Jungheinrich EFG-316, EFG-318, EFG-320 User Manual

High-performance fork lift
trucks with side battery access
and state-of-the-art AC
technology

Electric hydraulic steering for
improved operator comfort

New operating concept with
SOLO and MULTI-PILOT in an
armrest that accompanies the
arm movement

Automatic parking brake

Driver assistance systems
(optional)

5 individually adjustable
operating programs

EFG 316k/316/318k/318/320

Electric four wheel truck (1,600/1,800/2,000 kg)

The newest generation of AC technology
oers numerous advantages for electric
counterbalance trucks:

• Minimal energy consumption due to
high eciency and energy recovery.

• Minimal service costs due to the
reduction of mechanical and hydraulic
components.

• Ecient electric hydraulic steering with
AC technology.

The advantage: faster work cycles with

significantly longer operating times from
only one battery charge. Along with the
reduced maintenance requirements, this
results in low operating costs.
Changing the battery is simple and easy:
the choice of three dierent battery
changing options makes this easy for any
user – even during three-shift operations
The robust truck construction, user­friendly design and innovative technol­ogy ensures long term reliability.

• Robust construction with steel

• Enclosed chassis – even under the

• Maintenance-free components (e.g.

• Innovative technology with halogen

bumpers, steel bonnet and protected
lights.

battery – for added stability and pro­tection.

brakes and transmission).

bulbs and LEDs.

EFG 316k/316/318k/318/320

EFG 316k/316

EFG 318k/318

200 300 400 500 600 700

kg 2000

Capacity

 

c

h

4

h

3

Q

h

h

1

h

2

6

h

7

h

10

1800

1600

1400

EFG 320

1200

s

l

a
2

l

6

m

1

x

l

m

2

y

l

2

1

a
2

1000

800

Load centre distance “c” in mm

e

b

12

R

Ast

Wa

b

Duplex ZT

Duplex ZZ

Triplex DZ

Standard mast types EFG 316k/316/318k/318/320 Capacity chart (kg)

Lift

h

Lowered

3

mast

height

h

1

Free lift

h

2

Extended mast height

h

4

Mast tilt forward / back

α/β

c=500

no side-shift, tyres are simply solid

(mm) (mm) (mm) (mm) (°)

EFG 316k

/ 316

EFG 318k /

318 / 320

EFG 316k

/ 316

EFG 318k /

318 / 320

EFG 316k

/ 316

EFG 318k /

318 / 320

EFG 316k

/ 316

EFG 318k

/ 318

EFG 320

3000 2000 150 150 3550 3585 7/7 7/7 1600 1800 2000

3100 2050 150 150 3650 3685 7/7 7/7 1600 1800 2000

3300 2150 150 150 3850 3885 7/7 7/7 1600 1800 2000
3600 2300 150 150 4150 4185 7/7 7/7 1600 1800 2000
4000 2500 150 150 4550 4585 7/3 7/7 1600 1800 2000
4500 2800 150 150 5050 5085 7/7 7/7 1600 1800 2000
5000 3050 150 150 5550 5585 7/5 7/5 1500 1700 1850
3000 1955 1405 1340 3550 3615 7/7 7/7 1600 1800 2000

3100 2005 1455 1390 3650 3715 7/7 7/5 1600 1800 2000

3300 2105 1555 1490 3850 3915 7/7 7/7 1600 1800 2000
3600 2255 1705 1640 4150 4215 7/7 7/7 1600 1800 2000
4000 2455 1905 1840 4550 4615 7/7 7/7 1600 1800 2000

4350 1955 1395 1338 4910 4967 7/7 7/5 1600 1800 2000
4500 2005 1455 1390 5050 5115 7/7 7/7 1600 1800 2000
4800 2105 1555 1490 5350 5415 7/5 7/5 1550 1700 1900
5000 2180 1630 1565 5550 5615 7/5 7/5 1500 1650 1800

5500 2355 1805 1740 6050 6115 7/5 7/5 1350 1500 1600
6000 2555 2005 1940 6550 6615 7/5 7/5 1150 1300 1400
6500 2805 2255 2190 7050 7115 7/5 7/5 950 1100 1150

