All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
9.4 Order code ...................................................................................................................... 84
9.5 Spare parts code ............................................................................................................ 92
10 Notes94
4
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
BM 26 BASIC/ADVANCED
1.1 Intended use
This magnetic level indicator measures the level or volume of liquids.
It is installed next to open or pressurized tanks. With the applicable options, it is resistant to
difficult service conditions and liquids that are poisonous, flammable, or that cause corrosion.
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
1.2 Certification
SAFETY INSTRUCTIONS 1
In accordance with KROHNE’s commitment to customer service and safety, the level indicators
described in this handbook meet the following safety requirements:
• EMC Directive 2004/108/EC in conjunction with EN 61326-1: 2006
• Low Voltage Directive 2006/95/EC in conjunction with EN 61010-1: 2001
• Pressure Equipment Directive 97/23/EC in conjunction with CODAP® 2010
INFORMATION!
The optimized design of the Basic version is not subject to PED test requirements (CE marking is
not applicable). The Advanced version agrees with the requirements for CE marking.
The Low Voltage Directive is only applicable to limit switches (non-NAMUR option).
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
5
1 SAFETY INSTRUCTIONS
1.3 Safety instructions from the manufacturer
1.3.1 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
BM 26 BASIC/ADVANCED
6
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
BM 26 BASIC/ADVANCED
1.3.2 Product liability and warranty
Bypass level indicators from KROHNE are designed solely for measuring the level and
volume of liquids.
Responsibility as to suitability and intended use of these level indicators rests solely with the
operator. The supplier does not accept any liability resulting from misuse by the operator.
Improper installation and operation of the level transmitters may lead to loss of warranty. In
addition, the “General conditions of sale“ which forms the basis of the purchase agreement are
applicable.
1.3.3 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
SAFETY INSTRUCTIONS 1
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
7
1 SAFETY INSTRUCTIONS
1.3.4 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
BM 26 BASIC/ADVANCED
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
1.4 Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
8
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
BM 26 BASIC/ADVANCED
2.1 Scope of delivery
INFORMATION!
Check the packing list to see if you have received all that you require.
The device will be delivered in one box.
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
DEVICE DESCRIPTION 2
Figure 2-1: Scope of delivery
1 Measuring chamber with the indicator column and optional indicator scale
2 Optional analog transmitter
3 Optional limit switches (not attached to the device)
4 Magnet (to set the indicator column to zero after installation)
5 Quick Start and Handbook
INFORMATION!
No special tools, no training required!
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
9
2 DEVICE DESCRIPTION
2.2 Device description
Magnetic level indicators have a measuring chamber that contains a magnetic float. It is
attached vertically to the side of open or pressurized tanks. A level indicator is attached adjacent
to the measuring chamber. As the float moves up and down, it rotates a column of flaps inside
the glass tube of the indicator. If an analog level transmitter is also attached adjacent to the
measuring chamber, it is possible to have an output current that can be monitored from a
remote station. Optional bistable switches let the user monitor important measurement limits.
BM 26 BASIC/ADVANCED
The measuring chamber of the Basic
232 psig (depending on the length of the chamber). It is unnecessary to test the measuring
chamber according to PED 97/23/EC as it does not have to comply with CE marking
requirements. It is also ideal for measuring liquids with a density ≥0.8 kg/l / ≥49.9 lb/ft³ and
temperatures up to 150°C/ 300°F.
The Advanced
Advanced version is ideal for measuring liquids with density range of 0.58...2.0 kg/l /
AdvancedAdvanced
36.2...124.8 lb/ft³, temperatures up to 300°C/ 570°F or pressures up to 40 barg / 580 psig.
Basic version has a maximum operating pressure of 16 barg /
BasicBasic
WARNING!
Pressure Equipment Directive 97/23/EC data
•
This device is designed to function at near constant pressure conditions. It is not designed for
operating conditions where vibration or fatigue stress is present.
•
Events that are not taken into account in the calculations include exceptional risks such as:
earthquakes, bad weather, fire etc.
