Jungheinrich ETX-513, ETX-515 User Manual

Up to two shifts without
changing the battery due to
energy recovery and eective
energy management

Modules for process
integration: RFID technology,
redundant height and
weight measurement,
Logistics Interface

Up to 25 percent greater
performance due to
warehouse navigation
with semi-automatic
approach (optional)

Expandable to automatic
operation for maximum
eciency in 3-shift operation

High flexibility due to modular
design and RFID special build
solutions from the factory

ETX 513/515

Electric sideways-seated / tri-lateral stacker with swivelling
or telescopic forks (1,200/1,250/1,500 kg)

The ETX 513/515 high rack stackers are used for maximum
performance in the high end area of a narrow aisle warehouse.
They set new standards in terms of flexibility, economic e­ciency and ergonomics.

Flexibility through modular construction: The Jungheinrich
modular system has more than 5 million possible configurations
providing flexibility from the outset. The advantage is adaptabil­ity to any warehousing and logistics strategy. Intelligent truck
management with our in-house electronic controller, and CAN­Bus system oers options for a wide range of requirements with
a large number of additional safety features available.

Excellent performance and energy eciency: The important
factors for fast throughput and outstanding cost eciency. This
is precisely what is oered by the Jungheinrich 3-phase AC
technology with higher performance data and greater dynam­ics, matched by improved energy utilisation. The advantage: Full
availability over two shifts in normal operation without the need
to change the battery.

Tapping in to this performance level is simplicity itself for the
ETX operator.

• Information transmitted via colour display. Important operat­ing data is displayed rapidly and clearly in icon form.

• All parameters and programs can be set individually.

• Soft keys to control functions and menus.

• Camera / monitor system for eective storage and retrieval of
pallets at great lift heights.

• Hydraulic control by thumb movement.

• Automotive style pedal arrangement for control and braking.

• Side seated position for fatigue-free operation.

ETX 513/515

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ETX 513/ 515
Pivot/traverse fork

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ETX 513/ 515
telescopic fork

Issue: 03/2014

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model ETX 513 ETX 515 ETX 513 ETX 515

