KitchenAid KGCU407VSS, KGCU462VSS, KGCU463VSS, KGCU467VSS, KGCU482VSS Installation Guide

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INSTALLATION INSTRUCTIONS

CommerCial Style GaS CooktopS

30" (76.2 Cm), 36" (91.4 Cm) and 48" (121.9 Cm)

For residential use only

INSTRUCTIONS D’INSTALLATION

tableS de CuiSSon à Gaz de type CommerCial

30" (76,2 Cm), 36" (91,4 Cm) et 48" (121,9 Cm)

Pour utilisation résidentielle uniquement

Table of Contents/Table des matières

COOKTOP SAFETY........................................................................

2

INSTALLATION REQUIREMENTS.................................................

3

Tools and Parts.............................................................................

3

Location Requirements................................................................

4

Electrical Requirements ...............................................................

7

Gas Supply Requirements ...........................................................

7

INSTALLATION INSTRUCTIONS...................................................

8

Install Cooktop .............................................................................

8

Install Optional Backguard...........................................................

9

Make Gas Connection .................................................................

9

Install Grill Grease Trays.............................................................

10

Install Griddle .............................................................................

11

Complete Installation .................................................................

12

GAS CONVERSIONS....................................................................

14

LP Gas Conversion ....................................................................

14

Natural Gas Conversion.............................................................

16

STRIP CIRCUITS ..........................................................................

18

WIRING DIAGRAMS.....................................................................

19

SÉCURITÉ DE LA TABLE DE CUISSON.....................................

21

EXIGENCES D’INSTALLATION ...................................................

22

Outillage et pièces......................................................................

22

Exigences d’emplacement.........................................................

23

Spécifications électriques..........................................................

26

Spécifications de l’alimentation en gaz .....................................

26

INSTRUCTIONS D’INSTALLATION.............................................

28

Installation de la table de cuisson..............................................

28

Installation du dosseret facultatif ...............................................

28

Raccordement au gaz................................................................

28

Installation des plateaux à graisse du gril..................................

30

Installation de la plaque à frire ...................................................

31

Achever l’installation ..................................................................

31

CONVERSIONS POUR CHANGEMENT DE GAZ ......................

33

Conversion pour l’alimentation au propane ..............................

33

Conversion pour l’alimentation au gaz naturel ..........................

35

SCHÉMA DES CIRCUITS ............................................................

38

SCHÉMAS DE CÂBLAGE ............................................................

39

IMPORTANT:

Installer: Leave installation instructions with the homeowner.

Homeowner: Keep installation instructions for future reference.

IMPORTANT :

Installateur : Remettre les instructions d'installation au propriétaire.

Propriétaire : Conserver les instructions d'installation pour référence ultérieure.

W10849071A

www.kitchenaid.com (U.S.A.) www.kitchenaid.ca (Canada)

COOKTOP SAFETY

Your safety and the safety of others are very important.

many important safety messages in this manual and on your appliance. Always read and obey all safety

safety alert symbol.

alerts you to potential hazards that can kill or hurt you and others.

messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” mean:

DANGER

WARNING

You can be killed or seriously injured if you don't immediately follow instructions.

You can be killed or seriously injured if you don't follow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WARNING: Gas leaks cannot always be detected by smell.

Gas suppliers recommend that you use a gas detector approved by UL or CSA.

For more information, contact your gas supplier.

If a gas leak is detected, follow the “What to do if you smell gas” instructions.

2

IMPORTANT: Do not install a ventilation system that blows air downward toward this gas cooking appliance. This type of ventilation system may cause ignition and combustion problems with this gas cooking appliance resulting in personal injury or unintended operation.

In the State of Massachusetts, the following installation instructions apply:

Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts.

If using a ball valve, it shall be a T-handle type.

A flexible gas connector, when used, must not exceed 3 feet.

