*Since the whole mechanism assembly unit is replaced, the DVD recordermechanism of this unit need not be adjusted.
*For disassembling and assembling of VHS MECHANISM ASSEMBLY, refer to the SERVICE MANUAL No.86700
(MECHANISM ASSEMBLY).
Area Suffix
E ------- Continental Europe
Northern Europe
EF --------------------- France
EK ------------------------ U.K.
• Specifications shown are for SP mode unless otherwise specified.
• E.& O.E. Design and specifications subject to change without notice.
• Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories.
• "DTS" and "DTS DIGITAL OUT" are trademarks of Digital Theater Systems, Inc.
• This product incorporates copyright protection technology that is protected by U.S. patents and other intellectual property rights. Use of this copyright protection technology must be authorized by Macrovision. Reverse engineering or disassembly is prohibited.
• GUIDE Plus+, SHOWVIEW,VIDEO Plus+, G-LINK are (1) registered trademarks or trademarks of, (2) manufactured under license from and (3) subject of
various international patents and patent applications owned by, or licensed to, Gemstar-TV Guide International, Inc. and/or its related affiliates.
• GEMSTAR-TV GUIDE INTERNATIONAL, INC. AND/OR ITS RELATED AFFILIATES ARE NOT IN ANY WAY LIABLE FOR THE ACCURACY OF THE
PROGRAM SCHEDULE INFORMATION PROVIDED BY THE GUIDE PLUS+ SYSTEM. IN NO EVENT SHALL GEMSTAR-TV GUIDE INTERNATIONAL,
INC. AND /OR ITS RELATED AFFILIATES BE LIABLE FOR ANY AMOUNTS REPRESENTING LOSS OF PROFITS, LOSS OF BUSINESS, OR INDIRECT, SPECIAL, OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH THE PROVISION OR USE OF ANY INFORMATION, EQUIPMENT, OR
SERVICES RELATING TO THE GUIDE PLUS+ SYSTEM.
• i-LINK is a trademark of Sony Corp.
Power requirementAC 220 V - 240 V, 50 Hz / 60 Hz
Power on45 W
Power off6.7 W
Operating5
Operating positionHorizontal only
Dimensions (W
Audio recording systemDolby Digital (2 ch), Linear PCM (XP mode only)
Audio recording systemDolby Digital (2 ch), Linear PCM (XP mode only)
Recording systemDA4 (Double Azimuth) head helical scan system
Signal-to-noise ratio45 dB
Horizontal resolution230 lines
21-pin SCART connectorsIN / OUT
Component video output
Digital audio outputCoaxial
TV channel storage capacity99 positions (+AUX position)
Memory backup timeApprox. 10 minutes
Storage-20
× H × D)435 mm × 96 mm × 384 mm
Weight6.9 kg
Recordable discDVD-RAM 12 cm (4.7 GB/9.4 GB*1), DVD-RAM 8 cm (1.4 GB/2.8 GB*2), DVD-R 12 cm (4.7 GB)
Recording formatDVD-RAM : DVD Video Recording format
Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be
sold.However,in order to maintain such compliance, it is equally
important to implement the following precautions when a set is
being serviced.
1.1.1 Precautions during Servicing
(1) Locations requiring special caution are denoted by labels
and inscriptions on the cabinet, chassis and certain parts of
the product.When performing service, be sure to read and
comply with these and other cautionary notices appearing
in the operation and service manuals.
(2) Parts identified by the symbol and shaded ( ) parts
are critical for safety.
Replace only with specified part numbers.
NOTE :
Parts in this category also include those specified to
comply with X-ray emission standards for products
using cathode ray tubes and those specified for
compliance with various regulations regarding spurious radiation emission.
(3) Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as specified.
(4) Use specified internal wiring. Note especially:
• Wires covered with PVC tubing
• Double insulated wires
• High voltage leads
(5) Use specified insulating materials for hazardous live parts.
Note especially:
• Insulation Tape
• PVC tubing
•Spacers
• Insulation sheets for transistors
•Barrier
(6) When replacing AC primary side components (transformers,
power cords, noise blocking capacitors, etc.) wrap ends of
wires securely about the terminals before soldering.
Consequently, when servicing these products, replace the
cathode ray tubes and other parts with only the specified
parts. Under no circumstances attempt to modify these circuits.Unauthorized modification can increase the high voltage value and cause X-ray emission from the cathode ray
tube.
(12) Crimp type wire connectorIn such cases as when replacing
the power transformer in sets where the connections between the power cord and power trans former primary lead
wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in order to prevent safety hazards, perform carefully and precisely according to the
following steps.
• Connector part number :E03830-001
• Required tool : Connector crimping tool of the proper
type which will not damage insulated parts.
• Replacement procedure
a) Remove the old connector by cutting the wires at a
point close to the connector.Important : Do not reuse a connector (discard it).
cut close to connector
Fig.1-1-3
b) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
15 mm
Fig.1-1-4
c) Align the lengths of the wires to be connected. In-
sert the wires fully into the connector.
Metal sleeve
Fig.1-1-1
(7) Observe that wires do not contact heat producing parts
(heatsinks, oxide metal film resistors, fusible resistors, etc.)
