Operating instructions
50451814
ECR 327/336
10.05 -
03.07
Instrucciones de servicio
u
E
0108.USA
Foreword
Safe operation of the industrial truck requires specialist knowledge, which is acquired
from this Operating Manual, from the training required by OSHA under 29 CFR
1910.178, and by training operators in factory installations and their functions. Safe
operation of the industrial truck requires knowledge that can be acquired from this
ORIGINAL OPERATING MANUAL. The information is set out concisely and in a clear
format. The chapters are organized alphabetically, each starting at page 1. The page
identifier consists of the chapter letter and page number.
For example: Page B2 is the second page of Chapter B.
Various types of industrial trucks are described in this Operating Manual. When
operating the truck and carrying out maintenance work, make certain you use the
description corresponding to your vehicle type.
Safety instructions and important information, and their relative importance, are
indicated by the following safety warning symbols and indicator words:
QwD This message indicates a hazardous situation that, if not avoided, will result
in death or serious injury. The instructions, safety precautions, actions, or
procedures relating to this message must be observed to avoid the risk of
death or serious injury.
QwW This message indicates a hazardous situation that, if not avoided, could
result in death or serious injury. The instructions, safety precautions, actions,
or procedures relating to this message must be observed to avoid the
potential risk of death or serious injury.
QwK This message indicates a situation that may lead to minor or moderate injury
if disregarded. The instructions, safety precautions, actions, or procedures
relating to this message must be observed to avoid the risk of minor or
moderate injury.
IMPORTANT This message appears if special precautionary measures are needed to
ensure that the correct action is taken or to prevent damage to or malfunction
of the industrial truck or a component.
NOTICE This message appears if special information, instructions, or indications are
needed with regard to procedures, equipment, tools, pressures, loads, and
other special data.
t Indicates component fitted as standard.
o Indicates optional extra.
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It is impossible for the manufacturer to foresee every possible operational
circumstance that could involve a potential danger. For that reason, the warnings in
this manual and on the equipment itself do not encompass all possible
circumstances. If you use a tool, procedure, working method, or operating technique
not expressly recommended by the manufacturer, you must make sure yourself that
it does not present a safety risk to you or to anyone else. You must also ensure that
the product will not be damaged or made unsafe through operation, lubrication,
maintenance, or the chosen repair measures.
The information, technical data, and illustrations contained in this document are
based on the information available at the time of publication. Specifications, torques,
pressures, measurements, settings, illustrations, and all other data are subject to
change at any time. These changes relate to the performance of the product. Before
executing a task, you should request the most up-to-date and comprehensive
information from the manufacturer / dealer. You can also obtain additional copies of
the manual from your dealer.
In the interests of technical advancement, the manufacturer reserves the right to
make changes, while retaining the essential features of the type of vehicle described,
without correcting this Operating Manual at the same time.
Copyright
Copyright of this operating manual remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Phone: +49 (0) 40/6948-0
www.jungheinrich.com
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Table of contents
A Compliance with regulations -
Legislation and common sense
B Recognition and avoidance of risks
C Appropriate use
D Vehicle description
1 Description of use ............................................................................... D 1
2 Components ........................................................................................ D 2
3 Technical data ..................................................................................... D 3
3.1 Performance data ................................................................................ D 3
3.2 Dimensions ......................................................................................... D 4
3.3 Axle and drive wheel loads ................................................................. D 6
3.4 US standards ...................................................................................... D 15
3.5 Operating conditions ........................................................................... D 16
4 Position of signs and nameplates ...................................................... D 17
4.1 Nameplate, vehicle .............................................................................. D 18
4.2 Sign - Qmax (15) ................................................................................. D 19
4.3 Sign - Danger battery (16) ................................................................... D 19
4.4 Sign - Warning battery size (17) .......................................................... D 19
4.5 Sign - Warning stay clear (18) ............................................................. D 20
4.6 Sign - Warning jog button coast, left (20a) (o) ................................... D 20
4.7 Sign - Warning jog button coast, right (20b) (o) ................................. D 20
4.8 Sign - Warning stay clear stop truck (24) ............................................ D 21
4.9 Sign - Warning charger (25) ................................................................ D 21
4.10 Sign - Warning electrical device (27) .................................................. D 22
4.11 Sign - Warning coast system (28) (o) ................................................ D 22
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E Operation
1 Description of controls and indicators ................................................. E 1
2 Starting the vehicle .............................................................................. E 5
2.1 Preparing for operation ....................................................................... E 5
2.2 Driving, steering, braking .................................................................... E 6
2.3 Raising and lowering load units .......................................................... E 13
2.4 Switching off and securing the vehicle ................................................ E 14
2.5 Adjusting the fork height ...................................................................... E 14
3 Important general aspects affecting the safe use of the truck ............. E 15
3.1 Training, certification, and approval to use the truck ........................... E 15
3.2 Damage and repairs to the industrial truck ......................................... E 17