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tools Needed

Adjustable wrench

Tape measure

Marker or pencil

Pipe wrench

Flat-blade screwdriver

15/16" combination wrench

Wrench or pliers

Pipe-joint compound

Noncorrosive leak-detection solution

 

resistant to LP gas

 

For LP/Natural Gas Conversions

Adjustable wrench

3/8" drive ratchet

1/2" deep-well socket

7 mm nut driver

Masking tape

3

Parts Supplied

Check that all parts are included.

Gas pressure regulator

Burner grates

Burner bases and burner caps

Grill grate (on grill models)

Wave tray (on grill models)

Flame spreader (on grill models)

Burner assembly (on grill models)

Grease trays (2) (on grill models)

Griddle drip tray (on griddle models)

Grill drip tray (on grill models)

Foam tape

LP orifice package (W10393255)

Conversion label (W10393342)

NOTE: The cooktop is manufactured for use with Natural gas. To convert to LP gas, see the “Gas Conversions” section.

Optional Backguards

48" (121.9 cm) models and grill models must be installed with a backsplash if installing at zero clearance to a combustible

backwall. See the “Cabinet Dimensions” section in the “Location Requirements” section for installation requirements.

36" (91.4 cm) Retractable Backguard Order Part Number 8284756

48" (121.9 cm) Retractable Backguard Order Part Number 8284755

9" (22.9 cm) Backguard for 36" (91.4 cm) Cooktops Order Part Number W10115776

9" (22.9 cm) Backguard for 48" (121.9 cm) Cooktops Order Part Number W10115777

22" (55.9 cm) Backguard with Shelf for 36" (91.4 cm) Cooktops

Order Part Number W10225949

22" (55.9 cm) Backguard with Shelf for 48" (121.9 cm) Cooktops

Order Part Number W10225948

To order, see the “Assistance or Service” section of the Use and Care Guide.

Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections.

High Altitude Conversion

To convert the cooktop for elevations above 6,560 ft (1999.5 m), order a High Altitude Conversion Kit.

Part Number W10394296 - LP high altitude

Part Number W10394295 - Natural gas high altitude

To order, see the “Assistance or Service” section of the Use and Care Guide.

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

It is the installer’s responsibility to comply with installation clearances specified on the model/serial/rating plate. The model/serial/rating plate is located on the underside of the cooktop burner base.

It is recommended that a 600 CFM or larger vent hood be installed above the cooktop.

It is not recommended that a microwave hood combination be mounted above the cooktop.

The cooktop should be installed in a location away from strong draft areas, such as windows, doors and strong heating vents or fans.

All openings in the wall or floor where cooktop is to be installed must be sealed.

Cabinet opening dimensions that are shown must be used. Given dimensions are minimum clearances.

Grounded electrical supply is required. See “Electrical Requirements” section.

Proper gas supply connection must be available. See “Gas Supply Requirements” section.

The cooktop is designed to hang from the countertop by its side or rear flanges.

The gas and electric supply should be located as shown in “Gas and Electric Connection Locations” section so that

they are accessible without requiring removal of the cooktop.

Provide cutout in left rear corner of cutout enclosure as shown to provide clearance for gas inlet, power supply cord, and to allow the rating label to be visible.

IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

Mobile Home - Additional Installation Requirements

The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part

280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or local codes.

In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-A240-latest edition, or with local codes.

4

KitchenAid KGCU407VSS, KGCU462VSS, KGCU463VSS, KGCU467VSS, KGCU482VSS Installation Guide

Product Dimensions

C D

E

B

A

 

A.30" (76.2 cm) cooktop: 297/8" (75.9 cm) 36" (91.4 cm) cooktop: 353/4" (90.8 cm) 48" (121.9 cm) cooktop: 477/8" (121.6 cm)

B.36" (91.4 cm) long 3 prong grounding-type power supply cord

C.Model/serial/rating plate (located on the underside of the cooktop burner base)

D.Island trim or optional backguard

E.273/4" (70.5 cm)

Side View of Cooktop

 

 

A

 

 

B

 

 

C

G

 

E

 

 

 

F

D

 

 

A.

