Jungheinrich ese 20 Operating Instructions Manual

Operating instructions
50042902
ESE 20
G
04.99-
07.99
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter. Each chapter starts with page 1. The page identification consists of a chapter letter and a page number. For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following graphics:
f
Used before safety instructions which must be observed to avoid danger to personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment. o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35 22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
I 1
0499.GB
Table of contents
A Correct use and application of the truck ............................... A 1
B Description of the truck
1 Design and application.......................................................................... B 1
2 Assemblies............................................................................................ B 2
2.1 Technical data - standard version......................................................... B 3
2.2 Performance data ................................................................................. B 3
2.3 Dimensions ........................................................................................... B 4
2.4 EN standards ........................................................................................ B 6
2.5 Conditions for application...................................................................... B 6
3 Labels ................................................................................................... B 7
3.1 Truck identification plate ....................................................................... B 8
C Transportation and commissioning
1 Transportation by crane........................................................................ C 1
2 Commissioning ..................................................................................... C 1
3 Moving the truck with the drive unit inoperative.................................... C 2
D Battery - servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ......... D 1
2 Battery types......................................................................................... D 2
3 Exposing the battery ............................................................................. D 2
4 Charging the battery ............................................................................. D 3
5 Removing and installing the battery...................................................... D 4
6 o Combined instrument ....................................................................... D 5
7 o Battery discharge indicator, battery discharge monitor,
operating hour meter............................................................................. D 6
I 1
0499.GB
Table of contents
A Correct use and application of the truck ............................... A 1
B Description of the truck
1 Design and application.......................................................................... B 1
2 Assemblies............................................................................................ B 2
2.1 Technical data - standard version......................................................... B 3
2.2 Performance data ................................................................................. B 3
2.3 Dimensions ........................................................................................... B 4
2.4 EN standards ........................................................................................ B 6
2.5 Conditions for application...................................................................... B 6
3 Labels ................................................................................................... B 7
3.1 Truck identification plate ....................................................................... B 8
C Transportation and commissioning
1 Transportation by crane........................................................................ C 1
2 Commissioning ..................................................................................... C 1
3 Moving the truck with the drive unit inoperative.................................... C 2
D Battery - servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ......... D 1
2 Battery types......................................................................................... D 2
3 Exposing the battery ............................................................................. D 2
4 Charging the battery ............................................................................. D 3
5 Removing and installing the battery...................................................... D 4
6 o Combined instrument ....................................................................... D 5
7 o Battery discharge indicator, battery discharge monitor,
operating hour meter............................................................................. D 6
I 1
0499.GB
Table of contents
A Correct use and application of the truck ............................... A 1
B Description of the truck
1 Design and application.......................................................................... B 1
2 Assemblies............................................................................................ B 2
2.1 Technical data - standard version......................................................... B 3
2.2 Performance data ................................................................................. B 3
2.3 Dimensions ........................................................................................... B 4
2.4 EN standards ........................................................................................ B 6
2.5 Conditions for application...................................................................... B 6
3 Labels ................................................................................................... B 7
3.1 Truck identification plate ....................................................................... B 8
C Transportation and commissioning
1 Transportation by crane........................................................................ C 1
2 Commissioning ..................................................................................... C 1
3 Moving the truck with the drive unit inoperative.................................... C 2
D Battery - servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ......... D 1
2 Battery types......................................................................................... D 2
3 Exposing the battery ............................................................................. D 2
4 Charging the battery ............................................................................. D 3
5 Removing and installing the battery...................................................... D 4
6 o Combined instrument ....................................................................... D 5
7 o Battery discharge indicator, battery discharge monitor,
operating hour meter............................................................................. D 6
I 2
0499.GB
EOperation
1 Safety regulations governing the operation of the fork-lift truck............ E 1
2 Description of the operating controls and indicators............................. E 2
3 Starting up the truck.............................................................................. E 4
4 Operation of the fork-lift truck................................................................ E 6
4.1 Safety regulations applicable when operating the truck........................ E 6
4.2 Adjusting the sitting aid......................................................................... E 7
4.3 Driving, steering, braking ...................................................................... E 8
4.4 Picking up and setting down loads........................................................ E 11
4.5 Safe parking of the truck ....................................................................... E 12
5 o Information and service indicator (LISA) .......................................... E 13
5.1 o LED indicators .................................................................................. E 13
5.2 o Keyboard assignment....................................................................... E13
5.3 o Indicators .......................................................................................... E14
5.4 o Changing driving parameters ........................................................... E 15
6 Fault location......................................................................................... E16
