Kodak DirectView CR 500 Preventive Maintenance
{PreventiveMaint}{Production}{Health Group}{Restricted}
Publication No. PM4366-1
07MAR08
Restricted
PREVENTIVE MAINTENANCE
for the
Kodak DirectView CR 500 SYSTEM
Service Code: 4366
Important
• Qualified service personnel must do these procedures.
• When doing the procedures in this document, you must use safe work practices and wear
the correct Personal Protective Equipment (for example: SAFETY EYEWEAR) according
to your Company’s Standard Operating Procedures.
H195_0016BC
© CARESTREAM HEALTH, INC.
PREVENTIVE MAINTENANCE
07MAR08
PM4366-1
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PLEASE NOTE The information contained herein is based on the experience and knowledge relating to t he subject
matter gained by Carestream Health, Inc. prior to publication.
No patent license is granted by this information.
Carestream Health, Inc. reserves the right to chang e this information withou t notice, and ma kes no
warranty, express or implied, with respect to this infor mation. Carestr eam Health shall not be liable
for any loss or damage, including consequ ential o r special damages, resulting fr om any use of this
information, even if loss or damage is caused by Carestream Health’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Necessary Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning the CR 500 SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cleaning the SLOW SCAN AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cleaning the ERASE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cleaning the PHOSPHOR SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Checking the Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
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PREVENTIVE MAINTENANCE Preventive Maintenance
Section 1: Preventive Maintenance
Necessary Materials
Par t N o. Description
TL845 4977 Kodak SCREEN CLEANER
- - - LINT-FREE CLOTHS
- - - ESD-SAFE VACUUM CLEANER with DUST BRUSH ATTACHMENT
- - - LENS WIPES
1C8068 LENS CLEANER
Maintenance Plan
Caution
Only qualified service personnel must do the procedure Cleaning the SLOW SCAN AY.
Procedure Do:
Cleaning the CR 500 SYSTEM When necessary
Cleaning the SLOW SCAN AY When necessary
Cleaning the ERASE AY When necessary
Cleaning the PHOSPHOR SCREENS At each service call
PREVENTIVE MAINTENANCE Preventive Maintenance
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Cleaning the CR 500 SYSTEM
BACK DOOR AY
H195_1189ACA
H195_1189AC
Caution
Dangerous Voltage
1 De-energize and disconnect the Kodak
DirectView CR 500 SYSTEM from the
main power.
2 If necessary, remove the BACK DOOR
AY.
2 SCREWS
FRONT COVER
H195_1017ACA
H195_1017AC
Laser Warning
This equipment uses a visible red laser.
Prevent direct exposure to the laser beam.
3 Remove:
• 2 SCREWS
• FRONT COVER
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PREVENTIVE MAINTENANCE Preventive Maintenance
TOP COVER
2 WASHERS
2 front SCREWS
OPERATOR INTERFACE
CABLE CONNECTOR J101
2 WASHERS
4 Disconnect the OPERATOR INTERFACE CABLE CONNECTOR J101.
5 Remove:
• 2 front SCREWS
• 2 WASHERS
• 2 back SCREWS
• 2 WASHERS
• TOP COVER
2 back SCREWS
H195_1021BCA
H195_1021BC
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PREVENTIVE MAINTENANCE Preventive Maintenance
LEFT SIDE
ACCESS PANEL
ERASE AY
POWER CORD
ERASE LAMP
HOUSING AY
THUMBSCREW
6 Remove the LEFT SIDE ACCESS PANEL.
7 Disconnect the ERASE AY POWER CORD.
8 Remove:
• THUMBSCREW
• ERASE LAMP HOUSING AY
H195_1090HCA
H195_1090HC
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PREVENTIVE MAINTENANCE Preventive Maintenance
110 V
POWER
CORD
BACK COVER
ERASE AY
NETWORK
CABLE
Caution
Dangerous Voltage
9 Disconnect:
• 110 V POWER CORD
• NETWORK CABLE
8 SCREWS
2 SCREWS
CONNECTOR RJ45
CONNECTOR A9P1
DRIVE BELT COVER
CONNECTOR A9J2
2 SCREWS
H195_1216HCA
H195_1216HC
PREVENTIVE MAINTENANCE Preventive Maintenance
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10 Remove:
• 8 SCREWS
• BACK COVER
• 2 SCREWS
• DRIVE BELT COVER
11 Disconnect the CONNECTORS:
• RJ45
• A9P1
• A9J2
Caution
Be careful. Do not allow the ERASE AY to fall.
12 Remove:
• 2 SCREWS
• ERASE AY
13 Place the ERASE AY on a flat surface.
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PREVENTIVE MAINTENANCE Preventive Maintenance
2 SIDE PANELS
6 SCREWS
14 Remove:
• 6 SCREWS
• FRONT PANEL
• 2 SIDE PANELS
FRONT PANEL
H195_1217HCA
H195_1217HC
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PREVENTIVE MAINTENANCE Preventive Maintenance
2 CASSETTE
GUIDES
CASSETTE
INTERFACE AY
center
position
H195_1234HCA
H195_1234HC
15 Use the ESD-SAFE VACUUM CLEANER to carefully remove all dust and debris from the
CASSETTE INTERFACE AY.
16 Move the 2 CASSETTE GUIDES to the outside, and continue cleaning the CASSETTE
INTERFACE AY.
17 If any dust or debris remains on the CASSETTE INTERFACE AY, carefully use a damp,
LINT-FREE CLOTH to remove it.
18 Move the 2 CASSETTE GUIDES to the center position of the CASSETTE INTERFACE
AY.
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