JVC RX-6010RBK, RX-6012RSL Service Manual

RX-6010RBK/RX-6012RSL

SERVICE MANUAL

AUDIO/VIDEO CONTROL RECEIVER

RX-6010RBK

TV

SLEEP

VCR

SURROUND

– SUBWOOFER +TEST

1

SURROUND

EFFECT

– CENTER +

MODE

54

5

– REAR•L + – VCR CH +

SOUND

7/P

TV/VIDEO CD-DISC

– REAR•R +

10

DVD

TV SOUND

VCR

CD

TAPE/CDR

+

+

TV VOL

VOLUME

–

–

£

PTY SEARCH

1

+

TV CH

–

7

DISPLAY

PTY –

RM-SRX6010R

REMOTE CONTROL

A/V CONTROL RECEIVER

AUDIO

5

5

ANALOG/DIGITAL

FM/AM

MUTING

RX-6012RSL

Area Suffix

RX-6010RBK

E
EN

Continental Europe

Northern Europe

RX-6010RSL

B
E
EN

32

6

5

98

MENU

+10

ENTER

8

1

+ PTY

PHONES

STANDBY

STANDBY/ON

FM/AM TUNING

DIGITAL

SURROUND

SURROUND ON/OFF

DSP MODE

FM/AM PRESET FM MODE

DIGITAL

INPUT ATT

SPEAKERS ON/OFF

MEMORY

INPUT DIGITALINPUT ANALOG

AUDIO/VIDEO CONTROL RECEIVER

DVD VCR TV SOUND

CD TAPE/CDR

SOURCE NAME

FM/AM

ADJUST

DOWN UP

CONTROL

EON

PTY SEARCH TA/NEWS/INFO

DISPLAY MODE

MASTER VOLUME

SETTING

Continental Europe

Northern Europe

DIGITAL

U.K.

As for RX-6012RSL the body is silver color

Contents

Safety precautions --------------------------------------------------------1-2
Disassembly method -----------------------------------------------------1-3
Adjustment method -------------------------------------------------------1-8
Description of major ICs -------------------------------------------------1-9 19

COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.

No.20932

Apr. 2001

RX-6010RBK/RX-6012RSL

1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.

2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.

3. Many electrical and mechanical parts in the products have special safety-related characteristics. These

characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.

4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.

5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.

Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).

Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to eachexposed metal part,
particularly any exposed metal part having a return path to
the chassis, and meausre the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. voltage measured Any must not exceed 0.75 V
AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).

0.15 F AC TYPE

1500 10W

Good earth ground

AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)

Place this
probe on
each exposed
metal part.

!

1. This equipment has been designed and manufactured to meet international safety standards.

2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.

3. Repairs must be made in accordance with the relevant safety standards.

4. It is essential that safety critical components are replaced by approved parts.

5. If mains voltage selector is provided, check setting for local voltage.

Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer.
(Except the JC version)

1-2

RX-6010RBK/RX-6012RSL

Disassembly method

Removing the top cover (See Fig.1)

1.

Remove the four screws A attaching the top cover
on both sides of the body.

2.

Remove the three screws B on the back of the body.

3.

Remove the top cover from behind in the direction of
the arrow while pulling both sides outward.

Removing the front panel assembly

(See Fig.2 and 3)

Prior to performing the following procedure, remove
the top cover.

1.

Disconnect the card wire from connector CN402 on
the audio board and CN201 on the power supply
board in the front panel assembly.

2.

Cut off the tie band fixing the harness.

Tie band

Main

board

CN402

Top cover

A

2

A

B

2

C

Fig.1

Front panel assembly

C

CN201

Power supply

board

3.

Remove the three screws C attaching the front
panel assembly.

4.

Remove the four screws D attaching the front panel
assembly on the bottom of the body. Detach the front
panel assembly toward the front.

Removing the rear panel (See Fig.4)

Prior to performing the following procedure, remove
the top cover.

1.

Remove the power cord stopper from the rear panel
by moving it in the direction of the arrow.

2.

Remove the seventeen screws E attaching the each
boards to the rear panel on the back of the body.