•
The standard design calculation does not take into account the theoretical coefficient of
corrosion. The product circulating in the device must not have properties that give rise to
surface erosion.
•
Our conformity declaration is limited to the parts of the device that are pressurized. It does
not include parts that can be dismantled (valves, ...).
You can also order these accessories:
• Limit switches
10
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
BM 26 BASIC/ADVANCED
2.3 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
2.3.1 Visual Check
DEVICE DESCRIPTION 2
Figure 2-2: Visual check
• Check the delivery for damage.
• Are all the wetted components (chamber, flanges and gaskets) resistant to the product in the
tank?
• Compare the data on the nameplate with your order data.
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
11
2 DEVICE DESCRIPTION
Figure 2-4: Basic version: Non-Ex nameplate
BM 26 BASIC/ADVANCED
L
Figure 2-5: Advanced version: Non-Ex nameplate
1 Customer tag number
2 Measuring tube volume in litres
3 Maximum allowable pressure (P
4 Factory serial number
5 Purchase order number
6 Model name and number
7 Designation code (VF code given in the order)
8 Year of manufacture
9 Maximum allowable temperature (T
10 Test pressure (P
ment Directive 97/23/EC.
at 20°C) - if the device agrees with the requirements of Categories I, II or III of the Pressure Equip-
t
)
s
)
s
L
12
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
1 Non-NAMUR option
2 NAMUR option
3 Model
4 Designation code (VF code given in the order)
5 Date of manufacture
6 Factory serial number and bar code
7 Electrical data
1 Non-NAMUR option
2 NAMUR option
3 Electrical schema
4 Factory serial number
Figure 2-8: Analog transmitter: Non-Ex nameplate
1 Model
2 Designation code (VF code given in the order)
3 Date of manufacture
4 Factory serial number
5 Input voltage
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
13
2 DEVICE DESCRIPTION
2.3.3 Other device data
The supplier's bottom logo plate has a sticker:
Figure 2-9: Other device data
1 Float data sticker
BM 26 BASIC/ADVANCED
Figure 2-10: Float data sticker
1 Test pressure, PT, in bar
2 Maximum allowable pressure, PS, in bar
3 Float drawing number
4 Float material
14
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
BM 26 BASIC/ADVANCED
3.1 Storage
INSTALLATION 3
Figure 3-1: Storage conditions
1 Do not keep the device in a vertical position before installation.
2 Put the device on its side.
3 Storage temperature range: -50…+80°C/ -58…+176°F
• Store the device in a dry and dust-free location.
• Store the device in its original packing.
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
15
3 INSTALLATION
3.2 Transportation
Figure 3-2: Transportation
WARNING!
The indicator column is made of Pyrex
If you do not lift the device carefully, you can cause damage to the device.
®
glass.
BM 26 BASIC/ADVANCED
3.3 Remove all packing before installation
CAUTION!
Make sure that the measuring chamber does not contain unwanted objects (dirt etc.)
How to remove the float lock pin (devices with side process connections)
16
Figure 3-3: How to remove the float lock pin (devices with side process connections)
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
BM 26 BASIC/ADVANCED
How to remove the float lock pin (devices with side process connections)
1 Check the measuring chamber for a red sticker next to the bottom side process connection.
iSticker text: ATTENTION! Take away transport safety device for float.
2 Remove the adhesive tape around the top and bottom process connections.
3 Remove the plastic protection from the top and bottom process connections.
4 Find the lock pin.
5 Remove the lock pin with a pair of pliers.
How to put the float in the measuring chamber
INSTALLATION 3
Figure 3-4: How to put the float in the measuring chamber (if it is delivered separately)
1 Put the float in here
2 Float
3 The float data (date of manufacture, P
the measuring chamber
, float material etc.) must be at the top of the float when you put the float in
s/Pt
How to put the float in the measuring chamber (if it is delivered separately)
• Remove the bottom blind flange or plug (if the basic version has the 1¼¨ drain option).
• Put the top of the float (the float data is on the top part of the float) in the measuring chamber
first.
