Qualified service personnel must do these procedures.
Publication No. AR4366-1
06DEC05
Supersedes AR4366-1
29NOV04
H195_0016BCH195_0016BC
ADJUSTMENTS AND REPLACEMENTS
06DEC05
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PLEASE NOTEThe information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Purpose:To set the correct position of the laser beam.
Specification:The laser beam is aligned with the TAB on the FOLD MIRROR.
Special Tools:LASER SAFETY GOGGLES TL-5693
Prerequisites:
None
To Check:
2 SCREWS
Laser Warning
LASER SAFETY
COVER
This equipment uses a visible red laser.
Prevent direct exposure to the laser beam.
H195_1020GCA
H195_1020GC
1 Remove:
• FRONT COVER
• TOP COVER
• 2 SCREWS
• LASER SAFETY COVER
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ADJUSTMENTS AND REPLACEMENTSAdjustments
2 Loosen the THUMBSCREW.
THUMBSCREW
3 Move the LASER SAFETY FILTER into
the laser beam.
4 Tighten the THUMBSCREW.
LASER SAFETY
FILTER
H195_1023GCA
H195_1023GC
Important
For systems with software version ≥ 4.1, you
must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
5 At the main menu, click:
• [Service Functions]
• [Diagnostics]
• [Galvo Test]
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ADJUSTMENTS AND REPLACEMENTSAdjustments
Laser Warning
This equipment uses a visible red laser. Prevent direct exposure to the laser beam.
6 At the “Galvo Test” screen, click:
• [GALVO ALIGNMENT]
• [LASER ON]
Note
The [Galvo Alignment] BUTTON changes to [Galvo Centered].
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ADJUSTMENTS AND REPLACEMENTSAdjustments
correct
laser beam
TAB
laser beam
FOLD MIRROR
FOLD MIRROR
not correct
laser beam
FOLD MIRROR
H195_1163HCB
H195_1163HC
7 Check that the laser beam is aligned with the TAB on the FOLD MIRROR.
TAB
ADJUSTMENTS AND REPLACEMENTSAdjustments
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To Ad j u st :
GALVO
SCREW
GALVO CONNECTOR
H195_1163HCA
H195_1163HC
laser beam
GALVO
MOUNTING BRACKET
FOLD MIRROR
laser beam
FOLD MIRROR
laser beam
FOLD MIRROR
correct
TAB
not correct
TAB
Caution
electrical connections are exposed. Do not touch the GALVO CONNECTOR on the GALVO.
1 Loosen the SCREW on the GALVO MOUNTING BRACKET.
2 Rotate the GALVO until the laser beam is aligned with the center TAB on the FOLD
MIRROR.
3 Tighten the SCREW.
4 Click:
• “Stop Galvo”
• “LASER OFF”
Postrequisites:
1 Adjust the FOLD MIRROR.
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ADJUSTMENTS AND REPLACEMENTSAdjustments
FOLD MIRROR
Adjustment Specification
Purpose:To align the laser beam with the PHOTODIODES on the PLATEN.
Specification:The LED DS3 on the MECHANISM SYSTEM CONTROLLER (MSC)
BOARD illuminates amber.
Special Tools:LASER SAFETY GOGGLES TL-5693
Prerequisites:
1 Do the adjustment for the GALVO AY - Center.
ADJUSTMENTS AND REPLACEMENTSAdjustments
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To Check:
2 SCREWS
LASER SAFETY
COVER
Laser Warning
This equipment uses a visible red laser.
Prevent direct exposure to the laser beam.
1 Remove:
• If necessary, FRONT COVER
• If necessary, TOP COVER
• 2 SCREWS
• LASER SAFETY COVER
H195_1020GCA
H195_1020GC
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ADJUSTMENTS AND REPLACEMENTSAdjustments
2 Loosen the THUMBSCREW.
THUMBSCREW
3 Move the LASER SAFETY FILTER into
the laser beam.
4 Tighten the THUMBSCREW.
LASER SAFETY
FILTER
H195_1023GCA
H195_1023GC
Important
For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service
Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
5 At the main menu, click:
• “Service Functions”
• “Diagnostics”
• “Galvo Test”
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ADJUSTMENTS AND REPLACEMENTSAdjustments
Laser Warning
This equipment uses a visible red laser. Prevent direct exposure to the laser beam.
6 Click:
• [LASER ON]
• [START GALVO]
Important
The Error Code 16028 might occur. Do not acknowledge this Error Code.
7 Increase the “Set Amplitude” to “3900”.
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ADJUSTMENTS AND REPLACEMENTSAdjustments
MSC BOARD
H195_1061BCB
LED DS3
H195_1061BC
8 Check that the LED DS3 on the MSC BOARD illuminates amber.
ADJUSTMENTS AND REPLACEMENTSAdjustments
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To Ad j u st :
GALVO BD
TP11
TP4
TP10
TP1 (-)
TP1
TP13 (+)
GALVO BOARD ACCESS PANEL
EMI BRACKET PANEL
6 SCREWS
+
TP15
TP12
U9
TP5
U4
TP16
U6
TP9
TP14
TP13
U8
U7
TP17
R2
GALVO BOARD
H195_1026HCC
H195_1026HC
1 Loosen the 6 SCREWS.
2 Remove the GALVO BOARD ACCESS PANEL.
3 Set the VOLTMETER to “DC”.
ESD
Possible damage from electrostatic discharge.