Issue: 07/2010

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model EFG 316k EFG 316 EFG 318k EFG 318 EFG 320

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation seat

1.5 Load capacity/rated load Q t 1.6 1.6 1.8 1.8 2

1.6 Load centre distance c mm 500

Identification

1.8 Load distance x mm 340

1.9 Wheelbase y mm 1400 1508 1400 1508 1508

2.1.1 Net weight incl. battery (see row 6.5) kg 3035 3001 3175 3141 3306

2.2 Axle load, w. load, front / rear kg 4004 / 631 4043 / 558 4336 / 638 4367 / 574 4676 / 630

2.3 Axle load, w.o. load, front / rear kg 1380 / 1655 1493 / 1508 1385 / 1790 1499 / 1642 1489 / 1817

Weights

3.1 Tyres SE(L) / SE(L) SE(L) / SE(L) SE / SE SE / SE SE / SE

3.2 Tyre size, at front mm 18 x 7-8 18 x 7-8 200 / 50-10 200 / 50-10 200 / 50-10

3.3 Tyre size, at rear mm 16 x 6-8

3.5 Wheels, number front/rear (× = driven wheels) 2x/2

3.6 Track width, front b

Wheels / chassis

3.7 Track width, rear b

mm 904 904 914 914 914

10

mm 830

11

4.1 Tilt of mast/fork carriage forward/backward α/β ° 7/7

4.2 Mast height (lowered) h

mm 2000

1

4.2.1 Total height h15 mm

4.3 Free lift h

4.4 Lift h

4.5 Extended mast height h

4.7 Height of overhead guard h

4.8 Seat height/stand height h

4.12 Coupling height h

mm 150

2

mm 3000

3

mm 3560 3560 3587 3587 3587

4

mm 2040

6

mm 920

7

mm 410

10

4.12.1 2nd coupling height mm 580

4.19 Overall length l

4.20 Length incl. back of forks l

4.21 Total width b

4.22 Fork dimensions s/e/l mm 40 / 100 / 1150

Basic dimensions

mm 3140 3248 3140 3248 3248

1

mm 1990 2098 1990 2098 2098

2

mm 1060 1060 1120 1120 1120

1/b2

4.23 Fork carriage ISO 2328, class/type A, B 2A

4.24 Fork carriage width b

4.31 Floor clearance with load under mast m

4.32 Floor clearance centre wheelbase m

mm 980

3

mm 80

1

mm 100

2

4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 3403 3526 3403 3526 3526

4.33.5 working aisle width for 800 x 1200 pallet (lengthways) Ast mm 3599 3725 3599 3725 3725

4.35 Turning radius W

4.36 Smallest pivot point distance b

mm 1859 1985 1859 1985 1985

a

mm 498 562 498 562 562

13

5.1 Travel speed, w. / w.o. load km/h 17 / 17

5.2 Lift speed, w. / w.o. load m/s 0.49 / 0.6 0.49 / 0.6 0.44 / 0.55 0.44 / 0.55 0.4 / 0.55

5.3 Lower speed, w. / w.o. load m/s 0.55 / 0.55

5.5 Drawbar pull w. / w.o. load N 2150 / 2450 2100 / 2450 2000 / 2300 2000 / 2300 1900 / 2300

5.6 Max. drawbar pull, laden/unladen N

12700 /

12700

12700 /

12700

5.7 Gradeability laden/unladen % 12 / 20

5.8 Max. gradeability, laden/unladen % 27 / 35 27 / 35 26 / 35 25 / 35 24 / 35

Performance data

5.9 Acceleration time w. / w.o. load S 3.8 / 3.4 3.8 / 3.4 3.9 / 3.5 3.9 / 3.5 4 / 3.5

5.10 Service brake electric/mechanical

6.1 Drive motor rating S2 60 min. kW 4.5 / 4,5

6.2 Lift motor rating at S3 15% kW 11.5

6.3 Battery according to DIN 43531/35/36 A,B,C, no A 43531

6.4 Battery voltage/nominal capacity K5 V/Ah 48 / 625 48 / 750 48 / 625 48 / 750 48 / 750

6.5 Battery weight kg 855 1025 855 1025 1025

Electrics

Battery dimensions L/W/H mm

6.6 Energy consumption according to VDI cycle kWh/h 4.3

830 / 630

/ 627

2)

830 / 738

/ 627

2)

4.5

8.1 Type of drive control Impuls/AC

8.2 working pressure for attachments bar 200

8.3 oil flow for attachments l/min 25

Misc.

