D E N S I T Y
To change the units
Select next text
210. 60
Numeric values automat ically converted
Select new unit
210. 60
g/min k g/min
Alternative time unit
210. 60
k g/min kg/m i n
To change from numeric values back to text
Alternative engineering units
210. 60
kg/mi n k g/min
Return to function display
10.3
Sec T IMECONST.
0.21060
210.60
210.60
F c t. 1. 1. 3
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5.4 Table of programmable f unct ions
Fct. No. Text Description and settings
1.0 OPERATION Main menu 1. 0 Operation
1.1.0 BASIS.PARAM Submenu 1.1.0 Base data
1.1.1 ZERO SET Zero adjustm ent . See Fct. 3.1.1
1.1.2 L.F. CUTOFF Low flow cutoff. See Fct. 3.1.2
1.1.3 TIME CONST. Signal converter time const ant . See Fct. 3.1.3
1.1.4 STANDBY Switching between measur ing operation and standby. See Fct. 3.1.4
1.2.0 DISPLAY Submenu 1.2.0 Displ a y
1.2.1 CYCL.DISP Switching between steady display and cyclic displ ay
1.2.2 STATUS MSG Select s which st at us messages should be displayed
1.2.3 MASS FLOW Unit for mass flow. See Fct. 3.2.3
1.2.4 MASS TOTAL Unit for mass total. See Fct. 3.2.4
1.2.5 DENSITY Unit for density. see Fct. 3.2.5
1.2.6 TEMPERAT Uni t f or t emperature. see Fct. 3.2.6
1.2.7 VOLUME.FLOW Unit for volume flow. See Fct. 3.2.7
1.2.8 VOLUME.TOTAL Unit for volume total. See Fct. 3.2.8
1.2.9 CONC.MEAS Parameters for concentration m easur ement. See separate concentration measurement instruction manual
1.2.10 CONC.MEAS See 1.2.9
1.2.11 CONC.MEAS See 1.2.9
1.3.0 CUR.OUTP. I Submenu 1.3. 0 Cur r ent output I.
1.3.1 FUNCTION I Function current out put I. see Fct. 3.3.1
1.3.2 MIN.VALUE* Mini mum range f or cur rent output I see Fct. 3.3.3
1.3.3 MAX.VALUE
*
Maximum range for cur r ent output I see Fct. 3.3.4
1.4.0 PULS.OUTP. P Submenu 1. 4. 0 Pul se, frequency output P. see Fct. 3.4.0
1.4.1 FUNCTION P Select. Parameter to be totalized
1.4.2 PULSE/MASS * Select. Pulse per unit
1.4.3 PULSE W IDTH * Select pulse width in milliseconds
1.5.0 ALARM.OUT.A Submenu 1.5.0 Process alarm output A. see Fct. 3.5.0
1.5.1 FUNCTION A Select alarm function. See Fct. 3.5.1
1.5.2 ACTIV.LEVEL Select. act i ve hi gh or low. See Fct. 3.5.2
*
Exact display de pends on selected function. See sub-menu 3.3.0
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Fct. No. Text Descri pt i on and settings
2.0 TEST Main Menu 2.0. Test functions
2.1 TEST DISP. Carry out display test. Start with the key (Duration of test approx. 30 sec.). Stop test at any time with the ↵ key.
2.2 TEST I Test current out put I * SURE (NO). Use the key to select YES, then press ↵. * 0 mA will be output from the converter. Use the ↑ key
to select test currents from the list below. 0 mA, 2 m A, 4 mA, 10 mA, 16mA, 20 mA, 22 mA. To exit test mode, press the key at any time.
2.3 TEST P Test frequency output P * SURE (NO). Use the key to select YES ,then
press ↵ key.
2.3.1 FREQUENCY * LEVEL LOW 0 volt DC level will be output from the
converter.
Use the key to select test signals from t he list below. * LEVEL HIGH ( + V v o lts dc) * 1 Hz * 100 Hz * 10 Hz *1000 Hz
2.3.2 TEST PULSE * Test Pulse Use the key to select desired pulse width from the list below:
0.4 mSec ∗ 100.0 mSec 1.0 mSec ∗ 500.0 mSec 10.0 mSec
Then press . The system now sends pulses of the required width. To stop the test press twice.
2.4 TEST A Test alarm out put * SURE (NO). Use the key to select YES, then
press
* LEVEL LOW. 0 Volts is out pu t on the alarm terminal.
Press the ↑ key to switch output to:
* LEVEL HIGH . +2 4V d c is output o n the alarm termi n a l.
To exit test mode, press the key at any time.
2.5 TEST INP.E Test control input The actual input level, HI or LO, and t he selected functions are displayed see Fct. 3.6.1 End test by pressing the ↵ key.
2.6 TEST TEMP. Test t emperature Start with the key. The temperature in °C is displayed. Use the key to display the temperature in °F. End the test by pressing key
2.7.0 TEST.PRIMRY. Sub menu 2.7.0 Test primar y head values.
2.7.1 SENSOR A Monitor t he amplitudes of sensor A and B
2.7.2 SENSOR B as percentage of their max. value. ( 80% is i deal ) Start test with the key. End the test with the ↵ key.
2.7.3 FREQUENCY Monitor the primary head frequency. Start test with the key. End the test with the ↵ key.
2.7.4 INSTAL.FACT. Monit or t he pr i mary head's drive level. Start test with the key. End test with the ↵ key.
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Fct. No. Text Descri pt i on and settings
3.0 INSTALL. Main menu 3.0 Installation
3.1.0 BASIS.PARAM Submenu 3.1.0 Base data
3.1.1 ZERO SET Zero adjustm ent . Use the key to select between MEASURE.VAL. and SET VALUE then press the ↵ key. * MEAS.VALUE (ensure "ZERO" flow in the pip eline)
1) Select: CALIB.YES or NO
2) If YES: Cal ibration (approx. 20 sec. dur at ion)
Display: Actual flow rate as percent of the maximum rated flow for t he pri mary head. (Q
3) Select: ACCEPT YES or NO * SET.VALUE Direct input of a zero flow offset. Units: As selected by Fct. 1.2.1 or 3.2.1
3.1.2 L.F. CUTOFF Low flow cutoff Value: 0 to 10 percent of nominal f low
3.1.3 TIME CONST. Time constant for output of measured values Range 0.5 ... 20 sec. (Option: 0,2 ... 20 sec.)
3.1.4 STANDBY Use the key to switch between three modes of operation, then press ↵: * MEASURE * STANDBY (tube vibrating, Mass Flow set to zero) * STOP (tube drive stopped) Note: It is not possible to switch directly
from STOP to STANDBY.
3.1.5 PRIMRY.TYPE Type of the pr i mary head ** Using the key select the primary head type that is connected to the converter: * 1.5 E * 10 P * 800 P * 10 E * 60 P * 1500 P * 30 E * 300 P
3.1.6 CF5 Primary head constant . * * Displays the primar y head constant as st amped on the primary head’s data plat e.
3.1.7 FLOW DIR. Define direction of flow. Select either FORWARD or BACKWARD
3.1.8 FLOW MODE Define whether bi-directional or uni -directional flow is expected. Select either: * FLOW > 0 ( I gnor e negative flows) * FLOW < 0 ( I gnor e positive flows) * FLOW +/ - ( Al low positive and negative flows)
100%
)
** These menus are protected by the Code 4 password, see Fct. 3.8.8
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Fct. No. Text Descri pt i on and settings
3.2.0 DISPLAY Submenu 3.2.0 DISPLAY
3.2.1 CYCL. DISP. Cyclic display required? Setting NO or YES. If YES is selected then in measurement mode the display will switch from Mass Flow to Density to Total t o Tem peratur e every 4 seconds.
3.2.2 STATUS MSG. Which status messages to be displayed ? * NO MESSAGE (= no warning messages in ma in
display, warning syst em i gnor es status of out puts)
* PRIMRY.HEAD (= light warning messages in the
main display, warning system ignor es status of outputs)
* OUTPUT (= output saturati on/ alarm stat us
messages in the main display)
* ALL MSG. (= all warning messages in the main
display. System responds to output st atus)
3.2.3 MASS FLOW Units and format for m ass f low display * g, kg, t, oz, lb per s, min, h, d * Number of digits af t er the decimal poi nt selectable.
3.2.4 MASS TOTAL Units and format for totaliser * g, kg, t, oz, lb * Number of digits af t er the decimal poi nt selectable.
3.2.5 DENSITY Unit s and f or mat for density* * g, kg, t, per cm3, dm3, litre, m3 or
oz, lb per in3 ,ft3 , USgal, gallon or SG ( Specific Gravity relative to water at 20°C)
* Number of digits af t er the decimal poi nt selectable.
3.2.6 TEMPERAT. Units for temperature *°C or °F * Format fi xed at 1 decimal place
3.2.7 VOLUME.FLOW Units and for mat for volume flow * Select OFF (no volume flow displ ay) or *cm3, dm3, litre, m3 , in3 ,ft3 , USgal, or gall on
per * s, min, hr , day * Number of digits af t er the decimal point selectable.
3.2.8 VOL.TOTAL Units and format for t ot alizer cm3, dm3, liter, m3, inch3, ft3, US gal, gallon.
3.2.9 to 3.2.11 Concentration menu when installed. Please refer to separate Concentration instruction manual
* See Section 6.13 for special density functions: Specific Gravity, Referred Density (option) , and Fixed Density (option).
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Fct. No. Text Descri pt i on and settings
}
3.3.0 CUR.OUTP. I Submenu Curr ent output I For systems with 2 or more current outputs see Sect. 5.7
3.3.1 FUNCTION I Function current out put I * OFF (O/P current = 0 mA) * MASS FLOW ( Mass f low in range MIN [Fct. 3. 3.3] to
MAX [Fct. 3.3.4] output as cur rent in range [Fct 3.3.2] 0/4-20mA)
* DENSITY (Density in range MIN [Fct. 3.3.3] t o MAX
[Fct. 3.3.4] out put as current in range [Fct 3.3.2] 0/4-20 mA)
* TEMPERAT. (Temperature in range MIN [Fct. 3.3.3] to
MAX [Fct. 3.3.4] output as cur rent in range [Fct 3.3.2] 0/4-20 mA)
* VOLUME.FLOW (Volume flow in range MIN [Fct. 3. 3. 3]
to MAX [Fct. 3.3.4] out put as current in range [Fct 3.3.2] 0/ 4- 20 mA) Solute flow Concentration measurement Conc. by mass functions avail able if installed Conc. by volume (see sep. instruction manual).
* DIRECTION (Negative flow gives current of 0/4 m A,
positive flow gives current of 20 mA)
3.3.2 RANGE I Range for curr ent output I: Select from the following by pressing key and then ↵ key * 0-20 mA * 4-20 mA * 0-20/22 mA (O / P = 22 mA when error detected) * 2/4-20 mA (O/P = 2 mA when error detected) * 3.5/4-20 mA (O/P = 3.5 mA when error detected)
3.3.3 MIN.VALUE Value of measured quantity as set by Fct. 3.3.1
or MIN. FLOW, t hat cor r esponds to the m inimum output current or MIN. DENSITY (0 or 4 mA as set by 3.3.2) or MIN. TEMP. or MIN V.FLOW or CONC.OPTI O NS Menu not available if Function 3.3.1 is set to OFF or
DIRECTION
3.3.4 MAX.VALUE Value of measur e d quant i ty as set by Fct. 3.3.1
or MAX. FLOW, t hat corresponds to an output current of 20 mA or MAX. DENSI T Y, or MAX TEMP or MAX V.FL OW or CO NC.O PTIONS Menu not available if Function 3.3. 1 is set to OFF or
DIRECTION
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Fct. No. Text Descri pt i on and settings
}
3.4.0 PULS.OUTP. P Submenu 3.4.0 Frequency output P
3.4.1 FUNCTION P Function frequency output P * OFF (Output = 0V DC) * MASS FLOW ( F r equency output 0 to MAX Freq. Hz =
Mass Flow in range: MIN. FLOW to MAX FLOW as set
in Fct. 3.4. 3 and 3. 4. 4) * MASS TOTAL(1 pulse = fi xed m as s as set in Fct 3.4. 2) * DENSITY (Frequency output 0 to MAX Freq. Hz =
Density in range: MIN.DENSITY to MAX.DENSITY as
set in Fct. 3.4.3 and 3. 4. 4) * TEMPERAT. (Frequency output 0 to MAX Freq. Hz =
Temperature in range: MIN. TEMP to MAX. TEMP as
set in Fct. 3.4.3 and 3. 4. 4) * VOLUME.FLOW(Fr equency output 0 to MAX Freq. Hz
= Volume flow i n r ange: MIN. V. FLO W to MAX.
V.FLOW as set i n Fct . 3.4.3 and Fct. 3.4.4) * VOL.TOTAL(1 pulse = fixed volume as set in Fct 3.4.2)
Solute flow
Solute total Concentration parameters if
Conc. by mass option installed. See separate
Conc. by volume instructi on manual. * DIRECTION (Negative flow gives output of 0 volts DC,
Positive flow gives output of +V volt s DC)
3.4.2 PULSE/MASS Mass per pulse value for function TOTAL MASS or PULSE/VOL. Volum e per pul se value for functi on VO L. TOTAL or PULSE/TIME Maxim um frequency value for functions MASS FLO W,
DENSITY, TEMPERATUR and VOLUME.FLOW or CONC.OPTIONS. Not accessible for functions OFF and DIRECTION.
3.4.3 MIN.VALUE Value of measured quantity that cor r esponds t o or MIN. FLO W, 0 Hz output or MI N. DENSITY, or MIN. TEMP. or MIN. V.FLOW or CONC.OPTIONS or PULSE.WI DTH For function s MASS TO TAL, VOL.TOTAL OR
SOL.TOTAL. Not accessible for f unct i ons OFF and DIRECTIONS
3.4.4 Full Scale Value of measured quanti ty that corresponds to or MAX. FL OW, Max. Fr equency or MAX. DENSITY or MAX TEMP. or MAX V.FL OW or CONC.OPTI O NS Not accessibl e for f unct ions OFF, DIRECTION, TOTAL
MASS TOTAL, or VO L. TOTAL
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Fct. No. Text Descri pt i on and settings
}
3.5.0 ALARM.OUT.A Sub menu 3.5.0 Process alarm output
3.5.1 FUNCTION A Function for alarm out put P * OFF (Output goes to its inactive state) * MASS FLOW ( Alarm a ctive if mass flo w goes outside
limits as set in Fcts. 3.5.3 and 3. 5. 4)
* MASS TOTAL (Alar m activ e if totaliser goes outside
limits as set in Fcts. 3.5.3 and 3. 5. 4)
* DENSITY (Alarm active if density goes outside li mits
as set in Fcts. 3.5.3 and 3. 5. 4)
* TEMPERAT. (Alarm active if temperature goes outside
limits as set in Fcts. 3.5.3 and 3. 5. 4)
* VOLUME.FLOW (Alarm active if volume flow go
outside limits as set in Fcts. 3.5.3 and 3. 5. 4)
* VOL.TOTAL (Alarm active ...
