Safety precautions --------------------------------------------------------1-2
Disassembly method -----------------------------------------------------1-3
Adjustment method -------------------------------------------------------1-9
Self-diagnose function-----------------------------------------------------1-10
Description of major ICs -------------------------------------------------1-12~31
COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.
No.21160
Oct. 2002
RX-8022PSL
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitr y of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will fur ther
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement par ts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and meausre the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Voltage measured any must not exceed 0.75 V
AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
0.15 F AC TYPE
1500 10W
Good earth ground
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
Place this
probe on
each exposed
metal part.
!
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs m ust be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen pr inted side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
(This regulation does not correspond to J and C version.)
1-2
RX-8022PSL
Disassembly method
Removing the top cover (See Fig.1)
Remove the four screws A attaching the top cover
1.
on both sides of the body.
Remove the three screws B on the back of the body.
2.
Remove the top cover from behind in the direction of
3.
the arrow while pulling both sides outward.
Removing the front panel assembly
(See Fig.2 and 3)
Prior to performing the following procedure, remove
the top cover.
Cut off the tie bands.
1.
Disconnect the harness from the connector CN416
2.
(on the video audio board), CN206 (on the video
board) and CN244 (on the S video board) (see fig.8).
Disconnect the card wire from the connector CN400
3.
on the audio board and CN402 on the power supply
board.
Remove the three screws C fixing the upper surface
4.
of the front panel, and four screws D fixing the
bottom.
Main
board
Audio
board
CN400
Top cover
C
A
(both sides)
B
Fig.1
Front panel assembly
C
Power
supply board
CN402
Tie band
Compu
link board
CN393
Fig.2
Detach the front panel assembly toward the front.
5.
Remove the screw X attaching the earth wire (see fig.
6.
19).
Removing the compulink board
(See Fig.2 and 4)
Prior to performing the following procedure, remove
the top cover.
Disconnect the harness from the connector CN393
1.
on the compu link board.
Remove the three screws E attaching the compu link
2.
board to the rear panel.
Removing the rear panel (See Fig.4)
Prior to performing the following procedure, remove
the top cover.
Remove the power cord stopper from the rear panel
1.
by moving it in the direction of the arrow.
D
Front panel assembly
Fig.3
Cord stopper
FFF FE G
Remove the thirty seven screws E & F & G & H
2.
attaching the each board to the rear panel.
Remove the three screws I attaching the rear panel
3.
on the back of the body.
Rear panel
FIIHI
Fig.4
1-3
RX-8022PSL
Removing the DVD board (See Fig.5 and 6)
Prior to performing the following procedure, remove
the top cover and rear panel.
Cut off the tie bands.
1.
Disconnect the harness from the connector CN393
2.
on the compu link board (see fig.2).
Disconnect the harness from the connector CN721,
3.
CN723 on the main board and CN722 on the Cch
amp. board.
Remove the two fasteners fixing the small board to
4.
the audio input board and video board.
Draw out the DVD board upwards, disconnecting the
5.
connector CN501, CN243, CN205, CN381 and
CN361 on the DVD board.
Removing the each board of the tuner, the
audio input, the video audio, the video, the
S video and the DSP (See Fig.7 to 10)
Main
board
CN721
CN723
CN361
CN381
CN205
Small board
Fastener
Video audio board
Audio input board
Audio input board
&
Video board
Video board
CN722
(on the Cch
amp. board)
Tie band
DVD board
CN501
CN243
Fig.5
DVD board
Fig.6
S Video board
DSP board
Prior to performing the following procedure, remove
the top cover, rear panel and DVD board.
Remove the tuner board from the connector CN101
1.
on the audio board.
Remove the audio input board from the connector
2.
CN301 on the audio board.
Disconnect the harness from the connector CN416
3.
and remove the video audio board from the
connector CN303 on the audio board.
Disconnect the harness from the connector CN206
4.
and remove the video board from the connector
CN201 on the audio board.
Disconnect the harness from the connector CN244
6.
and remove the S video board from the connector
CN241 on the audio board.
