Knight Equipment KAP-50TK Installation Manual

KNIGHT
Uniflow 1/2" Bolted Plastic Pumps
Operating Instructions
Model Part Description
KAP-50SK 1600979 PVDF/Santoprene KAP-50SP 1600968 Poly/Santoprene KAP-50TP 1600945 Poly/TF KAP-50TK 1600986 PVDF/TF
Rev: A (05/07)
Read these instructions completely before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the rec­ommendations stated in this manual could result in death, serious bodily injury and/or property damage including damage to the pump and/or voiding the factory warranty.
Correct pump selection is crucial to the pump operation.
Please assure pressure, temperature and chemical compatibility before installation. Please consult Knight Equipment, Engineering Specifications, Chemical Compatibility Chart, or your distributor if in doubt about any application.
Operating Limitations for Various Elastomers
Neoprene 0°F (-18°C) to 200°F (93°C) Buna-N 10°F (-12°C) to180°F (82°C) Nordel -60°F (-51°C) to 280°F (138°C) Viton -40°F (-40°C) to 350°F (176°C)
Polyurethane 10°F (-12°C) to 170°F (77°C) XL TPE (Santoprene) -20°F ( -29°C) to 300°F (149°C) FDA Hytrel -20°F ( -29°C) to 220°F (104°C)
Operating Limitations for Plastic Pumps
Kynar (PVDF) 10°F (-12°C) to 225°F (107°C) Polypropylene 32°F (0°C) to 175°F (79°C)
Maximum temperature limits are based upon mechanical stress only. Certain chemicals and environment conditions significantly reduce maximum safe temperature limits.
Before pump operation, inspect all gasketed fasteners for looseness caused by gasket creep. Re-torque all loose fasteners to prevent leakage. Follow recommended torques
stated in this manual. Failure of the sealing components creates the possibility of jetting or forceful discharge of pumped material at a potentially harmful velocity.
Be certain that approved eye protection and protective clothing are always worn during installation, service, mainte-
nance or when in the vicinity of the pump. Failure to follow these recommendations may result in serious injury or death.
Never allow the piping system to be supported by the pump manifolds or valve housing. The manifolds and valve housing are not designed to support any structural weight and failure of the pump may result.
Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers, or other miscellaneous equipment must be grounded.
Noise levels can exceed 85 dBA. Take precautions to prevent personal injury due to excessive pump noise.
Do not exceed pump maximum operating pressure (found on label and/or operating manual.)
Before doing any maintenance or repair on this pump, be certain all pressure is completely vented for the pump, suction, discharge, piping, and all other openings.
In the event of a diaphragm rupture, pumped material may enter the air end of the pump and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe disposition.
SAFETY WARNINGS
40°F (4°C) to 220°F (105°C)
Page 2
Rev: A (05/07)
PTFE
SPECIFICATIONS AND PERFORMANCE
Knight Uniflow
1/2" Bolted Plastic Pump
Flow Rate
Adjustable to . . . . . . . . 0-14 gpm (56 lpm)
Port Size
Suction . . . . . . . . . . . . . . . . . . . .50" NPTF
Discharge . . . . . . . . . . . . . . . . . .50" NPTF
Air Inlet. . . . . . . . . . . . . . . . . . 0.375" NPT
Air Exhaust . . . . . . . . . . . . . . 0.375" NPT
Suction Lift
Rubber . . . . . . . . . . . . . . 20' (6.09 m) Dry
Max. Particle Size (Diameter)
. . . . . . . . . . . . . . . . . . . 0.0625" (1.66 mm)
dB(A) Reading . . . . . . . . . . . . . 67.1 dB(A)
Shipping Weights
Polypropylene . . . . . . . . . . 6.8 lbs (3.1 kg)
Kynar. . . . . . . . . . . . . . . . . . 10 lbs (4.5 kg)
Acetal . . . . . . . . . . . . . . . . . 10 lbs (4.5 kg)
CCaauuttiioonn:: ddoo nnoott eexxcceeeedd 110000 ppssiigg ((66..99 bbaarr)) lliiqquuiidd oorr aaiirr ssuuppppllyy pprreessssuurree..
Meters Feet
Discharge Head in PSI
2106
0
100
90
80
70
60
50
40
30
20
10
0
240 220 200 180 160 140 120 100
80 60 40 20
0
75 70 65 60 55 50 45 40 35 30 25 20 15 10
5 0
128414
40
0
5 101520253035 455055
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
Displacement Per Stroke, 0.03 Gal. (0.11 L)
4
8
12
16
2
AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI
SCFM M3/HR
2 3.4 4 6.8 8 13.6 12 20.4 16 27.2
5.30
[134.6]
6.25
[158.8]
11.40
[289.6]
11.17
[283.7]
.40
[10.2]
2.03
[51.6]
8.43
[214]
10.06
[255.5]
7.01
[178.2]
9.30
[236.1]
6.75
[171.5]
6.12
[155.4]
4.30
[109.2]
4.00
[101.6]
Inches [mm]
Uniflow 1/2" Bolted Plastic Pump
Page 3
Rev: A (05/07)
.. ...........
PTFE.
(3.4 m) Dry
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