273/4" (70.5 cm)

E.

22" (55.9 cm)

B.

11/4" (3.2 cm)

F.

35/8" (9.2 cm)

C. 77/16" (18.8 cm)

G. 1" (2.6 cm)

D.Gas inlet is located 17/8" (4.8 cm) from the back of the cooktop burner base and 47/8" (12.4 cm) in from left-hand side of the cooktop burner base.

Gas and Electric Connection Locations

A. Grounded 3-prong outlet should be located on left-hand side of the cutout 16" (40.6 cm) max.

 

 

 

 

 

 

 

 

 

 

 

 

from enclosure sidewall

 

 

 

 

 

 

 

 

 

 

 

 

B. 10" (25.4 cm) min. clearance from countertop to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

top of the outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C. 14" (35.6 cm) countertop to the gas supply line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D. Gas supply line should be located in this area on

 

 

 

 

 

 

 

 

 

 

 

 

rear or side walls, or the supply line can come up

 

 

 

B

C

 

 

 

 

through the floor.

 

 

 

 

 

 

 

NOTE: Solid side and bottom of cutout enclosure

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

not shown.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

5

Cabinet Requirements

 

 

C

 

 

 

P

 

 

 

 

F

 

 

 

 

 

 

C

 

 

 

 

A**

B MIN.*

O

D

G

 

 

 

 

 

 

 

L

 

 

 

 

J

 

 

 

 

N

 

H

 

 

 

 

 

E

I

 

 

L

 

 

 

 

K

 

 

M

 

D

 

 

 

 

E

 

 

 

A.See chart.

B.See chart.

C.See chart.

D.See chart.

E.See chart.

F.18" (45.7 cm) min. clearance upper cabinet to countertop

G.3/4" (1.9 cm) back of cabinet cutout to gas opening cutout

H.67/8" (16.1 cm) gas opening cutout depth

I.121/2" (31.7 cm) gas opening cutout width

J.221/4" (56.5 cm) cabinet cutout depth

K.2" (5.1 cm) cabinet side to gas cutout

L.6" (15.2 cm) min. distance on both sides of the cooktop to the side wall or other combustible material above cooking surface

M.24" (61.0 cm) cabinet depth

N.71/4" (18.4 cm) cabinet depth to countertop

O.Notch to be equal on both sides

P.13" (33.0 cm) upper cabinet depth

Size

Model

A**

B*

C

D

E

 

 

Cooktop

Cooktop to

Optional Backguard

Cabinet and

Countertop Only

 

 

Cutout to

Cabinet

and Upper Cabinet

Countertop

 

 

 

Back Wall

 

Opening

 

 

 

 

 

 

 

 

 

30" (76.2 cm)

KGCU407

13/4" (4.4 cm)**

30" (76.2 cm)

30" (76.2 cm)

291/4" (74.3 cm)

30" (76.2 cm) or

 

 

 

 

 

 

297/8" (75.9 cm) for

 

 

 

 

 

 

zero clearance

 

 

 

 

 

 

 

36" (91.4 cm)

KGCU462

11/2" (3.8 cm)**

42" (106.7 cm)

36" (91.4 cm)

351/4" (89.5 cm)

36" (91.4 cm) or

 

KGCU463

13/4" (4.4 cm)

 

 

 

353/4" (90.8 cm) for

 

KGCU467

13/4" (4.4 cm)

 

 

 

zero clearance

48" (121.9 cm)

KGCU482

11/2" (3.8 cm)**

42" (106.7 cm)

48" (121.9 cm)

471/4" (120.0 cm)

48" (121.9 cm) or

 

KGCU483

13/4" (4.4 cm)**

 

 

 

477/8" (121.6 cm) for

 

KGCU484

11/2" (3.8 cm)**

 

 

 

zero clearance

*NOTES: Dimension “B” can be reduced by 6" (15.2 cm) when bottom of wood or metal cabinet is covered by not less than 0.25" (6.4 mm) flame retardant millboard covered with not less than No. 28 MSG sheet metal, 0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or 0.020" (0.5 mm) copper.