Remove the DSP board from the connector CN601
7.
on the audio board.
Tuner board
Fig.7
CN244
(on the S
video board)
1-4
CN206
(on the
video board)
CN416
(on the video audio board)
Fig.8
RX-8022PSL
Audio board
CN101
CN301
CN303
CN201
Fig.9
Removing the speaker board (See Fig.11)
Prior to performing the following procedure, remove
the top cover and rear panel.
Disconnect the harness from the connector CN931/
1.
CN932 on the audio board.
Disconnect the harness from the connector CN813
2.
and CN814 on the main board.
CN601
CN241
Main board
Connection between the audio board and each board
CN101
CN301
CN303
CN201
CN241
CN601
Tuner board (CN111)
Audio input board (CN311)
Vidoe audio board (CN313)
Video board (CN200)
S video board (CN240)
DSP board (CN587)
Fig.10
Relay board
Power
supply
board
CN71
Tie band
CN814
CN813
CN931
/CN932
Power
transformer
CN81
Removing the audio board
(See Fig.11 and 12)
Prior to performing the following procedure, remove
the top cover, rear panel, DVD board, tuner board,
audio input board, video audio board, video board, S
video board and DSP board.
Disconnect the harness and card wire from the
1.
connector CN931 /CN932 and CN400 on the audio
board.
Cut off the tie band, if needed.
2.
Disconnect the connector CN71(on the power supply
3.
board) and CN81(on the audio board) and remove the
relay board.
Disconnect the harness from the connector CN831 on
4.
the main board.
Remove the three screws J and screw K attaching the
5.
audio board.
Audio board
CN831
CN400
J
Audio board
Speaker board
Fig.11
K
Fig.12
1-5
RX-8022PSL
Removing the main board
(See Fig.13 to 15)
Prior to performing the following procedure, remove
the top cover.
Remove the card wire and cut off the tie bands.
1.
Disconnect the harness from the connector CN721,
2.
CN723, CN813, CN814, CN831 and CN881 on the
main board.
Disconnect the harness from the connector CN722
3.
on the Cch amp. board (see fig.5).
Disconnect the harness from the connector CN811
4.
on the power trans1 board.
Remove the screw K, after removing the relay board
6.
if needed (see fig.11).
Remove the two screws L and the six screws M
7.
attaching the main board.
Remove the two screws N attaching the heat sink to
8.
the main board.
Disconnect the connector of each amp. board.
9.
Card wire
L
Main board
CN831
CN814
CN813
M
CN723
CN721
Tie band
Fig.13
Heat sink
Main board (reverse side)
Fig.14
M
N
Tie band
CN811
Power
trans1
board
CN722
K
L
CN881
Removing the each amp. board of Cch,
Lch, Rch, RLch and RRch (See Fig.16)
Prior to performing the following procedure, remove
the top cover and main board.
Remove the two screws O attaching the Cch amp.
1.
board and remove the Cch amp. board.
Remove the two screws P attaching the Lch amp.
2.
board and remove the Lch amp. board.
Remove the two screws Q attaching the Rch amp.
3.
board and remove the Rch amp. board.
Remove the two screws R attaching the RLch amp.
4.
board and remove the SLch amp. board.
Remove the two screws S attaching the RRch amp.
5.
board and remove the SRch amp. board.
Removing the Heat sink (See Fig.16)
Prior to performing the following procedure, remove
the top cover, main board and each amp. board.
RLch amp. board
RRch amp. board
Main board
CN706
CN705
CN702
S
T
(RRch)
Heat sink
CN701
Fig.15
Q
(Rch)
Rch amp. board
Lch amp. board
Cch amp. board
Heat sink
CN703
O
(Cch)
T
Remove the four screws T attaching the two
1.
brackets to the heat sink and remove the two
brackets.
1-6
Bracket
R
(RLch)
Fig.16
P
(Lch)
Bracket
Removing the power transformer
(See Fig.17)
Prior to performing the following procedures, remove
the top cover.
Disconnect the harness from the connector CN55
1.
/CN56 and CN811 on the power trans1 board.
Unsolder the seven solder parts on the power trans2
2.
board.