3.3 Aspects in relation to loading .............................................................. E 18
3.4 Operating environment ........................................................................ E 19
3.5 Safety devices and warning signs ....................................................... E 22
3.6 Lifting of people ................................................................................... E 23
4 Operating the industrial truck .............................................................. E 25
4.1 Safety regulations for industrial truck operators .................................. E 25
4.2 General operation of the truck ............................................................. E 25
4.3 Ensuring that the industrial truck is properly equipped ....................... E 28
4.4 Opening and closing railroad cars ....................................................... E 29
4.5 Safe loading and transportation .......................................................... E 30
4.6 Preventing overturning and tipping ..................................................... E 31
4.7 Supervising and securing the truck ..................................................... E 32
4.8 Lifting of people ................................................................................... E 32
5 Keypad (CANCODE) (o) .................................................................... E 34
5.1 Code lock ............................................................................................ E 34
5.2 Travel program .................................................................................... E 36
5.3 Parameters .......................................................................................... E 36
5.4 Parameter settings .............................................................................. E 37
5.5 Travel parameters ............................................................................... E 41
6 Information display (CANDIS) (o) ...................................................... E 42
6.1 Discharge monitor function ................................................................. E 43
6.2 Operating hours indicator .................................................................... E 43
6.3 Power-up test ...................................................................................... E 43
7 Discharge indicator (LEA) (t) ............................................................. E 44
8 Troubleshooting .................................................................................. E 45
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F Battery – Maintaining, recharging, replacing
1 Safety regulations for handling lead-acid batteries ............................. F 1
2 Battery type ......................................................................................... F 2
3 Uncovering the battery ........................................................................ F 3
4 Charging the battery ............................................................................ F 4
5 Removing and installing the battery .................................................... F 5
5.1 Removal, standard design .................................................................. F 5
5.2 Removal, "removal from side" (o) ...................................................... F 6
5.3 Installing the battery ............................................................................ F 6
G Industrial truck maintenance and troubleshooting
1 Operational safety and environmental protection ................................ G 1
2 Safety regulations for industrial truck maintenance ............................ G 1
3 Maintenance and inspection ............................................................... G 7
4 Maintenance checklist ........................................................................ G 8
5 Lubrication chart .................................................................................. G 10
5.1 Operating resources ............................................................................ G 11
6 Description of maintenance and servicing jobs ................................... G 12
6.1 Preparing the industrial truck for maintenance and servicing ............. G 12
6.2 Opening the front cover ....................................................................... G 13
6.3 Removing the motor cover .................................................................. G 13
6.4 Checking the hydraulic oil level ........................................................... G 14
6.5 Checking the electrical fuses .............................................................. G 15
6.6 Restarting the vehicle after cleaning or
maintenance work G 16
7 Extended shutdown of the industrial truck .......................................... G 16
7.1 Measures required before shutdown ................................................... G 16
7.2 Measures required during the shutdown period .................................. G 17
7.3 Restarting the vehicle after shutdown ................................................. G 17
8 Safety inspections at regular intervals and after exceptional events .. G 18
H Transportation and commissioning
1 Securing the vehicle during transportation .......................................... H 1
2 Handling by crane ............................................................................... H 1
3 Commissioning .................................................................................... H 1
3.1 Adjusting the support roller forces before start-up .............................. H 2
4 Non-automotive movement of the vehicle ........................................... H 4
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A 1
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A Compliance with regulations -
Legislation and common sense
In 1998, OSHA produced a report on its wide-ranging study into the use of powered
industrial trucks in industry. This report was published in the US Federal Register/
vol. 63, no. 230. In this report OSHA sets out the many reasons why employers are
required to train their employees in connection with the use of powered industrial
trucks and why untrained personnel must be prohibited from using industrial trucks
except in controlled operating conditions such as a training session. The report shows
how extremely important a training program as required by the OSHA guidelines is
for the safety of equipment and personnel in connection with the use of powered
industrial trucks. 29 CFR part 1910.178. In simple terms, thorough training prior to the
use of an industrial truck is extremely important and must take place before an
industrial truck is used, since accidents leading to injury and death or property
damage are almost always the consequence of disregarding the underlying risks held
by the use of industrial trucks or of ignoring safety instructions and safety precautions
designed to minimize or eliminate such risks. The OSHA training program specifically
addresses these risks. The evidence contained in the OSHA report demonstrates that
the statutory training requirements for operators and employers are based on
experience and general judgment.