Solute flow Concentration option Conc. by mass if i nst alled. See separate Conc. by volume i nst r uction manual
* I 1.SAT (Alarm act ive if value output on current output
exceeds the range as set in Fct. 3.3.3 and 3.3.4)
* P 1.SAT (Alarm acti ve if value output on pulse output
is either: > 1.3 x Max Limi t as set in Fct 3.3.4 or
< Min Limi t as set i n Fct 3. 3. 3
* ANY O/P.SAT (Alarm acti ve if value output on either
current or pulse output exceeds the selected ranges)
* SEVERE ERR. (Output act ive if a severe error is
detected) * ALL MSG. (Output active if any warnings occur) * DIRECTION (Output active for posi t ive flows, inactive
for negative flows)
3.5.2 ACTIV.LEVEL Select the desir ed vol t age l evel for the active stat e * ACTIVE.HIG H (24 V dc); I NACTIVE LOW (0 Vdc) * ACTIVE LOW (0 V dc) ; INACTIVE HIG H (24 Vdc)
3.5.3 MIN. LIMIT Minimum all owabl e val ue f or functions TOTAL MASS, MASS FLOW, DENSITY, TEMPERATUR and VOLUME.FLOW Units: depend on function but will correspond to those set in Fcts. 3.2.1 to 3.2.5
or Not accessible for all other functi ons
3.5.4 MAX. LIMIT. Maximum allowable val ue for functions MASS TOTAL, MASS FLOW, DENSITY, TEMPERATUR and VOLUME.FLOW Units: depend on function but will correspond to those set in Fcts. 3.2.1 and 3. 2. 5
or Not accessible for all other functi ons
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Fct. No. Text Descri pt i on and settings
3.6.0 CTRL.INP.E Submenu 3.6.0 Control input
3.6.1 FUNCTION E Function of the control input * OFF (control i nput inactive) * STANDBY (When active converter switches to
STANDBY)
* ZERO SET (Zero calibration tr i ggered on the transit i on
from i nact ive to active on the control input)
* RESET TOTAL (Totaliser reset to zero on the tr a ns ition
from i nact ive to active on the control input)
* CLEAR. MSG. (Status warnings cleared on the
transition f r om inactive to acti ve on the control input)
3.6.2 ACTIV.LEVEL Set the desire d vol t age l evel for the input to be act ive * ACTIVE LOW (0 to 2 V) * ACTIVE.HIGH (4 to 24 V)
3.7.0 SYS.CTRL S Submenu 3. 7. 0 System control
3.7.1 FUNCTION S Function for system control * OFF (System control inact i ve) * FLOW = O FF ( Mass flow readings forced to zero,
totaliser frozen)
* FLOW = 0/ RST. ( Mass flow readings forced to zero,
totaliser frozen while active but reset to zero as condition becomes inacti ve. Not available with Custody Transfer Protection)
* OUTPUTS OFF (Forces all outputs to t heir O FF st ates)
3.7.2 REFERENCE Condit i on f or triggering the above f unct ion * DENSITY (Function is triggered if density goes outside
Max or Min limit s as set in Fct s 3. 7. 3 and 3.7.4)
* TEMPERATUR (Function is t r i ggered if tem peratur e
goes outside Max or Min limits as set in Fct 3. 7. 3 and
3.7.4) Function not available with Custody Transf er Protection.
3.7.3 MIN. LIMIT. Minim um allowable value of t emperature or densit y
selected in Fct. 3. 7. 2
Units: depend on function but will correspond to those set in Fct. 3.2.1 and 3. 2. 5 Function not avail able with Custody Transfer Protection.
3.7.4 MAX. LIMIT. Maximum allowable val ue of temperatur e or densi t y
selected in Fct. 3. 7. 2
Units: depend on function but will correspond to those set in Fct. 3.2.1 and 3. 2. 5 Function not avail able with Custody Transfer Protection.
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Fct. No. Text Descri pt i on and settings
3.8.0 USER DATA Submenu 3.8.0 User data
3.8.1 LANGUAGE Language for display text * GB/USA (= English) * F (= French) * D (= German)
3.8.2 ENTRY.CODE1 Entry code for accessing menus requi r ed? * NO (Entry to menus with the key only) * YES(Entry with key and 9-keystroke code see
Fct 3.8.3)
3.8.3 CODE 1 Set Code 1 (Fct. 3.8.2 mu s t be set to YES otherwis e this
function is not available) * Factory setting: → → → ↵ ↵ ↵ ↑ ↑ ↑ * If a different code is required:
press any 9-keystroke combination and then press the
same key combination agai n. Each keystroke is
acknowledged by "*". CODE WRONG (incorrect entry)
appears if 1st and 2nd entries are not the same. Press
then keys and repeat the procedure.
3.8.4 LOCATION Tag name setting ( measuring point number) Required only for flow m eters using the MIC 500 Hand Held Comm unicator (HHC), c onnected to cur r ent out put ) .. Factory setting: “MFC 081” Characters assignable to each place: A...Z / 0...9 / + / - / * / = / // ( > = blank character)
3.8.5 ENABL. RESET Allow totaliser r eset f r om the
RESET/ACKNOWLEDGE
menu or wit h Cont r ol.Input E
Select : NO/ YES
3.8.6 CSTDY CODE 3 Custody transfer requir ed? The function is protected by the CODE E password. Aft er pressing the key enter a 9-keystroke password. If in­correct, 9 characters are displayed which can be decoded in the factory, otherwise select: * NO ( No prot ecti on) * YES (Custody Tr a ns fer Protection required)
3.8.7 CODE 3 CodE E setting (9 characters). (If custody transfer is active then this functi on i s unavai lable) * Factory setting: ↵ → ↑ ↵ ↑ → ↵ → ↑ * If a different code is required, press any 9-keystroke
combinati on and then press the same key combination
again. Each keystroke is acknowledged by "*". CODE WRONG appears if 1st and 2nd entri es are not the same. Press ↵ then → keys and repeat the procedure.
3.8.8 PARAM.CODE 4 Extr a c od e ↵ ↑ to al l ow subsequent access to Menus:
Fct. 3.1.5 Fct. 3. 9. 1 - 3. 9. 9
Fct. 3.1.6
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Fct. No. Text Description and settings
3.9.0 TUBE PARAMS Submenu 3.9.0 Transducer calibration and compensation parameters*
3.9.1 Fgw CF1 Drive frequency - water: from Calibration Certificate
3.9.2 Fcw CF2 Coriolis frequency - water: from Calibration
Certificate
3.9.3 Fgl CF3 Drive f r equency - air : from Cal i br at ion Certificate
3.9.4 Fcl CF4 Coriolis frequency - air: from Calibration Certificate
3.9.5 GK CF5 Transducer mass f l ow cal i br a t i on constant: from
Calibration Certificate
3.9.6 LIN CF6 Linearity adjustment: from Calibration Certificate
3.9.7 Tcl CF7 Mass flow temperature compensation: fr om
Calibration Certificate
3.9.8 Tc0 CF8 Mass flow tem per at ur e compensation at zero flow: from Calibration Certificate
3.9.9 TcD CF9 Density temperatur e compensation: f r om Calibrati on Certificate
3.9.10 D.REF.WATER Use key to select between two modes, then press ↵ to select submenu and then for choice of parameters
* MEAS.VALUE
CALIB. NO CALIB. YES
* SET VALUE
freq Hz temp °C (°F) density g/cm
3
3.9.11 D.REF.AIR Use key to select between two modes, then press ↵ to select submenu and then for choice of parameters
* MEAS.VALUE
CALIB. NO
CALIB. YES
* SET VALUE
freq Hz temp °C (°F) density g/cm
3
* Many, but not necessarily all, compensation parameters are shown on instrument data plate.
These menus, except 3.9.10 and 3.9.11, are protected by the Code 4 password; see Fct. 3.8.8.
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Fct. No. Text Description and settings
4.0 PARAM.ERROR Main Menu 4.0 Parameter error
4.1 Not Used
4.2.0 CUR.OUTP.I Range settings incorrect LOW SCALE FULL SCALE
4.2.1 LOW SCALE Low scale range for cur r ent out put I see Fct. 3.3.3
4.2.2 FULL SCALE Full scale range for current out put I see Fct. 3.3.4
4.3.0 ZERO Zero calibrati on i ncor r ect .
The measured zero offset must be less than ±10 % of the primary head’s full scale fl ow rat ing.
4.3.1 ZERO SET Zero calibration see Fct. 3.1.7
4.3.2 PRIMRY.TYPE Type of primary head see Fct. 3.1.5
4.4 Not Used
4.5 Not Used
4.6.0 PULS.OUTP. P Range setting i ncor r ect LOW SCALE FULL SCALE
4.6.1 LOW SCALE Low scale range for pul se out put see Fct. 3.4.3
4.6.2 FULL SCALE Full scale range for pulse output see Fct. 3.4.4
4.7.0 PROC. ALARM Minimum and maximum lim i t s incorrect MIN.LIMIT > 96 % of MAX.LIMIT
4.7.1 MIN.LIMIT Mi ni mum limit f or r ange checking see Fct. 3.5.3
4.7.2 MAX.LIMIT Maximum l imit f or ra nge checki ng see Fct. 3.5.4
4.8.0 SYS.CTRL.S Minimum and maximum li mits incorr ect MIN.LIMIT > 96 % of MAX.LIMIT
4.8.1 MIN. LIMIT Minimum li mit for condition checking see Fct. 3.7.3
4.8.2 MAX. LIMIT Maximum limit for condit ion checking see Fct. 3.7.4
5.5 Reset / Quit Menu - Totali zer reset and st at us i ndication acknowledgement
Totalizer reset Button Display Descr i pt i on
10.36
Measurement mode
kg
CodE 2
Enter access Code 2 for reset/quit menu:
– –
RESET.TOTAL Totalizer reset menu
Only appears if “yes” progr ammed in Fct. 3. 8. 5. Reset enable No or Yes. If “no” is program med “status li ght ” only appears. See next section.
RESET.YES If the reset function i s enabled RESET YES will be
shown, press ↵ to execute the function. To cancel the reset operation press to get RESET NO and then press If the reset function is disabl ed by menus Fct. 3. 8. 5 or
3.8.6 then BLOCKED is displayed. Press to continue
↵↵ 0.00
kg
Assuming RESET YES was selected the totalisers will now be cleared.
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View status message( s) and qui t
Button Display Descr i pt i on
0.36 kg/min
CodeE 2
Measurement mode The p resen ce of the m ar ker above Status on t he
display indicat es the presence of warning messages in the status list.
Enter access code for reset/quit m enu: ↑ →
– –
↑→ RESET.TOTAL
Totalizer reset menu.
STATUS.LIST
View/Quit Status message menu
1 Err
MASS FLOW
This display shows that there is just 1 warning in the list, in thi s c a se MASS FLOW. The symbols indicate that this is a new error and not one that has been previously acknowledged. Use either the or keys to view other messages in the list. Otherwise press to exit.
1 Err
QUIT YES
At the end of the message list the QUIT YES prompt i s shown. Selecti n g YES will clear if possible messages in the list. To cancel the operation press ↑ to get QUIT NO and then press
STATUS.LIST Assumi ng t he conditions that caused the message have
passed (i.e. mass flow is back wit hin the meter’s range) then the Status marker, will disappear.
0.36
kg/min
Assuming RESET YES was selected, t he to talisers will now be cleared.
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5.6 Status messages
ERROR MESSAGES
SAMPLING Severe PLL out of range SENSOR A Severe Sensor A voltage signal less than 5% of desired value SENSOR B Severe Sensor B voltage signal less than 5% of desired value RATIO A/B Severe O ne sensor signal much larger than the other EEPROM FATAL Unable to save data in EEPROM. Hardware fault SYSTEM FATAL Indicates software error, w ill always occur with
WATCHDO G Severe Reset due to SYSTEM error or temporar y power suppl y
NVRAM Severe NVRAM check sum error, previous data lost DC A Severe max. DC voltage part of sensor A is l ar ger than 20% of ADC DC B Severe max. DC voltage part of sensor B is l ar ger than 20% of ADC NVRAM FULL Light NVRAM has exceeded its specified number of wri te
MASS FLOW Light Mass flo w r ate > 2 × nominal flow * ZERO ERROR Light Mass flow rate at zero adjust is larger than > 20% of
TEMPERATUR Light Temperature > outside operating range CURRENT.SAT Output Current out p u t saturated ** FREQ.SAT Output Frequency output saturated ** ALARM.OUT.A Output Process alarm limit check exceeded ** ROM DEF Light EEPROM check sum err or, defaults loaded fr om ROM TOTAL O/F Light Custody transfer only. Mass total has overfl owed the
TEMP.CUST Light Custody transfer only. Operating temperature has drifted
POWER.FAI L Light Custody transfer only. There has been an interruption of
TYPE COMMENT
WATCHDOG
drop-off
cycles
nominal ( 100%) flow rate *
display, i. e. i t has gone from 99999999 00000000
by more than ±30°C from the zero calibration temperature
power to the converter.
* Actual mass f low rate is too big or manual zero offset PUTIN.VAL in Fct. 1.1.1 was
programmed incorrectly.
** Change output range to avoid sat ur at ion.
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TO SELECT.
1
5.7 Menu variat ions for systems with other out put options (Refer to Secti on 3.3)
Fct. No OPTION 1 OPTION 2 OPTION 3 OPTION 4 OPTION 5 OPTION 6 OPTION 7 OPTION B OPTION C
OPERATOR
Fct. 1.3 CUR.OUTP.I CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I CUR.OUTP.I
TEST
Fct. 1.4 PULS.OUT.P BLOCKED BLOCKED PULS.OUT.P PULS.OUT.P BLOCKED BLOCKED BLOCKED PULS.OUT.P
Fct. 1.5 ALARM.OUT.A ALARM.OUT.A BLOCKED BLOCKED BLOCKED BLOCKED ALARM.OUT.A BLOCKED BLOCKED
Fct. 2.2 TEST I TEST I* TEST I* TEST I* TEST I* TEST I* TEST I* TEST I TEST I
Fct. 2.3 TEST P BLOCKED BLOCKED TEST P TEST P BLOCKED BLOCKED BLOCKED TEST P
Fct. 2.4 TEST A TEST A BLOCKED BLOCKED BLOCKED BLOCKED TEST A BLOCKED BLOCKED
Fct. 2.5 TEST.INP.E TEST.INP.E BLOCKED BLOCKED BLOCKED TEST.INP.E BLOCKED BLOCKED BLOCKED
INSTALL
PARAM.ERROR
Fct. 3.3 CUR.OUTP.I CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I CUR.OUTP.I
Fct. 3.4 PULS.OUTP.P BLOCKED BLOCKED PULS.OUTP.P PULS.OUTP.P BLOCKED BLOCKED BLOCKED PULS.OUTP.P
Fct. 3.5 ALARM.OUT.A ALARM.OUT.A BLOCKED BLOCKED BLOCKED BLOCKED ALARM.OUT.A BLOCKED BLOCKED
Fct. 3.6 CTRL.INP.E CTRL.INP.E BLOCKED CRTL.INP.E BLOCKED CTRL.INP.E BLOCKED BLOCKED BLOCKED
Fct. 4.2 CUR.OUTP.I CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I* CUR.OUTP.I CUR.OUTP.I
Fct. 4.6 PULS.OUTP.P N/A N/A PULS.OUTP.P PULS.OUTP.P N/A N/A N/A PULS.OUTP.P
Fct. 4.7 ALARM.OUT.A ALARM.OUT.A N/A N/A N/A N/A ALARM.OUT.A N/A N/A
CUR.OUTP.I
and a flashing “1” appears. i.e. Fct. 1.3.0
TO SELECT THE REQUIRED OUTPUT NUMBER THEN PRESS
These menus access two or more current outputs.
Press
REFER TO SECTION 3.3 FOR ADDITIONAL INFORMATION ON OUTPUT OPTIONS
USE THE
NOTE: Listed options may not all be currently available
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6. Description of Funct i ons
6.1 Zero point adjust ment
When operating the system for the first time, it is necessary to set the zero point of the instrument.
Once the zero point has been adjusted, the installation should not undergo any further modifications in order to maintain the quality of the measurement. This means that after system changes (such as the piping), it is advisable to re-adjust the zero-point.