4 Connect the VOLTMETER on the GALVO BOARD to:
+-
TP 13TP 1
ADJUSTMENTS AND REPLACEMENTSAdjustments
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5 Click:
• [START GALVO PLOT]
• [35 x 43 F]
6 On the GALVO BOARD, rotate the POTENTIOMETER R2 until the VOLTMETER displays
9.0 ± 0.10 V DC.
7 Remove the VOLTMETER.
8 Install the GALVO BOARD ACCESS PANEL.
9 Tighten the 6 SCREWS.
2 SPRINGS
THUMBSCREW
FOLD MIRROR
ADJUSTING
SCREW
H195_1061BCE
H195_1061BC
Important
• The THUMBSCREW adjusts the parallel position of the laser beam.
• The ADJUSTING SCREW adjusts the tilt of the beam
10 On the FOLD MIRROR, rotate both the THUMBSCREW and the ADJUSTING SCREW
until the 2 SPRINGS are not compressed.
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ADJUSTMENTS AND REPLACEMENTSAdjustments
2 SPRINGS
FOLD MIRROR
ADJUSTING
SCREW
THUMBSCREW
MSC BOARD
H195_1061BCA
LED DS3
H195_1061BC
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ADJUSTMENTS AND REPLACEMENTSAdjustments
beam
PLATEN
S11
Important
• The graphic is an example of the laser
beam from the FOLD MIRROR inside
the system.
a
• The beam is not visible for this
procedure.
• When the beam covers:
– S10 SENSOR, the LED DS3
illuminates red
– S11 SENSOR, the LED DS3
illuminates green
– S10 and S11 SENSORS, the LED
DS3 illuminates amber
11 Do:
a. Tighten the THUMBSCREW until the
LED DS3 on the MSC BOARD
illuminates green.
b. Using the THUMBSCREW to keep
the LED DS3 illuminated green,
rotate the ADJUSTING SCREW until
the LED DS3 illuminates amber.
b
c
H195_1161GCA
H195_1161GC
S10
2 SLOTS
c. With the LED DS3 illuminated
amber, rotate both the
THUMBSCREW and the
ADJUSTING SCREW to place the
beam in the center position of the
SLOT in the PLATEN.
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ADJUSTMENTS AND REPLACEMENTSAdjustments
2 SCREWS
Laser Warning
LASER SAFETY
COVER
This equipment uses a visible red laser.
Prevent direct exposure to the laser beam.
12 Click:
• [STOP GALVO]
• [LASER OFF]
13 Remove:
• 2 SCREWS
• LASER SAFETY COVER
H195_1020GCA
H195_1020GC
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ADJUSTMENTS AND REPLACEMENTSAdjustments
14 Loosen the THUMBSCREW.
THUMBSCREW
15 Move the LASER SAFETY FILTER from
the laser beam.
16 Tighten the THUMBSCREW.
LASER SAFETY
FILTER
H195_1023GCA
H195_1023GC
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ADJUSTMENTS AND REPLACEMENTSAdjustments
2 SCREWS
17 Install:
• LASER SAFETY COVER
LASER SAFETY
COVER
• 2 SCREWS
H195_1020GCA
H195_1020GC
Postrequisites:
1 Do the adjustment for the COLLECTOR AY - Tilt.
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ADJUSTMENTS AND REPLACEMENTSAdjustments
COLLECTOR AY - Tilt
Adjustment Specification
Purpose:To set the position of the COLLECTOR AY.
Specification:The LEDs Illuminate amber when the COLLECTOR AY is moved to the
center position using the “Scan Line Bow Magnitude”.
Special Tools:None
Prerequisites:
Caution
You must have the LASER SAFETY FILTER moved into the laser beam.
1 Adjust:
• GALVO AY - Center
• FOLD MIRROR
To Check:
You cannot check this adjustment.
To Ad j u st :
1 Remove:
• FRONT COVER
• TOP COVER
Caution
Dangerous Voltage
2 Energize the system.
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ADJUSTMENTS AND REPLACEMENTSAdjustments
Important
For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service
Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
3 At the main menu, click:
• [Service Functions]
• [Diagnostics]
• [Galvo Test]
• [START GALVO]
• [LASER ON]
Important
The Error Code 16028 might occur, disregard the Error Code.
4 Set the “Galvo Amplitude” to 3900
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ADJUSTMENTS AND REPLACEMENTSAdjustments
COLLECTOR TILT
ADJUSTING NUT
LEDs
LOCKING
TAB
COLLECTOR
TILT SCREW
H195_1104HCA
H195_1104HC
5 Check that the LEDs illuminate amber.
6 Did the LEDs illuminate amber?
YesNo
Continue with Step 7.a. Do the adjustment for the FOLD MIRROR.
b. Do Steps 2 - 6 again.