Jungheinrich industrial trucks satisfy the requirements of 29 CFR 1910.178 and
ASME B 56.1. Jungheinrich representatives are always on hand to provide advice on
issues surrounding the loading, operation, use and maintenance of powered
industrial trucks.
According to the OSHA report, knowledge and skills to operate an industrial truck
powered by an electric drive are not innate in human beings. Quite the contrary: This
knowledge can only be acquired through theoretical and practical training. This
means that having an industrial truck which complies with statutory regulations and
standards, is only one half of the safety equation. It is the responsibility of you, the
operator, and your employer to be aware of your responsibilities and of all national
and regional regulations and laws governing training requirements and the safe use
of powered industrial trucks, not only because the law requires it but because it is a
matter of common sense.
Powered industrial trucks may only be operated by trained and tested persons.
Training programs must satisfy OSHA requirements and as a minimum
address the topics mentioned here.
Employers and operators should pay especial attention to the section in ASME
regulations B56.1 concerning the operator.
"Safe operation is the responsibility of the operator" ASME B56.1 – 2003, Part
II Section 5.1.1.
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B 1
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B Recognition and avoidance of risks
In its 1998 investigation into the use of powered industrial trucks, OSHA determined
the ways in which accidents commonly occur and the causes of these accidents.
OSHA concluded that considerable risks to operators themselves and to other people
in their immediate vicinity can be put down to the inadequate or non-existent training
of operating personnel. According to OSHA, incorrect and unsafe operation are the
principal causes of accidents in connection with powered industrial trucks and the
resulting injuries and fatalities. It is therefore no coincidence that in reviewing its own
research, OSHA found that in almost all cases, accidents were attributable to
situations or actions, which the operator, or the employer and the operator together,
could have influenced or could have done better. This finding was confirmed by a
simple check of the accident causes cited by OSHA. Of the 208 accidents
investigated involving powered industrial trucks, 184 of which were fatal accidents or
resulted in serious injuries, a full 50 percent of them were due to loading problems,
including overloading, unstable loads, dropped loads or incorrect lifting of loads. 25
percent of the cases involved the tipping or overturning of the truck. A further 20
percent of the accidents were caused by the truck falling from a platform or a trailer
or by persons falling from an elevated position in a truck. Although only 4% of the
accidents were due to an absence of training and instruction, OSHA nevertheless
noted that many accidents could also have been caused by inadequate training. For
example, the overturning of a vehicle could just as easily be caused by poor or
inadequate instruction of the operator with regard to the loading of the vehicle. Other
less frequent accident causes, which could nevertheless still have been avoided by
employers and operators, were excessive speeds and the use of inappropriate
equipment.
The following measures are, therefore, of vital importance:
– Operators must be trained and aptitude-tested before working with a powered
industrial truck.
– Operators must be physically, mentally and emotionally capable of operating a
powered industrial truck.
– Operators must possess and apply all practical knowledge in relation to the safe
loading and correct operation of the vehicle. The capacity limits of the machine
must be known and must never be exceeded.