To achieve a successful zero calibration the prim ary head should be completely ful l of pr ocess fluid at normal operating pressures and temperatures. Ideally there should be no air incl usions in the fluid, part icularly for horizontal installat ions, so i t is r ecom mended that the pri mary head be flushed with the process fluid at a high fl ow rate (>50%), for 2 m i nutes, pri or to star ti ng t he adjustment. After flushing, flow in the primary head must be brought back t o zero by tightly closing appropriate valves.
The zero off-set can either be measured automati cally or entered manually using the displ ay keys. If an automat ic adjustm ent is to be made then t he operator should trigger t his, with the front cover still in place (compact systems only), using t he bar magnet provided to operate the magnetic sensors on the display. This is to ensure that the zero adjustm ent is carri ed out with the mechanical installation exactly the same as for normal operation.
Begin from the m easuring mode.
Key Display
line 1 line 2
9-key stroke entry code
(if enabled) Fct. (1).0 OPERATOR
Fct. (2).0 TEST Fct. (3).0 INSTALL Fct. 3.(1) BASE DATA Fct. 3.1.(1 ) ZERO SET (MEAS.VALUE)
NOTE: The brackets around parts of the above text indicates the cursor position, these characters will be flashing on the display. Flashing values can now be changed with the ↑ key. Pressing the key moves the cursor to the next “field” which then starts to flash.
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The operator can now choose either A) Automat ic (recommended) or B) manual adjustment. A) Automatic adjustment :
key Display
line 1 line 2
CALIB. ( NO) CALI B. (YES) X.X PERCENT* ACCEPT (YES)
4x Return to measuring mode
* Display of transducer li ve zero as a % of
maximum flow rate, for a period of 20 seconds.
B) Manual adjustm ent :
Key Display
line 1 line 2
SET.VALUE (0).000 kg/min
Input zero value in the sequence : dimension, si gn, numeric value.
4x Return to measuri ng mode.
In all the following examples, a short not ation is used for the setting of the signal converter. Pushing a key several times is indicated by the number of times without the intermediate display messages. Only the final display output is listed. If programming is possible in the different menus 1.0 or 3.0 the only change is in the function num ber (e.g. for zero adjustm ent
1.1.1. inst ead of 3.1. 1. ) , the inputs for the programming of the functions are the same. Under certain conditions, it may not be possible to adjust the zero point, for instance when :
The medium is in mot ion, because the shut-off valves etc. are not functioning properly. There are still gaseous inclusions in the primary head because it was flushed insufficiently. Resonant vibration of the piping interferes with the primary head because of poor
installation.
In such cases the zero point adjustment will not be accepted. If the zero adjustment was started by the binary input, the converter will show the message :
ZERO.ERROR
This will appear in the display for a short ti m e after the adjustm ent. The converter also reports the ZERO.ERROR in the status list.
If the zero calibration was started from the menus then Parameter Error 4.3 will be displayed when the operator tries to accept the new values.
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Under certain circumstances, when the media consists of unevenly mixed components, it might be diff icul t to adj ust the zero point. In such a case, t he zero point adjust m ent procedure must be carried out under special conditi ons :
Media which tend to vaporise or degas should be kept under higher pressure. Two-phase media consisting of a separable solid component (sl urry): In such a case i t
might be advisable to fill the primary head with the carrier medium only.
– Other two-phase media . If it is not possible to separate the solid or gaseous components, the operator can f ill the
measuring system wit h a subst itute liquid (e.g. wit h water).
6.2 Low Flow Cutoff (Fct . 1.1.2 and 3.1.2)
If the FLOW MODE (Fct. 3.1.8) is set to FLO W +/- t hen at zero flow sm all signal f luctuat ions will average out to nothing and the totaliser will remain fixed. However, if "one-way flow" is selected, this averaging process will not work and the totaliser reading will increase slowly with time. To prevent this t he Low Flow Cutoff should be set.
The Low Flow Cutoff is entered as a percentage of the rated flow of the prim ary head. The cutoff m ay be set in the range of 0.0 to 10.0% i n st eps of 0.1% .
Thus, for a 10E instrum ent wit h a low fl ow cutoff of 0.2%, any flows l ess than 0.02 kg/ m in are taken as 0 kg/min.
To set the Low Flow Cutoff to 1% :
Key. Displ ay
line 1 line 2
→→→ Fct. 1.1 .(1) ZERO SET Fct. 1.1.(2) L.F.CUTOFF (0)0.0 PERCENT →↑ (1).0 PERCENT Fct. 1.1.2 L.F. CUTOFF 4x
6.3 Time constant
Measurements taken from the primary head require filtering in order to give stable readings in the presence of fluctuating flows. The degree of filtering also af fects how quickly the reading responds to rapid changes in flow.
SHORT TIM E CONSTANT:
FAST RESPONSE FLUCTUATING READING
LONG TIME CONSTANT:
SLOW RESPONSE STABLE READING
Figure 33 shows the typical response of the system for varyi ng Time Constant s and a sharp change in flow.
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To set the Time Constant : Begin from measuring mode.
Key Display
line 1 line 2
→→→ Fct. 1.1.( 1 ) ZERO SET ↑↑ Fct. 1.1.(3) TIME. CONST. (0)4.0 TIME C. S.
Edit the time constant in
seconds in range 0.5 to 20. Fct. 1.1.(3) TIME.CONST 4x
This filt ering only applies to mass and vol ume flow readings and any outputs that use them . The mass totali ser is independent of the tim e constant.
The standard range for the time constant is 0. 5 to 20 seconds. For faster response times, a range of 0.2 to 20 seconds is available as a factory set option.
Fig. 33: Time constant characteristic
6.4 Programming the display for measurement val ues ( Fct . 1.2. and 3.2.)
The following measurement functi ons can be displ ayed :
Fct. 1.2.1 CYCL.DISP Fct. 1.2. 2 STATUS MSG. Fct. 1.2 . 3 MASS FLO W Fct. 1.2 . 4 MASS TOTAL Fct. 1.2.5 DENSITY Fct. 1.2 . 6 TEMPERAT. Fct. 1.2.7 VOLUME.FLOW Fct. 1.2.8 VOL.TOTAL
For systems with concentration software their specific extra displays will be added to the above list from Fct. 1.2.9 onwards.
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The displayed measurement function can be changed in the measurement mode by pressing key. The setting of the display output is demonst rated for the example of displaying the m ass f low rate in kg/h. Starting from the display of measurement values, the following programming steps are necessary.
Begin from measuring mode.
Key Display
line 1 line2
Fc t. (1). 0 OPERATOR 2x Fct. (3).0. INSTALL
Fc t. 3.(1) .0. BASE DATA Fct. 3 . (2).0. DISPLAY →↑↑ Fct. 3 .2.(3). MASS FLOW
After pressing key the display shows :
0000.0000 (kg)/min
This display means that mass flow will be displayed in units of kg/min to a resolution of 4 decimal places. The brackets around 'kg' indicate the cursor position, t hese characters will be flashing on the display. The flashing val ue can now be changed with the key. By pressing the → key the cursor moves to 'min' which starts to flash.
This dimension may now al so be changed by using the key. After pressing the → key again, the cursor moves to the output format of the numeric val ue which can then be edited.
To change the display to kg/h with 5 decimal pl aces, follow the following procedure.
Key Display
line 1 line 2
0000.0000 (kg)/min
0000.0000 kg/(min) 0000.0000 kg/(h) 0000(.)0000 kg/h 00000(.)000 kg/h 000000(.)00 kg/h 0000000(.)0 kg/h 00000000(.) kg/h 0(.)0000000 kg/h 00(.)000000 kg/h 000(.)00000 kg/h Fct. 3. 2. ( 3) .
MASS FLOW
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The setting of the displ ay f or TOTAL MASS or DENSITY is done the same way. Temperature is displayed with a fixed position of one decimal place. However, the user can
choose between °C and °F. Begin from measuring mode
Key Display
line 1 line 2
Fct. (1).0 OPERATOR →↑ Fct. 1.(2) .0. DISPLAY 5x Fct. 1. 2.(6). TEMPERATUR (°C) (°F) Fct. 1.2.(6). TEMPERATUR
Volume flow is an optional display in the measurement mode. To turn on this display with units dm3/hr :
Key Display
line 1 line 2
Fct. 1.2. ( 7) VOL.FLOW. (OFF) 00000.000 (cm3)/S 00000.000 (dm3)/S →↑↑ 00000.000 dm3/(hr) 00000(.)000 dm3/ hr ↑↑ 0000000(.)0 dm3/ hr Fct. 1. 2.(7) VOL.FLOW
For a list of avai lable units for each display r efer to Section 5, Technical data. If a cyclic di splay of all measurement values is desired the foll owing i nputs have to be added
to the previous steps :
Key Display
line 1 line 2
↵→ Fct. 1.2.(1 ). CYCL. DISP. (NO) (YES) Fct. 1.2. ( 1 ). CYCL. DISP.
4x
Wi t h t he cyclic di splay enabled, the converter will switch displays in the measuring mode every 3 to 4 seconds as if the operator had pressed the ↑ key.
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6.5 Programming Numer i c Dat a
Various functions on the MFC 081 require numeric data to be entered by the operator. Numeric data is al ways entered in the following manner.
Using setting FULL SCALE of current output, Fct . 1.3.3 as an example: Begin from the m easuring mode:
Key Displ ay
line 1 line 2
Fct. (1).0 OPERATOR →↑↑ Fct. 1. ( 3 ) .0 CUR.OUTP. I →↑ Fct. 1.3.(2) MIN. FLOW
(assume function is set to MASS FLOW )
Fct. 1. 3.(3) MAX. FLOW (0)
*
5.0000 kg/min Current setting of MAX.FLOW Units and accuracy are as set by the format Fct. 1.2.3
(1)5.0000 kg/min 1(5).0000 kg/min 5x 1(0).0000 kg/min 10(.)
**
0000 kg/min Decimal point may now be moved one digit to the right f or each press of the ↑ key
→↑ 10.(1)000 kg/min Fct. 1.3.(3) MAX FLOW
4x
Return to measuring m ode
The flashing '0' to the left of the number to be edited allows extra digit s to be added, as in
this example. If no extra digit s are required, pressing the key will cause this leading zero to be blanked.
(0)5.0000 kg/min
( 5) .0000
∗∗ Some values do not allow the decimal point to be moved.
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NOTE: Some numerical values have fixed permissible limits. For example, Menu 3.1.2., L.F. CUT OFF only allows values in the range 0 to 10%. If, for example, the operator tries to enter a value of 15%, the converter responds as follows :
Key Display
line 1 line 2
15.0 PERCENT
10.0 MAX.VALUE
Press again to correct the number:
(0)10.0 PERCENT
Re-edit the number or press again to accept this value.
6.6 Setting the current output (Fct. 1. 3. and 3. 3)
The current output can be programmed to the following measurement values :
Mass Flow Density Temperature Volume Flow Rate – Flow Direction
For the current output of the MFC 081, five ranges are available :
0 to 20 mA 4 to 20 mA 0 to 20 mA warning st at e: 22 mA 4 to 20 mA warning st at e: 2 mA
4 to 20 mA warning st at e; 3.5 mA All output ranges will overrange to 20.5 mA. The 4 - 20 mA r anges will under range to 3.8 mA. All functions except flow direction have a minim um and a maxim um value. W hen the current
output is set to one of these quantities, then the output range (4 to 20 or 0 to 20 mA) will correspond to the appropriate mi nimum and maximum (see Fig. 34).
For example, to use the current output for density with the foll owing par ameters :
MIN DENSITY = 0.5 g /cm
MAX DENSITY = 2.0g/c m
3
3
RANGE 4 to 20 mA Density Current
0.50 g/cm
1.25 g/cm
2.00 g/cm
3 3 3
4 mA (minimum) 12 mA 20 mA (m aximum)
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If the current output is used to indicate the direction of flow the output i s as follows : Flow Current
pos. 20 mA neg. 0 or 4 mA depending on range.
Where the current range has a warning state, the output will jump to this current level when the meter detects an abnormal condition. When the condition clears, the current out put returns to normal aut omatical l y.
To program t he density example above: Begin from measuring mode
Key Displ ay
line 1 line 2
Fct. (1).0 OPERATOR 2x Fct. (3).0 INSTALL
→↑↑ Fct. 3. ( 3 ) .0. CUR.OUTP.I Fct. 3. 3.(1). FUNCTIO N I (TEMPERATUR) (VOLUME.FLOW)
: (OFF) : (MASS FLOW)
(DENSITY) Fct. 3.3 .(1). FUNCTIO N 1 Fct . 3.3.(2 ). MIN.DENSITY Input of m in. value. Fct. 3.3 .(2). MIN.DENSITY Fct. 3.3.(3). MAX.DENSITY Input of m ax. val ue. Fct. 3.3.(3). MAX.DENSITY Fct. 3. 3.(4). RANGE I (0-20/22mA) (2/4-20mA) (3.5/4-20mA) (0-20mA) (4-20mA) Fct. 3.3.(4) . RANGE I
4x
If during operation t he density measured falls outside the set maximum and m inimum lim its, the output is said to be saturated. This m ay cause problems with external instrumentation. Saturation m ay be indicated to the customer using either the process alarm (section 6.7) or the status warnings (section 6.12.) .
If the output function is set to OFF or to DIRECTION then sub-menus Fct. 3. 3.3 and Fct. 3.3.4 are not available.
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Fig. 34: Current output characteristics
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6.7 Setting the fr equency/pulse out put ( Fct . 3.4. and 1.4)
The frequency/pulse output allows the transfer of one of the following measurement values :
VALUE OUTPUT TYPE Mass Total Pulse Mass Flow Rate Frequency Density Frequency Temperature Frequency Volume Total Pulse Volume Flow Rate Frequency Flow Direction Binary 0 or V+
For systems with the Concentration opti on, the following functions ar e also available:
VALUE OUTPUT TYPE Concentration by mass / Brix Fr equency Concentration by volum e Frequency Solute flow / Brix rate Frequency Solute Total Pulse
The exact programming of thi s out put depends on the measurement value selected.
Pulse Outputs:
When th e pulse output ( Fct. 1.4.1 or 3. 4.1) is set to either MASS TOTAL, VOL. TOTAL OR SOL.TOTAL (Concentration systems only) then the following sub menus are available:
Fct. 3. 4.1 FUNCTION P Fct. 3. 4.2 PULSE/MASS ( or PULSE/VOL. ) Fct. 3.4.3 PULSE.WIDTH
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For these functions the output sends out a series of pulses where each pulse represents a fixed mass or volum e. So, for example, to set the converter for 1 pulse equal to 20g, proceed as follows :
Begin from measuring mode
Key Displ ay
line 1 line 2
→↑↑ Fct. (3).0. INSTALL. →↑↑↑ Fct. 3.(4).0. PULS.OUTP. P Fct . 3 .4.(1). FUNCTIO N P (OFF) (MASS FLOW)
: (TOTAL MASS) : (DENSITY) : (TEMPERAT) : (VOLUME.FLOW) : (VOL. TOTAL)
(DIRECTION) Fct. 3 . 4 .(1). FUNCTION P Fct. 3.4.(2). PULSE/MASS 1.000 1 P. = (KG)
Current setting 1kg per pulse
4x 1.000 1 P. = (g)
(0)1 . 000 1 P. = g ↑↑ ( 2) 1 . 000 1 P. = g9x 2( 0) . 000 1 P. = g Fct. 3 . 4 .(2). PULSE/MASS
Menu Fct. 3.4.3 can now be used to set the minimum pulse width, τ , in the range 0.4 to 500 ms.
τ
τ
In this way the operator can be sure that the pulses produced by the impulse out put will never be shorter than the specified width.