F Maintenance of the fork-lift truck
1 Operational safety and environmental protection ................................. F 1
2 Safety regulations applicable to truck maintenance.............................. F 1
3 Servicing and inspection....................................................................... F 3
4 Maintenance checklist ESE 20 ............................................................. F 4
5 Lubrication schedule ESE 20................................................................ F 6
5.1 Fuels, coolants and lubricants .............................................................. F 7
6 Instructions for the servicing operations ............................................... F 8
6.1 Preparing the truck for servicing and maintenance operations............. F 8
6.2 Tightening the wheel screws................................................................. F 8
6.3 Removing the drive cover ..................................................................... F 9
6.4 Checking the electric fuses................................................................... F 10
6.5 Recommissioning the truck................................................................... F 11
7 Decommissioning the fork-lift truck ....................................................... F 11
7.1 Operations to be performed prior to decommissioning......................... F 11
7.2 Measures to be taken during decommissioning.................................... F12
7.3 Recommissioning the truck................................................................... F 12
8 Safety checks to be performed at regular intervals and following any
untoward incidents
(D: Accident prevention check according to VBG 36)........................... F13
I 2
0499.GB
EOperation
1 Safety regulations governing the operation of the fork-lift truck............ E 1
2 Description of the operating controls and indicators............................. E 2
3 Starting up the truck.............................................................................. E 4
4 Operation of the fork-lift truck................................................................ E 6
4.1 Safety regulations applicable when operating the truck........................ E 6
4.2 Adjusting the sitting aid......................................................................... E 7
4.3 Driving, steering, braking ...................................................................... E 8
4.4 Picking up and setting down loads........................................................ E 11
4.5 Safe parking of the truck ....................................................................... E 12
5 o Information and service indicator (LISA) .......................................... E 13
5.1 o LED indicators .................................................................................. E 13
5.2 o Keyboard assignment....................................................................... E13
5.3 o Indicators .......................................................................................... E14
5.4 o Changing driving parameters ........................................................... E 15
6 Fault location......................................................................................... E16
F Maintenance of the fork-lift truck
1 Operational safety and environmental protection ................................. F 1
2 Safety regulations applicable to truck maintenance.............................. F 1
3 Servicing and inspection....................................................................... F 3
4 Maintenance checklist ESE 20 ............................................................. F 4
5 Lubrication schedule ESE 20................................................................ F 6
5.1 Fuels, coolants and lubricants .............................................................. F 7
6 Instructions for the servicing operations ............................................... F 8
6.1 Preparing the truck for servicing and maintenance operations............. F 8
6.2 Tightening the wheel screws................................................................. F 8
6.3 Removing the drive cover ..................................................................... F 9
6.4 Checking the electric fuses................................................................... F 10
6.5 Recommissioning the truck................................................................... F 11
7 Decommissioning the fork-lift truck ....................................................... F 11
7.1 Operations to be performed prior to decommissioning......................... F 11
7.2 Measures to be taken during decommissioning.................................... F12
7.3 Recommissioning the truck................................................................... F 12
8 Safety checks to be performed at regular intervals and following any
untoward incidents
(D: Accident prevention check according to VBG 36)........................... F13
I 2
0499.GB
EOperation
1 Safety regulations governing the operation of the fork-lift truck............ E 1
2 Description of the operating controls and indicators............................. E 2
3 Starting up the truck.............................................................................. E 4
4 Operation of the fork-lift truck................................................................ E 6
4.1 Safety regulations applicable when operating the truck........................ E 6
4.2 Adjusting the sitting aid......................................................................... E 7
4.3 Driving, steering, braking ...................................................................... E 8
4.4 Picking up and setting down loads........................................................ E 11
4.5 Safe parking of the truck ....................................................................... E 12
5 o Information and service indicator (LISA) .......................................... E 13
5.1 o LED indicators .................................................................................. E 13
5.2 o Keyboard assignment....................................................................... E13
5.3 o Indicators .......................................................................................... E14
5.4 o Changing driving parameters ........................................................... E 15
6 Fault location......................................................................................... E16
F Maintenance of the fork-lift truck
1 Operational safety and environmental protection ................................. F 1
2 Safety regulations applicable to truck maintenance.............................. F 1
3 Servicing and inspection....................................................................... F 3
4 Maintenance checklist ESE 20 ............................................................. F 4
5 Lubrication schedule ESE 20................................................................ F 6
5.1 Fuels, coolants and lubricants .............................................................. F 7
6 Instructions for the servicing operations ............................................... F 8
6.1 Preparing the truck for servicing and maintenance operations............. F 8
6.2 Tightening the wheel screws................................................................. F 8
6.3 Removing the drive cover ..................................................................... F 9
6.4 Checking the electric fuses................................................................... F 10
6.5 Recommissioning the truck................................................................... F 11
7 Decommissioning the fork-lift truck ....................................................... F 11
7.1 Operations to be performed prior to decommissioning......................... F 11
7.2 Measures to be taken during decommissioning.................................... F12
7.3 Recommissioning the truck................................................................... F 12
8 Safety checks to be performed at regular intervals and following any
untoward incidents
(D: Accident prevention check according to VBG 36)........................... F13
A 1
0600.GB
A Correct use and application of the truck
A
The „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are included in the scope of delivery for this truck. The guidelines are part of these ope- rating instructions and must always be heeded. National regulations are fully applica- ble.