If installing a range hood above the cooktop, follow the range hood instructions for dimensional clearances above the cooktop surface.

**NOTE: If backwall is constructed of a combustible material and a backguard is not installed, a minimum clearance of dimension A + 6" (15.2 cm) is required for 48" (121.9 cm) cooktops and cooktops with a grill.

6

Electrical Requirements

WARNING

Electrical Shock Hazard

Plug into a grounded 3 prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire, or electrical shock.

IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

1 Batterymarch Park

Quincy, MA 02169-7471

CSA International

8501 East Pleasant Valley Road

Cleveland, Ohio 44131-5575

A 120 volt, 60 Hz, AC only, 15-amp, fused electrical circuit is required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop be provided.

Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded.

The wiring diagrams are provided with this cooktop. The wiring diagrams are located inside the control console and in the “Wiring Diagrams” section.

Gas Supply Requirements

WARNING

Explosion Hazard

Use a new CSA International approved gas supply line.

Install a shut-off valve.

Securely tighten all gas connections.

If connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include:

licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances.

IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.

IMPORTANT: Leak testing of the cooktop must be conducted according to the manufacturer’s instructions.

Type of Gas

Natural Gas:

This cooktop is factory-set for use with Natural gas. To convert to LP gas, see the Gas Conversion instructions provided in the package containing literature. The model/ serial/rating plate located on the left underside of the cooktop burner base has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

LP Gas conversion:

Conversion must be done by a qualified service technician.

No attempt shall be made to convert the cooktop from the gas specified on the model/serial/rating plate for use with a different gas without consulting the serving gas supplier. To convert to LP gas, use the LP gas conversion kit provided with the cooktop and see the “Gas Conversions” section.

Gas Supply Line

Provide a gas supply line of 3/4" (1.9 cm) rigid pipe to the cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. With LP gas, piping or tubing size can be 1/2" (1.3 cm) minimum. Usually, LP gas suppliers determine the size and materials used in the system.

NOTE: Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON®† tape.

®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

7

Flexible metal appliance connector:

If local codes permit, a new CSA design-certified, 4 - 5 ft (122 - 152.4 cm) long, 5/8" (1.6 cm) or 3/4" (1.9 cm) I.D., flexible metal appliance connector may be used for connecting the cooktop to the gas supply line.

A 1/2" (1.3 cm) male pipe thread is needed for connection to the female pipe threads of the inlet to the appliance pressure regulator.

Do not kink or damage the flexible metal tubing when moving the cooktop.

Must include a shutoff valve:

The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the cooktop enclosure or cabinet. It should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop.

B

Gas Pressure Regulator

The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural Gas:

Minimum pressure: 6" (15.2 cm) WCP Maximum pressure: 14" (35.5 cm) WCP

LP Gas:

Minimum pressure: 11" (27.9 cm) WCP Maximum pressure: 14" (35.5 cm) WCP

Contact local gas supplier if you are not sure about the inlet pressure.

Burner Input Rating - Altitude

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings need to be reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).

A

C

A.Gas supply line

B.Shutoff valve “open” position

C.To cooktop

Gas Supply Pressure Testing

Gas supply pressure for testing regulator must be at least

1" water column pressure above the manifold pressure shown on the model/serial/rating plate.

Line pressure testing above 1/2 psi gauge (14" WCP)

The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

Line pressure testing at 1/2 psi gauge (14" WCP) or lower

The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

INSTALLATION INSTRUCTIONS

Install Cooktop

WARNING

Excessive Weight Hazard

Use two or more people to move and install cooktop. Failure to do so can result in back or other injury.

Write down the model and serial numbers before installing the cooktop. Both numbers are located on the left front underside of the burner base.

Unpack the parts supplied with your cooktop. The parts shipped with the cooktop depend on your model ordered. See the “Tools and Parts” section for a complete list parts supplied with your cooktop.

