JVC LT-20A5 Service Manual

YA350200511
SERVICE MANUAL
LCD FLAT TELEVISION
LT-20A5, LT-20A5
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
COPYRIGHT © 2005 Victor Company of Japan, Limited
No.YA350
2005/11
SPECIFICATION
Item Contents
Dimensions (W × H × D) 54.1cm × 41.6cm × 9.2cm (TV only)
54.1cm × 47.7cm × 12.6cm (Included Stand)
Mass 9.0kg (TV only)
10.2kg (Included Stand)
TV RF System CCIR B/G, I, D/K, L
Color System PAL / SECAM / NTSC3.58 / NTSC4.43
Sound System A2 (B/G, D/K), NICAM (B/G, I, D/K), NTSC-M
Teletext System FLOF (Fastext), WST (World Standard System)
TV Receiving Channels
Power Input TV
Power Consumption 60W (Stand-by : 1W)
LCD Panel 20.1V wide aspect (15 : 9)
Screen Size Diagonal : 51.0cm (H : 40.8cm × V : 30.6cm)
Display Pixels Horizontal : 640 pixels x Vertical : 480 pixels (VGA)
Audio Power Output 3W + 3W
Speaker 5.4cm round type × 2 Antenna Terminal 75 unbalanced, coaxial
Video/Audio Input [VIDEO-1]
Headphone 3.5mm mini jack × 1 Remote Control Unit RM-C1861 (AA/R6/UM-3 battery × 2)
AC Adapter DA-E061370334
VHF Low
VHF High
UHF
CATV
AC Adapter
S-Video
Video Audio
[VIDEO-2]
Component
Video
Audio
48.25MHz ~ 158MHz 160MHz ~ 442MHz 442MHz ~ 863.25MHz Mid : X ~ Z+2, S1 ~ S10 Super : S11 ~ S20 Hyper : S21 ~ S41
DC 12V AC 110V ~ AC 240V, 50Hz / 60Hz
Mini-DIN 4pin × 1 Y : 1V(p-p), positive (negative sync), 75 C : 0.286V(p-p), (Burst signal), 75 1V(p-p), positive (negative sync), 75, RCA pin jack × 1 500mV(rms), high inpedance, RCA pin jack × 2
RCA pin jack × 3 Y : 1V(p-p), positive (negative sync), 75 Pb/Pr : 0.7V(p-p), 75 500mV(rms), high inpedance, RCA pin jack × 2
NOTE : Design & specifications are subject to change without notice.
1-2 (No.YA350)
SECTION 1
PRECAUTION
1.1 SAFETY PRECAUTIONS
(1) The design of this product contains special hardware,
many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components having such
features are identified by shading on the schematics and by ( ) on the parts list in Service manual. The use
of a substitute replacement which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ) side GND, the ISOLATED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.
(5) If any repair has been made to the chassis, it is
recommended that the B1 setting should be checked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).
(6) The high voltage applied to the picture tube must conform
with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.
(7) Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame
and connecting the other end of the lead through a 10k
2W resistor to the anode button.
(8) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufac­turer's replacement components.
(9) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second. (. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use
an AC voltmeter having 1000 per volt or more sensitivity in the following manner. Connect a 1500 10W resistor paralleled by a 0.15µF AC-type capacitor
between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000 /V, OR MORE SENSITIVITY)
0.15 F AC-TYPE
PLACE THIS PROBE
1500 10W
GOOD EARTH GROUND
ON EACH EXPOSED ME TAL PAR T
(No.YA350)1-3
1.2 INSTALLATION
1.2.1 HEAT DISSIPATION
If the heat dissipation vent behind this unit is blocked, cooling efficiency may deteriorate and temperature inside the unit will rise. Therefore, please make sure pay attention not to block the heat dissipation vent as well as the ventilation outlet behind the unit and ensure that there is room for ventilation around it.
1.2.2 INSTALLATION REQUIREMENTS
Ensure that the minimal distance is maintained, as specified below, between the unit with and the surrounding walls. Install the unit on stable flooring or stands. Take precautionary measures to prevent the unit from tipping in order to protect against accidents and earthquakes.
Distance recommendations
Avoid improper installation and never position the unit where good ventilation is impossible. When installing this TV, distance recommendations must be maintained between the set and the wall, as well as inside a tightly enclosed area or
150 mm
200 mm 200 mm
150 mm
50 mm
piece of furniture. Keep to the minimum distance guidelines shown for safe operation.
1.3 PRECAUTIONS
(1) The picture brightness may become uneven on the entire screen according to the environmental temperature. Be sure to use
your monitor set in a specified temperature range for proper display presentation.