(8) Check that replaced wires do not contact sharp edged or
pointed parts.
(9) When a power cord has been replaced, check that 10-15
kg of force in any direction will not loosen it.
Power cord
Fig.1-1-2
(10) Also check areas surrounding repaired locations.
(11) Products using cathode ray tubes (CRTs)In regard to such
products, the cathode ray tubes themselves, the high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray emission.
Connector
Fig.1-1-5
d) As shown in Fig.1-1-6, use the crimping tool to
crimp the metal sleeve at the center position. Be
sure to crimp fully to the complete closure of the
tool.
1.2
5
2.0
5.5
Crimping tool
Fig.1-1-6
e) Check the four points noted in Fig.1-1-7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Crimped at approx. cente
of metal sleeve
Conductors extended
Fig.1-1-7
(No.YD084)1-3
1.1.2 Safety Check after Servicing
Examine the area surrounding the repaired location for damage
or deterioration. Observe that screws, parts and wires have been
returned to original positions, Afterwards, perform the following
tests and confirm the specified values in order to verify compliance with safety standards.
(1) Insulation resistance test
Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed
parts of the set (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks, earphone jacks, etc.).See table 1 below.
(2) Dielectric strength test
Confirm specified dielectric strength or greater between
power cord plug prongs and exposed accessible parts of
the set (RF terminals, antenna terminals, video and audio
input and output terminals, microphone jacks, earphone
jacks, etc.). See Fig.1-1-11 below.
(3) Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d') between soldered terminals, and between terminals and surrounding metallic
parts. See Fig.1-1-11 below.
d
Chassis
d'
Power cord
primary wire
Fig.1-1-8
(4) Leakage current test
Confirm specified or lower leakage current between earth
ground/power cord plug prongs and externally exposed accessible parts (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks, earphone jacks, etc.).
Measuring Method : (Power ON)Insert load Z between
earth ground/power cord plug prongs and externally exposed accessible parts. Use an AC voltmeter to measure
across both terminals of load Z. See Fig.1-1-9 and following Fig.1-1-12.
ab
Externally
exposed
accessible part
Z
V
c
A
Fig.1-1-9
(5) Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between
earth pin in AC inlet and externally exposed accessible
parts (Video in, Video out, Audio in, Audio out or Fixing
screw etc.).Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and
exposed accessible parts. See Fig.1-1-10 and grounding
specifications.
AC inlet
Earth pin
Exposed accessible part
MIlli ohm meter
Grounding Specifications
Region
USA & Canada
Europe & Australia
Grounding Impedance (Z
Z0.1 ohm
Z0.5 ohm
)
Fig.1-1-10
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Insulation Resistance (R
R 1 M /500 V DC
1 M R 12 M /500 V DC
R 10 M /500 V DC
)
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 minute
AC 1 kV 1 minute
AC 3 kV 1 minute
AC 1.5 kV 1 minute
(
Class
(
Class
Clearance Distance (d), (d'
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 m m
)
d' 8 m m (Power cord
d' 6 m m (Primary wire
)
Fig.1-1-11
AC Line Voltage
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Load Z
1
0.15
1.5
2
50
Leakage Current (i)
i 1 mA rms
i 0.5 mA rms
i 0.7 mA peak
i 2 mA dc
i 0.7 mA peak
i 2 mA dc
a, b, c
Exposed accessible parts
Exposed accessible parts
Antenna earth terminals
Other terminals
Fig.1-1-12
NOTE :
These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
)
)
)
1-4 (No.YD084)
1.2Hard Disk Drive (HDD) Handling Precautions
The HDD is a precision device for use in reading and writing a large amount of data on or from a disk rotating at a high speed. If it is
not handled carefully, either abnormal operation may result or it may not be possible to read data. The HDD is sensitive to the following
items and special care is required in safeguarding against them when handling an HDD. Also take care in handling a set incorporating
an HDD.
(1) Vibrations and impacts
(2) Static electricity
(3) Rough handling
1.2.1 Handling in transport, etc.
• Be sure to place the HDD in the manufacturer's specified package carton before transport.
• When receiving a package containing an HDD, check that the
package carton is not damaged (such as having holes in the
carton, crushed corners, etc.).
• Do not impact the packaging carton when loading or unloading
HDD
Do not throw or
drop packages.
it.
• It is not permitted to use the inner package carton only for
transporting an HDD.
• Do not stack package cartons one upon another.
Be sure to package and
transport the HDDs correctly.
1.2.2 Handling an HDD in the stand-alone status
• When handling an HDD on a hard workbench, place an antistatic mat (rubber sheet) or similar object on the hard surface
(to prevent any impacts occurring between the HDD and
bench).
• Do not stack the HDDs one upon another.
• Do not knock an HDD with a hard object (such as a screwdriver).
• Do not place an HDD on its side panel without using a support
(do not place an HDD in an unstable position).
1.2.3 Handling the installation of an HDD
• Place antistatic mats or similar sheets on all of the surfaces on which work is conducted or when the HDD is transported.
• Do not permit the HDD to knock against the set's brackets.
• When screwing the brackets, be careful not to knock the HDD. When using a power screwdriver, use a low-shock model and arrange
the tightening torque properly.