The fork-lift truck described in these operating instructions is a truck that is suitable for lifting and transporting loads. It must be used, operated and maintained according to the information in these ope- rating instructions. Any other uses are outside the design envelope and can lead to injury to persons or damage to equipment and property. Above all, overloading caused by excessively heavy or unbalanced loads must be avoided. The max. admis- sible load to be picked up is indicated on the identification plate or load diagram label shown on the truck. The fork-lift truck must not be operated in spaces subject to fire or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre- vail.
Duties of the user: A „user within the meaning of these operating instructions is de- fined as any natural or legal person who either uses the fork-lift truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting), the user is conside- red the person, who, in accordance with existing contractual agreements between the owner and the user of the fork-lift truck, is charged with the observance of the opera- ting duties. The user must ensure that the truck is not abused and only used within its design li- mits and that all danger to life and limb of the operator, or third parties, is avoided. In addition to this, it must be ensured that the relevant accident prevention regulations and other safety-related provisions, as well as the operating, servicing and mainte- nance guidelines, are observed. The user must also ensure that all persons operating the truck have read and understood these operating instructions.
m
If these Operating Instruction are not observed the warranty becomes void. The same applies if improper works are carried out at the device by the customer and/or third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which will interfere with, or supplement, the functions of the truck is permitted only after writ- ten approval by the manufacturer has been obtained. If necessary, the approval of local authorities has to be obtained. Any approval obtained from local authorities does not, however, make the approval by the manufacturer unnecessary.
A 1
0600.GB
A Correct use and application of the truck
A
The „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are included in the scope of delivery for this truck. The guidelines are part of these ope- rating instructions and must always be heeded. National regulations are fully applica- ble.
The fork-lift truck described in these operating instructions is a truck that is suitable for lifting and transporting loads. It must be used, operated and maintained according to the information in these ope- rating instructions. Any other uses are outside the design envelope and can lead to injury to persons or damage to equipment and property. Above all, overloading caused by excessively heavy or unbalanced loads must be avoided. The max. admis- sible load to be picked up is indicated on the identification plate or load diagram label shown on the truck. The fork-lift truck must not be operated in spaces subject to fire or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre- vail.
Duties of the user: A „user within the meaning of these operating instructions is de- fined as any natural or legal person who either uses the fork-lift truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting), the user is conside- red the person, who, in accordance with existing contractual agreements between the owner and the user of the fork-lift truck, is charged with the observance of the opera- ting duties. The user must ensure that the truck is not abused and only used within its design li- mits and that all danger to life and limb of the operator, or third parties, is avoided. In addition to this, it must be ensured that the relevant accident prevention regulations and other safety-related provisions, as well as the operating, servicing and mainte- nance guidelines, are observed. The user must also ensure that all persons operating the truck have read and understood these operating instructions.
m
If these Operating Instruction are not observed the warranty becomes void. The same applies if improper works are carried out at the device by the customer and/or third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which will interfere with, or supplement, the functions of the truck is permitted only after writ- ten approval by the manufacturer has been obtained. If necessary, the approval of local authorities has to be obtained. Any approval obtained from local authorities does not, however, make the approval by the manufacturer unnecessary.
A 1
0600.GB
A Correct use and application of the truck
A
The „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are included in the scope of delivery for this truck. The guidelines are part of these ope- rating instructions and must always be heeded. National regulations are fully applica- ble.
The fork-lift truck described in these operating instructions is a truck that is suitable for lifting and transporting loads. It must be used, operated and maintained according to the information in these ope- rating instructions. Any other uses are outside the design envelope and can lead to injury to persons or damage to equipment and property. Above all, overloading caused by excessively heavy or unbalanced loads must be avoided. The max. admis- sible load to be picked up is indicated on the identification plate or load diagram label shown on the truck. The fork-lift truck must not be operated in spaces subject to fire or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre- vail.
Duties of the user: A „user within the meaning of these operating instructions is de- fined as any natural or legal person who either uses the fork-lift truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting), the user is conside- red the person, who, in accordance with existing contractual agreements between the owner and the user of the fork-lift truck, is charged with the observance of the opera- ting duties. The user must ensure that the truck is not abused and only used within its design li- mits and that all danger to life and limb of the operator, or third parties, is avoided. In addition to this, it must be ensured that the relevant accident prevention regulations and other safety-related provisions, as well as the operating, servicing and mainte- nance guidelines, are observed. The user must also ensure that all persons operating the truck have read and understood these operating instructions.
m
If these Operating Instruction are not observed the warranty becomes void. The same applies if improper works are carried out at the device by the customer and/or third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which will interfere with, or supplement, the functions of the truck is permitted only after writ- ten approval by the manufacturer has been obtained. If necessary, the approval of local authorities has to be obtained. Any approval obtained from local authorities does not, however, make the approval by the manufacturer unnecessary.
