Jungheinrich EFG-213, EFG-215, EFG-216, EFG-218, EFG-220 User Manual

Page 1
High-performance fork lift trucks with side battery access and state-of-the-art 3-phase AC technology
Electric steering for improved operating comfort
New operating concept with SOLO or MULTI-PILOT in an armrest that accompanies the arm movement
Automatic parking brake
Driver assistance systems (optional)
5 individually adjustable operating programs
EFG 213/215/216k/216/218k/218/220
Electric three-wheel truck (1,300/1,500/1,600/1,800/2,000 kg)
The newest generation of AC technology oers numerous advantages for electric fork lift trucks:
• Minimal energy consumption due to high eciency and energy recovery.
• Minimal service costs due to the elim­ination of mechanical and hydraulic components.
• Ecient electric steering using 3-phase AC technology. The advantage: Faster work cycles with noticeably longer op­erating hours from one battery charge. Along with the reduced maintenance requirements, this results in maximum eciency and low operating costs.
Changing the battery is simple and easy: Three dierent battery changing options make this easy for any user – even dur­ing three-shift operations.
The technical design with its strength and ease of servicing provide forward­looking technology.
• Sturdy design with steel mud guards, steel covers and protected lighting.
• Enclosed frame – including the battery – for added stability and protection. Maintenance-free components (e.g. brakes and gears).
• Innovative technology with halogen lamps and LEDs.
Page 2
EFG 213/215/216k/216/218k/218/220
As
t
216
218
200 300 400 500 600 700
kg 2000
Capacity
1800
c
h
4
h
3
b
12
Q
h
h
1
6
1600
1400
h
2
h
7
h
10
1200
s
l
a 2
l
6
m
1
x
l
1
m
2
y
l
2
a 2
1000
800
Load centre distance “c” in mm
e
b
EFG 220
EFG 218k/
EFG 216k/
EFG 215
EFG 213
Duplex ZT
Duplex ZZ
Triplex DZ
R
Wa
Standard mast types EFG 213/215/216k/216/218k/218/220 Capacity chart (kg)
Lift
h
3
Lowered
mast
height
h
1
Free lift
h
2
Extended mast
height
h
4
Mast tilt forward /
back
α/β
c=500
no side-shift, tyres are simply solid
(mm) (mm) (mm) (mm) (°)
EFG 213 /
215 / 216k
/ 216
EFG 218k
/ 218 /
220
EFG 213 /
215 / 216k
/ 216
EFG 218k
/ 218 /
220
EFG 213 /
215 / 216k
/ 216
EFG 218k
/ 218 /
220
EFG 213 EFG 215 EFG 216k
/ 216
EFG 218k
/ 218
EFG 220
3000 2000 150 150 3550 3585 7/7 7/7 1300 1500 1600 1800 2000
3100 2050 150 150 3650 3685 7/7 7/7 1300 1500 1600 1800 2000
3300 2150 150 150 3850 3885 7/7 7/7 1300 1500 1600 1800 2000 3600 2300 150 150 4150 4185 7/7 7/7 1300 1500 1600 1800 2000 4000 2500 150 150 4550 4585 7/3 7/7 1300 1500 1600 1800 2000 4500 2800 150 150 5050 5085 7/7 7/7 1300 1500 1600 1800 2000 5000 3050 150 150 5550 5585 7/5 7/5 1200 1400 1500 1700 1850 3000 1955 1405 1340 3550 3615 7/7 7/7 1300 1500 1600 1800 2000
3100 2005 1455 1390 3650 3715 7/7 7/5 1300 1500 1600 1800 2000
3300 2105 1555 1490 3850 3915 7/7 7/7 1300 1500 1600 1800 2000 3600 2255 1705 1640 4150 4215 7/7 7/7 1300 1500 1600 1800 2000 4000 2455 1905 1840 4550 4615 7/7 7/7 1300 1500 1600 1800 2000
4350 1955 1395 1338 4910 4967 7/7 7/5 1300 1500 1600 1800 2000 4500 2005 1455 1390 5050 5115 7/7 7/7 1300 1450 1600 1800 2000 4800 2105 1555 1490 5350 5415 7/5 7/5 1250 1400 1550 1700 1900 5000 2180 1630 1565 5550 5615 7/5 7/5 1200 1350 1500 1650 1800