7 Loosen the LOCKING TAB on the COLLECTOR TILT ADJUSTING NUT.
8 Rotate the COLLECTOR TILT SCREW clockwise 30 - 40 rotations until the LEDs
illuminate red, green or no color.
ADJUSTMENTS AND REPLACEMENTSAdjustments
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9 Rotate the COLLECTOR TILT SCREW counterclockwise until the LEDs illuminate amber
again.
Note
The COLLECTOR AY is at the end position.
10 Rotate the COLLECTOR TILT SCREW counterclockwise and record the number of
rotations until the LEDs change from amber to red, green or no color.
Note
The number of rotations is approximately 70 - 100.
11 To obtain the center position of the COLLECTOR AY, do the following formula:
number of rotations from Step 10÷ 2
example: 74 rotations ÷ 2 = 37
2 SCREWS
LASER SAFETY
COVER
12 Remove:
• 2 SCREWS
• LASER SAFETY COVER
H195_1020GCA
H195_1020GC
06DEC05
H195_1105BC
Power High
Voltage High
Datecode
Scan Line Bow
Voltage Low
Power Low
Magnitude (+/-)
mW
V
mW
V
microns
H195_1105BCA
FASTSCAN
SCAN LINE BOW STICKER
AR4366-1
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ADJUSTMENTS AND REPLACEMENTSAdjustments
2 SCREWS
LASER SAFETY
COVER
H195_1020GCA
H195_1020GC
13 See the SCAN LINE BOW STICKER on
the FASTSCAN and record the “Scan
Line Bow Magnitude” from the
STICKER.
14 Install:
• LASER SAFETY COVER
• 2 SCREWS
ADJUSTMENTS AND REPLACEMENTSAdjustments
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15 Do the following formula:
“Scan Line Bow Magnitude” ÷ 40 = number of rotations for “Scan Line Bow”
Important
If the number of rotations for “Scan Line Bow” is:
• positive - you must add the number of rotations to the center position determined in
Step 11
• negative - you must subtract the number of rotations from the center position determined
in Step 11
16 Determine the new number of rotations for the COLLECTOR TILT SCREW, see the
examples:
Example 1:
• number of rotations = 74 ÷ 2 = 37
• number of rotations for “Scan Line Bow Magnitude” = -120 ÷ 40 = -3
• new number of rotations = 37 - 3 = 34 rotations
Example 2:
If you rotated the COLLECTOR TILT SCREW 74 rotations and the“Scan Line Bow
Magnitude” is -120 um, rotate the COLLECTOR TILT SCREW clockwise until the
LEDs illuminate amber then continue clockwise for 34 rotations to center the
“scanline” in the COLLECTOR.
17 Rotate the COLLECTOR TILT SCREW clockwise the new number of rotations obtained
in Step 16.
18 Tighten the LOCKING TAB.
19 Click:
• [STOP GALVO]
• [LASER OFF]
ADJUSTMENTS AND REPLACEMENTSAdjustments
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Postrequisites:
Do Setting the Calibration.
GALVO BOARD
Adjustment Specification
Purpose:To obtain the correct “Amplitude” of the “Collector Profile Screen”.
Specification:• The “Amplitude” of the “Collector Profile Screen” for the 35 x 43 F size
SCREEN is 3000
• The leading edge “Peak” on the GALVO PLOT CURVE is correct. See
the graphic on page 31.
Special Tools:VOLTMETER TL-3424
Prerequisites:
1 Do the adjustment procedure for the:
• GALVO AY - Center
± 100.
• FOLD MIRROR
• COLLECTOR AY - Tilt
To Check:
1 You cannot check this adjustment.
To Ad j u st :
Laser Warning
This equipment uses a visible red laser. Prevent direct exposure to the laser beam.
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ADJUSTMENTS AND REPLACEMENTSAdjustments
R1
TP13 (+)
EMI BRACKET PANEL
6 SCREWS
GALVO BD
TP10
TP11
TP4
TP1
U6
TP9
TP14
TP13
U8
U7
TP17
+
TP15
TP12
U9
TP5
U4
TP16
R2
TP1 (-)
R112
GALVO BOARD
H195_1026HCB
H195_1026HC
1 Loosen the 6 SCREWS.
2 Remove the GALVO BOARD ACCESS PANEL.
3 Set the VOLTMETER to “DC”.
ESD
Possible damage from electrostatic discharge.
4 Connect the VOLTMETER on the GALVO BOARD to:
+-
TP 13TP 1
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ADJUSTMENTS AND REPLACEMENTSAdjustments
Important
For systems with software version ≥ 4.1, you must have a “Session ID” for access to “Service
Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
5 At the main menu, click:
• [Service Functions]
• [Diagnostics]
• [Galvo Plot]
• [Start Galvo Plot]
• [35 x 43 F]
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