– All circumstances which could cause the vehicle to tip or to overturn, must be
avoided. Attention must be paid in this regard to shifting centers of gravity, correct
loading and the safe transport of loads, and to anticipatory driving, taking account
of edges, bends, slopes, and other driving conditions.
– Without appropriate driver training and the correct type of truck, passengers should
never be carried nor people lifted under any circumstances. Furthermore, the
correct procedure for this must be observed.
– Traffic rules must always be observed. Drivers must always be aware of the
position of colleagues and of other trucks and must pay attention to local
conditions.
The manufacturer shall not be held liable for the consequences of the dismantling of
the industrial truck or for modifications outside the manufacturer's control.
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B 2
The manufacturer's liability is limited to the configuration of the machine or plant
described in the declaration of conformity. The manufacturer is absolved from all
liability if modifications or additions are made or equipment from another
manufacturer is used. In such a case the manufacturer's liability is transferred to the
user/customer.
This Operating Manual shall cease to be valid if the machine is modified by a
company outside our Group, even if original spare parts are used and our company
logo can still be seen on the machine.
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C Appropriate use
NOTICE This Operating Manual contains all necessary information for the transport,
commissioning, normal use, maintenance, and servicing of the industrial
truck it describes, in accordance with ASME B56.1-2003, UL 583, and ANSI
Z535.4-2002. You should read these instructions carefully to ensure the safe
and correct use of the industrial truck.
The industrial truck described in this Operating Manual is suitable for lifting and
transporting loads.
This vehicle must be used and maintained in accordance with the information set out
in this Operating Manual. Any other usage constitutes improper use and may lead to
damage or injury. In particular, overloading as a result of excessive weight or
unbalanced loads must be avoided. The maximum permissible loading capacity is
stated on the nameplate and on the load diagram sticker on the industrial truck. The
industrial truck may not be used in areas where there is a risk of fire or explosion, or
a corrosive or dusty atmosphere.
This Operating Manual must be kept available throughout the entire period of use of
the vehicle.
Duties of the owner: Depending on the context cited in this Operating Manual, the
user of a fork lift truck can refer to several people, including the owner of the truck,
anyone who leases or borrows the truck, and the operator as defined in ASME B56.1-
2003. Generally speaking, the employer is the user, whereas his or her employee will
frequently perform the duties of the operator as described in the OSHA regulations.
Every user must know and apply the applicable rules and regulations relating to the
use and operation of the truck. The Operating Manual applies to all users and is
aimed at the people who actually operate the truck.
The operator and owner must ensure that the industrial truck is used correctly and
only within its design limits, and that all health and safety risks to operators or third
parties are avoided. The relevant accident prevention regulations and all relevant
safety provisions, along with operating, servicing and maintenance instructions, must
also be followed. The operator and owner must also ensure that anyone using the
truck has read and understood this Operating Manual. The owner must ensure that
all operators of the truck have read and understood this Operating Manual and that
they have successfully completed all legally required training and aptitude testing
before working with the truck.
Operators and users should understand that the vehicle operation changes if the
functions of manually operated trucks are automated (for example, rail-mounted
trucks or trucks with inductive guidance), resulting in changes to performance
features and maintenance procedures and requiring additional safety precautions.
If a manually operated industrial truck is adapted to include an automatic function, the
implications of the automation on all other functions must be considered. Other
functions may also need to be automated to some degree.
NOTICE Failure to comply with the content of this Operating Manual shall invalidate
the warranty. The same shall apply if the customer and/or third parties repair
or modify the machine without the approval of our customer service
department.
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C 2
Attachment of accessories: The attachment or installation of accessories, and
modifications and/or additions to the hardware or software, which adversely affect or
change the nominal power, the safe operation, the emergency devices or other
functions of the industrial truck, are permissible only with the prior, express, written
approval of the manufacturer.
If such approval is granted, the nameplates, markings or warnings with regard to load
capacity, operation, and maintenance must be altered accordingly.
Local authority approval must be obtained if necessary.
Local authority approval does not, however, release the owner from his or her duty to
obtain approval from the manufacturer.