Remove the four screws U attaching the power
3.
transformer.
Removing the voltage selector board
(See Fig.17)
Prior to performing the following procedure, remove
the top cover.
Removed the two screws G attaching the voltage
1.
selector board to the rear panel (see fig.4).
Unsolder the six solder parts on the voltage selector
2.
board.
CN55/CN56
CN811
U
Solder part
RX-8022PSL
Power
supply board
Power
trans1 board
Power
transformer
Power
trans2 board
Voltage
selector board
Removing the power/fuse board
(See Fig.17)
Prior to performing the following procedure, remove
the top cover.
Removed the two screws G attaching the voltage
1.
selector board to the rear panel (see fig.4).
Remove the screw H attaching the power/fuse board
2.
to the rear panel (see fig.4).
Remove the screw V attaching the power/fuse board.
3.
Unsolder the eight solder parts on the power/fuse
4.
board.
Removing the power supply board
(See Fig.18)
Prior to performing the following procedure, remove
the top cover and relay board.
Cut off the tie band if needed.
1.
Disconnect the card wire from the connector CN402
2.
on the power supply board.
Power cord
Solder part
(on the reverse side)
Headphone jack board
Power supply board
W
CN402
Solder part
(on the reverse side)
Fig.17
Under this board
Power/fuse board
V
Solder part
Headphone jack
W
Disconnect the harness from the connector
3.
CN55/CN56 on the power trans1 board (see fig.17).
Remove the three screws W attaching the power
4.
supply board and pull out the power supply board
removing the hook.
Unsolder the three solder parts on the power supply
5.
board.
Solder part
(on the
reverse side)
Hook
Fig.18
Tie band
W
Tie band
1-7
RX-8022PSL
)
Removing the headphone jack board
(See Fig.18 and 19)
Prior to performing the following procedure, remove
the top cover, front panel assembly and power supply
board.
Disconnect the harness form the connector CN881
1.
on the main board (see fig.13).
Remove the nut fixing the headphone jack.
2.
Drawn out the headphone jack board in the direction
3.
of an inner side.
<Front panel assembly>
Removing the system control board,
power switch board and switch board
(See Fig.1 to 3)
Prior to performing the following procedure, remove
the top cover and front panel assembly.
X
Bracket
Headphone
jack
Operation switch panel
Front panel
assembly
(inner side)
Earth wire
Nut
Fig.19
Nut
Pull out the volume knob on the front side of the front
1.
panel assembly and remove the nut attaching the
system control board.
Remove the two screws A attaching the power
2.
switch board on the front panel assembly(inner side).
And disconnect the harness from the connector
CN430 on the power switch board.
Remove the two screws B attaching the switch board
3.
on the front panel assembly(inner side). And
disconnect the harness form the connector CN432
on the switch board.
Remove the harness from the three hooks a.
4.
Remove the eight screws C attaching the operation
5.
switch panel from the inner side of the front panel
assembly.
Release the four joints on the front panel assembly
6.
(inner side) by pushing the joint tabs inward.
Remove the operation switch panel toward the front.
Release the two hooks b attaching the system
7.
control board.
CN432
B
Volume knob
Switch board
C
Joint
CN412
Fig.1
Front panel assembly (inner side
Power switch board
C
Joint
System control board
Joint
Fig.2
Hook a
C
Joint
CN430
A
Disconnect the card wire from the connector CN410
8.
and CN412 on the system control board.
1-8
Hook b
Fig.3
Hook b
CN410
Adjustment method
Tuner section
1.Tuner range
FM 87.5MHz~108.0MHz
AM(MW) 531 kHz to 1 602 kHz (at 9 kHz intervals)
530 kHz to 1 600 kHz (at 10 kHz intervals)
Power amplifier section
Adjustment of idling current
Measurement location B2204-B2205(Lch) , B2213-2214(Rch)
Adjustment part VR787(Lch) , VR788(Rch)
Attention
This adjustment does not obtain a correct adjustment value immediately after the amplifier is
used (state that an internal temperature has risen).