A 2
0499.GB
A 2
0499.GB
A 2
0499.GB
B 1
0799.GB
B Description of the truck
1 Design and application
The ESE 20 is an electric four-wheel forklift truck with a lateral standing platform and a sitting aid. It is provided with an electrical steering wheel steering system. The ESE is designed for transport and order-picking operations on level ground. Pal- lets with open ground support or pallets fitted with lateral boards (provided that the boards are outside the range of the load-bearing wheels) can be picked up. The rated capacity of the truck is shown on the identification plate or on the capacity label Qmax.
B 1
0799.GB
B Description of the truck
1 Design and application
The ESE 20 is an electric four-wheel forklift truck with a lateral standing platform and a sitting aid. It is provided with an electrical steering wheel steering system. The ESE is designed for transport and order-picking operations on level ground. Pal- lets with open ground support or pallets fitted with lateral boards (provided that the boards are outside the range of the load-bearing wheels) can be picked up. The rated capacity of the truck is shown on the identification plate or on the capacity label Qmax.
B 1
0799.GB
B Description of the truck
1 Design and application
The ESE 20 is an electric four-wheel forklift truck with a lateral standing platform and a sitting aid. It is provided with an electrical steering wheel steering system. The ESE is designed for transport and order-picking operations on level ground. Pal- lets with open ground support or pallets fitted with lateral boards (provided that the boards are outside the range of the load-bearing wheels) can be picked up. The rated capacity of the truck is shown on the identification plate or on the capacity label Qmax.
B 2
0799.GB
2 Assemblies
Item Designation Item Designation
1 t Controller 6 t Battery hood 2 o
o
Combined instrument
Information and service indicator
7 t Lifting device
8 t Drive wheel
9 t Supporting wheel 3 t Steering 10 t Dead man's switch 4 t Key switch 11 t Drive cover
5 t Master switch (emerg. stop) 12 t Sitting aid
t= Standard equipment o = Optional equipment
2 3 4 5
7
8
9
6
10
12
11
1
B 2
0799.GB
2 Assemblies
Item Designation Item Designation
1 t Controller 6 t Battery hood 2 o
o
Combined instrument
Information and service indicator
7 t Lifting device
8 t Drive wheel
9 t Supporting wheel 3 t Steering 10 t Dead man's switch 4 t Key switch 11 t Drive cover
5 t Master switch (emerg. stop) 12 t Sitting aid
t= Standard equipment o = Optional equipment
2 3 4 5
7
8
9
6
10
12
11
1
B 2
0799.GB
2 Assemblies
Item Designation Item Designation
1 t Controller 6 t Battery hood 2 o
o
Combined instrument
Information and service indicator
7 t Lifting device
8 t Drive wheel
9 t Supporting wheel 3 t Steering 10 t Dead man's switch 4 t Key switch 11 t Drive cover
5 t Master switch (emerg. stop) 12 t Sitting aid
t= Standard equipment o = Optional equipment
2 3 4 5
7
8
9
6
10
12
11
1
B 3
0799.GB
2.1 Technical data - standard version
A
Indication of technical data according to VDI 2198, subject to modification and supplementing.
2.2 Performance data
Designation
StandardtRapid drive
o
Q Rated capacity 2000 2000 kg
C Load centre distance 600 600 mm
Travelling speed
with / without rated load
8.5 / 10.5 9.5 / 12.5 km/h
Lifting speed
with / without rated load
4.0 / 5.0 4.0 / 5.0 cm/s
Lowering speed
with / without rated load
6.5 / 4.0 6.5 / 4.0 cm/s
h
3
l
2
b
1
a
_ 2
a
_ 2
b
12
l
1
l
6
A
st3
W
a
x
l
y
C
Q
h
13
b5b
3
e
b
11
B 3
0799.GB
2.1 Technical data - standard version
A
Indication of technical data according to VDI 2198, subject to modification and supplementing.
2.2 Performance data
Designation
StandardtRapid drive
o
Q Rated capacity 2000 2000 kg
C Load centre distance 600 600 mm
Travelling speed
with / without rated load
8.5 / 10.5 9.5 / 12.5 km/h
Lifting speed
with / without rated load
4.0 / 5.0 4.0 / 5.0 cm/s
Lowering speed
with / without rated load
6.5 / 4.0 6.5 / 4.0 cm/s
h
3
l
2
b
1
a
_ 2
a
_ 2
b
12
l
1
l
6
A
st3
W
a
x
l
y
C
Q
h
13
b5b
3
e
b
11
B 3
0799.GB
2.1 Technical data - standard version
A
Indication of technical data according to VDI 2198, subject to modification and supplementing.
