Safety precautions --------------------------------------------------------1-2
Importance administering
point on the safety-----------------------------------------1-3
Disassembly method -----------------------------------------------------1-4
Adjustment method -------------------------------------------------------1-9
Description of major ICs -------------------------------------------------1-10~24
COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.
No.21065
Feb. 2002
RX-5020VBK/RX5022VSL
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitr y of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will fur ther
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement par ts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and meausre the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Voltage measured any must not exceed 0.75 V
AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
0.15 F AC TYPE
1500 10W
Good earth ground
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
Place this
probe on
each exposed
metal part.
!
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs m ust be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen pr inted side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
(This regulation does not correspond to J and C version.)
1-2
Importance administering point on the safety
LVA1029-C9
B110
Primary part
PW105
PW104
B109
B108
B106
B105
PW102
B107
TA201
TA202
RX-5020VBK/RX5022VSL
Secondary parts
PW103
PW101
R201
B104
B103
B102
B101
FC232
F 203
FC231
FC211
6.3A-125V
F 201
6.3A-125V
FC212
122
FC222
F 202
2A-125V
FC221
R1
121
2A-125V
CN251
EP1
110
111112113
B191
B159
RY201
114120
130131
B192
B160
D205
LVA1029-C7
Caution: For continued protection against risk of
fire, replace only with same type 6.3A/125V for
F201, 2A/125V for F202 and F203.
This symbol specifies type of fast operating fuse.
Precaution: Pour eviter risques de feux, remplacez
le fusible de surete de F201 comme le meme type
que 6.3A/125V, et 2A/125V pour F202 et F203.
Ce sont des fusibles suretes qui functionnes rapide.
^
1-3
RX-5020VBK/RX5022VSL
Disassembly method
Removing the top cover (See Fig.1)
1.
Remove the four screws A attaching the top cover
on both sides of the body.
2.
Remove the three screws B on the back of the body.
3.
Remove the top cover from behind in the direction of
the arrow while pulling both sides outward.
Removing the front panel assembly
(See Fig.2 and 3)
Prior to performing the following procedure, remove
the top cover.
1.
Disconnect the card wire from connector CN402 on
the audio board and CN201 on the power supply
board in the front panel assembly.
2.
Cut off the tie band fixing the harness.
A
Tie band
Main
board
CN402
Top cover
2
A
B
2
Fig.1
C
Front panel assembly
C
CN201
Power supply
board
3.
Remove the three screws C attaching the front
panel assembly.
4.
Remove the four screws D attaching the front panel
assembly on the bottom of the body. Detach the front
panel assembly toward the front.
Removing the rear panel (See Fig.4)
Prior to performing the following procedure, remove
the top cover.
1.
Remove the power cord stopper from the rear panel
by moving it in the direction of the arrow.
2.
Remove the seventeen screws E attaching the audio
input board, DVD board, video board and tuner
board to the rear panel on the back of the body.
3.
Remove the four screws F attaching the rear panel
on the back of the body.
Audio board
E
E
E
E
D
E
Fig.2
Front panel assembly
Fig.3
E
D
Cord stopper
1-4
F
Rear panel
F
Fig.4
E
F
F
Removing the digital signal board / audio
input board / DVD board / video board
and tuner board on the audio board
(See Fig.5 to 8)
Prior to performing the following procedure, remove
the top cover and the rear panel.
1.
Cut off the tie band fixing the harness.
2.
Disconnect the d
CN481 on the audio board.
3.
Disconnect the audio input board, DVD board and
the video board from connector CN421, CN431 and
CN441 on the audio board.
4.
Disconnect the tuner board from connector CN411
on the audio board.
igital signal board
from connector
Audio
board
Digital
signal
board
CN481
CN421
Audio
input
board
CN431
DVD
board
Video
board
CN441
Fig.5
RX-5020VBK/RX5022VSL
Tie band
Tuner
board
CN411
CN421
Tie band
CN431
Fig.8
CN441
Tuner
board
CN411
CN481
Digital
signal
board
Audio
input
board
CN421
DVD
board
CN431
Fig.6
Video
board
CN441
Fig.7
1-5
RX-5020VBK/RX5022VSL
Removing the audio board (See Fig.9)
Prior to performing the following procedure, remove
the top cover and the rear panel.
1.
Disconnect the card wire from connector CN402 on
the audio board.
2.