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation

tri-lateral

stacker

1.5 Load capacity/rated load Q t 1.25 1.5 1.2

1.6 Load centre distance c mm 600

Identification

1.8 Load distance x mm 168 193 168 193

1.9 Wheelbase y mm 1764 2094 1764 2094

2.1 Service weight kg 6540 7530 6540 7530

2.2 Axle load, w. load, front / rear kg 5736 / 2058 6540 / 2490 5736 / 2058 6540 / 2490

2.3 Axle load, w.o. load, front / rear kg 3810 / 2730 4350 / 3180 3810 / 2730 4350 / 3180

Weights

3.1 Tyres Vulkollan

3.2 Tyre size, at front mm Ø 295 x 144 Ø 380 x 192 Ø 295 x 144 Ø 380 x 192

3.3 Tyre size, at rear mm Ø 400 x 160

chassis

Wheels /

3.5 Wheels, number front/rear (× = driven wheels) 2 / 1x

4.2 Mast height (lowered) h1 mm 3820 3920 3820 3920

4.4 Lift h

4.5 Extended mast height h

4.7 Height of overhead guard h

4.8 Seat height/stand height h

mm 5500

3

mm 6650 6750 6650 6750

4

mm 2461

6

mm 1360

7

4.19.2 total length (without load) mm 3492 3780 3425 3711

4.20 Length incl. back of forks l

4.21 Total width b

4.22 Fork dimensions s/e/l mm

mm 3176 3475

2

mm 1210 / 1450 1210 / 1450 1210 / 1210 1210 / 1250

1/b2

40 / 120 /

1200

4.23 Fork carriage ISO 2328, class/type A, B 2A 2A

4.24 Fork carriage width b

4.25 Width over forks b

Basic dimensions

4.29 reach, sideways mm 1290 1290 1300 1300

4.31 Floor clearance with load under mast m

4.32 Floor clearance centre wheelbase m

mm 880 880

3

mm 845 845 540 540

5

mm 80

1

mm 85

2

4.33.16 Working aisle width for 1200 x 800 pallet Ast mm 1600 1600 1400 1450

4.35 Turning radius W

mm 2135 2460 2135 2460

a

4.38.4 pallet width mm 800

4.38.5 pallet length mm 1200

4.38.7 inner clear height of operator compartment mm 1518

5.1 Travel speed, w. / w.o. load km/h 10.5 / 10.5

5.2 Lift speed, w. / w.o. load m/s 0.45 / 0.46 0.45 / 0.46

5.3 Lower speed, w. / w.o. load m/s 0.48 / 0.48

5.4 Traverse speed w. / w.o. load m/s 0.3 / 0.3

5.10 Service brake generated

5.11 Parking brake electric spring-loaded

Performance data

6.1 Drive motor rating S2 60 min. kW 7.6

6.2 Lift motor rating at S3 25% kW 21.0

6.3 Battery according to DIN 43531/35/36 A,B,C, no 3 PzS 465 5 PzS 775 3 PzS 465 5 PzS 775

6.4 Battery voltage/nominal capacity K5 V/Ah 80 / 465 80 / 775 80 / 465 80 / 775

Electrics

6.5 Battery weight kg 1238 1863 1238 1863

8.1 Type of drive control AC Control

8.4

Misc.

Sound pressure level at operator’s ear according to EN
12053

dB (A) 65

8.6 Steering electric

tri-lateral

stacker

50 / 120 /

1200

Bi-lateral

stacker

1)

60 / 180 /

1200

2)

0.45 / 0.46 0.45 / 0.46

3)

Bi-lateral

stacker

1)

1.2

60 / 180 /

1200

2)

1)

For F (low profile telescopic forks) 1000 kg

2)

In connection with performance package to 0.52 m/s

3)

possible in connection with performance package to 0.4 m/s

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.

ETX 513/515

Standard values for working aisle widths (mm)

with rail guidance

Pallet size Stacking depth Ast Ast

Side-shift version ETX 513 ETX 515

1200 x 800 1200 1600 3538 3820 +500

1200 x 1200 1200 1600 3689 3971 +500

800 x 1200 800 1300 3891 4173 +500

Version with telescopic forks ETX 513 T/F

1200 x 800 1200 1400 3698 3986 +500

with wire guidance

Pallet size Stacking depth Ast Ast

Side-shift version ETX 513 ETX 515

1200 x 800 1200 1705 3538 3820 +1000

1200 x 1200 1200 1705 3689 3971 +1000

800 x 1200 800 1370 3891 4173 +1000

Version with telescopic forks ETX 513 T/F

1200 x 800 1200 1450 3698 3986 +1000

/VDI theoretical Ast3 practical

3

/VDI theoretical Ast3 practical

3

ETX 515 T/F

ETX 515 T/F

ETX 513/515

Lift

h

3

(mm) (mm) (mm) (mm)

ZT

DZ

3000 2570 2670 - - 4150 4250

3500 2820 2920 - - 4650 4750
4000 3070 3170 - - 5150 5250
4500 3320 3420 - - 5650 5750
5000 3570 3670 - - 6150 6250

5500 3820 3920 - - 6650 6750
6000 4070 4170 - - 7150 7250

6500 4320 4420 - - 7650 7750

7000 4570 4720 - - 8150 8250

7500 4820 4970 - - 8650 8750
8000 5070 5220 - - 9150 9250

8500 - 5470 - - - 9750
9000 - 5720 - - - 10250

5500 2900 - 1750 - 6650 ­6000 3100 3200 1950 1950 7150 7250

6500 3300 3400 2150 2150 7650 7750

7000 3500 3600 2350 2350 8150 8250

7500 3700 3800 2550 2550 8650 8750
8000 3900 4000 2750 2750 9150 9250

8500 4100 4200 2950 2950 9650 9750
9000 4300 4400 3150 3150 10150 10250

9500 4500 4600 3350 3350 10650 10750

10000 4700 4750 3550 3500 11150 11250
10500 - 4950 - 3700 - 11750
11000 - 5100 - 3850 - 12250

11500 - 5300 - 4050 - 12750

12000 - 5450 - 4200 - 13250
12500 - 5650 - 4400 - 13750
13000 - 5800 - 4550 - 14250

Standard mast types ETX 513/515

Lowered mast height

ETX 513 ETX 515 ETX 513 ETX 515 ETX 513 ETX 515

h

1

Free lift

h

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Extended mast height

h

4

ETX 513/515

ETX standard equipment

• Sprung, adjustable and weight-adjusta­ble operator seat with armrests.