If the industrial truck is fitted with accessories, including fork extensions, the user
must ensure that the truck is labeled to identify the accessories and that the
approximate weight of the truck and the combined accessories is shown, together
with the load capacity of the truck and accessories at maximum lift with a laterally
centered load.
If the modifications are associated with alterations and repairs to the basic functions,
these changes must be made in accordance with the criteria and procedures set
down by the manufacturer.
The basic functions comprise the following elements:
– Steering (guidance)
– Travel speed
– Controller and sensors
– Lift and load influencing
Nameplate: We recommend that you copy the details from the nameplate onto the
diagram below to ensure that this important data is available to the operator and that
this Operating Manual is not accidentally used for another machine.
The operator is responsible for ensuring that all nameplates, warning signs and
instruction signs are in place and are legible (see "Position of signs and nameplates"
in Chapter D).
QwW The use of an industrial truck involves certain risks, which cannot be fully
excluded even with the use of electrical devices; these risks can, however,
be minimized through intelligence, consideration, and common sense. It is,
therefore, essential that operators are qualified, diligent, and physically and
mentally fit, and have been thoroughly trained in the safe use of the machine
and in materials handling techniques.
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General instructions for operators and owners
QwW The instructions set out below apply to all users, including managers,
supervisors, operators, carriers, and employees working in the vicinity of
industrial trucks. The user is responsible for the safe use of this fork lift truck,
and employers and operators must work closely together to ensure that the
safety regulations applying to the use of the truck are observed and enforced.
1. This Operating Manual must be read before the industrial truck is used for the
first time and its content observed when using the truck.
2. The owner and operator must ensure that the industrial truck is used only for its
originally intended purpose. The owner and operator must NOT:
– Permit the industrial truck to be used for any other than its designated purpose
– Disable the safety systems
– Overload the industrial truck or use it if the arrangement of the load does not
match that shown in the load diagram
(see "Load capacity" in Chapter D)
– Use the industrial truck as a crane
– Lift or carry people
– Lock a control in position
– Ignore conventional practice in connection with the handling of loads
– Carry loads over people's heads
– Push or pull loads
– Take part in games, such as races
– Carry loads, which are not fully balanced
3. The owner and operator must check the load-bearing capacity of floors (to
prevent damage), shelves, and in general all gangways in which the industrial
truck may possibly be used.
4. Read the instructions on the signs attached to the industrial truck and ensure
that they are always legible.
5. This Operating Manual must be made available to all operators.
6. Ensure that only trained, tested, and responsible people who are capable of
operating the vehicle safely are allowed to operate the industrial truck.
7. Ensure that the industrial truck cannot be moved when it is not in use.
8. An industrial truck which is clearly not in good working order, must not be used.
9. The industrial truck must never be used to transport a load or to apply a force if
the maximum permissible operating load would be exceeded as a consequence.
10. The industrial truck must only be used in the manner for which the truck was
designed.
11. Read the safety instructions applicable for this industrial truck and comply with
these instructions without exception.
12. The manufacturer accepts no liability for consequences arising from the
dismantling of the industrial truck or from modifications outside the
manufacturer's control.
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C 4
13. The manufacturer's liability is limited to the configuration of the machine
described in the Declaration of Conformity. The manufacturer is absolved from
all liability if modifications or additions are made or equipment from another
supplier is used. In such a case the manufacturer's liability is transferred to the
user.
14. This Operating Manual shall cease to be valid if the machine is modified by a
company outside our Group, even if original spare parts are used and our
company logo still appears on the machine.
15. Exceptional operating conditions require additional safety precautions and
special operating instructions.
16. Supervision is essential to the safe use of powered industrial trucks.
17. The batteries must comply with the minimum and maximum weight range as
specified on the nameplate.
18. Wheel chocks and wheel locks (where fitted) are only suitable for holding the
industrial truck in the required position on a level surface.
QwW Extreme danger can arise from an overloaded truck, obstacles to free
passage of the load, impact with objects or pedestrians, poor maintenance,
and the use of equipment for which the industrial truck was not designed or
developed. Changes to the load, dimensions, coupling method, and/or
position, and also to the surface of the ground or the battery weight, can have
a negative impact on the load capacity and safe operation of the industrial
truck. Only stable or securely-fastened loads may be transported.