Disconnect the relay board from the audio board and
the power supply board. (CN291,CN491)
3.
Disconnect the harness from connector CN473,
CN471, and CN472.
4.
Remove the three screws G attaching the audio board
assembly.
5.
Remove the screw H attaching the audio board and
main board.
Removing the main board (See Fig.10)
Prior to performing the following procedure, remove
the top cover, the rear panel and audio board.
1.
Disconnect the harness from connector CN241 and
CN203 on the power supply board respectively.
2.
Disconnect the harness from connector CN251 on
the power transformer board .
3.
Remove the four screws I and the two screws J
attaching the main board.
CN473
G
CN402
G
Audio board
CN471
I
J
I
Main
board
Heat sink
CN472
K
G
Fig.9
I
Fig.10
Relay board
CN491
CN241
K
H
K
power
supply
board
CN291
Power
transformer
J
CN251
CN203
I
Removing the Heat sink
(See Fig.11 and 12)
1.
Remove the ten screws K and four screws L
attaching the heat sink.
2.
Remove the two screws M attaching the heat sink
from the rear side of main board.
1-6
L
M
Main board
rear side
L
Fig.11
M
Fig.12
Removing the power transformer
(See Fig.13)
Prior to performing the following procedures, remove
the top cover.
1.
Cut off the tie band fixing the harness.
2.
Unsolder the two harnesses connected to the power
transformer.
3.
Unsolder the harness connected to the FW201 on
the power transformer board.
4.
Remove the four screws N attaching the power
transformer.
Removing the the power / fuse board
(See Fig.13)
Prior to performing the following procedure, remove
the top cover and the rear panel.
1.
Unsolder the two harnesses connected to the power
transformer board.
2.
Remove the screw O attaching the power / fuse
board.
FW201
CN251
N
N
Solder points
(from the
power/ fuse
board)
Power cord
RX-5020VBK/RX5022VSL
Power
supply
board
Solder points
Tie band
Power
transformer
board
Tie band
Power
transformer
Power
transformer board
Tie band
O
Solder
points
Power / fuse board
Fig.13
3.
Unsolder the power cord and other harnesses
connected to the power / fuse board.
Removing the power supply board
(See Fig.14 and 15)
Prior to performing the following procedure, remove
the top cover and the front panel.
1.
Remove the one nut attaching the headphone jack of
the power supply board on the front side of the body.
2.
Disconnect the harness connected to connector
CN241,CN201,CN203 and CN291 on the power
transformer board.
3.
Remove the three screws P attaching the power
supply board and pull out the power supply board
from the front bracket backward.
4.
Unsolder the three harnesses connected to the
power supply board.
Power
supply
board
P
CN241
CN203
CN291
Hook
CN201
Headphone jack
Nut
Fig.14
Headphone jack
Power
supply board
P
Solder points
P
Fig.15
Solder points
1-7
RX-5020VBK/RX5022VSL
Removing the system control board /
power switch board (See Fig.16 to 18)
Prior to performing the following procedure, remove
the top cover and the front panel assembly.
1.
Pull out the volume knob on the front side of the front
panel and remove the nut attaching the system
control board.
2.
Remove the two screws Q attaching the power
switch board.
3.
Disconnect the harness from connector CN714 on
the power switch board.
4.
Remove the six screws R attaching the system
control board on the back of the front panel.
5.
On the back of the front panel, release the six joints
by pushing the joint tabs inward.
Remove the operation switch panel toward the front.
6.
Release the two hook attaching the system control
board.
Operation switch panel
Fig.16
R
Joint
R
Front panel assembly
Nut
Volume knob
Power switch
board
Joint
Q
Joint
Joint
Hook
Joint
Fig.17
System control board
Fig.18
Hook
Joint
CN714
1-8
RX-5020VBK/RX5022VSL
Adjustment method
Tuner section
1.Tuner range
FM 87.5MHz~108.0MHz
AM(MW) 530kHz~1710kHz
Attention
This adjustment does not obtain a correct adjustment value immediately after the amplifier is
used (state that an internal temperature has risen).
Please adjust immediately after using the amplifier after turning off the power supply of the
amplifier and falling an internal temperature.
<Adjustment method>
1.Set the volume control to minimum during this adjustment.(No signal & No load)
2.Set the surround mode OFF.
2.Turn VR301 and VR302 fully counterclockwise to warm up before adjustment.