• Pivoting operating module with over­head guard.

• Operating console adjustable in height
and distance to the operator.

• Graphics-compatible display with
function keys for status and service
displays.

• Eortless, precise manoeuvring with
electronic power-assisted steering.

• Camera/colour monitor system (5.6”)
for reliable stacking and retrieval.

• Integrated rack height select without
no load sensor.

• Diagonal travel with optimum speed
profile (dependent on travel direction).

• Gentle movement at best eciency
due to stepless speed control of all
drives.

• Electromagnetic spring-loaded brake
acts on load and drive wheel.

• End position and transfer cushioning of
all hydraulic functions.

• Manually overlaid swivelling/sideshift.

• Integrated diagnostic system with dis­play and service interface.

• Energy recovery while braking and
lowering.

• CAN-Bus networked controllers.

• Two RFID readers for load and drive
direction.

ETX optional equipment

• ‘Lifting and sideshift’ performance
module.

• Modular telescopic forks in various
designs (standard or flat design).

• Symmetrical fork positioner for lifting
loads of dierent sizes.

• Asymmetrical fork positioner, adjust­ment to load size and sideshift for
comfortable picking.

• Mechanical rail guidance in dierent
designs.

• Wire guidance for precise control in
the aisle with no mechanical loading of
components.

• Enclosed cab (glass version).

• Synchronised swivelling in or outside
the aisle (automatic process).

• Heating in foot-well.

• Radio with CD player and MP3 inter­face.

• Modular system of lift / travel and
lower cut-outs.

• End of aisle control with speed
reduction.

• Integrated Jungheinrich personal
protection system (PPS optional), fac­tory-fitted integration into the safety
computer.

• Impact protection (mixed operation of
two trucks in the aisle)

Warehouse navigation for semi-auto­matic approach within the aisle.

• LED working lights and LED interior
lighting.

• Converters in dierent designs (e.g.
power supply terminals, printer etc.).

• DIN A4 writing pad.

• Document holder.

• Rack height select plus automatic
stacking with active reach control.

• Optional no load sensor in the fork tips
or on load handler.

• Jungheinrich radio data terminals with
mechanical and electrical interfaces for
material flow management systems.

• Laser scanner including bracket.

• Jungheinrich Information System for
Truck Management (ISM).

Guidance systems in narrow aisles
ensure high performance

Guidance systems guarantee safe truck
operation and provide the best solution

for high performance and high travel
speed. They reduce the space required
due to the extremely low clearance be­tween truck and racking and significantly
reduce strain on the operator.

The advantages of wire guidance

• Automatic, rapid alignment and guid­ance of the truck (with 125 mm safety
clearance) without mechanical stress.

• Approaching the guide wire up to an
angle of almost 90°.

• Parameterisation of up to six dierent
frequencies.

• Modulation (e.g. unblock frequency) of
up to three frequencies.

• Continuously level floor. Advantages:
Easy cleaning and high level of flexibil­ity regarding the trucks to be used.

The advantages of mechanical guidance

• Narrow aisle widths due to narrow
safety clearance (100 mm).

• High travel speed.

• Optional with low/high or cast/not cast
rails.

• Lower investment costs for smaller
warehouses.

Built-in charger and busbar

Wherever high throughputs are required
in two or three-shift operations, busbar
systems have really proven themselves:

• Power supply of the truck and charging
the battery in narrow aisles.

• Built-in charger.

• Three-shift operation without having to
change the battery.

• No replacement batteries, no charging
station, no time lost replacing batteries.

• Closed busbar for optimum protection
and low contamination.

• Low installation height due to open
busbar.

ETX 513/515

High level of eciency from ‘manual’
to ‘automatic’.

The ETX can be adapted for use in any
warehouse or for any application thanks
to its modularity and innovative control
technology. Irrespective of whether your
warehouse is manual, semi-automatic or
fully automatic: The ETX has the appro­priate technology on board.