• When mounting an HDD in a main body, take care not to apply excessive force to the brackets.
(No.YD084)1-5
1.3Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.3.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players or recorder.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
1M
Conductive material
(conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.4Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long
a time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1-6 (No.YD084)
1.5Important for laser products
!
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The CD,MD and DVD player uses invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
REPRODUCTION AND POSITION OF LABEL
On mechaism assembly
The photograph might be
different from the actual thing.
(No.YD084)1-7
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1Different table of features
The following table indicates main different points between models DR-MX10SEK, DR-MX10SE and DR-MX10SEF.
ITEMDR-MX10SEKDR-MX10SEDR-MX10SEF
POWER PLUG3PINCEE←
VHSPAL VHSPAL/MESECAM VHSPAL/MESECAM/SECAM VHS
BROADCASTING STANDARDIB/G, D/KL, L', B/G
STEREO DECODERNICAMNICAM/A2NICAM/A2
VCR PLUS+---
EPGGUIDE PLUS+←←
VPS/PDCX/OO/OX/O
Note:
Mark ← as same as left.
2.2Service position
This unit has been designed so that the Mechanism and Main
board assemblies can be removed together from the bottom
chassis. Before diagnosing or servicing the circuit boards, take
out the major parts from the bottom chassis.
2.2.1 How to set the "Service position"
(1) Refer to the disassembly procedure and perform the disas-
sembly of the major parts before removing the Mechanism
assembly.
(2) Remove the screws that fix the Mechanism, Main board as-
sembly to the bottom chassis. If any other screws are used
to fix the boards, remove them also.
(3) Remove the combined Mechanism, HDD, DVD unit,
switching regulator, digital, junction and Main board as-
semblies.
(4) If any other major parts are used, remove them also.
(5) Connect the wires and connectors of the major parts that
have been removed in steps (1) to (4). (Refer to Fig. 2-2a.)
(6) Place the combined Mechanism, Main board and other
board assemblies upside down.
(7) Insert the power cord plug into the power outlet and then
proceed with the diagnostics and servicing of the board as-
sembly.
Notes:
• Before inserting the power cord plug into the power out-
let, make sure that none of the electrical parts are able
to short-circuit between the workbench and the board
assembly.
• For the disassembly procedure of the major parts and
details of the precautions to be taken, see "Removing
the major parts".
• If there are wire connections from the Main board and
Mechanism assemblies to the other major parts, be sure
to remove them (including wires connected to the major
parts) first before performing step (2).
• When carrying out diagnosis and repair of the Main
board assembly in the "Service position", be sure to
ground both the Main board and Mechanism assemblies. If they are improperly grounded, there may be
noise on the playback picture or FDP counter display
may move even when the mechanism is kept in an inoperative status.
• In order to diagnose the playback or recording of the
cassette tape, set the Mechanism assembly to the required mode before placing it upside down. If the mechanism mode is changed (including ejection) while it is in
an upside down position the tape inside may be damaged.
• For some models, the mechanism and board assem-
blies are attached by connectors only. When carrying
out a diagnosis or repair of the boards in the "Service
position", make sure that the connectors are not disconnected.
Switchcing regulator
board assy
Junction board
assy
Digital board
assy
Jack board
assy
DVD WPKV
Switch display board assy
HDD
Main board assy
Operation jack board assy
TP111 D.FF
TP106 PB FM
TP2253 A.PB FM
TP4001 CTL.P
Fig.2-2a
1-8 (No.YD084)
2.3Jig RCU mode
This unit uses the following two modes for receiving remote control codes.
(1) User RCU mode:Ordinary mode for use by the user.
(2) Jig RCU mode: Mode for use in production and servicing.
When using the Jig RCU, it is required to set the unit to the Jig
RCU mode (the mode in which codes from the Jig RCU can be
received). As both of the above two modes are stored in the EEPROM, it is required to set the unit back to the User RCU mode
each time that an adjustment is made or to check that the necessary operations have been completed.These modes can be set
by the operations described below.
Note:
• When the unit is set to Jig RCU mode and when the unit
is under Jig RCU mode, the remote control unit attached
to product operates only in "Remote Control Code 1".
Since the unit is in "Remote Control Code 3" when it is
shipped and just after its batteries are changed, "Remote Control Code 3" needs to be changed to "Remote
Control Code 1."
• Confirm the RCU mode when exchanged parts. Since
some SERVICE PARTS sets the unit to the Jig RCU
mode as initial setting. Therefore please set the unit to
the user RCU mode after replacing the EEPROM.
User RCU mode
Jig RCU mode
( blinked)
Fig.2-3a User/Jig RCU mode
2.3.1 Changing Remote Control Code
(1) Slide the TV/CABLE/SAT/DVD switch to DVD.
(2) Press the numeric button "1" of the remote control unit
while pressing the "SET UP" button of the remote control
unit. Then,press the "ENTER" button, and then release the
"SET UP" button.
(3) Press the "POWER" button on the unit to turn off the unit.
(4) Press the "PLAY" button on the unit for over 5 seconds
while the unit is turned off. The code currently set appears
on the front display panel.
