JVC UX-T550 SERVICE MANUAL
SERVICE MANUAL
MICRO COMPONENT SYSTEM
UX-T550
UX-T550
Contents
Safety precautions
Important for laser products
Preventing static electricity
Disassembly method
Adjustment method
1-2
1-4
1-5
1-6
1-17
This service manual is printed on 100% recycled paper.
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
Flow of functional operation
until TOC read
Maintenance of laser pickup
Replacement of laser pickup
Description of major ICs
Area Suffix
B ------------------------------- U.K.
E ----------- Continental Europe
EN ------------ Northern Europe
EV -------------- Eastern Europe
EE --------- Russian Federation
1-21
1-22
1-22
1-23
No.20908
Jan. 2001
UX-T550
1. This design of this product contains special hardware and many circuits and components specially
for safety purposes. For continued protection, no changes should be made to the original design
unless authorized in writing by the manufacturer. Replacement parts must be identical to those
used in the original circuits. Services should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of
the product should not be made. Any design alterations or additions will void the manufacturer`s
warranty and will further relieve the manufacture of responsibility for personal injury or property
damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics.
These characteristics are often not evident from visual inspection nor can the protection afforded
by them necessarily be obtained by using replacement components rated for higher voltage,
wattage, etc. Replacement parts which have these special safety characteristics are identified in
the Parts List of Service Manual. Electrical components having such features are identified by
shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a
substitute replacement which does not have the same safety characteristics as the recommended
replacement parts shown in the Parts List of Service Manual may create shock, fire, or other
hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the
like to be separated from live parts, high temperature parts, moving parts and/or sharp edges
for the prevention of electric shock and fire hazard. When service is required, the original lead
routing and dress should be observed, and it should be confirmed that they have been returned
to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts
of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control
shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure
the leakage current from each exposed metal parts of the cabinet , particularly any exposed
metal part having a return path to the chassis, to a known good earth ground. Any leakage
current must not exceed 0.5mA AC (r.m.s.)
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms
per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by
a 0.15 F AC-type capacitor between an exposed
metal part and a known good earth ground.
Measure the AC voltage across the resistor with the
AC voltmeter.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
Move the resistor connection to eachexposed metal
part, particularly any exposed metal part having a
return path to the chassis, and meausre the AC
voltage across the resistor. Now, reverse the plug in
the AC outlet and repeat each measurement. voltage
measured Any must not exceed 0.75 V AC (r.m.s.).
0.15 F AC TYPE
1500 10W
Place this
probe on
each exposed
metal part.
This corresponds to 0.5 mA AC (r.m.s.).
Good earth ground
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
1-2
(U.K only)
1. This design of this product contains special hardware and many circuits and components specially
for safety purposes. For continued protection, no changes should be made to the original
design unless authorized in writing by the manufacturer. Replacement parts must be identical to
those used in the original circuits.
2. Any unauthorised design alterations or additions will void the manufacturer's guarantee ; furthermore the
manufacturer cannot accept responsibility for personal injury or property damage resulting therefrom.
3. Essential safety critical components are identified by ( ) on the Parts List and by shading on the
schematics, and must never be replaced by parts other than those listed in the manual. Please note
however that many electrical and mechanical parts in the product have special safety related
characteristics. These characteristics are often not evident from visual inspection. Parts other than
specified by the manufacturer may not have the same safety characteristics as the recommended
replacement parts shown in the Parts List of the Service Manual and may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the
like to be separated from live parts, high temperature parts, moving parts and/or sharp edges
for the prevention of electric shock and fire hazard. When service is required, the original lead
routing and dress should be observed, and it should be confirmed that they have been returned
to normal, after re-assembling.
UX-T550
1. Service should be performed by qualified personnel only.
2. This equipment has been designed and manufactured to meet international safety standards.
3. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
4. Repairs must be made in accordance with the relevant safety standards.
5. It is essential that safety critical components are replaced by approved parts.
6. If mains voltage selector is provided, check setting for local voltage.
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
1-3
UX-T550
Important for Laser Products
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible laser
radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are de
feated. It is dangerous to defeat the safety switches.
VARNING : Osynlig laserstrålning är denna del är öppnad
och spårren är urkopplad. Betrakta ej strålen.
VARO : Avattaessa ja suojalukitus ohitettaessa olet
alttiina näkymättömälle lasersäteilylle.Älä katso
säteeseen.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
ADVARSEL : Usynlig laserstråling ved åbning , når
sikkerhedsafbrydere er ude af funktion. Undgå
udsættelse for stråling.
ADVARSEL : Usynlig laserstråling ved åpning,når
sikkerhetsbryteren er avslott. unngå utsettelse
for stråling.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CLASS 1
LASER PRODUCT
DANGER : Invisibie laser radiation
when open and interlock or
defeated.
AVOID DIRECT EXPOSURE TO
BEAM (e)
VARO : Avattaessa ja suojalukitus
ohitettaessa olet alttiina
näkymättömälle lasersäteilylle.Älä
katso säteeseen. (d)
VARNING : Osynlig laserstrålning är
denna del är öppnad och spårren är
urkopplad. Betrakta ej strålen. (s)
ADVARSEL :Usynlig laserstråling
ved åbning , når
sikkerhedsafbrydere er ude af
funktion. Undgå udsættelse for
stråling. (f)
1-4
UX-T550
Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.1. Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
Be careful to use proper grounding in the area where repairs are being performed.
1.1.1. Ground the workbench
1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
1.1.2. Ground yourself
1. Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
1.1.3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
1.2. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
1-5
UX-T550
Disassembly method
Removing the rear panel
(See Fig. 1 and 2)
1.
From behind the body, remove the seven screws A
retaining the rear panel.
2.