The user is responsible for ensuring the load is stable and secure. This should be
checked where necessary.
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D Vehicle description
1 Description of use
The vehicle is a three-wheel electric pedestrian pallet truck with operator stand-on
platform. Additional support rollers improve its cornering stability.
It is designed for use on level ground for the transport and picking of goods.
It can be used to pick up block pallets or stringer pallets that are beyond the range of
barrows or trolleys.
Loads can be stacked and unstacked and transported over relatively long distances.
The rated load capacity is stated on the nameplate or load plate (Qmax).
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D 2
2 Components
Item Designation Item Designation
1 t Tiller 8 t Forks
2 o Information display
(CANDIS)
9 t Battery connector/EMERGENCY
STOP
3 t Discharge indicator (EA) 10 t Battery
4 o Keypad
(CANCODE)
11 o
Leg cushion
5 o Access module ISM 12 t Support rollers
6 t Switch latch 13 t Drive wheel
7 o Safety guard 14 t Fixed operator stand-on platform
t = Fitted as standard o = Optional extra
1 2, 3 4,5 6 7
10
9
111312 1214
8
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3 Technical data
NOTICE The technical data specification complies with the German guidelines for
"Type sheets for industrial trucks".
Z
Subject to technical modification.
3.1 Performance data
*)On the extended fork version, the load center is in the center of the forks.
Designation ECR 327 ECR 336
Q Rated load capacity 6000 (2700) 8000 (3600) lb (kg)
c Load center distance with
standard fork length *
)
23.6 (600) 23.6 (600) in (mm)
Travel speed
with/without rated load
6.8/9.3 (11/15) 5.9/9.3
(9.5/15)
m/h (km/h)
Lift speed
with/without rated load
(0.39/0.50) (0.37/0.50) cm/s
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D 4
3.2 Dimensions
(all dimensions in inches (mm))
Designation Standard
l
2
Overall length at front 42.2 (1073)
h
13
Lowered height of fork 3.3 (83)
h
3
Lift height 5.7 (145)
b
1
Vehicle width 35.8 (910)
b
11
Track width 13.0 / 17.8 (331 / 451)
e
Fork width
Standard tip forks
Extended tip forks
9.0 (229)
9.8 (249)
a Safe distance 7.9 (200)
Service weight: see nameplate, vehicle
ll1yW
a
Standard tip forks
35.7 (908) 78.0 (1980) 49.4 (1254) 65.6 (1667)
41.7 (1060) 83.9 (2132) 55.4 (1407) 71.7 (1820)
47.8 (1213) 90.0 (2285) 61.5 (1561) 77.7 (1974)
53.7 (1365) 95.9 (2437) 67.5 (1714) 83.7 (2127)
59.7 (1517) 101.9 (2589) 73.5 (1866) 89.7 (2279)
95.7 (2432) 138.0 (3504) 109.6 (2783) 125.8 (3196)
102.8 (2610) 145.0 (3682) 116.6 (2961) 132.8 (3374)
Extended tip forks
83.7 (2127) 125.9 (3199) 81.5 (2069) 97.7 (2482)
92.8 (2356) 135.0 (3428) 81.5 (2069) 97.7 (2482)
95.7 (2432) 138.0 (3504) 81.5 (2069) 97.7 (2482)
102.8 (2610) 145.0 (3682) 81.5 (2069) 97.7 (2482)
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1475 mm ( 58.1")
y
e
124 mm (4.9")
415 mm
(16.3")
c
L
h
3
b
1
L
2
a
/
2
a
/
2
h