When setting the pulse width, τ, and the mass (or volume) per pulse, Q, t he operator should take into account the maximum flow rate,
Flow
, he expects through the
max
meter, such that:
Flow
max
<
Q
2
τ
where:
Flow Q
is in units g/s (or cm3/s)
max
is in units of g (or cm3)
τ is in units of seconds
If
Flow
exceeds the above, limit saturation will occur and pulses will be lost and any
max
external counter connected will under-read. It is possible to generate warnings of saturation in one of two ways:
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I. Set the Alarm output, Fct. 3.5.1 to either P1 SAT or ANY OP.SAT. If the pulse output
saturates now the Alarm output will signal a warning.
II. Set the STATUS M SG. function Fct. 1. 2.2 to either OUTPUT or ALL MSGS. If the pulse
output becomes saturated now the Status arrow on the display will be lit and the display will start to flash.
To program t he pulse width to 10 ms
Fct. 3.4.(2) PULSE/MASS
↑ → ↑ → →
Fct. 3.4.(3) PULSE.W IDTH (0)0.4 mSec (1)0.4 mSec
10.(4) mSec
6 × ↑ 10.0 mSec
Fct. 3.4.(3) PULSE.W IDTH
4 × ↵
Having programmed this, one pulse will be sent from the output for every 20g of process fluid going through the primary head.
NOTE: The pulse output ignores the sign, positive or negative of the flow. To ensure reliable operation, the system should be set for one-way flow with suitable low flow cutoff.
Frequency:
For these values the frequency output sends out a continuous square wave with a frequency representing the corresponding measured value. As with the current output, the frequency output is scaled to mat ch the maxim um and m inim um setti ngs for these values. The range of the frequency output may also be set by Fct. 1.4.2. or Fct . 3. 4. 2..
Example 1 : Measured value = mass flow Max flow = 5 kg/min Min flow = 0 Max frequency = 500 Hz
Flow Frequency 0 kg/min 1 kg/min 5 kg/min
6.5 kg/mi n >6.5 kg/min
0 Hz 100 Hz 500 Hz 650 Hz (1.3xMax Flow) 650 Hz
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Example 2 : Measured value = temperature Max temperature = 75°C Min temperature = -25°C Max frequency = 1000 Hz
Temperature Fr equency < - 25°C 0°C 20°C 75°C > 95°C
To set up example 1, proceed as follows : Begin from measuring mode.
Key Dis pl ay
line line 2
→↑↑ Fct. (3).0. INSTALL. →↑↑↑ Fct. 3. ( 4) . 0. PULS.OUTP. P Fc t . 3.4.( 1). FUNCTION P (TOTAL MASS) (MASS FLOW) Fct. 3.4 .(1). FUNCTIO N P Fct. 3.4.(2). PULSE/TIME ( 0) 1000 MAX Hz
Current max. frequency 1000 Hz.
9x (0)000 MAX Hz 0( 0) 00 MAX Hz 5x 0(5)00 MAX Hz Fct. 3.4.(2) . PULSE/TIME Fct. 3. 4.(3). MIN. FLOW I nput min. flow of 0 kg/min ↵↑ Fct. 3. 4. ( 4). MAX. FLOW I nput max. flow of 5 kg/min Fct. 3.4.(4) . MAX. FLOW
4x
0 Hz 250 Hz 450 Hz 1000 Hz 1300 Hz
The frequency output will allow flows to be registered up to 1.3 times the maximum value. (Note : for mass flow and volume flow, all flows are assumed positive). The absolute maximum output frequency is 1300 Hz so the Max. Value all owed for Fct. 3. 4.2. i s 1000 Hz allowing for the 1.3 x over-range. See Figure 35 for the frequency output characteristics of examples 1 and 2.
NOTE: The frequency output has a duty cycle of 50% for a frequency range > 1Hz. For a frequency range < 1Hz, the duty cycle is not 50%.
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Binary output:
If the frequency output is set to signal the flow direction, Fct. 3.4.2. is suppressed and the output is as fol lows :
Flow Direction pos. + V neg. 0 Volts
Fig. 35: Frequency output characteristic of examples 1 and 2
6.8 Setting the process al ar m output (Status)
The process alarm output is a t wo state signal ( active or inact ive) that can be used to indi cate a variety of meter and process states, as shown in the table below.
For all functi ons it is possible to define whether the output is to be active high, 24 Volts or active low, 0 Volts (Fct. 3.5.2). The first five functi ons check measured values against user­defined limits. While the value is within these limits the Process Alarm output is inactive. If the value exceeds the limits then the output becomes active. To prevent multiple switching of the output when the measured value is just on the limits, hyst eresis is built i n. Refer to Figure 36; as mass flow incr eases past the maximum lim it the output switches to active. However, as flow then decreases the output will not switch to inactive until it becomes less than MAX - H where H = 2% of upper limit.
Process alarm functions:
Function Inactive Active Mass total
Mass flow Density Temperature Volume flow Concentration by mass * Concentrationby volume * Solute Mass Flow Rate* Current outputs I 1,2 3 Frequency output Any Output All status messages Severe errors Flow direction
* If concentration option installed.
Total in range Mass flow in range Density in range Temp. in range Volume flow in r ange Concentration in range Concentration in range Solute flow rate in range Specified current output OK Frequency output OK All outputs OK No converter errors No serious converter faults neg. flow (-ve)
Total out of range Mass flow out of range Density out of range Temperature out of range Volume flow out of r ange Concentration out of range Concentration out of range Solute flow rate out of range Current output saturated Output saturated At least one output saturated At least one error detected Major converter fault;m easurement stops pos. flow (+ve)
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Fig. 36: Process alarm characteristics
For example, a process requires that the process fluid temperature stays within the range 30 to 40°C and the low level signal is required to indicat e that the temperature has gone out of range. Begin from measuring mode
Key Displ ay
line 1 line 2
→↑↑ Fct. (3).0. INSTALL4x Fct. 3.(5).0. ALARM.OUT.A Fct . 3 .5.(1). FUNCTION A (OFF) (MASS FLOW )
: (MASS TOTAL) : (DENSITY)
(TEMPERATURE) Fct. 3 . 5 .(1). FUNCTION A Fct. 3.5. (2). ACTIV.LEVEL (ACTIVE.HIGH) (ACTIVE LOW) Fct. 3.5.(2). ACTIV.LEVEL Fct. 3.5.(3). MIN. LIMIT Input minimum temperature Fct. 3.5. ( 3) . MIN. LIMIT Fct. 3.5.(4). MAX. LIMIT Input maximum temperature Fct. 3.5. ( 4) . MAX. LIMIT
4x
Return to measuring m ode. NOTE: For functions other than range checking Fct. 3.5.3. and 3.5.4. are not accessible.
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6.9 Setting the contr ol input (Binary)
The MFC 081 has an input connection which allows certain meter functions to be controll ed remotely. These functions are:
- Reset totaliser
- Standby
- Acknowledge status message
- Start zero calibration
The function will be triggered when the input becomes active. For standby the converter will be held in standby for as long as the input is active. The other functions are triggered on the transition of the input from i nact ive to active. The active level of the input may be defined using Fct. 3.6.2. as act i ve high (4 - 24 volts) or active low (0 - 2 vol ts).
NOTE: Internal resistors att ached to the control input pul l i t l ow, 0V, when the i nput is not dri ven (see Figure 37).
Example: Using a TTL signal to r eset the totali ser when the signal goes from hi gh (+5V) to low (0V). Begin from measuring mode
Key Display
line 1 line 2
→↑↑ Fct. (3).0 INSTALL5x Fct. 3.6.0 CTRL.INP.E Fct. 3. 6.(1) FUNCTION E (OFF) (STANDBY)
: (ZERO SET)
(RESET MASS) Fct. 3.6.(1) FUNCTION E Fct. 3.6.(2) ACTIV.L EVEL (ACTIVE.HIGH) (ACTIVE. LOW) Fct. 3.6.(2) ACTIV.LEVEL
4x
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Fig. 37: Driving the control input
6.10 Setting the system cont r ol
Some applications for the MFM 2081 and MFM 3081 may require measurement to be suspended at particular tim es, such as during steam cleaning. The system cont rol funct ions allow the converter to automati cally detect user-defined conditions and then to act accordingly.
Selectable conditions (Fct. 3.7.2. ) ar e : Density out of range
Temperature out of range The ranges for these conditions are set by Fct. 3.7.3. and 3.7.4. (These range checks are
subject to hysteresis in the same way as the process alarm, see Sect. 6.7). When such a conditi on i s met, the converter takes one of the following actions :
1. Flow r eading for c ed to zero, totaliser stopped, any output registering flow will go to zero.
2. Flow reading forced to zero as above, but totali ser is cleared to zero when m easurement
restarts.
3. Disable outputs. All output s, curr ent, frequency and alarm ar e forced t o t heir zero/inacti ve
state.
Example: A process has to be steam cleaned regularly. The user has the pulse output set to tot al m ass, but he does not want pulses sent to his instrumentation during cleaning. However, he still requires a temperature reading from t he current output. The nominal density of his process fluid is 1. 2g/cm3.
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Begin from measuring mode
Key Display
→↑↑ Fct. (3).0. INSTALL6x Fc t . 3.(7).0. SYS.CTRL.S Fct. 3. 7.(1). FUNCTIO N S (OFF) (FLOW OFF) Fct. 3.7 .(1). FUNCTIO N S Fct . 3.7.(2 ). REFERENCE (TEMPERATUR) (DENSITY) Fct. 3.7 .(2). REFERENCE Fct. 3. 7.(3). MIN. LIMIT Input mi nimum density of 0.5g/cm3 Fct. 3.7.(3) . MIN. LI MIT Fct. 3. 7.(4). MAX. LIMIT Input maximum density of 5.0g/ cm3.
NOTE : The max. value in this case will set a
Fct. 3.7.(4) . MAX. LIMIT 4x
line 1 line 2
This value is set high as only low fl uid density are of interest in this case.
hysteresis of 0.1g/cm3
As the line is drained and prior to steam cleaning, density reading w ill fall below 0.5g/cm3. When this happens the converter will read zero flow and no more pulses will be sent from the pulse output. The current output registering temperature will function as normal. When the line is refilled and density exceeds 0.6g/cm3, measurement will restart.
When this funct ion becomes active then the standby indicator on the display becomes lit . All displays for mass flow, density, temperature etc. work as normal. However, if functi ons 1 or 2 above are selected then the mass flow (and hence volume flow) will be zero and will be displayed as shown below.
0.0000 STANDBY.
6.11 Standby function (Fct. 1. 1.4. and 3.1.4.)
The instrument may be switched to a 'STANDBY' state. Once in this state, all outputs go t o their off state and the mass totaliser is frozen. The main display will have the STANDBY indicator set and will display either the frozen totaliser or just STANDBY.
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Begin from measuring mode
Key Display
line 1 line 2
STANDBY
3.456 kg Frozen Totalizer STANDBY
While in this state the measuring tube still vibrates and the measurements can come back on line in an instant.
There is an additional standby state, 'STOP', in this case the drive to the primary head is disabled and vibrations cease. However, when leaving STOP the converter has t o return to STARTUP before measurements can resume.
The instrument can be switched to STANDBY either by the keys on the display or by the control input signal (see section 6.9). STOP can only be set by the keys.
To set STANDBY or STOP : Begin from measuring mode
Key Display
line 1 line 2
Fct. (1).0. OPERATOR →→ Fct. 1.1.(1). ZERO SET 3x Fct. 1.1. ( 4) . STANDBY (MEASURE) (STANDBY) (STOP)
Use the ↑ key to select the desired mode.
Fct. 1.1.(4) STANDBY
If STANDBY or STOP was selected the instrument goes immediately into that stat e. To return to m easurem ent, go back t o Fc t . 1.1.4. and select MEASURE. NOTE:
It is not possible to change mode directly from STOP to STANDBY, as the converter must first be switched to MEASURE to restart the primar y head vibrat ions.
In addition to these 'standby' modes the SYSTEM CONTROL function provides a fully automated way of switching to simi lar modes using either the density or temperature of the process fluid as a control ( see section 6.10).
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6.12 Density Calibration Adjustment
6.12.1 Water as the reference li quid:
It is often convenient to do a field cali br at ion of the density function using water as the reference liquid. Fill the flowmeter with water which is free of air. It is best to be operating the system at process flow rates and at a stabl e temperature. The calibrat ion will automatically input the operating frequency, temperature and the density of water at the temperature according to the reference table on the following pages. Note the metric units for the reference tables are Kg/m
3
. To convert to g/cm3 divide by 1000.
Follow the key strokes in the diagram below to accompl ish this calibr at ion. Begin from the measuring m ode:
Key Display
line 1 line 2 Step #
Fct.(1).0 OPERATOR 1. Enter programming mode
2x Fct.(3).0 INSTALL 2.
Fct.3,(1).0 BASIS.PARAM 3. 8x Fct.3.(9).0 TUBE PARAMS 4 . Fct.3.9.(1) CF1 Fgw 5. 9x Fct.3.9.(10) D.REF.WATER 6.
(MEAS.VALUE) 7. CALIB. (NO) 8. CALI B. (YES) 9. Fct.3.9.(10) D.REF.WATER 10. 4x 11. Return to measuring mode
6.12.2 Process fluid as the ref e re nce f l ui d:
Often it is very convenient to use the actual process fluid to cal i br at e the density output under actual operating conditions against the in-plant density r eference. Be certain the process is running in a stabl e fashion at or near normal operati ng conditions. To perform this cali br at i on, proceed with key strokes as in 6.12.1 above except after having reached step 10, proceed as follows:
Key Display
line 1 line 2 Step #
(MEAS. VALUE) 11. (SET VAL UE) 12. +132. 3566 FREQUENCY 13. set automatically in st ep 9: do not adj ust. + 67. 5 (°C) 14. set automati cally in step 9: do not adjust. 0.9990 (g)/cm 0.9990 g/(cm
(0)0.9990 g/cm as req’d 0.9794 g/cm
3
3
) 16. set volume units
3
3
15. set mass units
17. adjust to process density value ­ ex. 0.9794 g/cm
18. density which will be the output when
3
*
measuring.
5x 19. return to the measuring mode. After returning to the measurement mode, the density should read 0.9794 g/cm
3
if the above procedure was
carried out correctly and the process is stable.
* If insufficient number of digits appear to permit adequate resolution refer to Section 6.5 which e xplains how to increase the number of digits.