(5) Press the "STOP" button on the remote control to change
the unit’s code. When FDP indicator displays "DVD1," it
means that the Remote Control Code has been changed to
"1."
2.3.2 Setting the Jig RCU mode
(1) Turn on the power.
(2) Press the "VHS/HDD/DVD SELECT" button repeatedly on
the unit so that the VHS lamp lights up on the unit.
(3) Press the following remocon keys continuously within 2
seconds " SET UP "
When the unit is set to the Jig RCU mode, the symbols
( " : " ) in the time display of the FDP are blinked.
(Refer to Fig.2-3a User/Jig RCU mode)
2.3.3 Setting the User RCU mode
(1) Turn off the power.
→ " 2 " → " 8 " → " ENTER ".
(2) Press the "REC" and "PAUSE" buttons of the VCR simul-
taneously. Alternatively, transmit the code "43-9D" from the
Jig RCU.
2.4Mechanism service mode
This model has a unique function to enter the mechanism into every operation mode without loading of any cassette tape. This
function is called the "Mechanism service mode".
2.4.1 How to set the "Mechanism service mode"
(1) Set the unit to the Jig RCU mode (the mode in which codes
from the Jig RCU can be received)
(2) Transmit the code "43-E5" from the Jig RCU.
(3) Release the lug of the Cassette holder and then slide the
Cassette holder toward the direction where the Cassette
holder is loaded by manually.
(4) The cassette holder lowers and, when the loading has
completed, the mechanism enters the desired mode.
When the unit is set to the Mechanism service mode, the
symbols ("TIMER") in the FDP (LED) are blinked.
2.4.2 How to exit from the "Mechanism service mode"
(1) Unplug the power cord plug from the power outlet.
2.5Maintenance and inspection
2.5.1 Cleaning
Regular cleaning of the transport system parts is desirable but
practically impossible. So make it a rule to carry out cleaning of
the tape transport system whenever the machine is serviced.
When the video head, tape guide and/or brush get soiled, the
playback picture may appear inferior or at worst disappear, resulting in possible tape damage.
Note:
• Absolutely avoid sweeping the upper drum vertically as
this will cause damage to the video head.
(1) When cleaning the upper drum (especially the video head),
soak a piece of closely woven cloth with alcohol and while
holding the cloth onto the upper drum by the fingers, turn
the upper drum counterclockwise.
(2) To clean the parts of the tape transport system other than
the upper drum, use a piece of closely woven cloth or a cot-
ton swab soaked with alcohol.
(3) After cleaning, make sure that the cleaned parts are com-
pletely dry before using the cassette tape.
A/C head
Fig.2-5a
2.5.2 Lubrication
With no need for periodical lubrication, you have only to lubricate
new parts after replacement. If any oil or grease on contact parts
is soiled, wipe it off and newly lubricate the parts.
Note:
• See the "mechanism assembly" diagram of the "parts
list" for the lubricating or greasing spots, and for the
types of oil or grease to be used.
Video heads
(No.YD084)1-9
2.5.3 Suggested servicing schedule for main components
The following table indicates the suggested period for such service measures as cleaning, lubrication and replacement. In practice, the indicated periods will vary widely according to
environmental and usage conditions. However, the indicated
components should be inspected when a set is brought for service and the maintenance work performed if necessary. Also
note that rubber parts may deform in time, even if the set is not
used.
SystemParts name
Drum assemblyC,XX
A/C headC,XC,X
Tape
transport
Drive
OtherRotary encoderX
C : Cleaning
X : Inspection or Replacement if necessary
Pinch roller arm assemblyCC
Full erase headCC
Tension arm assemblyCC
Capstan motor (Shaft)CC
Guide arm assemblyCC
Capstan motorX
Capstan brake assemblyX
Main brake assemblyX
Belt (Capstan)XX
Loading motorX
Clutch unitX
Worm gearX
Control plateX
Operation hours
1000H2000H
1-10 (No.YD084)
SECTION 3
DISASSEMBLY
3.1Removing the major parts
3.1.1 Destination of connectors
Two kinds of double-arrows in connection tables respectively
show kinds of connector/wires.
: The connector of the side to remove
CONN. No.PIN No.CONNECTOR
WR2a
WR2b
Main CN101
Main CN103
Destination of connectors
CONN. No.PIN No.CONNECTOR
WR2a
WR2b
WR3a
WR3b
WR4a
WR4b
WR5a
CN7108
(CN1101)
CN7109
(CN1102)
CN4104
(CN1801)
WR7a
WR7b
WR7c
WR7d
WR7e
WR7f
WR8a
WR8b
WR8c
WR8d
Main
Main
Main
Drum
assembly
DVD unit
DVD unit
HDD
Junction
Junction
Jack
Junction
Main
Main
Junction
SW. REG.
Digital
SW. REG.
SW. REG.
Junction
SW. REG.
3.1.2 How to read the procedure table
This table shows the steps for disassembly of the externally furnished parts and board assemblies. Reverse these steps when
re-assembling them.
• Be careful not to damage the connector and wire etc. during
connection and disconnection.
• When connecting the flat wire to the connector, be careful with
the flat wire direction.