• Align the gaskets.
• Tighten the nuts on the blind flange to the correct torque (11 Nm in operating conditions,
23.5 Nm in test conditions). The 1¼¨ plug must be tightened in agreement with good
engineering practice.
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
17
3 INSTALLATION
3.4 General requirements
3.4.1 Pressure and temperature ranges
BM 26 BASIC/ADVANCED
1 Process temperature
Basic version: -40…+150°C/ -40…300°F
Advanced version: -40...+300°C/ -40…570°F
Ex devices: refer to supplementary instructions
2 Maximum process pressure
Basic version: 16 barg / 232 psig (depends on the length of the measuring chamber. For more data, refer to
for maximum operating pressure
Advanced version: 40 barg / 580 psig (according to the flange pressure rating. For more data, refer to
maximum operating pressure
3 Ambient temperature
Non-Ex devices: -40…+80°C/ -40…+176°F
Ex devices: refer to supplementary instructions
on page 76).
on page 76).
Guidelines
Guidelines for
WARNING!
Refer to the operating conditions data on the device nameplate. The data is applicable to that
device.
WARNING!
PED 97/23/EC requirement:
PED 97/23/EC requirement: External pressure must be equal to atmospheric pressure.
• Select bolts and gaskets (not supplied) that agree with the pressure rating of the process
connection and the operating pressure.
• Install the bypass level indicator vertically on the tank.
• Make sure that there is no contamination (dirt etc.) or unwanted objects in the measuring
chamber.
• Make sure that mechanical loadings do not cause damage to the process connections. If
necessary, put supports on the device.
• Install shut-off valves so that the device can be cleaned separately from the tank. Drain the
device only when it is isolated from the tank.
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
19
3 INSTALLATION
Figure 3-6: Stay away from the process connections
WARNING!
Stay away from the process connections. If you stand on the process connections, you can cause
damage to the device and the installation.
BM 26 BASIC/ADVANCED
DANGER!
°
Make sure that the outer surface temperature of the device is not more than 60
°
surface temperature is more than 60
C / 140°F, use the device with precautions that agree with
C / 140°F. If the
Health and Safety rules and regulations.
WARNING!
Pressure Equipment Directive 97/23/EC data
•
The process connections must be attached correctly to prevent mechanical stress. The axis
of the process connection must be parallel to and centred with the axis of the tank's process
connections. Tighten the process connections in agreement with the design code.
•
The user must take necessary steps to protect the installed device from shock waves (water
hammer). A pressure limiting valve must protect the installation.
•
The effective pressure of the installation (the maximum permitted by the pressure limiting
valve) must never be greater than the maximum permitted pressure, P
device nameplate.
•
Make sure that the parts in contact with the fluid are compatible with the fluid and conform to
the ageing characteristics of the measurement environment and the fluid used. These have
either been recommended in the instructions or form the subject of a particular specification
in the contract.
•
The external pressure, P
•
If stainless steel devices are more than 6 m / 20 ft high, we recommend more anchoring
, must be equal to atmospheric pressure, P
ext
points.
, marked on the
s
(P
atmos
ext
= P
atmos
).
20
CAUTION!
Before you fill the tank, make sure that the column of rotating flaps is set to zero (the flaps are
all black). If not, the device may incorrectly indicate the level.
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
BM 26 BASIC/ADVANCED
Figure 3-7: Set the indicator column to zero
1 Magnet - point the red end of the magnet at the glass tube
Equipment needed:
• Magnet (supplied with the device)
INSTALLATION 3
How to make sure the column of rotating flaps is set to zero
• Hold the magnet in front of the glass tube at the bottom of the indicator column.
iMake sure the red end of the magnet points at the glass tube.
• Move the magnet slowly up to the top the glass tube.
iThe flaps all turn to black. The indicator column is set to zero. You can now fill the tank.
3.5 Level indicator column
The level indicator column is attached to the measuring chamber before delivery. Customer
order data is used to calibrate its position. No other adjustment is necessary.
CAUTION!
