Jungheinrich IPC User Manual

High productivity with frequent channel change
Collision-free pallet stacking and retrieval
Total system flexibility with the ability to handle different pallet types
Optimum warehouse space utilisation through low racking compartment height
Operational with virtually any type of Jungheinrich truck
In Pallet Carrier IPC
Compact Storage Shuttle System
The Jungheinrich Compact Storage Shut­tle System with IPC (In Pallet Carrier) – consisting of carrier, carrier truck and channel racking – gives high utilisation of storage space. IPC racking provides room in height and width for several pallet channels. The low height utilisation per channel level and the low first level also give optimal use of the available storage height. Any Jungheinrich stacker with an FEM fork carriage, sufficient residual ca­pacity and sideshift can be used as carrier truck.
The IPC is particularly effective when fre­quent changes of channels take place, such as required for making different arti­cles available for runs in distribution ware­houses. The IPC is connected to the carrier truck with a special coupling and picks up pallets with its forks. It travels independ­ently in the pallet channel without being connected to the carrier truck. When used in the channel – with or without load – the active locking of carrier to stacker is deactivated. After pressing the start but­ton on the operating console, the process control carries out all travel and lift move-
ments independently. Sensors recognise the position of stored pallets. There is therefore no danger of collision when stacking and retrieving new pallets.
Operating terminal and process control communicate via two way radio link run on the registration-free ISM band (433 MHz). After returning to the channel start, the carrier is again picked up by the stacker and the locking is activated ready for a new work cycle. The effective monitoring of coupling to stacker ensures maximum safety.
In Pallet Carrier IPC
950
h
8h13
c
s
h
3
397
y
l
1
l
1
l
50
e
b
b
1
b
4
5
65
397
c
Technical data in line with VDI 2198 as at: 08/2010
1.1 Manufacturer (abbreviation) Jungheinrich Jungheinrich Jungheinrich Jungheinrich Jungheinrich 1.1
1.2 Manufacturer’s type designation IPC P1 IPC P2 IPC P3 IPC P4 IPC P5 1.2
1.3 Drive electric electric electric electric electric 1.3
1.4 Operator type hand
1.5 Load capacity / rated load Q (t) 1.2 1.2 1.2 1.2 1.2
Identification
1.6 Load centre distance c (mm) 400 500 600 600 500
1.9 Wheelbase y (mm) 826 1026 1226 1226 1026 1.9
2.1 Service weight incl. battery (see line 6.5) kg 440 440 440 440 440 2.1
2.2 Axle loading, laden front / rear kg 940 / 700 940 / 700 940 / 700 940 / 700 940 / 700 2.2
2.3 Axle loading, unladen front / rear kg 110 / 330 110 / 330 110 / 330 110 / 330 110 / 330 2.3
Weights
3.1 Tyres polyurethane polyurethane polyurethane polyurethane polyurethane 3.1
3.2 Tyre size, front mm
3.3 Tyre size, rear mm
3.5 Wheels, number front rear (x = driven wheels) 2 / 2x 2 / 2x 2 / 2x 2 / 2x 2 / 2x 3.5
3.6 Track width, front b
Wheels, Chassis
3.7 Track width, rear b11 (mm) 1154 1154 754 954 1154 3.7
(mm) 1274 1274 874 1074 1274 3.6
10
4.4 Lift (standard mast) h3 (mm) 80 80 80 80 80 4.1
4.10 Height of wheel arms h8 (mm) 122 122 122 122 122 4.10
4.15 Height, lowered h
4.19 Overall length l
4.21 Overall width b
(mm) 100 100 80 80 100 4.15
13
(mm) 1177 1377 1577 1577 1377 4.19
1
/ b2 (mm) 1340 / – 1340 / – 940 / – 1140 / – 1340 / – 4.21
1
4.22 Fork dimensions s / e / l (mm) 50 / 160 / 780 50 / 160 / 980
4.25 Width across forks b
4.26 Distance between wheel arms / loading surfaces b
Basic Dimensions
4.32 Ground clearance, centre of wheelbase m
4.42 Pallet width b
4.43 Pallet length l
(mm) 720 720 570 570 720 4.25
5
(mm) 1220 1220 820 1020 1220 4.26
4
(mm) 22 22 22 22 22 4.32
2
(mm) 1200 1200 800 1000 1200 4.42
12
(mm) 800 1000 1200 1200 1000 2) 4.43
6
5.1 Travel speed, laden/unladen km / h 1.8 1.8 1.8 1.8 1.8 5.1
5.2 Lift speed, laden/unladen m / s 0.01 / 0.02 0.01 /0.02 0.01 / 0.02 0.01 / 0.02 0.01 / 0.02 5.2
5.3 Lowering speed, laden/unladen m / s 0.04 / 0.02 0.04 / 0.02 0.04 / 0.02 0.04 / 0.02 0.04 / 0.02 5.3
1
) hand 1) hand 1) hand 1) hand 1) 1.4
2
) 1.5
2
) 1.6