The pressure regulator and flexible stainless steel gas supply line connector can be assembled to the cooktop now or after the cooktop is installed in the cutout. See “Make Gas Connection” section.

1.Decide on the final location for the cooktop.

2.Using two or more people, place the cooktop upside down on a covered surface.

8

3.Remove foam strip from literature packing. Remove backing from foam strip. Apply foam strip adhesive-side down along the left and right sides of the cooktop trim.

NOTE: The foam strip helps the cooktop sit flat on uneven counters and avoids damage to the countertop surface.

A

B

C

A.Cooktop base

B.Foam strip

C.Cooktop

4.Using 2 or more people, turn cooktop right side up.

Install Optional Backguard

48" (121.9 cm) models and all models with a grill may require a backguard. See the “Cabinet Dimensions” section in the “Location Requirements” section for installation requirements. See the “Tools and Parts” section for information on ordering.

Remove island trim and attach backguard using 6 screws; insert 3 from the front and 3 from the back (9" [22.9 cm] backguard shown).

Make Gas Connection

WARNING

Explosion Hazard

Use a new CSA International approved gas supply line.

Install a shut-off valve.

Securely tighten all gas connections.

If connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include:

licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

To Assemble Pressure Regulator:

1.Using 2 or more people, stand the cooktop on its side or back.

2.Connect the flexible stainless steel connector to the pressure regulator using a 1/2" male pipe thread adapter.

A combination of pipe fittings must be used to connect the cooktop to the existing gas line. Shown following is a typical connection. Your connection may be different, according to the supply line type, size and location.

A

B

C

D

A.Gas pressure regulator

B.Regulator - Must be installed with arrow pointing up to cooktop bottom

C.Adapter - Must have 1/2" male pipe thread

D.CSA approved flexible stainless steel gas supply line

9

3.Install the pressure regulator with the arrow pointing up toward the bottom of the cooktop burner base and in a position where you can reach the regulator cap.

IMPORTANT: All connections must be wrench-tightened. Do not make connections to the gas regulator too tight. Making the connections too tight may crack the regulator and cause a gas leak. Do not allow the regulator to turn on the pipe when tightening fittings.

Use only pipe-joint compound made for use with Natural and LP gas. Do not use TEFLON® tape.

You will need to determine the fittings required depending on your installation.

4.Place cooktop into the countertop cutout.

NOTE: Check that the front edge of the cooktop is parallel to the front edge of the countertop. If repositioning

is needed, lift entire cooktop up from cutout to avoid scratching the countertop.

Typical flexible connection

1.Apply pipe-joint compound made for use with LP gas to the smaller thread ends of the flexible connector adapters (see B and F in the following illustration).

2.Attach one adapter to the gas pressure regulator and the other adapter to the gas shutoff valve. Tighten both adapters.

3.Use a 15/16" combination wrench and channel lock pliers to attach the flexible connector to the adapters. Check that connector is not kinked.

A

B

C

 

H

 

D

 

 

 

E F

G

A. Gas pressure regulator

E. Adapter

 

B. Use pipe-joint compound.

F. Use pipe-joint compound.

C. Adapter - Must have 1/2"

G. 1/2" or 3/4" gas pipe

male pipe thread

H. Manual gas shutoff valve

 

D. Flexible connector

Complete Connection

1.Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.

A

B

A.Closed valve

B.Open valve

2.Test all connections by brushing on an approved noncorrosive leak-detection solution. If bubbles appear, a leak is indicated. Correct any leak found.

3.Remove cooktop burner caps, burner bases and grates from parts package. Place burner bases on cooktop. Place burner caps on burner bases. Place grates over burners and caps.

WARNING

Electrical Shock Hazard

Plug into a grounded 3 prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire, or electrical shock.

4.Plug into a grounded 3 prong outlet.

5.Check the operation of the surface burners. See “Check Operation of Cooktop Burners” section in the “Complete Installation” section.