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Density of water as a functi on of temperat ur e
Temperature i n Densi t y in Temperature in Density in
°C °F kg/m
3
lb/ft
3
°C °F kg/m
3
lb/ft
3
0 32 999.8396 62.41999 25 77 997.0468 62.24563
0.5 32.9 999.8712 62.42197 25.5 77.9 996.9176 62.23757 1 33.8 999.8986 62.42367 26 78.8 996.7861 62.22936
1.5 34.7 999.9213 62.42509 26.5 79.7 996.6521 62.22099 2 35.6 999.9399 62.42625 27 80.6 996.5159 62.21249
2.5 36.5 999.9542 62.42714 27.5 81.5 996.3774 62.20384 3 37.4 999.9642 62.42777 28 82.4 996.2368 62.19507
3.5 38.3 999.9701 62.42814 28.5 83.3 996.0939 62.18614 4 39.2 999.9720 62.42825 29 84.2 995.9487 62.17708
4.5 40.1 999.9699 62.42812 29.5 85.1 995.8013 62.16788 5 41 999.9638 62.42774 30 86 995.6518 62.15855
5.5 41.9 999.9540 62.42713 30.5 86.9 995.5001 62.14907 6 42.8 999.9402 62.42627 31 87.8 995.3462 62.13947
6.5 43.7 999.9227 62.42517 31.5 88.7 995.1903 62.12973 7 44.6 999.9016 62.42386 32 89.6 995.0322 62.11986
7.5 45.5 999.8766 62.42230 32.5 90.5 994.8721 62.10987 8 46.4 999.8482 62.42053 33 91.4 994.7100 62.09975
8.5 47.3 999.8162 62.4185 33.5 92.3 994.5458 62.08950 9 48.2 999.7808 62.41632 34 93.2 994.3796 62.07912
9.5 49.1 999.7419 62.41389 34.5 94.1 994.2113 62.06861 10 50 999.6997 62.41125 35 95 994.0411 62.05799
10.5 50.9 999.6541 62.40840 35.5 95.9 993.8689 62.04724 11 51.8 999.6051 62.40535 36 98.6 993.6948 62.03637
11.5 52.7 999.5529 62.40209 36.5 97.7 993.5187 62.02537 12 53.6 999.4975 62.39863 37 98.6 993.3406 62.01426
12.5 54.5 999.4389 62.39497 37.5 99.5 993.1606 62.00302 13 55.4 999.3772 62.39112 38 100.4 992.9789 61.99168
13.5 56.3 999.3124 62.38708 38.5 101.3 992.7951 61.98020 14 57.2 999.2446 62.38284 39 102.2 992.6096 61.96862
14.5 58.1 999.1736 62.37841 39.5 103.1 992.4221 61.95692 15 59 999.0998 62.37380 40 104 992.2329 61.94510
15.5 59.9 999.0229 62.36901 40.5 104.9 992.0418 61.93317 16 60.8 998.9432 62.36403 41 105.8 991.8489 61.92113
16.5 61.7 998.8607 62.35887 41.5 106.7 991.6543 61.90898 17 62.6 998.7752 62.35354 42 107.6 991.4578 61.89672
17.5 63.5 998.6870 62.34803 42.5 108.5 991.2597 61.88434 18 64.4 998.5960 62.34235 43 109.4 991.0597 61.87186
18.5 65.3 998.5022 62.33650 43.5 110.3 990.8581 61.85927 19 66.2 998.4058 62.33047 44 111.2 990.6546 61.84657
19.5 67.1 998.3066 62.32428 44.5 112.1 990.4494 61.83376 20 68 998.2048 62.31793 45 113 990.2427 61.82085
20.5 68.9 998.1004 62.31141 45.5 113.9 990.0341 61.80783 21 69.8 997.9934 62.30473 46 114.8 989.8239 61.79471
21.5 70.7 997.8838 62.29788 46.5 115.7 989.6121 61.78149 22 71.6 997.7716 62.29088 47 116.6 989.3986 61.76816
22.5 72.5 997.6569 62.28372 47.5 117.5 989.1835 61.75473 23 73.4 997.5398 62.27641 48 118.4 988.9668 61.74120
23.5 74.3 997.4201 62.26894 48.5 119.3 988.7484 61.72756 24 75.2 997.2981 62.26132 49 120.2 988.5285 61.71384
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Temperature i n Densi t y in Temperature in Density in
°C °F kg/m
3
lb/ft
3
°C °F kg/m
3
lb/ft
3
50 122 988.0839 61.68608 65.5 149.9 980.4432 61.20907
50.5 122.9 987.8592 61.67205 66 150.8 980.1751 61.19233 51 123.8 987.6329 61.65793 66.5 151.7 979.9057 61.17552
51.5 124.7 987.4051 61.64371 67 152.6 979.6351 61.15862 52 125.6 987.1758 61.62939 67.5 153.5 979.3632 61.14165
52.5 126.5 986.9450 61.61498 68 154.4 979.0901 61.12460 53 127.4 986.7127 61.60048 68.5 155.3 978.8159 61.10748
53.5 128.3 986.4788 61.58588 69 156.2 978.5404 61.09028 54 129.2 986.2435 61.57118 69.5 157.1 978.2636 61.07300
54.5 130.1 986.0066 61.55640 70 158 977.9858 61.05566 55 131 985.7684 61.54153 70.5 158.9 977.7068 61.03823
55.5 131.9 985.5287 61.52656 71 159.8 977.4264 61.02074 56 132.8 985.2876 61.51150 71.5 160.7 977.1450 61.00316
56.5 133.7 985.0450 61.49636 72 161.6 976.8624 60.98552 57 134.6 984.8009 61.48112 72.5 162.5 976.5786 60.96781
57.5 135.5 984.5555 61.46580 73 163.4 976.2937 60.95002 58 136.4 984.3086 61.45039 73.5 164.3 976.0076 60.93216
58.5 137.3 984.0604 61.43489 74 165.2 975.7204 60.91423 59 138.2 983.8108 61.41931 74.5 166.1 975.4321 60.89623
59.5 139.1 983.5597 61.40364 75 167 975.1428 60.87816 60 140 983.3072 61.38787 75.5 167.9 974.8522 60.86003
60.5 140.9 983.0535 61.37203 76 168.8 974.5606 60.84182 61 141.8 982.7984 61.35611 76.5 169.7 974.2679 60.82355
61.5 142.7 982.5419 61.34009 77 170.6 973.9741 60.80520 62 143.6 982.2841 61.32400 77.5 171.5 973.6792 60.78680
62.5 144.5 982.0250 61.30783 78 172.4 973.3832 60.76832 63 145.4 981.7646 61.29157 78.5 173.3 973.0862 60.74977
63.5 146.3 981.5029 61.27523 79 174.2 972.7881 60.73116 64 147.2 981.2399 61.25881 79.5 175.1 972.4890 60.71249
64.5 148.1 980.9756 61.24231 80 176 972.1880 60.69375 65 149 980.7099 61.22573
6.13 Density - Special Functions
6.13.1 Specific Gravit y
From Softwar e version P2.14 and higher the operator has the option of displaying density as A SPECIFIC GRAVI TY.
Specific Gravity = Density of Process Flui d ÷ Density of Water at 20° C To set the display for Specific Gravi ty go to menu Fct. 1.2.5 or 3.2.5:
Fct. 1.2.(5) . DENSITY
0000.0000 (g) / cm
3
Press the key repeatedly until the display shows
0000.0000 (lb) / cm
0000.0000 (S.G.)
Fct. 1.2.(5) . DENSITY
3
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6.13.2 Referred Density (Option)
Referred density is a factory- installed option which expands the type of density outputs available to three different variations - “ act ual” ( normal density output ), “f i xed”, and “referred”. Any one of these three options can be selected in Fct. 1.2.5 or Fct. 3. 2. 5 - t he “DENSITY” function of t he “DISPLAY” subm enu. Program “actual” i f the “Referred” or “Fixed” Options are not desired.
Referred density corrects the actual density value to a standardi zed density value based on a reference temperature. The reference temperature and the slope are programm abl e. The sign of the slope coefficient (α) is always positive based on the assumption that i ncr easing temperature decreases the actual density measured. The referred density equation is as follows:
ρ
+ α ( ta − tr )
r = ρa
where “ρ“ is t he density and “t” t he temperature. Subscri pt s “r” and “a” i ndicate “referred” or “reference” and “actual” respectively.
Note that the above equation is linear. Referred density accuracy is determi ned by how precise a fit a linear functi on is to the actual temperature-density relationshi p of the process over the range of operating temperatures. Also note that the coefficient, α , depends on the temperature units selected, °F or °C, as well as the density units selected. The units of α are the change in density per degree change in temperature.
Key strokes for the “referred density” option shown below - start f r om the measuring m ode: Key Display Step #
line 1 line 2
Fct.(1).0 OPERATOR 1. enter program ming mode
2×↑ Fct.(3).0 INSTALL
→ ↑ →
Fct.3.(1).0 BASIS.PARAM Fct.3.(2).0 DISPLAY Fct.3.2.(1) CYCL.DISP.
4×↑ Fct.3.2.(5) DENSITY
→ ↑ ↑ ↵ → → ↵ ↵ ↵
0.0000000 (g)/cm
0.0000000 g/(cm3) 3. set volume units in this step 0(.)0000000 g/cm + 20.0 REF. TEMP ( °C) 5. set ref. temp. -°F or °C, sign and value (0).000000 SLOPE/°C 6. set slope (α) of tem pera tur e coef ficien t Fct.3.2.(5) DENSITY 7. enter inputs
ACTUAL FIXED REFERRED
3
3
2. set mass units in this step (or S.G.)
4. set decimal point location in this st ep
4×↵ 8. return to measuring mode
6.13.3 Fixed Density (Option):
The “Fixed Density” Option perm its setting a fixed, specific density value for the purpose of calculating vol umetric flowrat e and/or vol umetric total f r om mass fl ow. This is useful when dealing with pure liquids or liquids with a known, f ixed composition when it is desired to know the volumetric flow referenced to a specific (fixed) density at a specific temperature.
It is programmed by selecting “FIXED” rather than “ REFERRED” and programming t he fixed density value in that step (step #4) of the program shown i n 6. 13.2 where the decimal point is adjusted for “Referred Density”. After setting the fixed density value, press 4x to return to the measuring mode. “Actual Density” is programmed in similar fashion except the density value is not entered as with “Fixed Density”.
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6.14 User data
6.14.1 Programming the display language
The converter can display its messages and prompts in one of three languages, German, English or French. The language may be changed using Menu 3.8.1..
Example: Setting for German language Begin from measuring mode.
Key Displ ay
line 1 line 2
Fct. (1).0 OPERATOR ↑↑ Fct. (3).0 INSTALL7x Fct. 3.(8).0 USER DATA Fct. 3.8.(1) LANGUAGE (GB/USA) (F) French (D) German Fct. 3.8.(1) SPRACHE
German selected
Fct. 3.(8).0 USER DATEN ↵↵↵
6.14.2 Password protection of menus
As mentioned in Section 5.2, access to the menus can be protected by a password. This password protection is enabled by Menu 3.8.2. and the password itself can be al t ered by Menu
3.8.3.. To enable password protection and to change the password from its factory setting, proceed as follows (Note: the password must be enabled in Fct. 3.8.2. before it can be changed in Fct. 3.8.3.).
Begin from measuring mode
Key Display
line 1 line 2
Fct . (1).0 OPERATOR →→ Fct. (3).0 INSTALL7x Fct. 3.(8).0 USER DATA →↑ Fct. 3.8.(2) ENTRY.CODE.1 (NO) (YES) Fct. 3.8.(2) ENTRY.CODE.1. Fct. 3. 8. ( 3) CODE 1 CodE 1 ---------
any key x9 CodE 1 *********
Enter new password CodE 1 --------­Enter the new password again
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If the new password was entered the same both times it will be accepted, otherwise "CODE WRONG" will be displayed.
NOTE: The default value of the password protection code when leaving the factory is:
6.14.3 Custody transfer protect i on code
The converter can be set for measurement with or without the custody transfer protection enabled.
When using custody transfer protection, any additional provisions of the local calibration authority must be adhered to and the entire instrument must be approved by that authority.
The custody transfer protection can naturally also be used without official approval. The calibration protection in the converter affects only the total summating counter. All settings which alter the measured value of mass flow can no longer be altered when the calibrati on protection is acti ve.
The following cannot be altered :
Prim ar y head type and CF 5 – Low flow cutoff – Custody transfer password – Mass total displ ay uni t s and format. – Flow direction – Flow mode (Set to FLOW > 0 only) – Standby – Control input f unct ion. (Only acknowledge messages still allowed) – Syst em control. (Conditions and li mit s that tri gger the system control funct ion are locked.
0 FLOW +RST function not allowed).
– Mass totaliser can no longer be reset. When the totaliser rolls over from 99999999 to
00000000 a status message will be set.
When custody transfer protection is enabled a warning message will be generated on any interruption of the mains supply, or if t he process fluid temperature varies by m ore than ±30°C from t he temperatur e that t he zero calibrati on was perfor med at. To enable or disable the custody transfer protection, use menu Fct. 3.8.6. CSTDY CODE.
Begin from measuring mode.
Key Displ ay
line 1 line 2
Fct. (1).0 OPERATOR 2x Fct. (3).0 INSTALL. Fct. 3.(1).0 BASE DATA 7x Fct. 3.(8).0 USER DATA Fct. 3.8.(1) LANGUAGE 5x Fct. 3 . 8 .(6) CSTDY CODE CodE 3
Input 9-keystroke Entry-Code
CODE (NO) CODE (YES) 4x
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The default value of the custody transfer protection code when leaving the factory is ↵→↑↵↑→↵→↑ This password may be changed using Menu 3.8.7.. However, this can only be done if custody
transfer protection is di sabled first, as described above. Begin from measuring mode.
Key Displ ay
line 1 line 2 Fct. (1).0 OPERATOR 2x Fct. (3).0 INSTALL. Fct. 3. ( 1 ) .0 BASE PARAM. 7x Fct. 3.(8).0 USER DATA Fct. 3.8.(1) LANGUAGE 6x Fct. 3.8. ( 7) CODE 3 CodeE 3 - - - - - - - -
Enter new custody transfer
password two times.
Fct. 3.8.(7) CODE 3 4x
If the two entered passwords are different the message "CODE WRONG" is displ ayed. The message has to be acknowledged with the key and input m ust be repeated with Fct.
3.8.7.. Then the protection stat e 'activ e' or 'inact i ve' can be chosen with Fct.3.8.6. . NOTE:
If the input of the custody transfer password is wrong, a 9-character code is displayed. W ith this character code the manufacturer can decode the password in cases where the password is lost.
It is also possi ble to protect just the mass total iser. Menu 3.8.5. ENABL. RESET determi nes whether the operator can clear the mass t o tal fro m the ACKNOWLEDGE/ RESET MENU.
Begin from measuring mode.
Key Display
line 1 line 2 Fct. (1).0 OPERATOR 2x Fct. (3).0 INSTALL
7x Fct. 3.(8).0 USER DATA4x Fc t . 3.8.( 5) ENABL.RESET (YES) (NO) Fct. 3.8 .(5) ENABL.RESET
4x +110.25 kg
Mass Total Display
CodE 2 - - ↑→ RESET MASS BLOCKED
Totaliser Reset is disabled
↵↵
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6.14.4 Primary head type and tube parameters (CF1-9)
The primary head type and tube parameters are factory set and should not normally be changed by the customer. They are only normally needed if the converter has to be replaced in the field. In this case, the new converter must be programm ed with the correct prim ary head type and transducer-specific param eters.
In the case of remote mounted converters, particular ly, the customer may wish to verif y that the correct converter is connected to a given transducer. This may be accomplished by comparing the primary type and CF5 (GK) programmed in the converter with the corresponding data printed on the transducer data tag.
To view these parameters, begin from the measuring mode:
Key Display
line 1 line 2
→↑↑ Fct. (3).0 INSTALL →→4x Fct. 3.1.(5) USER DATA check for cor rect pri mary type
1.5E - 1500P
↵↑ Fct. 3.1.(6) CF5 Value CF5
Compare value with data tag
4x
To view the other transducer-specific parameters, proceed to Fct. 3.9.0 TUBE PARAMS. Check the values programmed against the Data Plate and/ or Calibrati on Certificate data. If the data is incorrect, it can be adjusted in Fct. 3.9.0 by f irst unprotecting the parameters via Code 4 password (see Fct. 3.8.8).
6.14.5 Location
It is possibl e to program each unit with an i ndividual identi fication num ber. This is especially useful if the 'SMART' option is being used. To set the location num ber :
Begin from measuring mode:
Key Display
line 1 line 2
→↑↑ Fct. (3).0 INSTALL7x Fct. 3.(8).0 USER DATA →↑↑↑ Fct. 3.8.(4) LOCATION (M)FC 081
Factory Setting
Use the key to change the character under the cursor. The sequence is : A to Z, 0 to 9 , +, -, *, /, =, SPACE.