If the heat sink is already warm from previous use the correct adjustment can not be made.
3.For L-ch,connect a DC voltmeter between TP301's B216 and B217 (Lch)
And,connect it between TP302's B218 and B219(Rch).
4.30 minutes later after power on, adjust VR301 for L-ch, or VR302 for R-ch so that the DC voltmeter
value has 1mV~10mV.
* It is not abnormal though the idling current might not become 0mA even if it is finished to turn variable
resistance (VR301,VR302) in the direction of counterclockwise.
TP302(Rch)
VR302 (Rch)
VR301 (Lch)
TP301(Lch)
Heat sink
1-9
RX-5020VBK/RX5022VSL
Description of major ICs
AK4527BVQP (IC601) : A/D,D/A converter
1.Pin layout
2. Pin function (1/2)
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Symbol
SDOS
OSKS
MIS
BICK
LRCK
SDTI1
SDTI2
SDTI3
SDTO
D,AUX
DFS
DEMI
DEMO
MCKO
DVDD
DVSS
PD
XTS
1-10
4443424140393837363534
1
2
3
4
5
6
7
8
9
10
11
1213141516171819202122
I/O
I
SDTO Source Select Pin (Note 1)
T op Vie w
Function
33
32
31
30
29
28
27
26
25
24
23
"L" : Internal ADC output, "H" : DAUX input
I
Control Mode Select Pin
"L" : 3-wire Serial, "H" : I
-
Soft Mute Pin (Note 1), Connect to GND
2
C Bus
When this pin goes to "H", soft mute cycle is initialized.
When returning to "L", the output mute releases.
Zero Input Detect Enable Pin, Connect to GND
"L" : mode 7 (disable) at parallel mode,
-
zero detect mode is selectable by DZFM2-0 bits at serial mode.
-
"H" : mode 0 (DZF is AND of all six channels)
-
Output Buffer Power supply Pin, 2.7V~5.5V
I
Digital Power Supply Pin, 4.5V~5.5V
-
De-emphasis Pin, 0V
I
Power-Down & Reset Pin
When "L", the AK4527B is powered-do wn and the control registers are reset to def ault
state. If the state of P/S or CAD0-1 changes, then the AK4527B m ust be reset b y PDN.
-
Test Pin, Connect to GND
This pin should be connected to DVSS.
RX-5020VBK/RX5022VSL
Pin function (2/2)
Symbol
No.
ICKS
19
ADIF
20
CAD1
21
CAD0
22
LOUT3
23
ROUT3
24
LOUT2
25
ROUT2
26
LOUT1
27
ROUT1
28
LIN-
29
LIN+
30
RIN-
31
RIN+
32
VREFL
33
OVF
VCOM
34
VREFH
35
AVDD
36
AVSS
37
XTI
38
XTO
39
P1S
40
CS
41
CSN
DIF1
42
SCL/CCLK
LOOP0
43
SAD/CDTI
CDTD
44
I/O
Connect to GND
-
Function
No internal bonding.
Analog Input Format Select Pin, Digital Power Supply
Connect
When the input data of the group 1 follow total 8192LRCK cycles with "0"
input data, this pin goes to "H".
Analog Input Overflow Detect Pin (Note 3)
O
This pin goes to "H" if the analog input of Lch or Rch is overflows.
Common Voltage Output Pin,AVDD/2
O
Large external capacitor around 2.2uF is used to reduce power-supply noise.
Positive Voltage Reference Input Pin,AVDD
Analog Power Supply Pin,4.5V~5.5V
Analog Ground Pin,0V
Zero Input Detect 1 Pin (Note 2), Non connect
When the input data of the group 1 follow total 8192 LRCK cycles with "0"
input data, this pin goes to "H".
Master Clock Input Pin
I
Parallel / Serial Select Pin
"L" : Serial control mode, "H" : Parallel control mode
Audio Data Interface Format 0 Pin in parallel mode
I
Chip select pin in 3-wire serial control mode
I
This pin should be connected to DVDD at I2C bus control mode
Audio Data Interface Format 1 Pin in parallel mode
I
Control Data Clock Pin in serial control mode
I
I2C = "L" : CCLK(3-wire Serial), I2C = "H" : SCL(I2CBus)
Loopback Mode 0 Pin in parallel control mode
I
Enables digital loop-back from ADC to 3 DACs.