6.If your model has a grill or griddle, see “Install Grill Grease Trays” or “Install Griddle” section.

Install Grill Grease Trays

(on grill models)

1.Remove flame spreader. Pull forward slightly on the flame spreader to release the tabs from the rear slots and lift out.

B

A

A.Grill front

B.Rear tabs and slots

2.Cut and remove tie strap from rear of burner assembly.

A

A.Tie strap

3.Lift burner assembly up and out to remove.

10

4.Slide drip tray into opening on the right front side of the grill basin. There are guides to assure correct placement of the drip tray.

A

A.Drip tray

5.Insert the large grease tray all the way under the back edge of the grill basin and hook it into the slots.

B

A

A.Large grease tray

B.Slots

6.Insert the small grease tray all the way under the front of the grill basin and hook it into the slots.

When the 2 grease trays are installed properly, the small grease tray will hook over the large grease tray.

A

B

C

D

A.Large grease tray

B.Grease tray connection

C.Small grease tray

D.Slots

7.Insert the orifice tube on the front of the burner assembly into the opening at the front of the grill basin and set burner assembly into place.

A

A. Front opening

8.Insert front tabs of the flame spreader into slots at the front of the grill basin, then the rear tabs into the rear slots.

B

A

A.Front tabs and slots

B.Rear tabs and slots

9.Check the surface burner and grill flames. Refer to the “Electronic Ignition System” section.

10.Place the wave tray on top of the flame spreader.

11. Place the grill grate into position.

Install Griddle

(on griddle models)

The griddle is factory installed.

1.Place drip tray in the well at the front of the griddle. Slide tray toward the back until it stops.

A

B

A.Griddle drip tray

B.Griddle

2.Clean griddle before using. Refer to the Use and Care Guide.

11

Complete Installation

Install Burner Bases and Burner Caps

Install the burner base, making sure the igniter electrode is properly aligned with the base. Place burner caps on top of burner bases. If burner caps are not properly positioned, surface burners will not light.

Ultra Power™ Dual-Flame Burner

A

A. Incorrect

B. Correct

B

Professional Burner

A

A. Incorrect

B. Correct

B

Simmer/Melt Burner

A

A. Incorrect

B. Correct

B

Electronic Ignition System

Initial lighting and gas flame adjustments

Cooktop burners use electronic igniters in place of standing pilots. When the cooktop control knob is turned to any position, the system creates a spark to light the burner. This sparking continues, until the flame is lit or the knob is turned to OFF.

Check Operation of Cooktop Burners

Push in and turn each control knob to the LITE position.

The surface burners and grill flames should light within 4 seconds. The first time a burner is lit it may take longer than 4 seconds to light because of air in the gas line.

After verifying the proper burner operation, turn the control knobs to OFF.

If burners do not light properly:

Turn cooktop control knob to the OFF position.

Check that the cooktop is plugged in and the circuit breaker has not tripped or the fuse has not blown.

Check that the gas shutoff valves are set to the “open” position.

Check that burner caps are properly positioned on burner bases.

Repeat start-up. If a burner does not light at this point, contact your dealer or authorized service company for assistance.

If you need Assistance or Service:

Please reference the “Assistance or Service” section of the Use and Care Guide or contact the dealer from whom you purchased your cooktop.

Flame Height

The cooktop flame should be a steady blue flame approximately ¼" (0.64 cm) high.

Dual Flame Burner

A

B

A.Upper (simmer) flame

B.Lower flame

Single Flame Burner

To Adjust Flame Height:

1.Unplug cooktop or disconnect power.

2.Remove burner grates.

3.Remove the control knobs.

4.Pull cooktop forward to expose the control console screws on the side of the cooktop burner base.

5.Remove the 2 screws on each side of the cooktop burner base that hold the control console in place.

A

A.Console attachment screws

6.Disconnect wiring from the control console.

On Grill Models:

Support the control console in the middle with one arm and disconnect the grill indicator light with the other hand.

A

A. Grill indicator light connector

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