2.2 Performance data
Designation
StandardtRapid drive
o
Q Rated capacity 2000 2000 kg
C Load centre distance 600 600 mm
Travelling speed
with / without rated load
8.5 / 10.5 9.5 / 12.5 km/h
Lifting speed
with / without rated load
4.0 / 5.0 4.0 / 5.0 cm/s
Lowering speed
with / without rated load
6.5 / 4.0 6.5 / 4.0 cm/s
h
3
l
2
b
1
a
_ 2
a
_ 2
b
12
l
1
l
6
A
st3
W
a
x
l
y
C
Q
h
13
b5b
3
e
b
11
B 4
0799.GB
2.3 Dimensions (all dimensions in mm)
Working aisle widths (Short l2 = 874) (all dimensions in mm)
1)
With the load part lifted, the values are reduced by 90 mm.
Designation
Short
Long
l
2
Design length of front 874 946
h
13
Height of fork when lowered 90 90
h
3
Lift 125 125
b
1
Truck width 760 760
b
5
Distance between forks, outside 510 / 540 / 660 510 / 540 / 660
b
11
Track 340 / 370 / 490 340 / 370 / 490
b
3
Distance between forks, inside 170 / 200 / 330 170 / 200 / 330
e Fork width 170 170
a Safety distance 200 200
Dead weight Refer to truck identification label
ll1y
1)
x
1)
l
6
W
a
1)
A
st3
1000 1874 1509 814 1000 1688 2074
1150 2024 1659 964 1200 1838 2274
1200 2074 1709 1014 1200 1888 2274
1400 2274 1909 1214 1400 2088 2474
1600 2474 2109 1414 1600 2288 2674
1950 2824 2087 1392 2000 2266 3074
2150 3024 2287 1592 2100 2466 3174
2400 3274 2535 1840 2400 2714 3474
B 4
0799.GB
2.3 Dimensions (all dimensions in mm)
Working aisle widths (Short l2 = 874) (all dimensions in mm)
1)
With the load part lifted, the values are reduced by 90 mm.
Designation
Short
Long
l
2
Design length of front 874 946
h
13
Height of fork when lowered 90 90
h
3
Lift 125 125
b
1
Truck width 760 760
b
5
Distance between forks, outside 510 / 540 / 660 510 / 540 / 660
b
11
Track 340 / 370 / 490 340 / 370 / 490
b
3
Distance between forks, inside 170 / 200 / 330 170 / 200 / 330
e Fork width 170 170
a Safety distance 200 200
Dead weight Refer to truck identification label
ll1y
1)
x
1)
l
6
W
a
1)
A
st3
1000 1874 1509 814 1000 1688 2074
1150 2024 1659 964 1200 1838 2274
1200 2074 1709 1014 1200 1888 2274
1400 2274 1909 1214 1400 2088 2474
1600 2474 2109 1414 1600 2288 2674
1950 2824 2087 1392 2000 2266 3074
2150 3024 2287 1592 2100 2466 3174
2400 3274 2535 1840 2400 2714 3474
B 4
0799.GB
2.3 Dimensions (all dimensions in mm)
Working aisle widths (Short l2 = 874) (all dimensions in mm)
1)
With the load part lifted, the values are reduced by 90 mm.
Designation
Short
Long
l
2
Design length of front 874 946
h
13
Height of fork when lowered 90 90
h
3
Lift 125 125
b
1
Truck width 760 760
b
5
Distance between forks, outside 510 / 540 / 660 510 / 540 / 660
b
11
Track 340 / 370 / 490 340 / 370 / 490
b
3
Distance between forks, inside 170 / 200 / 330 170 / 200 / 330
e Fork width 170 170
a Safety distance 200 200
Dead weight Refer to truck identification label
ll1y
1)
x
1)
l
6
W
a
1)
A
st3
1000 1874 1509 814 1000 1688 2074
1150 2024 1659 964 1200 1838 2274
1200 2074 1709 1014 1200 1888 2274
1400 2274 1909 1214 1400 2088 2474
1600 2474 2109 1414 1600 2288 2674
1950 2824 2087 1392 2000 2266 3074
2150 3024 2287 1592 2100 2466 3174
2400 3274 2535 1840 2400 2714 3474
B 5
0799.GB
Working aisle widths (Long l2 = 946) (all dimensions in mm)
1)
With the load part lifted, the values are reduced by 90 mm.
ll
1
y
1)
x
1)
l
6
W
a
1)
A
st3
1000 1946 1581 814 1000 1760 2146
1150 2096 1731 964 1200 1910 2346
1200 2146 1781 1014 1200 1950 2346
1400 2346 1981 1214 1400 2160 2546
1600 2546 2181 1414 1600 2360 2746
1950 2896 2159 1392 2000 2338 3146
2150 3096 2359 1592 2100 2538 3246
2400 3346 2607 1840 2400 2786 3546
h
3
l
2
b
1
a
_ 2
a
_ 2
b
12
l
1
l
6
A
st3
W
a
x
l
y
C
Q
h
13
b5b
3
e
b
11
B 5
0799.GB
Working aisle widths (Long l2 = 946) (all dimensions in mm)
1)
With the load part lifted, the values are reduced by 90 mm.