(2) Avoid disturbing the heat dissipation from the vent holes provided in the rear, on the top and at the sides. Failure to do so may
result in damaged electronics inside due to the accumulated heat within the unit.
(3) Be sure to install the unit in a well-ventilated place. Also make sure that the ambient temperature is kept in the range of 0 to 35°C.
(4) Avoid operation or storage in high temperature and humidity that exceed the specified limit. Otherwise, the display presentation
may be deteriorated.
(5) This monitor may display a blurred picture when exposed to an extreme environmental conditions. This phenomenon is due to
an intrinsic characteristic of the Liquid Crystal Display (LCD). This is not the failure.
(6) This monitor display uses a Cold Cathode Tube as a backlighting device. The brilliance of this tube (and the monitor display)
may be degraded by time.
1.4 CAUTIONS FOR TRANSPORTATION
The goods may be damaged during transportation caused by poor handling such as throwing, toppling, dropping, etc, giving an excess force against the LCD device. This may happen even if the packing is rigid and secured. To avoid such adverse situations, give a proper instruction to the freighter for secured handling. The LCD panel uses a glass plate, which is very fragile against an external force. Take utmost care to avoid vibration or shock to the panel.
1-4 (No.YA350)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 ABOUT LIQUID CRYSTAL DISPLAY
2.1.1 STRUCTURE OF LIQUID CRYSTAL PANEL
The Liquid Crystal Display used for this unit is of a TFT (Thin Film Transistor) type panel. The structure of this panel is that a TFT array-formed substrate and the stripe pixel matrix type color filter substrate are pressed together with a liquid crystal filled in between these materials.
2.1.2 LONG-TERM AFTERIMAGE ON THE LCD
A minute amount of ionic material could be mingled into a liquid crystal substrate in the manufacturing process. By applying the electricity to the panel the ionic material may be migrated towards one part of the electrodes, causing a long-term afterimage to be displayed. In practice, when a still image is displayed for a long time, the afterimage may be developed and persisted. To cure this problem, turn off the unit and then turn on again and arrange displaying an appropriate still image on the portion where the afterimage is being superimposed.
2.1.3 RESPONSE SPEED OF THE LCD
The LCD is slower than the CRT in terms of the display refresh rate, causing a fast moving picture may be displayed blurred. This is not fault but caused by an intrinsic characteristic of the LCD.
2.1.4 VIEWING ANGLE OF THE LCD
This LCD uses a wide-angle liquid crystal panel, featuring a low rate of the brightness inversion. When viewed from a far outer angle, the screen may be displayed with hue variation. Again, this is not fault but caused by an intrinsic characteristic of the LCD.
2.1.5 PIXEL DEFICIENCY OF THE LCD
The liquid crystal panel is manufactured with precise engineering procedure. However, there is a possibility of yielding a little amount of defective pixels in part on the panel. This is unavoidable feature even if the latest technology is being used for manufacturing the LCD module.
2.2 IMPORTANT NOTICE WHEN REPLACING COMPONENT PARTS
2.2.1 REPLACING THE LCD MODULE
(1) The LCD panel is fragile against the static charge. Be sure to take an appropriate grounding using a grounding-strap etc. when
to replace the LCD panel. (2) The LCD is made of glass, which is fragile against the mechanical shock. Use utmost care when handling the LCD panel. (3) When replacing the panel, first place the panel on the base chassis and then make sure that there is no gap in between the panel
and the chassis. Fix the panel with fixing screws. Turn the unit on with an all-black signal being put in and check if the brightness
is even on the entire screen. If the brightness is not even in some part, slacken the fixing screw nearby until the brightness
becomes even with other parts. (4) A tightening torque for the fixing screws must be set to 0.294Nm or the less. Applying the torque larger than this limit may result
in the damage on the LCD panel. (5) Connecting or disconnecting the plugs with the set is being powered may cause the malfunction of the set. Makes sure that the
AC power plug is disconnected from the power source when attempting the replacement work.
2.2.2 REPLACING THE FUSE
Be sure to use the rated fuse. After replacing the fuse, confirm that the insulator is stuck on the shielding surface for secure insulation.
(No.YA350)1-5
SECTION 3
DISASSEMBLY
3.1 DISASSEMBLY PROCEDURE
CAUTION:
Prior to disassembly, unplug the power cord and AC
adapter from the AC outlet without fail. (Turn the power "off".)
When exchanging parts etc. with the front side (LCD
side) facing down, please place a protection sheet below before starting, so as to prevent scratches on the front side.
A x4
3.1.1 REMOVING THE CABLE COVER (L/R) AND NECK COVER (Fig.1)
(1) Remove the 4 claws [A]. (2) Remove the CABLE COVER (L), CABLE COVER (R) and
NECK COVER.