Customer order data is used to calibrate the device. If liquid density changes, the device will not
measure correctly. Please contact our nearest sales office for advice.
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
21
3 INSTALLATION
3.6 Optional analog transmitter
The analog transmitter is attached to the measuring chamber before delivery. Customer order
data is used to calibrate its position. No other adjustment is necessary.
WARNING!
Too much heat can cause damage to the analog transmitter. If the process temperature is more
°
than 120
the process temperature is more than 150
transmitter.
C / 250°F, put insulation between the bypass chamber and the analog transmitter. If
BM 26 BASIC/ADVANCED
°
C / 300°F, do not cover any part of the analog
Figure 3-8: Analog transmitter and insulation for the bypass chamber
1 Analog transmitter
2 Bypass chamber (cross-section)
3 If temperature is more 120°C/ 250°F, put insulation between the bypass chamber and the analog transmitter
4 Insulation (cross-section). If temperature is more 150°C/ 300°F, do not cover any part of the analog transmitter with
insulation.
CAUTION!
Do not move the analog transmitter. If you adjust the position of this device, the current output
will be incorrect.
CAUTION!
Customer order data is used to calibrate the device. If liquid density changes, the device will not
measure correctly. Please contact our nearest sales office for advice.
22
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
BM 26 BASIC/ADVANCED
3.7 Optional limit switch
INFORMATION!
The level switches are not attached to the device before delivery. Remove the switches from the
packing and obey the instructions that follow.
WARNING!
Too much heat can cause damage to the limit switch. If you put insulation around the bypass
level indicator, do not cover the limit switch housing. Make sure that there is approximately
¨
15 mm / 0.6
of empty space between the limit switch and the insulation.
INSTALLATION 3
Figure 3-9: Limit switches and insulation for the measuring chamber
1 Limit switch housing
2 Insulation around the measuring chamber (cross-section)
3 Measuring chamber (cross-section)
Empty space between the limit switch and the insulation for the measuring chamber, a ≥15 mm / 0.6¨.
CAUTION!
If liquid density changes, the switch will not detect level correctly. Recalculate the position of the
switch according to the true liquid density and repeat the installation procedure that follows.
CAUTION!
The switching point of the switch when the level increases is not in the same as the switching
point of the switch when the level decreases. Does the limit switch have to be open when the
float is above (for HIGH limit switches) or below (for LOW limit switches) the switching point? For
more data, refer to Definition of switching point offset
Definition of switching point offset.
Definition of switching point offsetDefinition of switching point offset
WARNING!
If you put insulation around the bypass level indicator, do not cover the limit switch housing. Too
much heat can cause damage to the limit switch.
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
23
3 INSTALLATION
Figure 3-10: How to attach a limit switch
1 Limit switch
2 Switching point centreline
3 Level indicator and optional measuring scale
4 Limit switch clamp
Equipment needed:
• Large slotted tip screwdriver (not supplied)
BM 26 BASIC/ADVANCED
Installation procedure
• Use the clamp to attach the limit switch to the measuring chamber. Do not tighten the clamp.
iThe cable gland must be at the bottom of the housing.
• Move the limit switch until the switching point centreline is at the level required. Refer to the
level indicator scale to help you position the limit switch.
iIf the indicator column does not have the scale option, it will be necessary to calculate the
vertical offset of the float magnet in relation to the level of the liquid (depends on the liquid
density). Adjust the switch position for the float magnet offset. For the vertical offset tables,
refer to the appendix in the Handbook.
• Adjust the switch position for the switching point offset.
iIf the limit switch is set to LOW limit
LOW limit (the switch is open
LOW limitLOW limit
open when the float is below the
openopen
switching point), move the switch up a small distance to adjust for the offset. If the limit
switch is set to HIGH limit
HIGH limit (the switch is open
HIGH limitHIGH limit
open when the float is above the switching point),
openopen
move the switch down a small distance to adjust for the offset. For more data, refer to
Definition of switching point offset
Definition of switching point offset and Switching point offset values
Definition of switching point offsetDefinition of switching point offset
Switching point offset values.