Use the → key to move the cursor to the next character. Press key when completed. 76
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Part C Special options, Functional checks, Service and Order
numbers
7. Special Options
7.1 Use in hazardous areas
MFM 2081 K and MFM 3081 K - Ex Coriolis massflow meters are approved for use in hazardous areas as electrical equipment in conformance with the harmonised European Standards, Factory Mutual (FM) (pending), and Canadian Standards Association (CSA) (pending). Conform ity between the temperature classes and the temperature of the process fluid, m eter size and material of the m easuring tube is defined in t he test certi fi cate. The Test Certificate, certifi cate of conform ity and wiri ng instructi ons are included in the Inst allati on and Operating instruct i ons for Ex equipment.
This is a separate manual to the standard Installation and Operating manual and is only supplied when an instrument for use in a hazardous area is ordered. If you have an “Ex” instrument, please ensure that you have this manual and read it carefully before using the massflow meter.
7.2 Converter with non-standard output options
The flowmeter may be supplied with one or m or e of the out put options as mentioned in Part B, Section 5.7. These are factory fitted options and changes should not be attempted by unqualified personnel. Most of these options are hi-pot- tested to comply with the r equirem ents of Ex and CE and if field exchanged these requirements may be violated. * Kr ohne will also not accept responsibility or honour the warranty if this is done. If you need an option change, please contact your nearest office for advice. *All options ar e not compatible in certain confi gur at ions with older versions of software.
7.3 Concentration measurement and Speci al Density Options
The Corimass P- and E-Series may be fitted with a concentration m easurement option. This option enables the meter to measure solute / solvent concentration of a two-component solution as % by weight or volume, as well as °Brix or °Baumé, concentration by m ass or volume. The fluid may be a liquid / li quid or a li quid / soli d suspension mixtur e. If the meter has been fitted with this option a separate Concentration manual will be supplied with the meter.
The special density option for Referred Density and Fixed Density is available as a factory set option. This option is mutually exclusive with the Concentration option. The option is described in Section 6.13.2 and 6.13.3.
If you have any questions, please contact your local Krohne office for fur t her assistance.
7.4 Converter with Smart / Hart communicat ion option
The instrument menu can be accessed and programmed remotely via the 4 - 20 m A output. The following options ar e avail abl e:
a) H.H.C Hand-Held Communi cat or wi t h Krohne Sm ar t or Hart (may not be available at time
of first pr i nt ing) communications prot ocol .
b) MS DOS PC via an RS 232 adaptor and CONFIG software Detailed instructions are supplied when these options are purchased. Refer to the section with
the Order numbers for ordering details or contact Krohne.
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7.5 Converter with RS 485 Communication opti on
When this opt ion is fitt ed only one analog 4 - 20 mA output is fitted as well. Detailed description of the Krohne RS 485 protocol is avail able on request or when the meter
is ordered a copy is included in the instruction package. (This option is not available with software versions 2.18 and lower.)
7.6 Custody Transfer option
The P- and E-Series has been approved for custody transfer applications i n Germany. If you have a custody transfer application, please check with your l ocal authorit ies in the weights and measures department for local r equirem ents.
Krohne will gladly assist in obtaining a local approval.
8. Functional checks
8.1 Test functions
Menu 2.0. contains a number of test functions. These allow the current, frequency and alarm outputs to be driven at a number of fi xed test levels, so that the comm unication between the converter and the customer's equipment can be verified. In addition, other functions allow various measured parameters from t he prim ary head to be viewed directly for trouble shooting purposes.
8.1.1 Testing the displa y
This function sends a test sequence to the LCD display which causes each element of the display to be lit in sequence. If any segments fail to light, this indicates that the display is faulty and should be replaced.
Begin from measuring mode.
Key Displ ay
line 1 line 2
→↑ Fct. (2).0 TEST Fct. 2. ( 1 ) TEST DISP. Display blanks then starts it s
test sequence
The test may be terminated at any tim e by pressing the key, otherwise the display returns automati cally when the sequence is complete.
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8.1.2 Testing current out put
This function al lows a number of fixed current levels from 0 t o 22 mA to be driven from the current output. This function int errupts the normal operation of the output, so t he operator will be asked if he is sure before the test commences.
Key Displ ay
line 1 line 2
Fct. 2. ( 1 ) TEST DISP.
Fct. 2.(2) TEST I SURE (NO) SURE (YES) (0 mA)
0 mA is output
(2 m A) (4 m A) ( 10 mA) ( 16 mA) ( 20 mA) ( 22 mA) (0 m A)
Press the key at any tim e to stop t he test and return the output to normal operation.
Systems with two or more current outputs
From software P2.14 onwards programming of any current output will be by menus Fct. 1.3.0 and Fct. 3.3.0 (t esting will be by menu Fct. 2.2) regardless of how many current outputs are fitted. W hen programming ( or testing) a system with two current output s the operator must first select the desired output number.
Fct. 3.(3).0 CUR.OUT.I
Fct. 3.3.0 CUR.OUT.I(1)
Fct. 3.3.0 CUR.OUT.I(2) Use the ↑ key to select the desired output number
Fct. 3.3.(1) FUNCTION I Program the selected output as normal
8.1.3 Testing pulse output
This function allows the frequency/pulse output to be tested. The frequency output has an open collector transistor drive which requires a pull-up resistor to an external DC power supply. (Sect. 3.3). W hen this output i s connected to the customer’s instrumentation, reliable operation can only be ensured if the customer takes proper care to ensure the connection is properly screened against external electrical interference. Therefore, it is important that this output connection should be thoroughly tested before being put into use.
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To test the frequency, connect a frequency meter to the pulse output terminals and proceed as follows:
Key Display
line 1 line 2
Fct. 2.(2) TEST I
Fct. 2.(3) TEST P SURE (NO ) SURE (YES) ↵↵ Fct. 2.3. ( 1 ) FREQUENCY (LEVEL LOW)
0V on the output
(LEVEL HIGH)
+V on the output
1 Hz
A frequency meter connected to the output will show 1Hz.
10 Hz 100 Hz 1000 Hz
After testing the
1000 Hz signal
connect a counter to the output.
Fct.2.3.(1) FREQUENCY
To test the pulse output, connect an external counter to the output terminals. When testing the pulse output, the operator has the choice of the following pulse widths: 0. 4 ms, 1.0 m s, 10.0 ms, 100.0 ms and 500 ms. The operator should choose the pulse width that best matches the performance of his external pulse counter.
Connect a pulse counter to the impulse output and proceed as follows:
Fct. 2.(3).0 TEST P
→ ↑ ↵ ↑ →
Fct. 2.3.(1) FREQUENCY Fct. 2.3.(2) TEST PULSE
SURE (NO)
SURE (YES)
(0.4 mSec)
Use the to select the desired pulse width
↑ ↑ ↑
(1.0 mSec)
(10.0 mSec)
(100.0 mSec)
Having selected the pulse width zero the external counter and then press
625 100.0 mSec
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The meter now issues a stream of pulses with the set width. The running total of pulses sent is shown on the display. The test stops when either 100,000 pulses have been sent or the operator presses the ↵ key.
If the counter reads a smaller num ber than the actual num ber of pulses sent, or the fr equency meter under reads, then this indicates that a weak signal is reaching the frequency meter/pulse counter. In this case try the foll owi ng suggestions: -
(i) Decrease the external pull-up resistor (ii) Decrease/remove the filter capacitor. (iii) Decrease the cable length between the converter and the counter. (iv) Add external buffers to boost the signal.
If the pulse counter reads a larger number than the converter, or if the frequency meter reading is high or unstable, then this indicates the presence of external interference. Try one or more of the following:-
(i) Add/increase the size of the filter capacitor. (10 - 100nF) (ii) Use high qualit y scr eened cable. (iii) Keep cable lengths as short as possible, avoiding high power equipment/switchgear
and any cabling connected to them.
(iv) Use external buffers.
8.1.4 Testing alarm output
This is a sim ple function that allows the alarm output to be tested at both its hi gh and low states.
Key Display
line 1 line 2 Fct. 2.(3) TEST P
Fct. 2.(4) TEST A SURE (NO) SURE (YES) (LEVEL LO W)
0V on the output
(LEVEL HIG H)
+24V on the output
Fct. 2.(4) TEST A
8.1.5 Testing control i nput
Menu 2.5 allows the state of the control input signal t o be tested.
Key Display
line 1 line 2
Fct. 2.(4) TEST A
Fct. 2.(5) TEST INP.E HI RESET MASS
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Line 1 of the display shows the current state of the input. HI = 4 - 24 Volts, LO = 0 - 2 Volt s. Line 2 shows the currently selected function of the input. As the voltage on the input changes so the display will change from HI to LO accordingly. However, whilst using the test function no action will be taken in response to the input (i.e. the total will not be reset). NOTE: If the input i s disconnected it will read LO.
8.1.6 Viewing temper at ur e
Menu 2.6 allows the current temperature readings to be monitor ed. These figures are used internally by soft ware for f l ow and density compensation.
Key Di s play
line 1 line 2 Fct. 2.(5) TEST INP.E
Fct. 2.(6) TEST TEMP. 20.0 °C
Current temperature °C
68.0 °F
Current temperature °F
Fct. 2.(7) TEST TEMP.
8.1.7 Viewing primary head signal conditions
Menu 2.7 allows four measured parameters from the primary head to be displayed.
Sensor A, Sensor B (Fct. 2.7. 1 and 2.7.2)
These give the normali sed sensor signal levels from t he primar y head. In normal operation these are controlled so that they both read about 80 - 85%.
If the sensors read less than this it indicat es that the vibrations of the primary head are being impeded. This could be due to a poor instal l at ion or a large quantity of ai r in the process fluid.
Frequency (menu 2.7.3)
This function displays the current resonant frequency of the primary head. This value is primar i ly used to calculate the density of the process fluid.
Installation factor (m enu 2.7.4)
This factor is a measure of the quality of the prim ary head's installation. This figure shows roughly how much energy is required to sustain the oscillations in the primary head. Generally, the lower the installation factor the better the installat ion. See Section 4.3 for guidelenes on installat ion factor values. In addition, if the process flui d has a large gas content this will have the effect of damping out primary head oscillation, which will in turn cause the installation factor to increase.
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9. Service and Troubleshooting
9.1 Threads and “O” Ring of t he conver t er housing lid
The screw threads and gaskets of both housing covers should be well greased at all tim es. Always check for signs of damage and never allow dust to accum ul at e. Defective gaskets and lids should be replaced imm ediat ely to maintain the integrit y of the protection category.
The grease used must be non-corrosive to alum inium and should be acid- and r esin-f r ee.
9.2 Replacing the converter electronics
Always switch off power before commencing work!
For Ex version allow 30 minutes to cool before opening housing.
1. Use the special wrench to remove the cover from the terminal compartment.
2. Disconnect all cables from the terminals in the rear terminal compartment.:
MFC 081 : term. 5/6/4/4. 1/ 4. 2/11/12
3. Use the special wrench to remove the cover from the electronic compartment.
4. Undo screws A and fold displ ay board to side.
5. Remove plug C (10-pin, signal cable).
6. Undo screws D using a screwdriver for recessed-head screws and carefully remove the complete electronics.
7. On t he electronics, check the supply voltage and fuse F9, and change / replace if necessary, see Sect. 9.3.
8. Reassemble in reverse order (points 6 to 1).
9. Pri mary head specific param eters, as pri nted on the Data Plate and Calibration Certificate, must now be entered into the new converter. (see section 5.4, Fct. 3.9.0, and section 6.14.4).
10. Subsequently be sure to check the zero and store the new zero value.
B
A. Scr ews that hol d t he displ ay
PCB in plac e.
B. Ri bbon cabl e connecting
display PCB to converter electronics.
C
Import ant : Ensure that the screw thread of t he cover s on t he el ect r onics and terminal
compartments are well greased at all tim es. The gr ease used must be non-corrosive to al uminium and should be acid- and resin- free.
C. 10-pin sensor connector. D. Screws that hold the
con verter electron ics in place.
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9.3 Change of operating voltage and power fuse F9
Always switch off power source before commenci ng work!
Remove electronics as described in Section 9.2.
9.3.1 Replacement of power f use F9
The mains fuse F9 of the converter, sits on the power supply board beside the transformer, as shown in Figure 38. The fuse will not blow, unless there was either a connection error or a fault in the converter itself . The table below shows the right fuse for the different voltages the converter could be set to. Do not use any other than the specified type.
For position of f uses, see power supply board layout diagram.
Voltage Fuse F9
200,230/240 VAC 160 mA T 100,115/120 VAC 315 mA T 42,48 VAC 800 mA T 21,24 VAC 1.6 A T
The fuses should be an anti-surge type with a breaking capacity of 1500 A at 250 V AC. For part num bers, see table under section 10, Order numbers.
9.3.2 Changing the operati ng vol t age
1. Insert vol t age select cable into the correct position on t he power supply circui t boar d, to obtain desired voltage.
2. If necessary, change fuse F9 to suit the new voltage. (See fuse table for values of F9)
IMPORTANT
If the operating voltage has been altered from the factory setting, ensure that the primary head’s data plate and the label on the F9 fuse holder are amended accordingly.
Fig. 38: Power supply layout
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9.4 Turning the displ ay circuit board
To ensure horizontal positioning of t he display irrespective of the location of the MFM 2081 K and MFM 3081 K compact flow m eter, the displ ay ci r cuit board can be turned through 90° or 180°.
1. Swit ch of f the power supply!
2. Unscr ew the c over from the electron ics compartment using the s pecial wrench.
3. Remove screw A from the display boar d.
4. Turn di splay board into desired position.
5. Fold t he ribbon cable as shown in the following drawings. Please follow directions scrupulously so as to avoi d damage to electronic components and printed boards! For the version on the right the screws A must be repositioned on the display board.
6. Carefully scr ew down the display board.
Directions for f olding the ribbon cable on the display circuit boar d:
9.5 Turning the signal conver t er housing
To facilitate access to connecting, indicating and operating elements on MFM 2081 K and MFM 3081 K compact flow m eters that ar e inst al led in locations that ar e hard to get at, the signal converter housing can be turned through 90°.
1. The connection wires between primary head and signal converter housing are extremely short and can break easily.
2. Switch of f the power source!
3. Clamp the flow meter fir mly by the primary head housing.
4. Secure the converter housing against slipping and t i lting.
5. Loosen slight ly but do not rem ove the 4 bolts connecting the two housings.
6. Carefully t ur n t he converter housing clockwise or anti- clockwise a maximum of 90°, but do not lift the housing. If the gasket should stick, do not at t em pt t o lever it off.
7. To confor m to the requirements of protection category IP 67, keep connecting faces clean and tighten the 4 fixing bolts uniforml y.
Any faults resulting from fai l ur e t o f ol low these instructions scr upulously shall not be covered by our warranty!
WARNING: Ex/Hazardous duty versions may not be t ur ned. Pl ease
order correct posi t ion at tim e of placing order or consult Kr ohne.
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9.6 Troubleshooting
Operational errors may be caused by:
– The process medium – The installation – The measuring system
Most frequently, errors occur in the measuring system when it is install ed and switched on for the first time. They are normally due to incorrect inst allation of the primary head.
When the measuring system i s switched on and the converter's self-test has been carried out (Display message 'TEST') the message 'STARTUP' is displayed. During this time, the converter tries to activate the primary head. Usually, the desired value for the oscillation amplitude is reached after a few seconds and the converter starts displaying mass flow. However, if the display is flashing, t he system cannot enter the measuring m ode. The problem is signalled by the arrow to 'Status' on the front plate.