(1)(2)(3)(4)(5)
(1) Order of steps in Procedure
When reassembling, perform the step(s) in the reverse order.
These numbers are also used as the identification (loca-
tion) No. of parts Figures.
(2) Part name to be removed or installed.
(3) Fig. No. showing procedure or part location.
(No.YD084)1-11
< Note 2b >
• When reattaching the Front panel assembly, make sure that
the door opener of the Side frame (R) is lowered in position prior to the reinstallation.
• When reattaching the Front panel assembly, pay careful attention
to the switch lever of the Front panel assembly not to make it
touch the switch knob of the Main board assembly from the side.
• When reattaching the Front panel assembly, lift the Cassette
door slightly.
• When reattaching the Mechanism assembly to the Main board
assembly, take care not to damage the sensors and switch on
the Main board assembly.
< Note 3c >
• When reattaching the Drum assembly, secure the screws (S3c
to S3e) in the order of c, d, e.
Mechanism
assembly
(S3d)
(S3c)
(S3e)
(S3d)
(S3e)
Door
opener
Side
frame(R)
Switch
knob
Switch
lever
Fig.3-1a
< Note 3a >
• When reattaching the Mechanism assembly, secure the
screws (S3a to S3b) in the order of 1,2,3.
< Note 3b >
• When reattaching the Mechanism assembly, be sure to align
the phase of the Rotary encoder on the Main board assembly.
• When reattaching the Mechanism assembly, set the “Mechanism assembling mode”. [See “MECHANISM ASSEMBLY
SERVICE MANUAL (No. 86700)”.]
CN501
After Assembling
FRONT PANEL
MAIN BOARD ASSY
CN7201
CN7112
DISPLAY/SWITCH
BOARD ASSY
Soldering side
CN7112
from FRONT PANEL
(OPE JACK CN7201)
(WR2a) <Note 2a>
OPERATON JACK BOARD ASSY<27>
(WR3b)
<Note 2a>
Drum
assembly
<Note 3c>
<NOTE>
Attach the Drum assembly appropriately,
since the installation state of the Drum assembly
influences the FM WAVEFORM LINEARITY
greatly.
(S3c)
HOOK
Fig.3-1b
• When handling the drum assembly alone, hold it by the motor
or shaft. Be careful not to touch other parts, especially the video heads. Also take care not to damage the connectors.
Shaft
Motor
Video heads
Fig.3-1c
FAN
(WR7a)
<Note 2a>
A/C HEAD
CN2001
(WR3a)
<Note 2a>
BOTTOM SIDE
(WR7d)
<Note 2a>
(WR8a)
<Note 2a>
(WR7c)
(WR7b)
CN3102
CN2601
CN3103
CN8001
CN7102
(WR8b)
CN5302
CN5301
(WR8c)
CN5303
CN7107
CN7104
(WR4b)
(WR7f)
<Note 2a>
DRIVE
UNIT
CN7110
CN7109 CN7108
CN7111
CN5311
DV JACK BOARD ASSY
(WR2b) <Note 2a>
DISPLAY/SWITCH BOARD ASSY<28>
CN5001
SWITCHING REGULATOR
BOARD ASSY
(WR5a)
(WR7e)
<Note 2a>
CN5304
CN5501
<Note 2a>
D
JUNCTION BOARD ASSY
CN5504
CN2101
CN1103
CN1102 CN1101
CN2201
(WR4a)
<Note 2a>
DIGITAL BOARD
CN1801
ASSY
CN4104
1-12 (No.YD084)
CN7201
J7
201
NOTE)INSERT FFC WIRE TO THE CONNECTOR
BEFORE ATTACHING TO FRONT PANEL.
OPERATON JACK BOARD ASSY
parts surface
CN7202
FW7001
Fig.3-1d
TOP SIDE
CN7001
060807
05
1
34 876
52
9
10
11
12
NOTE)WHEN YOU FIX ANY PWB WITH THE SCREW,
PUT IT ON THE JIGS.
(S1a)
NOTE
1. Insert direction of FFC WIRE as follows.
right side
electrode side
2. FFC WIRE and DRUM FPC WIRE
should be insert as follows.
OK
CN
back side
supporting side
NG
90
CN
CN
3. Insert direction of POWER CORD.
US/UC/JPN
WHITE LINE
NEUTRAL
CN5001
except US/UC/JPN
BLUE
NEUTRAL
CN5001
JS3001
<Phase alignment>
.
Accord the position of V gap
R.ENCORDER and PWB silk
.