Switching point offset valuesSwitching point offset values
• Tighten the limit switch clamp.
WARNING!
Make sure the cable gland is on the bottom the housing and is tight to stop liquid entering the
housing.
INFORMATION!
Liquid level offset
Liquid level offset
Liquid level offsetLiquid level offset
For a description of the liquid level offset, refer to Liquid level offset: description on page 79
the graphs and other correction data, refer to
Liquid level offset: correction data on page 80
. For
.
24
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
BM 26 BASIC/ADVANCED
Definition of switching point offset
Figure 3-11: Switching point offset
1 Zero point of the limit switch
2 Zero point of the limit switch
3 Float and float magnet (switching point is in relation to the top of the magnet)
4 True switching point above a limit switch (the switch is open when the liquid level goes above this point - a HIGH limit
switch)
5 True switching point below the limit switch (the switch is open when the liquid level goes below this point - a LOW limit
switch)
INSTALLATION 3
a
a
HIGH limit
HIGH limitHIGH limit
LOW limit
LOW limitLOW limit
Switching point offset values
ConditionsSwitching point offset, a
mminches
When the switch must be open above the
switching point (a HIGH limit
move the switch below the switching point:
When the switch must be open below the
switching point (a LOW limit
move the switch above the switching point:
HIGH limit switch),
HIGH limitHIGH limit
LOW limit switch),
LOW limitLOW limit
150.6
00
Installation of a limit switch for float failure detection
• Make sure the measuring chamber is empty and the float is in the chamber.
• Attach a limit switch to the bottom of the measuring chamber. Do not tighten the clamp.
• Connect the limit switch to the electrical circuit. Make sure that it is set to LOW limit
data, refer to
Optional limit switches
on page 29.
LOW limit. For more
LOW limitLOW limit
• Energize the electrical circuit.
• Lift the limit switch up the measuring chamber until the limit switch status changes to open
open.
openopen
• Hold the limit switch tightly in this position and tighten the clamp.
iThe limit switch is in the correct position.
INFORMATION!
The float will go to the bottom of the measuring chamber for the reasons that follow:
•
damaged or corroded float (float failure),
•
liquid density that does not correspond to the specifications received with the order and
•
draining the measuring chamber
For more data, refer to Errors
Errors on page 37.
ErrorsErrors
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
25
3 INSTALLATION
3.8 Electromagnetic compatibility
The design of the device agrees with European Standard EN 61326-1 and Immunity and
Emissions requirements for industrial environments.
BM 26 BASIC/ADVANCED
26
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
BM 26 BASIC/ADVANCED
4.1 Optional analog transmitter
• Remove the terminal compartment cover.
• Connect the device to the electrical circuit. Obey the national electrical codes.
ELECTRICAL CONNECTIONS 4
Figure 4-1: Electrical schematic for the 4...20 mA output module
1 Power supply terminals
2 Internal wiring - brown wire
3 Internal wiring - red wire
4 Optional LCD indicator
5 Power supply (+) - if optional LCD connected - red wire
6 Power supply (-) - if optional LCD connected - black wire
7 LCD power supply terminal (10...35 VDC)
Figure 4-2: Electrical schematic for the 4...20 mA + HART output module
1 Power supply terminals
2 Internal wiring - brown wire
3 Internal wiring - red wire
4 Optional LCD indicator
5 Power supply (+) - if optional LCD connected - red wire
6 Power supply (-) - if optional LCD connected - black wire
7 LCD power supply terminal (10...35 VDC)
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en
27
4 ELECTRICAL CONNECTIONS
Figure 4-3: Electrical schematic for the FOUNDATION™ Fieldbus / PROFIBUS PA module
1 Bus connection terminals
2 Segment coupler
3 Bus termination
4 Internal wiring - orange wire
5 Internal wiring - brown wire
BM 26 BASIC/ADVANCED
For more electrical data, refer to
Technical data: optional analog transmitter
on page 51.
28
www.krohne.com10/2012 - 4000347004 - HB BM26 Basic/Adv R04 en