CABLE COVER (L)
CABLE COVER (R) NECK COVER
1-6 (No.YA350)
Fig.1
3.1.2 REMOVING THE STAND ASS'Y (Fig.2)
• Remove the NECK COVER. (1) Remove the 4 screws [B] and remove the STAND ASS’Y.
3.1.3 REMOVING THE TUNER MODULE (Fig.2)
• Remove the CABLE COVER (R). (1) Remove the DUMMY COVER by pulling the claw [C]. (2) Remove the 1 claw [C] and remove the TUNER COVER. (3) Remove the TUNER MODULE by pulling carefully.
3.1.4 REMOVING THE AV JACK MODULE (Fig.2)
• Remove the CABLE COVER (L). (1) Loosen the 2 screws [D]. (2) Remove the AV JACK MODULE by pulling carefully.
Dx2
DUMMY COVER
C
TUNER COVER
Bx4
TUNER MODULE
STAND ASS'Y
AV JACK MODULE
Fig.2
(No.YA350)1-7
3.1.5 REMOVING THE REAR COVER (Fig.3)
• Remove the CABLE COVER (L/R) and NECK COVER.
• Remove the STAND ASS’Y.
• Remove the TUNER MODULE.
• Remove the AV JACK MODULE. (1) Remove the 4 screws [E] and remove the REAR COVER.
CAUTION:
For the REAR COVER is attached tightly, it is easy to
open from the corner of the REAR COVER.
Ex4
1-8 (No.YA350)
REAR COVER
Fig.3
3.1.6 REMOVING THE MAIN PWB SHIELD (Fig.4, 5)
• Remove the REAR COVER. (1) Remove the 1 screw [F] and remove the D-SUB COVER.
(Fig.4)
(2) Remove the 1 screw [G] and remove the AUDIO COVER.
(Fig.4)
(3) Remove the 2 screws [H] and remove the MODULE
BRACKETS. (Fig.4) (4) Remove the 4 screws [I]. (Fig.5) (5) Remove the MAIN PWB SHIELD by sliding to downside.
(Fig.5)
H
MODULE
H
BRACKET
D-SUB COVER
F
AUDIO COVER
G
Fig.4
(No.YA350)1-9
Ix2
MAIN PWB SHIEELD
1-10 (No.YA350)
Ix2
Fig.5
3.1.7 REMOVING THE MAIN PWB (Fig.6)
• Remove the REAR COVER.
• Remove the MAIN PWB SHIELD. (1) Remove the 1 screw [J]. (2) Disconnect the connectors [P004] / [P006] / [P009] / [P017]
from the MAIN PWB.
(3) Disconnect the connector [P613] from the FRONT
CONTROL PWB.
(4) Remove the 6 screws [K] and remove the MAIN PWB.
NOTE:
EIt is advisable to take note of the connecting location
(connector number) of the removed connectors.
[P004]
[P006]
[P009]
[P017]
J
MAIN PWB
FRONT CONTROL PWB
Kx6
[P613]
Fig.6
(No.YA350)1-11
3.1.8 REMOVING THE LCD PANEL UNIT (Fig.7, 8)
• Remove the REAR COVER.
• Remove the MAIN PWB SHIELD.
• Remove the MAIN PWB.
M x2
(1) Remove the 5 screws [L]. (Fig.7) (2) Remove the 2 claws [M], 4 claws [N] and 2 claws [O] and
remove the LCD PANEL UNIT and LCD BRACKET. (Fig.7)
(3) Remove the 4 screws [P] and remove LCD BRACKET.
(Fig.8)
Ox2
Nx4
1-12 (No.YA350)
Lx5
Fig.7
x2
P
LCD BRACKET
Px2
Fig.8
(No.YA350)1-13
3.1.9 REMOVING THE INVERTER PWB (Fig.9)
• Remove the REAR COVER.
• Remove the MAIN PWB SHIELD.
• Remove the MAIN PWB.
• Remove the LCD BRACKET.
Qx4
(1) Remove the 2 screws [Q]. (2) Disconnect the connectors from the INVERTER PWB and
remove the INVERTER PWB.
NOTE:
It is advisable to take note of the connecting location
(connector number) of the removed connectors.
INVERTER PWB
Fig.9
1-14 (No.YA350)
3.1.10 REMOVING THE SPEAKERS (Fig.10)
• Remove the REAR COVER. (1) Disconnect the connector [P612] from the FRONT
CONTROL PWB.
(2) Strip off the sponges and remove the SPEAKERS.
NOTE:
It is advisable to take note of the connecting location
(connector number) of the removed connectors.
[P612]
FRONT CONTROL PWB
SPONGE
SPEAKER
SPONGE
SPEAKER
Fig.10
(No.YA350)1-15
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