ll
1
y
1)
x
1)
l
6
W
a
1)
A
st3
1000 1946 1581 814 1000 1760 2146
1150 2096 1731 964 1200 1910 2346
1200 2146 1781 1014 1200 1950 2346
1400 2346 1981 1214 1400 2160 2546
1600 2546 2181 1414 1600 2360 2746
1950 2896 2159 1392 2000 2338 3146
2150 3096 2359 1592 2100 2538 3246
2400 3346 2607 1840 2400 2786 3546
h
3
l
2
b
1
a
_ 2
a
_ 2
b
12
l
1
l
6
A
st3
W
a
x
l
y
C
Q
h
13
b5b
3
e
b
11
B 5
0799.GB
Working aisle widths (Long l2 = 946) (all dimensions in mm)
1)
With the load part lifted, the values are reduced by 90 mm.
ll
1
y
1)
x
1)
l
6
W
a
1)
A
st3
1000 1946 1581 814 1000 1760 2146
1150 2096 1731 964 1200 1910 2346
1200 2146 1781 1014 1200 1950 2346
1400 2346 1981 1214 1400 2160 2546
1600 2546 2181 1414 1600 2360 2746
1950 2896 2159 1392 2000 2338 3146
2150 3096 2359 1592 2100 2538 3246
2400 3346 2607 1840 2400 2786 3546
h
3
l
2
b
1
a
_ 2
a
_ 2
b
12
l
1
l
6
A
st3
W
a
x
l
y
C
Q
h
13
b5b
3
e
b
11
B 6
0799.GB
2.4 EN standards
Continuous sound level: 66 dB(A)
according to prEN 12053 as stipulated in ISO 4871.
A
The continuous sound level is a value averaged according to standard regulations, taking the sound pressure level into account when driving, lifting and idling. The sound pressure level is measured at the ear.
Vibration: 0,62m/s
2
according to prEN 13059
A
The swinging acceleration acting on the body in its operating position is, according to standard regulations, the linear integrated, weighted acceleration in the vertical plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The following limit values are observed according to prEN 12895 Electromagnetic Compatibility of Industrial Trucks”:
- interference emission (EN 50 081-1)
- interference immunity (EN 50 082-2)
- electrostatic discharge (EN 61 000-4-2)
A
Electrical or electronic components and their arrangement may only be modified after written approval by the JUNGHEINRICH AG has been obtained.
2.5 Conditions for application
Ambient temperature:
- in operation: 5°C to 40°C
A
When the truck is continually operated at temperatures below 5°C, in cold stores or at extreme fluctuations of temperature or humidity, special equipment and a special approval are required for industrial trucks.
B 6
0799.GB
2.4 EN standards
Continuous sound level: 66 dB(A)
according to prEN 12053 as stipulated in ISO 4871.
A
The continuous sound level is a value averaged according to standard regulations, taking the sound pressure level into account when driving, lifting and idling. The sound pressure level is measured at the ear.
Vibration: 0,62m/s
2
according to prEN 13059
A
The swinging acceleration acting on the body in its operating position is, according to standard regulations, the linear integrated, weighted acceleration in the vertical plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The following limit values are observed according to prEN 12895 Electromagnetic Compatibility of Industrial Trucks”:
- interference emission (EN 50 081-1)
- interference immunity (EN 50 082-2)
- electrostatic discharge (EN 61 000-4-2)
A
Electrical or electronic components and their arrangement may only be modified after written approval by the JUNGHEINRICH AG has been obtained.
2.5 Conditions for application
Ambient temperature:
- in operation: 5°C to 40°C
A
When the truck is continually operated at temperatures below 5°C, in cold stores or at extreme fluctuations of temperature or humidity, special equipment and a special approval are required for industrial trucks.
B 6
0799.GB
2.4 EN standards
Continuous sound level: 66 dB(A)
according to prEN 12053 as stipulated in ISO 4871.
A
The continuous sound level is a value averaged according to standard regulations, taking the sound pressure level into account when driving, lifting and idling. The sound pressure level is measured at the ear.
Vibration: 0,62m/s
2
according to prEN 13059
A
The swinging acceleration acting on the body in its operating position is, according to standard regulations, the linear integrated, weighted acceleration in the vertical plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The following limit values are observed according to prEN 12895 Electromagnetic Compatibility of Industrial Trucks”:
- interference emission (EN 50 081-1)
- interference immunity (EN 50 082-2)
- electrostatic discharge (EN 61 000-4-2)
A
Electrical or electronic components and their arrangement may only be modified after written approval by the JUNGHEINRICH AG has been obtained.
2.5 Conditions for application
Ambient temperature:
- in operation: 5°C to 40°C
A
When the truck is continually operated at temperatures below 5°C, in cold stores or at extreme fluctuations of temperature or humidity, special equipment and a special approval are required for industrial trucks.
B 7
0799.GB
3 Labels
A
The capacity label (15) indicates the maximum capacity of the truck as Qmax. The rated capacity as shown must not be exceeded.