100 x 45 100 x 45 100 x 45 100 x 45 100 x 45
180 x 40  180 x 40 180 x 40  180 x 40 180 x 40
50 /160 /1180 50 /160 /1180
50 / 160 / 980 4.22
3.2
3.3
Performance Data
6.1 Drive motor rating S2 60 min kW 0.37 0.37 0.37 0.37 0.37 6.1
6.2 Lift motor rating at S3 15% kW 0.4 0.4 0.4 0.4 0.4 6.2
6.4 Battery voltage, nominal capacity K
E-Motor
6.5 Battery weight kg 58 58 58 58 58 6.5
5
V / Ah 2x 12 / 60 2x 12 / 60 2x 12 / 60 2x 12 / 60 2x 12 / 60 6.4
8.1 Type of drive control impulse impulse impulse impulse impulse 8.1
8.4
Sound level at the driver‘s ear according to EN 12 053
dB (A) 66 66 66 66 66 8.4
Others
1) Rail guided in pallet channel
2) Type P5 switchable, Euro pallet (on fork tips): Q = 1,0 t; c = 600 mm; l
= 800 mm
6
This specification sheet according to VDI regulation 2198 only provides technical values for the standard truck. Non-standard tyres, different masts, additional equipment, etc. could produce other values. Right reserved for technical changes and improvements.
Make use of the advantages
Flexibility through handling different pallet types
Different IPC variants facilitate the handling of different load carriers:
Euro pallets crosswise.
Euro pallets lengthwise.
Conventional pallets crosswise.
Conventional pallets lengthwise.
With movable pallet stop for up to three
different pallet sizes in the same racking system.
Two half pallets next to each other in
the same channel with an IPC with four forks and a central rail for the racking channel.
The central rail can also be used for pal-
lets with large deflection or for length­wise pallet storage.
Further variants are available on request.
Special functionalities
Storage and retrieval according to LiFo (Last-in-First-out) and FiFo (First-in-First­out) is made easy. The In Pallet Carrier is simply moved to the other end of the channel for the FiFo method.
IPC Compact Storage System in cold store
Excellent space utilisation is of particular importance in a cold store. The IPC Com­pact Storage System in cold store design (optional) allows application in tempera­tures up to –30°C. A second battery with battery changing trolley increases opera­tional availability.
User-friendly hand-held radio terminal
Ergonomic mounting within the opera-
tor’s field of vision.
Simple operation and clear information
display.
Well-arranged function keys.
Hand-held radio terminal with docking station
Numerous diagnostic functions for
Jungheinrich Service.
Mobile use is also possible.
Easy battery change for 2- and 3-shift operation
The IPC battery charger ensures easy charg-
at any 230 V mains socket. Dependent
ing on the application intensity, the load car­riage with fully charged battery is opera­tional for eight to ten hours. An additional second battery – in combination with a battery changing trolley (optional) – sig­nificantly increases the application time in 2- and 3-shift operations. Battery change
Battery change with battery changing trolley
is carried out in seconds with the spare
container. The container on rollers
battery is pushed
sideways into the carrier and contact is made automatically. In continu­ous operation, the integrated charger on the battery changing trolley is charging the discharged battery.
Replacement forks for extended application
Any pallet racking can be served during interim periods by fitting replacement forks (optional) to the stacker coupling. The carrier can stay in the racking channel during the intervening time. The change­over is done in seconds – without time­consuming installation on the fork car­riage.
Replacement forks 1180 mm long
Larger racking installations with several carriers
Up to twelve different carriers can be di­alled up with a hand-held radio terminal for larger racking installations. The opera­tor only needs to change the identification on the hand-held terminal to contact the next carrier.
Jungheinrich UK Ltd.
Head Office:
Sherbourne House · Sherbourne Drive
Tilbrook · Milton Keynes MK7 8HX
Phone 01908 363100
Fax 01908 363180
info@jungheinrich.co.uk
www.jungheinrich.co.uk
Jungheinrich
Plants, Sales and
Services Europe
ISO 9001/ ISO 14001
conform to the European
Safety Requirements.
Jungheinrich trucks
1402.GB.0,02.08.2010.r.s.
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