• RFID technology for truck positioning
in narrow aisles

• Inductive guidance with multi-frequen­cy control

• Redundant route and height measure­ment

• Active reach control with correction of
the mast backward tilt

• Warehouse navigation with precise ap­proach and automatic stacking

• Load handling alternatively by sideshift
or telescopic forks

Modules for automation

• Automation computer with radio mod­ule for data transfer

• System interface for communication
with the warehouse management
computer

• Apron navigation by means of inductive
guidance and cornering by RFID con­trol

• Redundant safety cut-outs via unblock
frequency or warehouse management
computer

• Precise positioning for safe lifting of
loads

• Optional with centring frame, per­imeter monitoring and gap check (tele­scopic forks)

• No-load sensor

• Built-in charger with busbar oper­ation for three-shift operation without
battery change

• Personal protection system (PPS)

Prerequisite for automation

When justifying automation and the
requirements which are necessary, our
system consultants should be consulted
in advance of a project. Here are a few
examples of what is to be considered:

• Warehouse control and processes
must be configurable for an automated
system (warehouse management com­puter, warehouse management system)

• Configure warehouse environment
accordingly (conveyor technology,
defined transfer positions)

• Uniform loads if possible (max. two
loads; observe the quality of the load
carrier)

• Observe tolerances for floors and
racking systems

• Area security and access monitoring

• Maximum lift heights on request

Design, commissioning and service
from a single source

We oer you:

• Design, planning and development

• Material flow, capacity planning and
calculation of economic eciency

• Fork lift trucks and racking

• Hardware and software for warehouse
management and control

• Design and commissioning

• Service and support for all system
components

Benefit from the advantages

Pioneers of 3-phase AC technology

More than 150,000 Jungheinrich
3-phase AC trucks are in use all over
the world. This depth of knowledge is
reflected in today’s drive and control
technology:

• Excellent productivity.

• Low energy consumption.

• Eective thermal economy.

• Reduced maintenance and wear.

High throughput levels

• 3-phase motors with high torque.

• High acceleration, rapid lift, dynamic
ancillary movements.

• Quiet traverse/pivot system with high
reach speeds.

• Diagonal travel speed settings as a
function of travel direction and height.

• Faster duty cycles through synchro­nised traverse (optional).

Economic energy management

• Double energy-saving benefits through
regenerative braking and lowering.

• Longer operating times on a single
battery charge (up to 2 shifts).

• Shorter charge times.

• Active energy and battery manage­ment.

• Longer battery service life.

• Battery rollers for rapid battery replace­ment.

RFID ground control (standard)

• Truck control with transponder tech­nology.

• Permanent route measuring for precise
identification of all warehouse areas.

• High flexibility regarding switching and
safety functions (aisle end stop, lift /
travel cut-outs, speed reductions)

• Optimisation of travel speed profile
relative to the floor topology.

Control and CAN-Bus system

• All movements and speeds can be set
and adjusted via software parameters.

• Electronically controlled drive wheel
brake and wear-free electromagnetic
multi-plate brake on the load wheels
(ETX 515).

Commissioning and maintenance

• Quick and reliable commissioning
through teach-in process.

• 1000 operating hours service interval.

• Electronics with wear-free sensor
system.

• The gear oil in maintenance-free and
sealed for life.

Reliable operation – high availability

• Robust and maintenance-free three­phase AC drive systems - no wearing
parts.

• 70% fewer cables and plugs due to
CAN-Bus.

• Extremely torsion-resistant mast for
high residual capacities and low mast
sway.

Jungheinrich warehouse navigation
(optional)

• Linking the ETX to a Warehouse Man­agement System (WMS) using a radio
data terminal or scanner.

• Direct acceptance of the destination in
the narrow aisle by the truck computer.

• Automatic vertical positioning.

• Automatic horizontal position control
system.

• Automatic stacking operation.

• Eective twin cycles.

• Elimination of incorrect positioning
through RFID location detection.

• Maximum flexibility in the warehouse,
as the existing WMS can be modified to
cater for warehouse extensions

Jungheinrich UK Ltd.

Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]

[e-mail]
www.jungheinrich.co.uk

The German production

facilities in Norderstedt and

Moosburg are certified.

Jungheinrich fork lift

trucks meet European

safety requirements.

T_ETX 513/515_052014_en_UK_000