Item Designation
13 Accident prevention inspection label (D only)
14 Truck identification plate
15 Capacity Qmax
16 Attachment point of hooks for transportation by crane
17 LabelCAUTION: Low-voltage electronics”
Nächste Prüfung
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2
00
0
Regelmäßige Prüfung
nach UVV VBG 12 a/ 12 b
§20 durch Sachkundigen
Ihr Kundendienst-Partner
Kundendienst
Jungheinrich Aktiengesellschaft Hamburg
V kg kg
kgkg mm
Xxx Xxxx
Xxxxxxx Xxxxxxxxx
Xxxxxx
Xxxxxxxxx Xxxxxxxxxx
Xxxxx Xxxx
Xxxxxxx Xxxxxx
Xxxxxx Xxxxxx
Xxxxxx
Xxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Ah
Q
max
2000
kg
16
13
14
15
16
mV
1,5 V
17
B 7
0799.GB
3 Labels
A
The capacity label (15) indicates the maximum capacity of the truck as Qmax. The rated capacity as shown must not be exceeded.
Item Designation
13 Accident prevention inspection label (D only)
14 Truck identification plate
15 Capacity Qmax
16 Attachment point of hooks for transportation by crane
17 LabelCAUTION: Low-voltage electronics”
Nächste Prüfung
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2
00
0
Regelmäßige Prüfung
nach UVV VBG 12 a/ 12 b
§20 durch Sachkundigen
Ihr Kundendienst-Partner
Kundendienst
Jungheinrich Aktiengesellschaft Hamburg
V kg kg
kgkg mm
Xxx Xxxx
Xxxxxxx Xxxxxxxxx
Xxxxxx
Xxxxxxxxx Xxxxxxxxxx
Xxxxx Xxxx
Xxxxxxx Xxxxxx
Xxxxxx Xxxxxx
Xxxxxx
Xxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Ah
Q
max
2000
kg
16
13
14
15
16
mV
1,5 V
17
B 7
0799.GB
3 Labels
A
The capacity label (15) indicates the maximum capacity of the truck as Qmax. The rated capacity as shown must not be exceeded.
Item Designation
13 Accident prevention inspection label (D only)
14 Truck identification plate
15 Capacity Qmax
16 Attachment point of hooks for transportation by crane
17 LabelCAUTION: Low-voltage electronics”
Nächste Prüfung
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2
00
0
Regelmäßige Prüfung
nach UVV VBG 12 a/ 12 b
§20 durch Sachkundigen
Ihr Kundendienst-Partner
Kundendienst
Jungheinrich Aktiengesellschaft Hamburg
V kg kg
kgkg mm
Xxx Xxxx
Xxxxxxx Xxxxxxxxx
Xxxxxx
Xxxxxxxxx Xxxxxxxxxx
Xxxxx Xxxx
Xxxxxxx Xxxxxx
Xxxxxx Xxxxxx
Xxxxxx
Xxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Ah
Q
max
2000
kg
16
13
14
15
16
mV
1,5 V
17
B 8
0799.GB
3.1 Truck identification plate
A
In the event of queries relating to the truck or spare part orders, please state the serial No. (19) of the truck.
Item Designation Item Designation
18 Type 24 Load centre distance in mm
19 Serial No. (truck No.) 25 Min./max. battery weight in kg
20 Order No. 26 Net weight without battery in kg
21 Rated capacity in kg 27 Year of manufacture
22 Battery: Voltage V
Ampere hours Ah
28 Type No.
23 Manufacturer
Jungheinrich Aktiengesellschaft Hamburg
V kg kg
kgkg mm
Xxx Xxxx
Xxxxxxx Xxxxxxxxx
Xxxxxx
Xxxxxxxxx Xxxxxxxxxx
Xxxxx Xxxx
Xxxxxxx Xxxxxx
Xxxxxx Xxxxxx
Xxxxxx
Xxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Ah
18
19
20
21
22
23
24
28
27
26
25
B 8
0799.GB
3.1 Truck identification plate
A
In the event of queries relating to the truck or spare part orders, please state the serial No. (19) of the truck.
Item Designation Item Designation
18 Type 24 Load centre distance in mm
19 Serial No. (truck No.) 25 Min./max. battery weight in kg
20 Order No. 26 Net weight without battery in kg
21 Rated capacity in kg 27 Year of manufacture
22 Battery: Voltage V
Ampere hours Ah
28 Type No.
23 Manufacturer
Jungheinrich Aktiengesellschaft Hamburg
V kg kg
kgkg mm
Xxx Xxxx
Xxxxxxx Xxxxxxxxx
Xxxxxx
Xxxxxxxxx Xxxxxxxxxx
Xxxxx Xxxx
Xxxxxxx Xxxxxx
Xxxxxx Xxxxxx
Xxxxxx
Xxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Ah
18
19
20
21
22
23
24
28
27
26
25
B 8
0799.GB
3.1 Truck identification plate
A
In the event of queries relating to the truck or spare part orders, please state the serial No. (19) of the truck.