Control Data Input Pin in serial control mode
BASS BOOST control terminal
SURROUND control terminal
VIDEO 2 control terminal
VIDEO 1 control terminal
Analog positive power supply terminal
SUB Woofer volume signal input terminal
Analog ground terminal
R ch volume signal input terminal for rear speaker
L ch volume signal input terminal for rear speaker
Analog ground terminal
Center volume signal input terminal
Analog ground terminal
R ch volume signal input terminal
Analog ground terminal
L ch volume signal input terminal
Non connect
Non connect
Frequency adjustment terminal tone/treble
Frequency adjustment terminal tone/bass
Frequency adjustment terminal tone/bass
Frequency adjustment terminal tone/bass
Tone output terminal
Frequency adjustment terminal tone/bass
Frequency adjustment terminal tone/bass
Frequency adjustment terminal tone/treble
Frequency adjustment terminal tone/bass
L/R volume input terminal
Tone output terminal
L/R volume input terminal
Analog negative power supply terminal
L ch output
R ch output
Center volume signal output terminal
L ch volume signal output terminal for rear speaker
R ch volume signal output terminal for rear speaker
SUB Woofer volume signal output terminal
Analog ground terminal
Digital ground terminal
Latch input terminal
Volume data input terminal
Clock input terminal for data transfer
Digital power supply terminal
VOL.JOG IN_1
VOL.JOG IN_2
DATA (PLL)
CLK (PLL)
DE (PLL)
VIDEO S/C DVD
VIDEO S/C VCR
Power supply +5V
Connecting the crystal oscillator for system clock
Connecting the crystal oscillator for system clock
Connect to
Connect to
Non connect
Connect to
Connect to
KEY INPUT 1
KEY INPUT 2
KEY INPUT 3
KEY INPUT 4
KEY INPUT 5
INH IN
CHIP SELECT 1
CHIP SELECT 2
Power supply +5V
VIDEO S/C DBS
RESET INPUT
RDS CLK OUT (RDS)
DCS INPUT
DCS OUTPUT
A VLINK VCR IN
A VLINK VCR OUT
RDS DATA (RDS)
PROTECTOR IN
REMOCON INPUT
TUNED IN (TUNER)
STEREO IN (TUNER)
RDS DAVN (RDS)
SELF DET INPUT
COMMAND (DSP)
STATUS (DSP)
CLK (DSP)
READY (DSP)
RESET (DSP)
RELAY SURRUND
RELAY CENTER
RELAY FRONT 1
RELAY FRONT 2
RELAY HEADPHONE
FL GRID SIGNAL CONTROL OUT
FL SEGMENT SIGNAL CONTROL OUT
Non connect
Non connect
Non connect
Non connect
Non connect
Non connect
Non connect
POWER ON Relay Control
SOUSE MUTE
SUBWOOFER MUTE
TUNER MUTE
STANDBY LED
SURROUND
AUDIO SW DATA
CLK (AUDIO SW)
STB (AUDIO SW)
LATCH (VOLUME)
VOLUME DATA
CLK (VOLUME)
VPP
Connecting the crystal oscillator for system main clock
I
Connecting the crystal oscillator for system main clock
-
Connect to GND
O
Connecting the crystal oscillator for system sub clock
I
Connecting the crystal oscillator for system sub clock
I
System reset signal input
I
Output of DSP to general-purpose port
I
Output of DSP to general-purpose port
I
Output of DSP to general-purpose port
I
Output of DSP to general-purpose port
I
Output of DSP to general-purpose port
I
Output of DSP to general-purpose port
I
Reset signal input
-
Power supply terminal
-
Connect to GND
-
Connect to GND
-
Connect to GND
-
Connect to GND
-
Connect to GND
-
Connect to GND
-
Connect to GND
-
Connect to GND
-
Connect to GND
-
Connect to GND
-
Non connect
-
Power supply terminal
-
Not use
-
Not use
-
Non connect
I
Communication port from IC701
O
Status communication port to IC701
I
Clock input from IC701
I
Ready signal input from IC701
-
Non connect
I/O
Interface I/O terminal with microcomputer
I/O
Interface I/O terminal with microcomputer
O
Interface I/O terminal with microcomputer of clock signal
O
Interface I/O terminal with microcomputer of chip select
75
~
51
Function
1-16
RX-5020VBK/RX5022VSL
Pin function (2/2)
Pin No.