5500 2355 1805 1740 6050 6115 7/5 7/5 1050 1250 1350 1500 1600 6000 2555 2005 1940 6550 6615 7/5 7/5 900 1500 1150 1300 1400 6500 2805 2255 2190 7050 7115 7/5 7/5 750 1500 950 1100 1150
Page 3
Issue: 09/2011
Technical data in line with VDI 2198
1.1 Manufacturer (short form) Jungheinrich
1.2 Model EFG 213 EFG 215 EFG 216k EFG 216 EFG 218k EFG 218 EFG 220
1.3 Drive Electrics
1.4 Manual, pedestrian, stand-on, seated, order picker operation seat
1.5 Load capacity/rated load Q t 1.3 1.5 1 .6 1.6 1.8 1.8 2
1.6 Load centre distance c mm 500
Identification
1.8 Load distance x mm 335
1.9 Wheelbase y mm 1249 1249 1357 1465 1357 1465 1465
2.1.1 Net weight incl. battery (see row 6.5) kg 2733 2978 3000 3057 3256 3207 3382
2.2 Axle load, w. load, front / rear kg
Weights
2.3 Axle load, w.o. load, front / rear kg
3.1 Tyres
3.2 Tyre size, at front mm 18 x 7-8 18 x 7-8 18 x 7-8 18 x 7-8
3.3 Tyre size, at rear mm 140 / 55-9
3.5 Wheels, number front/rear (× = driven wheels) 2x/2
3.6 Track width, front b
Wheels / chassis
3.7 Track width, rear b
mm 904 904 904 904 914 914 914
10
mm 176
11
4.1 Tilt of mast/fork carriage forward/backward α/β ° 7/7
4.2 Mast height (lowered) h
mm 2000
1
4.2.1 Total height h15 mm
4.3 Free lift h
4.4 Lift h
4.5 Extended mast height h
4.7 Height of overhead guard h
4.8 Seat height/stand height h
4.12 Coupling height h
4.19 Overall length l
4.20 Length incl. back of forks l
4.21 Total width b
4.22 Fork dimensions s/e/l mm
Basic dimensions
mm 150
2
mm 3000
3
mm 3560 3560 3560 3560 3587 3587 3587
4
mm 2040
6
mm 920
7
mm 560
10
mm 2924 2924 3037 3145 3037 3145 3145
1
mm 1774 1774 1887 1995 1887 1995 1995
2
mm 1060 1060 1060 1060 1120 1120 1120
1/b2
4.23 Fork carriage ISO 2328, class/type A, B 2A
4.24 Fork carriage width b
4.31 Floor clearance with load under mast m
4.32 Floor clearance centre wheelbase m
mm 980
3
mm 80
1
mm 100
2
4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 3104 3104 3216 3323 3216 3323 3323
4.33.5 working aisle width for 800 x 1200 pallet (lengthways) Ast mm 3226 3226 3339 3446 3339 3446 3446
4.35 Turning radius W
4.36 Smallest pivot point distance b
mm 1440 1440 1548 1655 1548 1655 1655
a
mm 0
13
5.1 Travel speed, w. / w.o. load km/h 16 / 16
5.2 Lift speed, w. / w.o. load m/s 0.48 / 0.6 0.46 / 0.6 0.49 / 0.6 0.49 / 0.6
5.3 Lower speed, w. / w.o. load m/s 0.55 / 0.55
5.5 Drawbar pull w. / w.o. load N
5.6 Max. drawbar pull, laden/unladen N
5.7 Gradeability laden/unladen % 12 / 20
Performance data
5.8 Max. gradeability, laden/unladen % 28 / 35
5.9 Acceleration time w. / w.o. load S 3.6 / 3.2 3.8 / 3.4 3.8 / 3.4 3.8 / 3.4 3.9 / 3.5 3.9 / 3.5 4 / 3.5
5.10 Service brake electric/mechanical
6.1 Drive motor rating S2 60 min. kW 4.5 / 4,5
6.2 Lift motor rating at S3 15% kW 11.5
6.3 Battery according to DIN 43531/35/36 A,B,C, no A 43531
6.4 Battery voltage/nominal capacity K5 V/Ah 48 / 500 48 / 500 48 / 625 48 / 750 48 / 625 48 / 750 48 / 750
6.5 Battery weight kg 715 715 855 1025 855 1025 1025
Electrics
Battery dimensions L/W/H mm
6.6 Energy consumption according to VDI cycle kWh/h 4.2
8.1 Type of drive control Impuls/AC
8.2 working pressure for attachments bar 200
8.3 oil flow for attachments l/min 25
Misc.