Please adjust, after you turn off amplifier and internal temperature falls.
RX-8022PSL
<Adjustment method>
1.Set the volume control to minimum during this adjustment.(No signal & No load)
2.Set the surround mode OFF.
2.Turn VR787 and VR788 fully counterclockwise to warm up before adjustment.
If the heat sink is already warm from previous use the correct adjustment can not be made.
3.For L-ch,connect a DC voltmeter between B2204 and B2205 (Lch)
And,connect it between B2213 and B2214(Rch).
4.30 minutes later after power on, adjust VR787 for L-ch, or VR788 for R-ch so that the DC voltmeter
value has 1mV~10mV.
* It is not abnormal though the idling current might not become 0mA even if it is finished to turn variable
resistance (VR787,VR788) in the direction of counterclockwise.
Heat sink
Rch amp. board
VR788 (Rch)
Lch amp. board
B2213, B2214
VR787 (Lch)
B2204, B2205
1-9
RX-8022PSL
Self-diagnose function
1. Detection of abnormal power supply and voltage
When the power is turned ON, if an abnormality is detected during the signal input at the A/D port (IC901,
pin 2-5, 7) for one second continuously, the status will become STANDBY mode immediately.
When the power is turned ON again, detection of abnormal power supply and voltage will not be carried out
during the first 4 seconds.
Given below is a list of threshold values at the detection of abnormalities.
At abnormal state
(Low voltage)
Analog value
0 - 2.2V
Analog value
0 - 2.2V
Analog value
0 - 2.2V
Analog value
0 - 2.2V
Analog value
0 - 2.2V
At normal state
Analog value
2.2 - 2.8V
Analog value
2.2 - 2.8V
Analog value
2.2 - 2.8V
Analog value
2.2 - 2.8V
Analog value
2.2 - 2.8V
At abnormal state
(High voltage)
Analog value
2.8 - 5.0V
Analog value
2.8 - 5.0V
Analog value
2.8 - 5.0V
Analog value
2.8 - 5.0V
Analog value
2.8 - 5.0V
2. Initial setting on ship
To gain the initial setting on ship, put the power plug in the socket while pressing "DOWN" key and "UP" key
together simultaneously, then turn the power ON.
3. Test mode
To enter the test mode, put the power plug in the socket while pressing "EFFECT" key and "UP" key together
simultaneously, then turn the power ON.
Workings of test mode:
All FLs are turned ON for 3 seconds. (the FLs, which are divided in two groups, are turned ON alternatively)
A Faster volume UP/DOWN operation can be achieved with the remote controller.
When the power is turned OFF, the test mode will be released.
The FL display returns to normal after the three seconds. Then the STANDBY LED is turned ON (flashing
ON and OFF for each one second) to show the present status being a test mode.
1-10
RX-8022PSL
4. Self-diagnose
To enter the self-diagnose mode, put the power plug in the socket while pressing "SETTING" key and "UP" key
together simultaneously, then turn the power ON.
While the working status is being displayed, the each item can be switched with the UP/DOWN key
operation.
When the power is turned OFF, the self-diagnose mode will be released.
During the self-diagnose mode, the STANDBY LED is turned ON (flashing ON for one second then OFF for
three seconds).
FL transient display will be carried out as follows. When the transient display is not carried out,
normal display/workings are carried out.
S0001
200202209
V
D1
D2
D3
D4
D5
D6
D7
e
r
0
2
/
0
D
S
P
R
A
N
A
D
D
D
D
D
D
U
N
F
F
F
F
N
G
U
N
P
C
A
C
A
C
D
T
D
T
D
T
A
A
M
P
N
G
U
N
1
2
2
2
3
2
3
2
3
N
G
L
I
G
I
I
G
I
I
G
I
I
G
I
I
G
I
I
G
I
L
O
s
3
s
4
s
4
s
9
D
O
L
M
3
-
3
S
-
S
-
S
C
G
E
D
O
L
/
.
0
/
.
0
/
.
0
/
.
0
/
.
0
/
.
1
/
.
1
/
.
2
/
.