49
50
Symbol
MILP
MIACK
51
52
53
DSPRST
54~63
64
CODEC OUT
65
66
67
68
CODEC IN
CODEC CLK
CODEC CS
CODEC XTS
69
70
71
72
PD
GND
73
74
75
76
77
78
79
80
81
VDD
82
83
84
ANA/T-TONE
85
LEF-MIX
86
87
88
D.MUTE
S.MUTE
89
90
91
92
93
94
ASW1
ASW2
ASW3
ASW4
TEST
95
96
97
98
99
100
I/O
O
O
O
I/O
I/O
O
O
O
O
O
O
O
O
O
O
O
Function
Interface I/O terminal with microcomputer
Interface I/O terminal with microcomputer
Non connect
Non connect
Reset signal output of DSP
Non connect
Interface I/O terminal with microcomputer
Interface I/O terminal with microcomputer
Interface I/O terminal with microcomputer of clock signal
Interface I/O terminal with microcomputer of chip select
Non connect
Non connect
Non connect
Reset signal output
Connect to GND
Non connect
Non connect
Non connect
Non connect
Non connect
Non connect
Non connect
Non connect
Power supply
Non connect
Non connect
Test tone control
Control at output destination of LFE channel
Non connect
Mute of the digital out terminal is controlled
Mute of the audio signal is controlled
Non connect
Selection of digital input selector
Selection of digital input selector
Selection of digital input selector
Selection of digital input selector
Test terminal
Non connect
Non connect
Non connect
Non connect
Non connect
Non connect
-
UPD784215AGC167
1-17
RX-5020VBK/RX5022VSL
LA1838 (IC102) : FM AM IF amp. & Detector, FM MPX decoder
1. Block Diagram
30
ALC
BUFF
FM
S-METER
FM IF
1
2. Pin Function
Pin
Symbol
No.
FM IN
1
AM MIX
2
3
FM IF
AM IF
4
GND
5
6
TUNED
STEREO
7
8
VCC
9
FM DET
10
AM SD
FM VSM
11
AM VSM
12
13
MUTE
14
FM/AM
MONO/ST O
15
29
28
AM
OSC
SD
COMP
S-CLRVE
PM
DET
2
I/O
I
This is an input terminal of FM IF
REG
AM
MIX
AM/FM
IF-BUFF
3
27
FM
RF.AMP
AM IF
4
26
AGC
AM
S-METER
GND
Function
DET
5
signal.
This is an out put terminal for AM
O
mixer.
I
Bypass of FM IF
Input of AM IF Signal.
I
I
This is the device ground terminal.
When the set is tunning,this terminal
O
becomes "L".
O
Stereo indicator output. Stereo "L",
Mono: "H"
III
This is the power supply terminal.
I
FM detect transformer.
I
This is a terminal of AM ceramic filter.
O
Adjust FM SD sensitivity.
O
Adjust AM SD sensitivity.
I/O
When the signal of IF REQ of IC121(
LC72131) appear, the signal of FM/AM
IF output. //Muting control input.
Change over the FM/AM input.
I
"H" :FM, "L" : AM
Stereo : "H", Mono: "L"
25
TUNING
DRIVE
6
24
STEREO
DRIVE
7
22
23
P-DET
VCC
89
Pin
Symbol
No.
16
L OUT
17
R OUT
18
19
20
21
22
23
24
25
26
27
28
29
30
L IN
R IN
RO
LO
MPX IN
FM OUT
AM DET
AM AGC
AFC
AM RF
REG
AM OSC
OSC BUFFER
21
DECODER
ANIT-BIRDIE
VCO
384KHz
10
20
STEREO
5N
SW
FF
38k
11
I/O
O
Left channel signal output.
O
Right channel signal output.
Input terminal of the Left channel post
I
18
19
MUTE
FF
/
19k
2
1213
FF
19k
/
LS
Function
1716
PILOT
DET
14
AMP.
Input terminal of the Right channel
I
post AMP.
Mpx Right channel signal output.
O
O
Mpx Left channel signal output.
I
Mpx input terminal
FM detection output.
O
AM detection output.
O
This is an AGC voltage input terminal
I
for AM
I
This is an output terminal of voltage
for FM-AFC.
AM RF signal input.
I
Register value between pin 26 and pin28
O
besides the frequency width of the
input signal.
I
This is a terminal of AM Local
oscillation circuit.
AM Local oscillation Signal output.
O
15
1-18
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