Accord the position of Boss
on R.ENCORDER and PWB silk
(L2b)
(L2b)
(L2a)
j
j
[2] Front panel assembly
<Note 2b>
(S1a)
(S3a) <Note 3a>
j
(S3c) <Note 3b>
(S3e) <Note 3b>
(S3d) <Note 3b>
(S11a)
(L2a)
j
(L2b)
(L9a)
3
j
[9] Rear cover
[3] Drum
assembly
1
g
h
d
JS3001
(S11a)
C
a
a
i
a
b
e
(S9a)
(S9b)
(L9a)
[3] VHS Mechanism
assembly
(S3a)
2
<Note 3a>
(S3b) <Note 3a>
C
N
914
C
N
9
13
C
N
91
N
7
1
1
3
C
N
7
1
5
1
4
C
N
7
1
1
5
(S11a)
g
h
j
a
a
a
b
e
e
u
u
b
d
e
Fig.3-1e
[1] Top cover
(S9b)
s
s
(L9a)
J9
05
J
90
7
[11] Main board
assembly
i
c
c
b
e
t
(S1a)
(S9c)
f
s
a
(S1a)
[10] HDD
r
r
(S10a)
(S10b)
c
c
i
[7] Junction board
assembly
(S1a)
(S8a)
1
CN5302
r
(S10a)
c
(S10b)
(S4a)
b
[5] Digital board
assembly
(S5a)
(S7a)
d
3
t
r
c
r
r
[10] Bracket
A
e'
e'
e
CN5001
(S4b)
d
c
2
r
f
(S8a)
b
t
(S8a)
[8] Switching regulator
board assembly
4
(S10b)
(S10b)
r
[4] DVD Unit
(S4a)
b
(S4a)
(S5b)
e'
e'
(S5a)
e'
e
e'
e'
e
e
[10] Sheet
[4] Bracket
(S4a)
b
(S4b)
(S5a)
e'
e
(S10a)
(S10a)
(No.YD084)1-13
SECTION 4
ADJUSTMENT
4.1Before adjustment
4.1.1 Precaution
• The adjustments of this unit include the mechanism com-
patibility and electrical adjustments. During the performance of this work, be sure to observe the precautions for
each type of adjustment.
• If there is a reference to a signal input method in the signal
column of the adjustment chart, “Ext. S-input” means the
Y/C separated video signal and “Ext. input” means the
composite video signal input.
• Unless otherwise specified, all measuring points and
• Signal generator: stairstep, color (colour) bar [PAL]
• Recording tape
• Digit-key remote controller(provided)
4.1.3 Required adjustment tools
--- : Not used
z
: Used
Roller driver
Mechanism
compatibility
adjustment
z---
Electrical
adjustment
Jig RCU ---z
Back tension cassette gaugez---
Alignment tape(MHPE)z---
Alignment tape(MHPE-L) zz
Roller driver
PTU94002
Alignment tape
(SP, stairstep, PAL)
MHPE
Jig RCU
PTU94023B
Alignment tape
(LP, stairstep, PAL)
MHPE-L
Back tension cassette gauge
PUJ48076-2
4.1.4 Color (colour) bar signal,Color (colour) bar pattern
Colour bar signal [PAL]
White(100%)
White(75%)
0.7 V
1V
0.3 V
Horizontal sync
Yellow
Cyan
Green
Magenta
Red
VU
V(R-Y)
U(B-Y)
Blue
Burst
Colour bar pattern [PAL]
(75%)
Cyan
White
Yellow
0.3 V
V
White
UBlack
100%
Green
Magenta
Red
Blue
4.1.5 Switch settings
When adjusting this unit, set the VCR mode and switches
as described below.
• When using the Jig RCU, it is required to set the unit to the Jig
RCU mode (the mode in which codes from the Jig RCU can be
received). (See "section 2 SPECIFIC SERVICE INSTRUCTIONS".)
Jig RCU
[Data transmitting method]
Depress the " "( 3 ) button
after the data code is set.
CUSTOM CODE
43: A CODE
DATA CODE
INITIAL MODE
Fig.4-1a Jig RCU [PTU94023B]
• Set the switches as shown below unless otherwise specified
on the relevant adjustment chart. The switches that are not listed below can be set as desired.
If the VCR is not equipped with the functions detailed below,
setup is not required.
AUTO PICTURE/VIDEO CALIBRATION/
B.E.S.T./D.S.P.C.
PICTURE CONTROL/SMART PICTURENORMAL/NATURAL
VIDEO STABILIZEROFF
TBCON
Digital 3RON
VIDEO NAVIGATION/TAPE MANAGEROFF
BLUE BACK OFF
(1) In order to set to the manual tracking mode during tape
playback, press the “CHANNEL +/-”button on the unit simultaneously.
• When the manual tracking mode is set, the tracking is
placed at the center position.
(2) Press “CHANNEL +/-” to adjust the tracking manually.
4.1.7 EVR Adjustment
Some of the electrical adjustments require the adjustment performed by the EVR system. The main unit have EEPROMs for
storing the EVR adjustment data and user setups.
Notes:
• In the EVR adjustment mode, the value is varied with the
channel buttons (+, -). The adjusted data is stored when
the setting mode changes (from PB to STOP, when the
tape speed is changed, etc.). Take care to identify the
current mode of each adjustment item when making an
adjustment.
• When changing the address setting in the EVR adjust-
ment mode, use the Jig RCU or the remote controller
having numeric keypad with which a numeric code can
be directly input.
The remote control code of the Jig RCU corresponds to
each of the digit keys on the remote controller as follows.
1-14 (No.YD084)
Digit-key0123456789
Code20212223242526272829
• As the counter indication and remaining tape indication
are not displayed FDP during the EVR adjustment
mode, check them on the TV monitor screen.