13
240 mm (9.4")
(L1)
b
11
b
5
x
W
a
Standard Tip Forks
x =185 mm (7.3")
Extendet Tip Forks Forks
x =592 mm (23.3") 2133 mm (84")
x =821 mm (32.5") 2362 mm (93")
x =897 mm (35.3") 2438 mm (96")
x =1075 mm (42.3") 2616 mm (103")
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3.3 Axle and drive wheel loads
Unladen vehicle, including 510 Ah battery
Drive wheel load
while moving
in fork direction
(level ground) in lb (kg)
1140 (517)
1232 (559)
1285 (583)
1032 (468)
1074 (487)
1276 (579)
1312 (595)
1376 (624)
1336 (606)
1321 (599)
1287 (584)
Drive wheel load
while moving
in drive direction
(level ground) in lb (kg)
1360 (617)
1453 (659)
1506 (683)
1274 (578)
1316 (597)
1519 (689)
1554 (705)
1596 (724)
1556 (706)
1541 (699)
1508 (684)
Load axle
in lb (kg)
637 (289)
584 (265)
573 (260)
569 (258)
567 (257)
606 (275)
619 (281)
686 (311)
756 (343)
783 (355)
840 (381)
Drive axle
in lb (kg)
1856 (842)
1949 (884)
2002 (908)
2046 (928)
2088 (947)
2291 (1039)
2326 (1055)
2092 (949)
2052 (931)
2037 (924)
2004 (909)
Vehicle weight
in lb (kg)
2493 (1131)
2533 (1149)
2575 (1168)
2615 (1186)
2654 (1204)
2897 (1314)
2945 (1336)
2778 (1260)
2809 (1274)
2820 (1279)
2844 (1290)
Forkoverhang
in inches (mm)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
23.3 (592)
32.3 (821)
35.3 (897)
42.3 (1075)
Fork length
in inches (mm)
35.7 (908)
41.7 (1060)
47.8 (1213)
53.7 (1365)
59.7 (1517)
95.7 (2432)
102.8 (2610)
83.7 (2127)
92.8 (2356)
95.7 (2432)
102.8 (2610)
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Vehicle with 2700 kg load and 150 mm load carriage travel,
including 510 Ah battery
Drive wheel load
while moving in
fork direction
(level ground)
in lb (kg)
2262 (1026)
1836 (833)
2412 (1094)
2299 (1043)
2482 (1126)
3201 (1452)
3300 (1497)
2363 (1072)
2002 (908)
1929 (875)
1898 (861)
Drive wheel load
while moving in
drive direction
(level ground)
in lb (kg)
2482 (1126)
2057 (933)
2632 (1194)
2542 (1153)
2725 (1236)
3444 (1562)
3543 (1607)
2584 (1172)
2222 (1008)
2149 (975)
2119 (961)
Load axle
in lb (kg)
5467 (2480)
5933 (2691)
5399 (2449)
5254 (2383)
5110 (2318)
4634 (2102)
4583 (2079)
5650 (2563)
6043 (2741)
6127 (2779)
6182 (2804)
Drive axle
in lb (kg)
2978 (1351)
2553 (1158)
3128 (1419)
3313 (1503)
3496 (1586)
4215 (1912)
4314 (1957)
3080 (1397)
2718 (1233)
2646 (1200)
2615 (1186)
Vehicle weight
in lb (kg)
8446 (3831)
8485 (3849)
8527 (3868)
8567 (3886)
8607 (3904)
8849 (4014)
8898 (4036)
8730 (3960)
8761 (3974)
8772 (3979)
8796 (3990)
Load center
(LC)
in inches (mm)
19.7 (500)
23.6 (600)
23.6 (600)
26.9 (683)
29.9 (759)
47.9 (1216)
51.4 (1305)
41.9 (1064)
46.4 (1178)
47.2 (1200)
47.2 (1200)
Forkover-
hang
in inches
(mm)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
23.3 (592)
32.3 (821)
35.3 (897)
42.3 (1075)
Fork length
in inches
(mm)
35.7 (908)
41.7 (1060)
47.8 (1213)
53.7 (1365)
59.7 (1517)
95.7 (2432)
102.8 (2610)
83.7 (2127)
92.8 (2356)
95.7 (2432)
102.8 (2610)
0705.USA
D 8
Vehicle with 3600 kg load and 150 mm load carriage travel,