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 67

8.5 Trailer coupling, model/type DIN DIN 15170/H

1)

12400 /

12200

830 / 630

/ 627

2)

4.8

12400 /

12200

830 / 738

/ 627

2)

4.8

12300 /

12000

830 / 738

/ 627

2)

5

1)

365 mm for DZ mast; for integral sideshift: x = 363 mm (388 mm for DZ mast); for sideshift attachment: x = 400 mm (425 mm for DZ mast)

2)

60 VDI work cycles/h, tolerances +/- 10 % possible

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.

Benefit from the advantages

SOLO-PILOT MULTI-PILOT

Superior operator comfort

The ergonomically designed operator’s
cab allows for relaxed operation with low
fatigue, even during long shifts:

• Light and eortless electric hydraulic
steering, reduces the number of
steering wheel turns and provides a
smaller steering wheel.

• The elimination of hydraulic com­ponents in the leg area reduces noise
and provides more legroom.

• The height and pitch of the steering
column is adjustable.

• All essential controls are located on
the adjustable armrests (adjustable
height and length), making operation
especially comfortable.

• Minimal vibration due to the mounting
of the cabin from the chassis (“Floating
Cab”).

• Clearly arranged operator display.

Professional battery management

3-phase AC technology oers both
improved eciency as well as optimum
energy recovery, thereby ensuring
longer operating times between battery
changes.

• Lateral battery access.

• Individual replacement systems with
pedestrian pallet trucks, fork lifts or
cranes.

• Simple, space-saving charging via side
door.

• Easy access for maintenance.

• Safe horizontal transport.

• Built-in charger with 2 charging cat­egories for more flexibility and shorter
charging times compared to con­ventional chargers.

Maintenance-free braking system

Three maintenance-free braking systems
make braking safe and comfortable:

• Motor brake for regenerative braking
during deceleration.

• Automatically engaging parking brake
for secure stopping, even on ramps.

• Brake pedal operated, mainten­ancefree disc brakes during dangerous
situations.

Maintenance-free motors

The new generation of three-phase AC
motors will impress you with their quiet
and precise operation at all speeds.

• High torque for faster operation cycles.

• Lifetime lubrication of main com­ponents.

• Individually mounted drive motors for
simpler servicing.

• Dust and water jet protection to IP 54.

Safety systems

Excellent drive dynamics and perform­ance provide a high degree of safety.
That’s why the EFG Series 3 includes a
comprehensive range of safety equip­ment:

• Deactivation of the hydraulic functions
if seat is unoccupied.

• No roll-back on ramps or inclines due
to the automatic parking brake, even
when the truck is switched o.

• Automatic reduction of the driving
speed when cornering with Junghein­rich Curve Control.

• High mounted fully floating axle.

• Speedometer.

A range of operator assistance systems
(optional) provide even more safety for
the operator, the fork lift truck and the
load:

• Access Control: The access control
system unlocks the vehicle only after a
sequence of safety checks:

1. Valid access rights.

2. Closed seat switch.

3. Seatbelt is secured.

• Drive Control: The speed control
which automatically reduces the speed
of travel when cornering and from a
defined lift height.

• Lift Control: The lift speed control
which, in addition to the travel speed
reduction, also automatically reduces
the tilt speed of the mast from a de­fined lift height. The tilt angle is shown
on a separate display.

Intelligent electronics

Jerk-free travel, smooth reversing and
precise positioning.

• Optimally adapted to any situation
using 5 individual work programmes.

• The monitoring of all components and
saving of service data, allowing fast and
low cost maintenance routines using
the diagnosis system.

• Standard display of the steering wheel
position and the travel speed.

Jungheinrich UK Ltd.

Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]

[e-mail]
www.jungheinrich.co.uk

The German production

facilities in Norderstedt and

Moosburg are certified.

Jungheinrich fork lift

trucks meet European

safety requirements.

T_EFG 316k/316/318k/318/320_012014_en_UK_000