2
D
Information on VERSION of system microcomputer (IC901)
Example : 2002/2/20 9th ROM
Display the local version (IC581)
0
0
.
1
Example : Ver_1.00
Display the local creation date
0
1
/
2
Example : 2002/2/10
Display the DSP version (IC511)
1
4
v
e
Example : DSP Rev41
Display the input sources
x
x
G
O
A
T
A
T
A
T
A
T
A
T
A
T
K
C
2
4
8
6
A
K
C
X
E
S
E
S
E
A
K
C
0
0
0
0
0
0
0
0
0
A
1
L
L
L
L
L
L
H
k
H
k
H
k
H
k
A
T
A
T
L
D
A
T
However, since it is the source of DIR processing, actual source may be
Function
X'tal output pin
X'tal input pin
External master clock input pin
Output buffer power supply pin, 2.7V~5.5V
Digital Ground pin, 0V
Digital power supply pin, 4.5V~5.5V
Transmit channel (through data) output pin
Master clock output pin
Input/Output channel clock pin
Audio serial data clock pin
Audio serial data output pin
DAC1 audio serial data input pin
DAC2 audio serial data input pin
DAC3 audio serial data input pin
Interrupt 0 pin
Interrupt 1 pin
Control data output pin in 4-wire serial control mode
Chip address 1 pin in I2C bus control mode
Control data input pin in 4-wire serial control mode
Control data input/output pin in I2C bus control mode
Control data clock pin in 4-wire serial control mode
Control data clock pin in I2C bus control mode
Chip select pin in 4-wire serial control mode
Chip address 0 pin in I2C bus control mode
Zero input detect 2 pin
Analog input overflow detect pin
Analog ground pin, 0V
Analog power supply pin, 4.5V~5.5V
Positive voltage reference input pin, AVDD
Common voltage output pin, AVDD/2
Zero input detect 1 pin
DAC3 Lch analog output pin
DAC3 Rch analog output pin
DAC2 Lch analog output
DAC2 Rch analog output pin
DAC1 Lch analog output pin
DAC1 Rch analog output pin
Lch analog input pin
Rch analog input pin
PLL power supply pin, 4.5V~5.5V
External resistor pin
Pll ground pin, 0V
Receiver channel 4 pin (internal biased pin)
Slave mode pin
Receiver channel 3 pin (internal biased pin)
Test pin
Receiver channel 2 pin (internal biased pin)
Control mode select pin
Receiver channel 1 pin internal biased pin)
Power-Down & Reset pin
V
DGNDU
PLYBCK
SSPND
ZERO
TEST3
TEST2
TEST1
TEST0
VccR
AGNDR
OUT
R
V
AGND
COM
V
Vcc
V
OUT
L
AGNDL
VccL
AGNDP
VccP
XTO
I/O
IN
-
-
-
I/O
I/O
IN
-
OUT
OUT
OUT
IN
IN
IN
IN
-
-
OUT
-
-
-
OUT
-
-
-
-
OUT
Function
Crystal Oscillator Input.
Digital Power Supply for Clock Generator, +3.3V.
Digital Ground for Clock Generator.
Digital Power Supply, +3.3V.
Digital Ground.
USB Differential Input/Output Plus.
USB Differential Input/Output Minus.
USB Bus Power (This pin NEVER consumes the USB bus power).
Digital Ground for USB Transceiver.
Playback flag, active LOW. (LOW: playback, HIGH: idle).
Suspend flag, active LOW. (LOW: suspend, HIGH: operational).
Zero flag, (LOW: Normal, HIGH: ZERO).
Test pin 3. Connect to digital ground.
Test pin 2. Connect to digital ground.
Test pin 1. Connect to digital ground.
Test pin 0. Connect to digital ground.
Analog Supply for R-channel, +5V.
Analog Ground for R-channel.
Analog Output for R-channel.
Analog Ground.
Common for DAC.
Analog Supply, +5V.
Analog output for L-channel.
Analog Ground for L-channel.
Analog Supply for L-channel, +5V.
Analog Ground for PLL.
Analog Supply for PLL, +5V.
Crystal Oscillator Output.