Audio board

E

E

E

E

D

E

Fig.2

Front panel assembly

Fig.3

E

D

Cord stopper

3.

Remove the four screws F attaching the rear panel
on the back of the body.

F

Rear panel

Fig.4

F

E

F

F

1-3

RX-6010RBK/RX-6012RSL

Removing each board connected to the
rear side of the audio board

(See Fig.5 to 8)

Prior to performing the following procedure, remove
the top cover and the rear panel.

1.

Cut off the tie band fixing the harness.

2.

Disconnect the DSP board from connector CN481 on
the audio board.

3.

Disconnect the audio input board. DVD board and
the video board from connector CN421, CN431 and
CN441 on the audio board.

4.

Disconnect the tuner board from connector CN411
and CN412 on the audio board.

Audio

board

Tie band

DSP

board

CN481

CN421

Audio

input

board

CN431

DVD

board

Video
board

CN441

Fig.5

Tuner

board

Tie band

CN411
CN412

CN421

CN431

CN441

Tie band

CN411
CN412

Tuner

board

CN481

DSP board

Audio

input

board

CN421

DVD

board

CN431

Fig.6

Video
board

CN441

Fig.7

1-4

Fig.8

RX-6010RBK/RX-6012RSL

Removing the audio board
(See Fig.9)

Prior to performing the following procedure, remove
the top cover and the rear panel.

1.

Disconnect the card wire from connector CN402 on
the audio board.

2.

Disconnect the relay board from the audio board and
the power supply board. (CN291,CN491)

3.

Disconnect the harness from connector CN473,
CN471, CN472, CN403 and CN385.

4.

Remove the three screws G attaching the audio
board assembly.

5.

Remove the screw H attaching the audio board
assembly.

Removing the main board.
(See Fig.10)

Prior to performing the following procedure, remove
the top cover, the rear panel and audio board.

CN473

G

CN402

G

Audio board

CN471

I

J

I

CN472

CN403

CN385

G

Fig.9

I

Relay board

CN491

CN241

Power / Fuse

H

power
supply
board

CN291

Power
transformer

board

J

CN203

I

1.

Disconnect the harness from connector CN241 and
CN203 on the power supply board respectively.

2.

Remove the four screws I and the two screws J
attaching the main board.

Removing the Heat sink
(See Fig.11 to 12)

1.

Remove the ten screws K and four screws L
attaching the heat sink.

2.

Remove the two screws L' attaching the heat sink
from the rear side of main board.

Main

board

Heat sink

L

L'

K

Fig.10

Fig.11

K

K

L

L'

Main board

rear side

Fig.12

1-5

RX-6010RBK/RX-6012RSL

Removing the power transformer

(See Fig.13)

Prior to performing the following procedures, remove
the top cover.

1.

Unsolder the two harnesses connected to the power
transformer.

2.

Disconnect the harness from connector CN251 and
unsolder the harnesses connected to FW201 on the
power transformer board.

3.

Remove the four screws M attaching the power
transformer.

Removing the power / fuse board

(See Fig.13)

Prior to performing the following procedure, remove
the top cover and the rear panel.

1.

Remove the screw N attaching the power / fuse
board.

Power
transformer
board

CN251

Solder

Power cord

Power
supply
board

FW201

Solder

M

Power
transformer

M

N

Solder

Power / fuse board

2.

Unsolder the power cord and other harnesses
connected to the power / fuse board.

Removing the power supply board

(See Fig.14 and 15)

Prior to performing the following procedure, remove
the top cover and the front panel.

1.

Remove the one nut attaching the headphone jack of
the power supply board on the front side of the body.

2.

Disconnect the harness connected to connector
CN241,CN201,CN203 and CN291 on the power
transformer board (If necessary, cut off the band
fixing the harness on the side of the base chassis).

3.

Remove the three screws O attaching the power
supply board and pull out the power supply board
from the front bracket backward.

Power

supply

board

CN201

O

CN241

Fig.13

Headphone jack

Nut

Fig.14

Headphone jack

O

4.

Unsolder the three harnesses connected to the
power supply board.

1-6

CN203

CN291

Hook

Solder

O

Tie band

Solder

Fig.15