Jungheinrich ESD-120, ESD-220 User Manual

Cost-eective operation due
to double-deck lorry loading

Ergonomics of sideways
travel improve performance

Narrow design and
maximum manoeuvrability

High speed and acceleration
characteristics

ESD 120/220

Electric stand-on / sideways-seated stacker (2,000 kg)

The Jungheinrich ESD 120 / 220 range
of stackers are highly flexible trucks. As
double-deck stackers they can lift two
Euro pallets simultaneously with both
mast and support arm lift: ideal for load­ing and unloading lorries with two tiers.
The ESD 120 / 220 can also be used as a
conventional stacker in the warehouse.
The width of the ESE 120 stand-on
truck is just 760 mm. This makes pallet
positioning inside a lorry as well as fast
lorry loading unloading easy. The fold­up seat oers additional comfort when
travelling over longer distances. It acts

as a comfortable backrest when folded
up. The low entry height assists with
frequent entry and exit.
The 820 mm wide ESD 220 is a pure sit­down truck, giving the operator maxi­mum comfort. It is therefore particularly
suited to travelling over long distances.
The adjustable foot height ensures a
relaxed working position for drivers of all
sizes.
All trucks are fitted with powerful AC 24
V drive motors for high acceleration and
top speeds. The robust design oers par­ticular advantages – the chassis and load

sections can handle capacities of up to
2,000 kg.
Other advantages include:

• High travel speeds and acceleration.

• Extremely strong chassis for very high
operational demands.

• Display with steering position and
travel programme selection (optional
on the ESD 220).

• Electric steering for easy manoeuvring.

• Excellent energy management for low
operating costs.

ESD 120/220

2

2

2

2

ESD 120

1350

b

ESD 220

h

4

h

h

l

x

c

Q

l

2

179

m

s

2

y

l

1

95

Wa

4

h

3

h

1

h

5

h

13

1434

h

7

165

l

187

2

y

l

1

I

x

c

Q

m

s

2

95

Wa

e

b11b

2

5

b

2

3

h

1

h

5

h

13

b

b

11

5

e

a

Ast

a

a

Ast

a

Issue: 09/2010

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model ESD 120 ESD 220

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation stand/seat seat

1.5 Load capacity/rated load Q t 2

1.5.1 Load capacity/mast lift Q t 1

1.5.2 Load capacity/support arm lift Q t 2

Identification

1.6 Load centre distance c mm 600

1.8 Load distance x mm 930

1.9 Wheelbase y mm 1835 / 1905

4)

4)

2.1.1 Net weight incl. battery (see row 6.5) kg 1258 1350

2.2 Axle load, w. load, front / rear kg 1220 / 2038 1340 / 2010

2.3 Axle load, w.o. load, front / rear kg 884 / 374 982 / 368

Weights

3.1 Tyres Polyurethan Vulkollan

3.2 Tyre size, at front mm Ø 230 x 78 Ø 230 x 77

3.3 Tyre size, at rear mm Ø 85 x 75 Ø 85 x 85

3.4 Additional wheels (dimensions) mm Ø 140 x 54

3.5 Wheels, number front/rear (× = driven wheels) 1+1x/4 2-1x/4

3.6 Track width, front b

Wheels / chassis

3.7 Track width, rear b

mm 475 544

10

mm 380

11

4.2 Mast height (lowered) h1 mm 1250 1309

4.4 Lift h

4.5 Extended mast height h

4.6 Initial lift h

4.8 Seat height/stand height h

4.8.1 Standing height h

4.15 Lowered height h

4.19 Overall length l

mm 1660

3

mm 2250 2150

4

mm 105 110

5

mm 950

7

mm 245

7

mm 90

13

mm 2260 2185

1

4.19.1 total length (long) mm 2330

4.20 Length incl. back of forks l

4.21 Total width b

Basic dimensions

4.22 Fork dimensions s/e/l mm 65 / 190 / 1190 65 / 185 / 1190

4.25 Width over forks b

4.32 Floor clearance centre wheelbase m

mm 1070 / 1140 995

2

mm 760 820

1/b2

mm 570

5

mm 20 25

2

4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 2399

4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 2485 / 2555

4.35 Turning radius Wa mm 2015 / 2085

2)