After turning the body upside down, remove the two
screws B retaining the rear panel.
3.
Take out the rear panel from behind the body.
Removing the side panel (L) and (R)
(See Fig. 2 to 5)
Rear panel
Front panel assembly
C
A
A
A
A
A
Fig. 1
Rear panel
B
1.
After turning the body upside down, remove the two
screws C retaining the front cabinet assembly.
2.
After turning the body back to initial position, open
the CD door while pressing the upper OPEN button.
3.
While moving the side panel (L) in the arrow
direction, remove the panel from the left side of the
body.
4.
While moving the side panel (R) in the arrow
direction, remove the panel from the right side of the
body.
Front panel assembly
Fig. 2
Fig. 3
B
CD door
OPEN button
Front panel assembly
1-6
Side panel (R)
Side panel (L)
Fig. 4Fig. 5
UX-T550
Removing the CD player unit
(See Fig. 6 to 8)
1.
Remove the rear panel.
2.
Remove the left and right side panels.
3.
From the two connector CN603 and CN604 on the CD
servo control board, disconnect the card wires
outgoing from the connector CN304 on the power
amplifier board and the connector CN766 on the LCD
system CPU board.
4.
Disengage the left and right engagements a and b
fixing the CD player unit by using a minus screw
driver, etc.
CD player unit
CD servo
control board
CN604
a
Front panel assembly
CD player unit
CD servo control board
CN603
Fig. 6
Fig. 8
Power amplifier board
CD player unit
b
Front panel assembly
Fig. 7
1-7
UX-T550
Removing the power amplifier board and
heat sink (See Fig. 9 to 11)
1.
Remove the rear panel.
2.
Remove the left and right side panels.
3.
Remove the CD player unit.
4.
Remove the five screws D and E retaining the heat
sink.
5.
From the connector CN303 on the power amplifier
board, disconnect the card wire outgoing from the
connector CN34 on the head amplifier and
mechanism control board.
6.
From the connector CN901 on the power supply
board, disconnect the connector wire outgoing from
the connector W306 on the power amplifier board.
7.
Remove the one screw F retaining the power
amplifier board.
8.
Remove the power amplifier board from the two
connectors CN711 and CN712 on the LCD system
CPU board.
Heat sink
CN303
D
D
E
Fig. 9
Power amplifier board
CN711
CN712
9.
After removing the power amplifier board from the
key way c on the bottom chassis, take this board out
while raising it in the arrow direction.
LCD system CPU board
Power supply board
Power amplifier board
CN901
Heat sink
Fig. 10
Front panel assembly
1-8
Bttom chassis
c
F
Fig. 11
c
UX-T550
Removing the tuner board
(See Fig. 12 and 13)
1.
Remove the rear panel.
2.
Remove the left and right side panels.
3.
From the right side of the body, remove the one
screw G retaining the tuner board.
4.
From the connector CN1 on the tuner board,
disconnect the card wire outgoing from the connector
CN701 on the LCD system CPU board.
5.
Remove each tuner board backward while releasing
the joint d.
Removing the front panel assembly
(See Fig. 12 and 14)
1.
Remove the rear panel.
LCD system CPU board
CN701
Joint d
CN1
G
Fig. 12
Tuner board
Tuner board
2.
Remove the left and right side panels.
3.
Remove the CD player unit.
4.
Remove the power amplifier board and heat sink.
5.
From the connector CN701 on the LCD system CPU
board, disconnect the card wire outgoing from the
connector CN1 on the tuner board.
6.
From the bottom of the body, disengage the
engagement e fixing the front panel assembly in Fig.
14 while pressing in with a minus screw driver, eta.
Joint d
Front panel assembly
Fig. 13
e
Fig. 14
1-9
UX-T550
Removing the power transformer and
power supply board (See Fig. 15 and 16)
1.
Remove the rear panel.
2.
Remove the left and right side panels.
3.
Remove the CD player unit.
4.
Remove the power amplifier board and heat sink.
5.
Remove the four screws H retaining the power
transformer and power supply board and the one
screw I retaining the jack holder.
Power supply board
Power transformer
HH
Fig. 15
Jack holder
Removing the cassette mechanism unit
(See Fig. 17)
1.
Remove the rear panel.
2.
Remove the left and right side panels.
3.
Remove the CD player unit.
4.
Remove the power amplifier board.
5.
Remove the front panel assembly.
6.
From inside the front panel assembly, remove the
four screws J and K retaining the cassette
mechanism unit.
7.
From the connector CN33 on the head amplifier and
mechanism control board, disconnect the card wire
outgoing from the connector CN731 on the LCD
system CPU board.
Power supply board
LCD system CPU board
CN731
J
I
Fig. 16
Head amplifier & mechanism
control board
CN33
K
1-10
Cassette mechanism unit
Fig. 17
UX-T550
Removing the function switch board and
LCD system CPU board
(See Fig. 18 and 19)
1.
Remove the rear panel.
2.
Remove the left and right side panels.
3.
Remove the CD player unit.
4.
Remove the front panel assembly.
5.
Remove the cassette mechanism unit.
6.
From inside the front panel assembly remove the two
screws L retaining the function switch board.
7.
From the connector CN782 on the LCD system CPU
board, disconnect the connector wire outgoing from
the connector CN802 on the operation switch board.
8.
While sliding the two engagements f fixing the LCD
system CPU board, pull out this board.
Operating switch board
LCD system
CPU board
CN782
f
Function switch board
CN802
L
Fig. 18
Function switch board
L
f
9.
After disconnect the connector CN801 on the
function switch board from the connector CN781 on
the LCD system CPU board, remove the respective
boards while pulling them upward.
LCD system CPU board
Fig. 19
CN801
CN781
1-11
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