• When performing the EVR adjustment, confirm that the
• Although compatibility adjustment is very important, it
is not necessary to perform this as part of the normal
servicing work. It will be required when you have replaced the A/C head, drum assembly or any part of the
tape transport system.
• To prevent damaging the alignment tape in the compat-
ibility adjustment, prepare a cassette tape (for self-recording/playback), perform a test on it by transporting it
and making sure that the tape is not bent by the tape
transport mechanisms such as in the guide rollers.(See
Fig.4-2b.)
4.2.1 Tension pole position
Notes:
• This adjustment must be performed every time the ten-
sion band is replaced.
Signal(A) • Back tension cassette gauge [PUJ48076-2]
Mode(B1)
Adjustment part (F)• Adjust pin [Mechansim assembly]
Specified value (G)
•PB
(B2)
• Eject end
• 25 - 51 gf•cm (2.45 - 5 x 10
-3
Nm)
(1) Play back the back tension cassette gauge (A).
(2) Check that the indicated value on the left side gauge is
within the specified value (G).
(3) If the indicated value is not within the specified value (G),
perform the adjustment in a following procedure.(See
Fig.4-2a.)
a) Remove the top frame, cassette holder and side
frames (L/R) all together. (Refer to the SERVICE
MANUAL No.86700 [MECHANISM ASSEMBLY].)
b) Rotate the loading motor gear to move the control
plate so that the triangular stamping to the left of the
“P”stamping is aligned with the stamping (a) on the
main deck. This positioning is mode (B1).
c) Adjust by turning the adjustment pin so that the tip of
the tension arm is aligned with the stamping (b) on
the main deck.
d) Rotate the reel disk (S) by about one turn clockwise
and make sure that the round hole of the adjustment
pin is located in the “OK” range. If it is outside this
range, restart the adjustment from the beginning.
After completion of the adjustment, rotate the loading gear
motor to return it to the mode (B2) position.
(1) Play back the alignment tape (A1).
(2) Apply the external trigger signal to D.FF (E), to observe
the V.PB FM waveform at the measuring point (D).
(3) Set the VCR to the manual tracking mode.
(4) Make sure that there is no significant level drop of the V.PB
FM waveform caused by the tracking operation, with its
generally parallel and linear variation ensured. Perform the
following adjustments when required. (See Fig. 4-2c.)
(5) Reduce the V.PB FM waveform by the tracking operation.
If a drop in level is found on the left side, turn the guide roll-
er of the pole base assembly (supply side) with the roller
driver to make the V.PB FM waveform linear.
If a drop in level is on the right side, likewise turn the guide
roller of the pole base assembly (take-up side) with the
roller driver to make it linear. (See Fig. 4-2c.)
(6) Make sure that the V.PB FM waveform varies in parallel
and linearly with the tracking operation again. When re-
quired, perform fine-adjustment of the guide roller of the
pole base assembly (supply or take-up side).
(7) Unload the cassette tape once, play back the alignment
tape (A1) again and confirm the V.PB FM waveform.
(8) After adjustment, confirm that the tape wrinkling does not
occur at the roller upper or lower limits. (See Fig. 4-2b.)
[Perform adjustment step (9) only for the models equipped
with SP mode and EP (or LP) mode.]
[Perform adjustment step (9) only for the models
equipped with SP mode and EP (or LP) mode.]
(9) Repeat steps (1) to (8) by using the alignment tape (A2).
Improper
(a)
GUIDE ROLLER
Proper
(b)
GUIDE POLE
Fig.4-2b
(No.YD084)1-15
Proper waveform variation
Improper waveform variation
A
C
UpDown
B
D
Roller driver
Guide roller
(supply side)
Fig.4-2c
4.2.3 Height and tilt of the A/C head
Note:
• Set a temporary level of the height of the A/C head in ad-
vance to make the adjustment easier after the A/C head
has been replaced. (Refer to the SERVICE MANUAL
No.86700 [MECHANISM ASSEMBLY].)
External trigger (E) • TP111 (D.FF)
Adjustment part (F)• A/C head [Mechanism assembly]
Specified value (G) • Maximum waveform
• TP106 (PB. FM)
(D2)
• TP4001 (CTL. P)
(1) Play back the alignment tape (A).
(2) Apply the external trigger signal to D.FF (E), to observe the
AUDIO OUT waveform and Control pulse waveform at the
measuring points (D1) and (D2) in the ALT mode.
(3) Set the unit to the manual tracking mode.
(4) Adjust the AUDIO OUT waveform and Control pulse wave-
form by turning the screws (1), (2) and (3) little by little until
both waveforms reach maximum. The screw (1)
and (3) are for adjustment of tilt and the screw (2) for azi-
muth.
Head base
(2)
(1)
AUDIO OUT
4.2.4 A/C head phase (X-value)
Signal(A1)
Mode(B) • PB
Equipment(C) • Oscilloscope
Measuring point (D) • TP106 (PB. FM)
External trigger (E) • TP111 (D.FF)
Adjustment part (F)• A/C head base [Mechanism assembly]
Specified value (G) • Flat V.PB FM waveform
Adjustment tool (H) • Roller driver [PTU94002]
• Alignment tape(SP, stairstep, PAL) [MHPE]
(A2)
• Alignment tape(LP, stairstep, PAL) [MHPE-L]
(1) Play back the alignment tape (A1).