4)

5.1 Travel speed, w. / w.o. load km/h 7.5 / 9.2 9.1 / 9.1

5.2 Lift speed, w. / w.o. load m/s 0.14 / 0.22 0.2 / 0.39

5.3 Lower speed, w. / w.o. load m/s 0.23 / 0.17 0.47 / 0.47

data

5.8 Max. gradeability, laden/unladen % 6 / 12 8 / 14

Performance

5.10 Service brake electro-mechanical electric

6.1 Drive motor rating S2 60 min. kW 2.0 2.8

6.2 Lift motor rating at S3 15% kW 2.2 3.0

6.3 Battery according to DIN 43531/35/36 A,B,C, no 43535 B no

6.4 Battery voltage/nominal capacity K5 V/Ah 24 / 375 24 / 465

Electrics

6.5 Battery weight kg 288 380

8.1 Type of drive control SpeedControl AC SpeedControl

Misc.

5)

926

1734

1925

3)

3)

1)

3)

1)

Diagonal in accordance with VDI: + 211 mm

2)

Diagonal in accordance with VDI: + 213 mm

3)

Load section lowered: + 78 mm

4)

Load section raised / lowered: + 90 mm

5)

Mast lift capacity: max. 1 t

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.

Benefit from the advantages

Ergonomic arrangement of oper­ator position on the ESD 120

Comfortable seating position with
height-adjustable footplate

Innovative 3-phase AC technology

Better performance simultaneously com­bined with reduced operating costs. Your
advantages (for ESD 220):

• High level of eciency with excellent
energy management.

• Powerful acceleration.

• Rapid direction change.

• No carbon brushes – maintenance­free drive motor.

• Two-year warranty on the drive motor.

Productivity-enhancing ergonomics

The layout of the operators cab, which
is sideways on to the travel direction
ensures high visibility and reduces poten­tial neck complaints. A safety switch in
the foot well ensures maximum safety.
ESD 120

• Fold-up seat acts as a backrest when
the driver is standing.

• Footrest for better support when
seated.

ESD 220

• Comfort seat with weight adjustment.

• Padded armrest.

• Padded knee cushion.

Grab handle for safe access and for
the fitting of various options

Travel comfortably and safely

Safe speed regulation with SpeedControl,
this ensures maximum safety and simple
travel speed control in all situations.

• Roll-back protection on gradients with
automatically activated brake.

• Constant travel speed on up and down
gradients.

• Energy recovery with regenerative
braking.

• Smooth, jerk free operation.

Flexible options

ESD 120

• Transport of two pallets simultaneously
with double-deck load section.

• Rapid loading and unloading of HGVs.

• Easy pallet positioning directly on HGV
side wall due to narrow truck width of
760 mm.

• Comfortable entry and exit due to low
entry height.

ESD 220

• Drive and lift control via multifunction
lever

• Comfortable seat makes it ideal for
long distances.

• Easy manoeuvrability due to compact
design.

• Ideal for block stacking.

Powerful battery

ESD 120

• Short battery compartment: 3 PzS 375
Ah.

• Long battery compartment: 4 PzS 500
Ah.

• Lateral battery exchange

ESD 220

• 3 PzS 465 Ah.

• Lateral battery exchange.

Additional equipment

• Dierent load wheels (depending on
the application).

• Cold store version.

• Code lock.

• Steering wheel on the left (ESD 120).

• Load guard.

• Battery discharge indicator and
steering position display (optional on
the ESD 220).

Jungheinrich UK Ltd.

Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]

[e-mail]
www.jungheinrich.co.uk

The German production

facilities in Norderstedt and

Moosburg are certified.

Jungheinrich fork lift

trucks meet European

safety requirements.

T_ESD 120/220_042014_en_UK_000