First of all, it is advisable to inspect the installation to determine if it was installed in compliance with the install ation i nstr uctions. If t his i s the case, then the following steps should be taken for localising the fault :
If the primary head is not installed in a vertical posi tion, increase the flush period and flow rate in order to remove air bubbles and solid materials from the primar y head. If the primary head starts to oscillate, but the measured values are erratic or the primary head keeps returning to STARTUP, then the possible cause of the trouble could be:
1. Poor instal lation causing an excessively high installati on factor.
2. Bad zero calibration. Monitor the primary head's INSTAL.FACT using Fct. 2.7.4. If the reading is hi gh, (see Section
2) then this indicates either poor m eter clamping or excessive gas in the pr ocess fluid. For horizontally inst alled systems, flush the meter at a high fl ow rate to remove any air bubbles that may have collected. Shut off the flow and recheck the drive level. If the drive reading is still high, check that the meter has been installed and clamped correctly. I n a poor inst all ation, drive power is wasted in transmitting vibrations to the attached pipe work, and this greatly degrades meter performance. As a general guide, the clamping should be adjusted as described in the installation manual.
Sympathetic vibrations, which are transmitted to the primary head via the floor or the pipe system, can lead to an unstable zero point. This can cause the mass totalizer to “creep” with time, even when the flow is shut off.
Another reason for an increase in the display of the flow rate is due to calibrating the zero point with a non-zero flow rate. In thi s case, make sure that the shutoff valves are com pletely closed and then re-calibrate the zero point.
Problems occurr ing during the m easur i ng pr ocess
During operation the system is continually checking itself and its measured values against various conditi ons. If one or more of these conditions are broken, then the system i ndicates that a problem has occurred and various messages are stored in an internal message list. Whenever a new problem is found the display starts to flash and the status arrow is lit, drawing the operator's attention to the problem. The display will continue to flash indefinitely until the operator acknowledges the warnings.
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The operator may inspect the message lis t at any tim e, using t he RESET/ACKNOWLEDGE menu. As the operator goes through the list, if a message is m arked with '' characters, this indicates a new warning that the operator had not previously acknowledged. At the end of the list the operator is asked to acknowledge the warnings with 'QUIT (YES)' prompt. If the operator select s YES by pressing t he ↵ key, the system will attempt to remove the warnings from the list. If the source of a problem is still present (say mass flow is too high for example) the warning can not be removed from the list. W hen the operator returns to the measurement mode the display will have stopped flashing showing that all the problem s detected so far have been acknowledged. However, the status arrow will only be extinguished if there are no longer any messages present in the list. It is al so possi ble to indicate i n the main display i f so desired (see section 6.12).
In summary
The display flashes if the meter has detected problems that have not been acknowledged by the operator. The status arrow is shown until al l warnings have been acknowledged and cleared.
The warning message shown in the display, if cause is still present. – A warning is cont ai ned in t he m essage list i f :
The cause of the problem is still present. The cause of the problem is no longer present, but the warning has not yet been acknowledged.
A message shows three bars "≡" as long as it has not been acknowledged. A complete list of warni ng messages and their causes are given on the following page.
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Status messages
ERROR MESSAGES
SAMPLING Severe PLL out of range SENSOR A Severe Sensor A voltage signal less than 5% of desired value SENSOR B Severe Sensor B voltage signal less than 5% of desired value RATIO A/B Severe One sensor signal much larger than the other EEPROM FATAL Unable to save data in EEPROM. Hardware fault. SYSTEM FATAL In dicates softwa r e error , will always occur with
WATCHDO G Severe Reset due to SYSTEM error or temporary power suppl y
NVRAM Severe NVRAM check sum error, previous data lost DC A Severe DC voltage part of sensor A is larger than 20% of ADC max DC B Severe DC voltage part of sensor B is larger than 20% of ADC max NVRAM FULL Light NVRAM has exceeded its specified number of write cycles MASS FLOW Light Mass flow rat e > 2 nominal f low * ZERO ERROR Light Mass flow rate at zero adjust is larger than > 20% of
TEMPERATUR Light Temperature > outside operating range CURRENT.SAT Output Current output s a t u rated ** FREQ.SAT Output Frequency output saturated ** ALARM.OUT.A Output Process alarm limit check exceeded ** ROM DEF Light EEPROM check sum error, defaults loaded from ROM TOTAL O/F Light Custody transfer only. Mass total has overflowed the
TEMP.CUST Light Custody transfer only. Operating temperatur e has drif t ed
POWER.FAI L Light Custody transfer only. There has been an interruption of
TYPE COMMENT
WATCHDOG
drop-off
nominal ( 100%) flow rate *
display, i. e. i t has gone from 99999999 to 00000000
by more than ±30°C from the zero calibration temperature
power to the converter.
* Actual mass f low rate is too big or manual zero offset SET.VAL in Fct. 1.1.1 or 3. 1. 1 was
programmed incorrectly.
** Change output range to avoid sat ur at ion.
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9.7 Fault findi ng
Most of the common f aults and symptoms experienced with the flowmeter can be resolved with the help of the following table. To simplify the use of the table, the faults and symptoms are grouped together:
GROUPS D Display, inputs and outputs
I Current output P Pulse output A Alarm output (Status) E Control input ( Bi nar y) OP Measurement mode and commi ssi oning ST Commissioning and Start-up of the flowmeter
Please check the following t abl e of hints and advice before calli ng your KRO HNE Ser vice Department .
Group Fault / Symptom Cause Remedy Group D
D1 No di splay or outputs Power not switched on Swit ch on power
Power supply fuse F9 blown
Fuses F10, and/or F12 blown
Replace fuse as per Section 9.3.1 Replace converter as per Sect. 9.2 or call Krohne service.
D2 Fluctuating display and
outputs
D3 Mass flow display
incorrect
Time constant too small Increase time constant as
per Section 6.3.
The wrong value for parameters CF5 (GK) programmed. (This is
Check and correct according to
Sections 6.12 and 6.14.4
stamped on the data plate) Zero calibration Re-do zero, check manual
offset
Primary sensor faul t y Check as per Section 9.8
D4 Density di splay and
outputs not correct
Density Parameters
Excitation frequency of primar y sensor not corr ect
Check and correct according to 6.12
Check for air in meter. Call Krohne.
when filled with water (see section 2.7.3)
Primary sensor faul ty Check as per Section 9.8
Group I
I1 Connected instrument
displays 0 or negative
Connection polarity wrong
Correct as per Sect. 3.3
values
Connected instrument faulty or curr ent out put faulty
Check output with a mA meter. I Test OK Check cabling and connected instrument and replace if necessary. I Test faulty Current output fault y. Replace converter or call Krohne service.
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Group Fault / Symptom Cause Remedy
I2 W r ong display on
connected instrument
I3 Fluctuating display on
connected instrument
Current output switched off.
Current programming not correct.
Time constant too small Increase the time
Switch on as per Fct.
3.3.1 Correct the programm i ng
as per Fct. 3.3.1 - 3.3. 4
constant as per Fct. 3.1.3
Group P
P1 Connected totalizer not
counting
Connection / polarity not correct.
Totalizer or external supply voltage faulty.
Check and correct as per Section 2.3
Check output with totalizer: Test OK Check cabling and totalizer. Check external voltage supply Test faulty Pulse output faulty. Replace converter or call Krohne Service.
Alarm out put is used as external voltage supply, a possible electrical short-circui t or alarm/ pulse output faulty.
Check connections as per Section 2.3. Voltage between terminals 5 and 4.2 approx. 24 V. Correct short circuit if present. If still faulty the alarm or pulse output is faulty. Re-place converter or call Krohne Service.
Pulse output is switched
Switch on as per Fct. 3.4.1
off
P2 Fluct uat ing pulse rate Time constant too sm al l Increase time constant as
per Fct. 3.1.3
P3
Pulse rate too high or too low
Programming of pulse output incorrect. External induced noise dueto low quality cable or unscreened cable.
Correct programming as per Fct. 3.4.1 - 3.4. 4
Check cabling and replace with s creened cable. See Section 2.3
Group A
A1 Alarm output not
functioning
Connection / polarity incorrect.
Alarm out put or external instrum ent faul t y
Correct as per Sect. 2.3
Program al ar m output to “direction” as per Fct. 3. 5. 1. Set flow direction to negative and check alarm output. Test OK Check external instrument and if necessary replace. Test faulty Alarm out put f aulty. Replace converter or call Krohne Service. Switch on as per Fct. 3.5.1
Correct as follows: Hi = 24 V Lo = 0 V
A2
Incorrect voltage level at output term inals
Alarm o/p swi t ched off Incorrectly programmed in Fct. 3.5.2
Hi/Lo)
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Group Fault / Symptom Cause Remedy Group E
E1 Control input does not
function
Connection / polarity incorrect.
Correct as per Sect. 3.3
Programming incorrect Correct the program ming
as per Fct. 3.6.1 - 3.6. 2. Test as per Fct. 2.15. If test is faulty, the output is faulty. Replace converter or call Krohne Service.
Control input swit ched off. Switch on as per Fct.
3.6.1
Group ST
ST1 Display keeps returning
to “test”. (dur ing start-up)
Poor/interm i ttant power. Supply to meter.
Check incoming supply
Hardware failure Replace converter or call
Krohne Service.
ST2 Display returns to “Start
up” and the status arrow is illuminated.
Possible poor mechanical installation.
Check install factor and correct installat ion as per Section. 1
Check the status list in reset/quit menu as per Section 5.5 and acknowledge the error
message. Primary Sensor faul t y Check as per Sect. 9.8 Fuse F11 blown. (negative
Call Krohne Service. analog voltage).
ST3 Display returns to Start-
up and the primary sensor is noisy.
Sensor cannot vibrate freely due to poor mechanical installation.
Correct installation as per
Section 1 and try again.
Group OP
OP1 Installation factor larger
than value given in Sect.
4.3
Mechanical installati on not correct or air bubbles in process fluid. External influences due to pumps,
Check installation and correct if necessary (see Section 1). Flush process pipe work to get rid of air.
motors, etc.
OP2 Display indicates a flow-
rate during zero setting. Valves clo sed.
Valves not shut tight or ai r in process fluid.
Check valves for tight shut­off. Flush lines with high velocity.
Zero calibration not O K Check that flow is zero and
pipe is full without air bubbles. Do automati c calibration as per Section
6.1 and ensure that a “0” is programmed in the zero set function.
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9.8 Checking the Prim ar y Head
Remem ber ! Always switch the power off before opening the converter housi ng.
If applicat i on and installati on cr i t eria have been carefully reviewed and the converter electronics is deemed not at fault, the following checks can be performed on the primary head. Whether the system has a remote or com pact converter, it is m ost convenient to fi r st r em ove the 10 pin sensor connector (C) from the converter as outlined below to isolat e the converter electronics.
For compact syst ems, remove the rectangular cover to the connection compartm ent mounted to the primary head. Note, one of the four screws can only be loosened so the cover can be rotated out of the way around this screw. Using an appropriate ohmmeter, check the resistance between the various terminals according to the wire colors described on the next page. Color/termi nal identification can be seen in Section 4.8, Fig. 32. The pin out f or t he various wire colors for t he converter connector is shown below should the cable need to be checked.
For remote mounted converters, the same procedure can be followed as for the compact systems by checking at the converter connection compartment first. If a pr obl em is found, a similar test should be performed at the prim ar y head (transducer) connection compartm ent to check out the connecting cable and its connections. Refer to the cable connection diagrams in Section 4.7.
Required tools and test equipment
Phillips screwdriver Multimeter Special wrench to unscrew converter housing lids
B
A. Scr ews that hol d t he displ ay
PCB in plac e.
B. Ri bbon cabl e connecting
P
display PCB to converter electronics.
C
Preliminary preparation
Remove front lid of electronic housi ng Unscrew the two screws “A” that hold down the display PCB and fold t he ribbon cable and
PCB carefully to one side.
– Unplug blue primar y connector “ C” f r om amplifier board
C. 10-pin sensor connector. D. Screws that hold the converter
electronics in place.
P. Power supply cir cuit board
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10-Pin Sensor Connector “C“ (Connector between primary and converter)
white
gray
green
open
yellow
red
blue
open*
* except for CE versions of wall mount configurat i ons; this termi nal used for gr ound
Testing the resist ance val ues of the sensors and exciter ( compact
Typical values (ohm)
Assesment of measured values
systems) 1 Measur ing tube driver
Measure between violet and black
:
P-Series Std. 41 - 50 Ex II b 41 - 50 Ex II c 62 - 73 E-Series Std. 71 - 87 Ex II c 262 - 296
2To
check sensor A and B
Measure between: white* and green (Sensor A) gray* and green
P-Series E-Series
:
5-10 35-44 5-10 35-44
Measurements outside typical values:
Primary f aulty Replace or call Krohne service.
(Sensor B) white and gray
10-18 71-87
(Sensors A and B)
black
violet
3 To check the temperature
sensor (RTD)
: Measure between: red and yellow red and blue yellow and blue
P- and E-Seri es
80 - 180
1 - 2 **
80 - 180
Measurements inside typical values:
Sensor OK
* For remote mount ed converters, the wire colors gr ay and gr een are interchanged on the converter connection compartm ent
** Values will be higher for remote converters depending on cable length
9.9 Status Warnings
The MFC 081 can detect a number of anomalous conditions during operation. These are classed into four groups as fol lows :
LIGHT
Thes e inc lud e :
Mass flow >2x primary head rati ng. – Temperature outside operating range – Mass total overflow.
Typically these indicate a problem wi t h t he use of the instrum ent, not the instrument itself.
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OUTPUT
These warnings occur where the converter is trying to drive a signal on either the current or frequency output which is outside the selected range. For example: Max flow = 10kg/ mi n but actual flow is 15kg/min. If the current output was set for mass f low then it would saturate at 20mA (10kg/m in) plus over-r ange. Saturation of the outputs i n this way may or m ay not be a problem for the operator, so it is optional as to whether a warning is set or not in thi s case. (If required, the process alarm could be used to indicate independently the saturation of the outputs). In addi tion, if t he Process Alarm i s used to detect that a measured value is out of range then this also generates an output warning.
SEVERE
These include any fault that causes the primary head to stop vi brating. This may be due to large quantities of air in the process fluid or to poor clam ping of t he instrument. Severe errors may also be due to a hardware fault. The instrument will restart as soon as the fault clears.
FATAL
Fatal errors indicate a major fault with the converter. In this case the converter stops completely and then tries to restart as i f i t had just been switched on. Normall y such errors wi l l require repair by service personnel.
Viewing and acknowledging warning messages
Whenever a warning occurs the display will start to flash and the status arrow on the display will be set. The flashing display enables the operator to see from a distance that a problem has occurred. The operator can now inspect the list as follows: Begin from measuring mode.
Key Display
line 1 line 2
CodE 2 - - CodE * - RESET MASS MSG. LIST →≡2 Err≡ MASS FLOW
(Flow > 2 x Nominal t ube flow) The "" symbols indicate that this warning has not pr eviousl y been acknowledged.
2 Err I1 SAT
(Current output saturat ed)
QUIT (YES) MSG. LIST
If the operat or selects "QUI T YES" the st atu s ar row will disappear if the causes of the warni ng have themselves cleared. However, if for example the mass flow is still too large, then the arrow will remain. On returning to the measurement, however, the display will have stopped flashing. Thi s shows that the warnings have been acknowledged by the operator even if it was not possible to clear them. In this event, the flow rate should be reduced and "QUIT YES" selected again.
The user can control the level of warnings from Fct.1. 2.2. This m enu also allows the warning to be viewed directly from within the measurement mode if desired.