Item Designation Item Designation
18 Type 24 Load centre distance in mm
19 Serial No. (truck No.) 25 Min./max. battery weight in kg
20 Order No. 26 Net weight without battery in kg
21 Rated capacity in kg 27 Year of manufacture
22 Battery: Voltage V
Ampere hours Ah
28 Type No.
23 Manufacturer
Jungheinrich Aktiengesellschaft Hamburg
V kg kg
kgkg mm
Xxx Xxxx
Xxxxxxx Xxxxxxxxx
Xxxxxx
Xxxxxxxxx Xxxxxxxxxx
Xxxxx Xxxx
Xxxxxxx Xxxxxx
Xxxxxx Xxxxxx
Xxxxxx
Xxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
Ah
18
19
20
21
22
23
24
28
27
26
25
C 1
0499.GB
C Transportation and commissioning
1 Transportation by crane
f
Only lifting gear of adequate capacity must be used (for the transport weight, refer to the truck identification label).
A
Lifting gear attachment points are provided on the chassis (1) and the fork (2) in case the truck is to be lifted or transported by crane.
- Park the truck and render it safe (refer to chapter E, section 4.5).
- Secure the lifting gear to the attachment points (1) and (2).
m
The lifting gear must be attached to the attachment points in such a manner that it absolutely cannot slip and cannot come into contact with any attachments of the truck when the truck is lifted.
2 Commissioning
m
The truck must only be operated on battery current. Rectified alternate current will damage the electronics. Cables connected to the battery (trailing cables) must be less than 6 meters in length.
In order to prepare the truck for work following delivery or transportation, the following operations must be performed:
- Check the truck for completeness and satisfactory condition of the equipment.
- If necessary, install the battery. Do not damage the battery cable. (See chapter D, section 5.)
- Charge the battery (refer to chapter D, section 4).
o
- If necessary, check whether the combined instrument setting or the information and service indicator displays the required battery type (see chapter D, section 7 and/or section 7).
- Commission the truck as detailed in chapter E, section 3.
A
When the truck is parked, the running surface of the tyres will flatten. The flattening will disappear after a short operating time of the truck.
1
2
C 1
0499.GB
C Transportation and commissioning
1 Transportation by crane
f
Only lifting gear of adequate capacity must be used (for the transport weight, refer to the truck identification label).
A
Lifting gear attachment points are provided on the chassis (1) and the fork (2) in case the truck is to be lifted or transported by crane.
- Park the truck and render it safe (refer to chapter E, section 4.5).
- Secure the lifting gear to the attachment points (1) and (2).
m
The lifting gear must be attached to the attachment points in such a manner that it absolutely cannot slip and cannot come into contact with any attachments of the truck when the truck is lifted.
2 Commissioning
m
The truck must only be operated on battery current. Rectified alternate current will damage the electronics. Cables connected to the battery (trailing cables) must be less than 6 meters in length.
In order to prepare the truck for work following delivery or transportation, the following operations must be performed:
- Check the truck for completeness and satisfactory condition of the equipment.
- If necessary, install the battery. Do not damage the battery cable. (See chapter D, section 5.)
- Charge the battery (refer to chapter D, section 4).
o
- If necessary, check whether the combined instrument setting or the information and service indicator displays the required battery type (see chapter D, section 7 and/or section 7).
- Commission the truck as detailed in chapter E, section 3.
A
When the truck is parked, the running surface of the tyres will flatten. The flattening will disappear after a short operating time of the truck.
1
2
C 1
0499.GB
C Transportation and commissioning
1 Transportation by crane
f
Only lifting gear of adequate capacity must be used (for the transport weight, refer to the truck identification label).
A
Lifting gear attachment points are provided on the chassis (1) and the fork (2) in case the truck is to be lifted or transported by crane.
- Park the truck and render it safe (refer to chapter E, section 4.5).
- Secure the lifting gear to the attachment points (1) and (2).
m
The lifting gear must be attached to the attachment points in such a manner that it absolutely cannot slip and cannot come into contact with any attachments of the truck when the truck is lifted.
2 Commissioning
m
The truck must only be operated on battery current. Rectified alternate current will damage the electronics. Cables connected to the battery (trailing cables) must be less than 6 meters in length.
In order to prepare the truck for work following delivery or transportation, the following operations must be performed:
- Check the truck for completeness and satisfactory condition of the equipment.
- If necessary, install the battery. Do not damage the battery cable. (See chapter D, section 5.)
- Charge the battery (refer to chapter D, section 4).
o
- If necessary, check whether the combined instrument setting or the information and service indicator displays the required battery type (see chapter D, section 7 and/or section 7).
- Commission the truck as detailed in chapter E, section 3.
A
When the truck is parked, the running surface of the tyres will flatten. The flattening will disappear after a short operating time of the truck.
1
2
Loading...
+ 37 hidden pages