(2) Apply the external trigger signal to D.FF (E), to observe the
V.PB FM waveform at the measuring point (D).
(3) Set the VCR to the manual tracking mode.
(4) Loosen the screws (4) and (5), then set the Roller driver to
the innermost projected part of the A/C head. (See Fig. 4-
2e.)
(5) Rotate the roller driver so that the A/C head comes closest
to the capstan. From there, move the A/C head back grad-
ually toward the drum until the point where the FM wave-
form is maximized for the second time, and then
tighten the screws (4) and (5) temporarily.
(6) Play an alignment tape (A2) and set to the manual-tracking
mode.
(7) Fine-adjust A/C head base position to maximize the FM
waveform, and then tighten the screws (4) and (5) firmly.
(8) Play alignment tapes (A1) and (A2) and confirm that the FM
waveforms are maximized when the tracking is at the cen-
ter position.
To the drum
Toward the capstan
Toward the drum
A/C head
Screw (5)
Roller driver
Screw (4)
Head base
To the capstan
Fig.4-2e
Alignment tape
[SP, stairstep]
played with the
SP head
Waveform output
X-value adjustment point
Drum sideControl head positionCapstan side
Alignment tape
[EP(LP), stairstep]
played with the
EP(LP) head
A/C head
(3)
1-16 (No.YD084)
Fig.4-2d
CTL. P
Maximum
Fig.4-2f
4.3 Electrical adjustment
Note:
The following adjustment procedures are not only necessary
after replacement of consumable mechanical parts or board
assemblies, but are also provided as references to be referred
to when servicing the electrical circuitry.
In case of trouble with the electrical circuitry, always begin a
service by identifying the defective points by using the measuring instruments as described in the following electrical adjustment procedures. After this, proceed to the repair,
replacement and/or adjustment. If the required measuring instruments are not available in the field, do not change the adjustment parts (variable resistor, etc.) carelessly.
4.3.1 Servo circuit
4.3.1.1Switching point
Signal(A1)
Mode(B) • PB
Equipment(C) • Oscilloscope
Measuring point (D) • VIDEO OUT terminal (75 ohm terminated)
(1) Play back the signal (A1) of the alignment tape (A2).
(2) Apply the external trigger signal to D.FF (E) to observe the
VIDEO OUT waveform and V.PB FM waveform at the
measuring points (D1) and (D2).
(3) Set the VCR to the manual tracking mode.
(4) Adjust tracking so that the V.PB FM waveform becomes
maximum.
(5) Set the VCR to the Auto adjust mode by transmitting the
code (F) from the Jig RCU. When the VCR enters the stop
mode, the adjustment is completed.
(6) If the VCR enters the eject mode, repeat steps (1) to (5)
again.
(7) Play back the alignment tape (A2) again, confirm that the
switching point is the specified value (G).
Trigger point
Switching point
V.sync
(1) Record the signal (A2) in the mode (B1), and play back
the recorded signal.
(2) Set the VCR to the manual tracking mode.
(3) Set the VCR to the FWD slow (+1/6x) mode.
(4) Transmit the code (F) from the Jig RCU to adjust so that the
noise bar becomes the specified value (G) on the TV
monitor in the slow mode.
(5) Set the VCR to the Stop mode.
(6) Confirm that the noise bar is (G) on the TV monitor in the
slow mode.
(7) Repeat steps (3) to (6) in the REV slow (+1/6x) mode.
(8) Repeat steps (1) to (7) in the mode (B2).
Note:
• For FWD slow (+1/6x) playback, transmit the code “43-
08” from the Jig RCU to enter the slow playback mode,
and transmit the code “43-D0”for REV slow (-1/6x)
mode.
4.3.2 Syscon circuit
4.3.2.1Timer clock
Signal(A)• No signal
Mode(B)• EE
Equipment(C)• Frequency counter
Measuring point (D1)
Adjustment part (F)• C3025 (TIMER CLOCK)
Specified value (G)• 1024.008 ± 0.01 Hz
• IC3001 pin 61
• IC3001 pin 24
(D2)
• C3026 + and -
(D3)
(976.5549 ± 0.0010 usec)
(1) Connect the frequency counter to the measuring point
(D1).
(2) Connect the short wire between the short point (D2) and
Vcc (5V).
(3) Short the leads of capacitor (D3) once in order to reset
the microprocessor of the Syscon.
(4) Disconnect the short wire between the short point (D2)
and Vcc then connect it again.
(5) Adjust the Adjustment part (F) so that the output frequency
becomes the specified value (G).
V. rate
Fig.4-3a Switching point
4.3.1.2Slow tracking preset
Signal(A1)
Mode(B1)
Measuring point (D) • TV-Monitor
Adjustment part (F)• Jig RCU: Code “43-71”or “43-72”
Specified value (G) • minimum noise
Adjustment tool (H) • Jig RCU [PTU94023B]
• Ext. input
(A2)
• Color (colour) bar signal [PAL]
• VHS SP
(B2)
•VHS LP
(No.YD084)1-17
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