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The operator can choose from:
NO MESSAGE
No warnings will be displayed in the main displays. Output saturation warnings ignored. Light warnings do not cause display to fl ash.
PRIMARY HEAD
Light warnings registered in mai n display. Output warnings ignored.
OUTPUT
Only output warni ngs i n main display.
ALL MESG.
All warning m essages displayed. NOTE:
Only if "OUTPUT" or "ALL MESGS." are selected above will saturation of the outputs trigger a converter warning (display flashing etc.), otherwise these conditions are completely ignored.
If this facility is enabled then the operator may view the warnings as follows : Begin from measuring mode
Key Displ ay
line 1 line 2 (23.124 kg/min)
whole display flashing
(2 Err Mass Flow)
error not yet acknowledged
(0.98 g/cm3) (2 Er r I1 SAT) (1244.344 kg) (≡2 Err Mass Flow) (20.4 °C)
To set up the converter to display errors in the measuring mode: Begin from measuring mode
Key Display
line 1 line 2
Fct. (1).0. OPERATOR →↑ Fct. 1 .(2).0. DISPL AY →↑ Fct. 1. 2.(2) STATUS MSG. (NO MESSAGE) (PRIMRY.HEAD) (OUTPUT.) (ALL MESGS.) Fct. 1.2.(2) STATUS MSG
4x
If the current output is set to a r ange with a warni ng st ate (e.g. 0 - 20/22mA) then the output will jump to that state when any anomalous condit ion occurs.
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10. Order num ber s
Standard Converters Order Number 100 - 240 V AC Smart CE 2107301000 21 - 48 V AC Sm ar t CE 2107303400
24 V DC Smart CE 2107291000
Ex Converters Order Number 100 - 240 V AC Smart CE 2107311000 21 - 48 V AC Sm ar t CE 2107313400
24 V DC Smart CE 2107771000
Power Supply - Fuse F9
Value Or der number Fuse type 160 mA T 5.07379.00 315 mA T 5.05804.00 Switching capacity 800 mA T 5.08085.00 1500 A
1.6 A T 5.07823.00
1.25 A T 5.09080.00 TR 5, swi t chi ng
5 × 20 mm G -Fuse
capacity 35 A
Fuse
F 10 +5 V Analog voltage 500 mA T F 11 Negative Analog voltage 100 mA T F 12 Input /out put f unct ions 160 mA T
These fuses F10, F11 & 12 are soldered into the power supply and are essential to ensure the system compl i es with t he European Union’s low voltage directive. Any attempt t o r eplace these fuses will invalidate the waranty and should not be attempted by the customer. These fuses will only blow in the event of:
Custom er abuse, i.e. removing the display with the power still on.
Hard ware fault
Spares and accessories
1. Special spanner for lid 3.07421.01
2. Lid “O”ring seal
3. RS 232 Adaptor and Config. Software 2.10209.00
4. MIC 500 hand-held communicator 2.07302.00
5. Magnet 2.07053.00
Value
Order number
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Part D Technical Data and Dimensions
11. Technical Data
11.1 Primary Head
CORIMASS MFS 3000 - ... 1.5 10 30 Measuring ranges
68°F)
or
Nominal value 1.5 kg/min Flowrates: min 0.035 kg/min
Connections
Screw fittings Standard
Flanges DIN 2635 / PN 40
ANSI 150 & 300RF
Sanitary connections on request on request on request
Pressure loss
nominal flowra te, 20°C or 6 8°F)
Product parameters
Temperature Standard
Density 10 - 2000 kg/m3 Nominal Pressure 160 bar or 2300 psig 250 bar or 3600 psig 300 bar or 4320 psig
Density error limits
(0.5 - 2.0 g/cm3 or 30 - 125 lb/ft measuring range, field calib.)
Thermal shock resistance Ambient temperature
In operation In storage
Materials
Measuring tube CrNi steel 1.4435, 1.4571 or SS 316 L, 316 Ti - AISI, Hastelloy C Housing CrNi steel 1.4301 or SS 304 - AISI Terminal box die-cast aluminium with epoxy finish
Housing pressure resistance Protection category
(IEC 529 / EN 60529)
Hazardous-duty versions Custody transfer
(for water at
20°C
max 2.5 kg/min
NPT (female) Swagelock Gyrolock
(for water at
Special vers.
3.3 lb/min
0.007 lb/min
5.5 lb/min Ermeto 6
¼” F and M 6 mm (0.24”) 6 mm (0.24”)
-
-
or
10 kg/min
or
22 lb/min
or
0.25 kg/min
or
0.55 lb/min
or
13 kg/min
or
29 lb/min Ermeto 8
¼” F and M 8 mm (0.31”) 8 mm (0.31”) DN 15 ½”
30 kg/min 66 lb/min
0.75 kg/min
1.65 lb/min
33.3 kg/min
73.16 lb/min Ermeto 12
½” F and M 12 mm (0.47”) 12 mm (0.47”) DN 15/25 ½” / ¾”
0.6 bar or 8.7 psig 1.6 bar or 23 psig 1.8 bar or 25.8 psig
-50 to +80°C
-58 - +176°F
-50 to +150°C
-58 to +392°F
0.6 - 125 lb/ft
3
± 0.007 g/cm ± 0.34 lb/ft
or
or
3
3
or
3
-50 to +80°C
-58 - +176°F
-50 to +200°C
-58 to +392°F 10 - 2000 kg/m3
or
0.6 - 125 lb/ft
± 0.004 g/cm ± 0.15 lb/ft
or
-50 to +80°C
-58 - +176°F
or
-50 to +200°C
-58 to +392°F 10 - 2000 kg/m3
or
3
3
or
3
0.6 - 125 lb/ft
± 0.002 g/cm ± 0.075 lb/ft
T 10 K or ≤ 18°F per second
-30 to +60°C or -22 to +140°F
-50 to +85°C or -58 to +185°F
information supplied on request IP 67, equivalent to NEMA 6
pending PTB certification
5.411
94.08
or
or
or
or
or
or
3
3
or
3
Special versions
Insulated measuring tube on request Flameproof enclosure 25 bar or 360 psig
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CORIMASS MFS 2000 - ... 1.5 10 30 Measuring ranges
(for water at 20°C or 68°F) Nominal value 3.6 t/h
30 lb/min
1
Flowrates: min 0.09 t/h
3.3 lb/min
max 5.4 t/h
200 lb/min
or
or
or
18 t/h
or
660 lb/min
0.45 t/h
16.5 lb/min 24 t/h
or
880 lb/min
or
Connections / Materials
Standard 14571: DIN 2635/PN40 316 L: ANSI 150 RF Hast.C:DIN 2636/PN 40
DN 25 1” DN 15
DN 40 2”
DN 25 Special versions 14571:DIN 2635/PN 40
DIN 2636/PN 63 ANSI 150 RF ANSI 300 RF
DN 15 DN 15 ¾” ¾”
DN 25
DN 25
1½”
1½”
SD tapered socket t o DIN 11851 SC screw connect. TRI-Clamp JIS 2210 20 K
Pressure loss
10 K (for water at
DN 15 DN 15 1” 15 A
-
0.7 bar or 10 psig 0.6 bar or 8.7 psig 0.5 bar or 7.3 psig 0.5 bar or 7.3 psig
DN 25
DN 25
1½”
25 A
-
nom. flowrate, 20°C or 68°F)
Permissible gas volume
(depending on
percent
< 15% < 5% < 2% < 2%
application conditions)
Product parameters
Temperature: Standard
Hazardous-duty version.
Density 500 - 2000 kg/m3 Nominal Pressure (dependent
-25 to +200°C
-13 to +392°F
-25 to +130°C
-13 to 266°F 30 - 125 lb/ft
3
or
or
or
-25 to +200°C
or
-13 to +392°F
-25 to +130°C
or
-13 to 266°F
500 - 2000 kg/m3
30 - 125 lb/ft
3
or
63 bar or 910 psig 63 bar or 910 psig 63 bar or 910 psig 63 bar or 910 psig
on connection)
Density error limits
(0.5 - 2.0 g/cm3 /30 - 125 lb/ft measuring range, field calib.)
Thermal shock resistance
3
0.006 g/cm
±
0.29 lb/ft
±
T ≤ 10 K or ≤ 18°F per second
3
or
3
0.003 g/cm
±
0.14 lb/ft
±
3
or
3
Ambient temperature
In operation In storage
-25 to +60°C or -13 to +140°F
-50 to +60°C or -58 to +140°F
Materials
Measuring tube Standard
Special vers.
CrNi steel 1.4435 SS 316 L, AISI,
Hastelloy C (MFS 2000 - 60, - 300 only), CrNi steel 1.4571 or SS 316 Ti-AISI Housing CrNi steel 1.4301 or SS 304 - AISI Terminal box die-cast aluminium with epoxy finish
Protection category
IP 67, equivalent to NEMA 6 (IEC 529 / EN 60529)
Hazardous-duty versions European Standard FM approvals
pending
pending
Special versions Special versions
Sanitary version, 3 A approval
Krohne America approval No. 529
Tubes are crevice free and electropolished to better than # 150 grit (70µ inches) finish.
Clean-In-Place design Insulated measuring tube on request Flameproof enclosure on request
48 t/h
or
1760 lb/min
1.2 t/h
or
44 lb/min 72 t/h
or
2640 lb/min
DN 80 3”
­DN 65
DN 65 2” 3”
DN 65 DN 65 3”
­65 A
-25 to +200°C
-13 to +392°F
-25 to +130°C
-13 to 266°F 500 - 2000 kg/m3 30 - 125 lb/ft
0.002 g/cm
±
0.10 lb/ft
3
3
or
3
or
or
or
90 t/h
or
3300 lb/min
2.25 t/h
or
82 lb/min 120 t/h
or
4400 lb/min
DN 100 4”
­DN 80
DN 80 3” 4”
DN 80 DN 80 4”
­80 A
-25 to +200°C
-13 to +392°F
-25 to +130°C
-13 to 266°F 500 - 2000 kg/m3 30 - 125 lb/ft
0.002 g/cm
±
0.10 lb/ft
±
3
3
or
3
or
or
or
98
Page 99
11.2 MFC 081 Signal Convert er
Measured quantities and units
Ma ss flowrate Total mass (or total volume Density Volume flowrate Temperature Option
g, kg, to, oz, lb per second, minute, hour, day g, kg, to, oz, lb (or cm g, kg, to per cm
3
cm
, dm3, liter, m3, in3, ft3, imp. or US gall per sec., minute, hour, day
C or °F
°
3
, dm3, m3, liter, in3, ft3, imp. or US gallons)
3
, dm3, m3, liter or oz, lb per in3, ft3, imp. or US gallons
sugar concentration in °Brix or Baumè, mass or volume concentration
Settable functions display format, physical units, current, pulse and status outputs,
low-flow cut-off, time constant, primary constant, lower/upper ra nge limits,, forward/reverse measurement, standby, zero and reset of total mass
Input and outputs / versions
Current output
Pulse (frequency) output Status output Binary input
Standard Option 1 Option 2 1
×
1
×
1 × (active) 1 × (passive) 1
×
2
×
galvanically
not
isolated
2
×
galvanically isolated from one another
––
1
×
Current output
Function
all operating data adjustable
galvanically isolated via optocoupler
Current 0 - 20 mA or 4 - 20 mA Load Linearity
Pulse output not
500 ohms
0.2% of measured value in range of 2 - 20 mA
0.02% of full scale deflection in range of 0 - 2 mA
provided if fitted with option (version) 1 or 2,
see above “input a nd outputs”
Function
all operating data adjustable
open collector
galvanically isolated via optocoupler
Pulse rate up to 1300 Hz Amplitude max. 24 V Load rating External voltage
Status indication output not
150 mA
24 V DC
provided if fitted with optio n (version) 2, see “input and outputs”
above.
all operating data adjustable
galvanically isolated via optocoupler
Function status, limit value, direction identification Voltage max. 24 V, also suitable as voltage source for the pulse output Load rating short-circuit proof
Binary input not
Function
provided if fitted with optio n (version) 2, see “input and outputs” above
settable for tota lizer reset, zero p oint, status acknowled g emen t or
changeover standby measuring mode
galvanically isolated via optocoupler
active “high” or “low”
Control signals high: 4 - 24 V or terminals open
low: 0 - 2 V or terminals closed input current: < 0.2 mA
Low-flow cut-off Time constant for flow
0 - 10% of nominal full-scale range 1 - 20 seconds (optionally: 0.5 - 20 seconds)
Power supply
Standard
230 V AC, ± 10% or 120 V AC, +10/-15%, 48 - 63 Hz (changeable 100, 200 or 115 V AC, ± 10%, 48 - 63 Hz)
Special ve rsions 21, 24, 42, 48 V AC, +10/-15%, 48 - 63 Hz
24 V DC, ± 30%
Power consumption AC : 18 VA DC : 10 W
99
Page 100
Operator contr ol /




interfaces
Keypad 3 keys → ↵ ↑ Local display:Type 3-line, illuminated LCD display
1st (top) li ne: 8 -char act er, 7 segm ents for numerals and signs 2nd (middl e) line: 10-character, 14 segments for texts 3rd (bottom ) line: 6 markers for status identification
Function actual measured value, forward, reverse or sum total iser (7
characters), each can be set for continuous or cyclic di spl ay and status output.
Measured quantities
see page 6 “measured quantities and units” and units Plain text language English, G erman, French
Magnetic sensors MP same function as the 3 keys, operation by means of hand-held
bar magnet without opening the housing
smartSystem (option) Operator control
Connection Distance Technical data
MIC 500 hand-held communicator
to the two current output term inals
max. 1000 m or 3300 f t between MIC 500 and signal converter
see separate “ sm artSys tem” Da ta Sheet
Housing mate r i al die-cast aluminium wi t h pol yur ethane fini sh Mass flow - Accuracies as % of measured value.
(water, 20°C or 68°F) Span: 1 : 5
1 : 10
1 : 20
1 : 40
0.2%
0.3%
0.8%
2.0%
11.3 Measuring Accuracy / Err or limit s
CORIMASS MFS 3000 - .... CORIMASS MFS 2000 - ...
1.5 E 10 E 30 E 60 P 300 P 800 P 1500 P
Mass flow
(range 0.5-2
Density
g/cm3or 30 to 125 lb/ft3, field calibration)
Temperature
temperature range)
Zero stability
Repeatability
(within
better than ± 0.15% MV + Cz better than ± 0.15% MV + Cz
± ±
≤1°C/≤
± ±
better than ± 0.04% MV = Cz MV = measured value
3
0.004g/cm
0.26 lb/ft
1.8°F≤1°C/≤1.8°F≤1°C/≤1.8°F≤1°C/≤1.8°F≤1°C/≤1.8°F≤1°C/≤1.8°F≤1°C/≤1.8°F
0.0003kg/min
0.0007lb/min
±
3
±
± ±
Cz =
3
0.002g/cm
3
0.13 lb/ft
0.0014 g/min
0.0031lb/min
zero stability × 100% mass flow
0.001g/cm
±
0.007 lb/ft
±
0.0045kg/min
±
0.0099lb/min
±
3
0.002g/cm
±
3
3
0.13 lb/ft
±
0.012kg/min
±
0.03 lb/min
±
better than ± 0.04% MV = Cz MV = measured value
3
0.002g/cm
±
0.13 lb/ft
±
0.045kg/min
±
0.10 lb/min
±
zero stability × 100%
Cz =
mass flow
3
3
0.001g/cm
±
0.007 lb/ft
±
0.118 kg/min
±
0.26 lb/min
±
3
3
0.001g/cm
±
0.007 lb/ft
±
0.227kg/min
±
0.50 lb/min
±
100
3
3
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