8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 66
8.5 Trailer coupling, model/type DIN DIN 15170/H
1)
3545 /
488
1326 /
1407
SE(L) /
SE(L)
35 / 100
/ 1150
2300 /
2500
12700 /
12700
830 / 522 /
627
3)
3351)3402)3402)3402)3402)340
3870 /
4052 /
4060 /
608
1310 /
1668
SE(L) /
SE(L)
35 / 100
/ 1150
2200 /
2450
12700 /
12700
548
1411 /
1589
SE(L) /
SE(L)
40 / 100
/ 1150
2150 /
2450
12700 /
12700
40 / 100
12700 /
4380 /
597
1496 /
1561
SE(L) /
SE(L)
/ 1150
2100 /
2450
12700
675
1409 /
1846
SE / SE SE / SE SE / SE
200 /
50-10
40 / 100
/ 1150
0.44 /
0.55
2000 /
2300
12400 /
12200
27 / 35 27 / 35 27 / 35 26 / 35 25 / 35 24 / 35
830 /
830 /
830 /
522 /
627
4.3
630 /
627
3)
3)
4.3
738 /
627
4.4
830 / 630 /
627
3)
3)
4.7
4405 /
602
1520 /
1686
200 /
50-10
40 / 100
/ 1150
0.44 /
0.55
2000 /
2300
12400 /
12200
830 / 738 /
627
3)
4.7
2)
4706 /
676
1501 /
1881
200 /
50-10
40 / 100
/ 1150
0.4 / 0.55
1900 /
2300
12300 /
12000
830 / 738 /
627
3)
4.9
1)
360 mm for DZ mast; with integral sideshift: x=358 mm (383 mm for DZ mast); with sideshift attachment: x=395 mm (420 mm for DZ mast)
2)
365 mm for DZ mast; for integral sideshift: x = 363 mm (388 mm for DZ mast); for sideshift attachment: x = 400 mm (425 mm for DZ mast)
3)
60 VDI work cycles/h, tolerances +/- 10 % possible
In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in different values.
Page 4
Benefit from the advantages
SOLO-PILOT MULTI-PILOT
Superior operator comfort
The ergonomically designed operator’s cab allows for relaxed operation with low fatigue, even during long shifts:
• Light and eortless electric steering, reduces the number of steering wheel turns and utilises a smaller steering wheel.
• The elimination of hydraulic compo­nents in the leg area reduces steering related noise and provides more leg room.
• The height and pitch of the steering column is adjustable.
• All essential controls are located on the adjustable armrests (adjustable height and length), making operation especially comfortable.
• Minimal vibration due to the special mounting of the cab via interdepen­dent mounting points (Floating Cab).
• Clearly arranged operator display.
Professional battery management
AC technology oers both improved eciency as well as delete energy reclamation, for longer operation time between battery changes.
• Sideways battery access.
• Individual changing systems with hand pallet truck, forktruck or crane.
• Simple, space-saving charging via side door.
• Easy access for maintenance.
• OnBoard charger with 2 charging peri­ods – 8 or 12 hour for more flexibility and shorter charging time compared to the standard charger.
Maintenance-free braking system
Three maintenance-free braking systems make braking safe and comfortable:
• Motor brake for regenerative braking during deceleration.
• Automatically engaging parking brake for secure stopping, even on ramps.
• Brake pedal operated, maintenance free disc brakes during dangerous situations.
Maintenance-free motors
The new generation of three-phase AC motors will impress you with their quiet and precise operation at all speeds.
• High torque for faster operation cycles.
• Lifetime lubrication of main com­ponents.
• Individually mounted drive motors for simpler servicing.
• Dust and water jet protection to IP 54.
Safety systems
Excellent drive dynamics and perform­ance provide a high degree of safety. That’s why the EFG Series 2 includes a comprehensive range of safety equip­ment:
• Deactivation of the hydraulic functions if seat is unoccupied.
• No roll-back on ramps or inclines due to the automatic parking brake, even when the truck is switched o.
• Automatic reduction of the driving speed when cornering with Junghein­rich Curve Control
• Speedometer.
A range of optional operator assistance
systems (optional) provide additional safety for the operator, truck and load:
• Access Control: The access control system unlocks the vehicle only after a sequence of safety checks:
1. Valid access rights.
2. Closed seat switch.
3. Seatbelt is secured.
• Drive Control: The speed control which automatically reduces the speed of travel when cornering and from a defined lift height.
• Lift Control: The lift speed control which, in addition to the travel speed reduction, also automatically reduces the tilt speed of the mast from a de­fined lift height. The tilt angle is shown on a separate display.
Intelligent electronics
• Jerk-free travel, smooth reversing and precise positioning.
• Optimally adapted to any situation using 5 individual work programmes.
• The monitoring of all components and saving of service data, allowing fast and low cost maintenance routines using the diagnosis system.
• Standard display of the steering wheel position and the travel speed.
Jungheinrich UK Ltd.
Head Oce: Sherbourne House Sherbourne Drive Tilbrook Milton Keynes MK7 8HX Telephone 01908 363100 Fax 01908 363180
info@jungheinrich.co.uk www.jungheinrich.co.uk
The German production
facilities in Norderstedt and
Moosburg are certified.
Jungheinrich fork lift
trucks meet European
safety requirements.
T_EFG 213/215/216k/216/218k/218/220_012014_en_UK_000
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