including 510 Ah battery
Drive wheel load
while moving in
fork direction
(level ground)
in lb (kg)
2615 (1186)
2048 (929)
2795 (1268)
2736 (1241)
2965 (1345)
3851 (1747)
3968 (1800)
2701 (1225)
2229 (1011)
2138 (970)
2103 (954)
Drive wheel load
while moving in
drive direction
(level ground)
in lb (kg)
2835 (1286)
2269 (1029)
3016 (1386)
2978 (1351)
3208 (1455)
4094 (1857)
4211 (1910)
2921 (1325)
2449 (1111)
2359 (1070)
2324 (1054)
Load axle
in lb (kg)
7099 (3220)
7705 (3495)
7000 (3175)
6803 (3086)
6612 (2999)
5968 (2707)
5899 (2676)
7297 (3310)
7800 (3538)
7901 (3584)
7961 (3611)
Drive axle
in lb (kg)
3331 (1511)
2765 (1254)
3512 (1593)
3750 (1701)
3979 (1805)
4866 (2207)
4982 (2260)
3417 (1550)
2945 (1336)
2855 (1295)
2820 (1279)
Vehicle weight
in lb (kg)
10430 (4731)
10470 (4749)
10511 (4768)
10551 (4786)
10591 (4804)
10833 (4914)
10882 (4936)
10714 (4860)
10745 (4874)
10756 (4879)
10780 (4890)
Load center
(LC)
in inches (mm)
19.7 (500)
23.6 (600)
23.6 (600)
26.9 (683)
29.9 (759)
47.9 (1216)
51.4 (1305)
41.9 (1064)
46.4 (1178)
47.2 (1200)
47.2 (1200)
Forkover-
hang
in inches
(mm)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
23.3 (592)
32.3 (821)
35.3 (897)
42.3 (1075)
Fork length
in inches
(mm)
35.7 (908)
41.7 (1060)
47.8 (1213)
53.7 (1365)
59.7 (1517)
95.7 (2432)
102.8 (2610)
83.7 (2127)
92.8 (2356)
95.7 (2432)
102.8 (2610)
D 9
0705.USA
Unladen vehicle, including 600 Ah battery
Drive wheel load
while moving
in fork direction
(level ground) in lb (kg)
1261 (572)
1358 (616)
1413 (641)
1162 (527)
1206 (547)
1415 (642)
1451 (658)
1510 (685)
1468 (666)
1455 (660)
1420 (644)
Drive wheel load
while moving
in drive direction
(level ground) in lb (kg)
1481 (672)
1578 (716)
1634 (741)
1404 (637)
1448 (657)
1658 (752)
1693 (768)
1731 (785)
1689 (766)
1675 (760)
1640 (744)
Load axle
in lb (kg)
668 (303)
611 (277)
597 (271)
591 (268)
586 (266)
619 (281)
633 (287)
703 (319)
776 (352)
800 (363)
860 (390)
Drive axle
in lb (kg)
1978 (897)
2075 (941)
2130 (966)
2176 (987)
2220 (1007)
2429 (1102)
2465 (1118)
2227 (1010)
2185 (991)
2172 (985)
2136 (969)
Vehicle weight
in lb (kg)
2646 (1200)
2685 (1218)
2727 (1237)
2767 (1255)
2806 (1273)
3049 (1383)
3097 (1405)
2930 (1329)
2961 (1343)
2972 (1348)
2996 (1359)
Forkoverhang
in inches (mm)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
23.3 (592)
32.3 (821)
35.3 (897)
42.3 (1075)
Fork length
in inches (mm)
35.7 (908)
41.7 (1060)
47.8 (1213)
53.7 (1365)
59.7 (1517)
95.7 (2432)
102.8 (2610)
83.7 (2127)
92.8 (2356)
95.7 (2432)
102.8 (2610)
0705.USA
D 10
Vehicle with 2700 kg load and 150 mm load carriage travel,
including 600 Ah battery
Drive wheel load
while moving in
fork direction
(level ground)
in lb (kg)
2390 (1084)
1962 (890)
2540 (1152)
2429 (1102)
2615 (1186)
3340 (1515)
3439 (1560)
2496 (1132)
2136 (969)
2061 (935)
2030 (921)
Drive wheel load
while moving in
drive direction
(level ground)
in lb (kg)
2610 (1184)
2183 (990)
2760 (1252)
2672 (1212)
2857 (1296)
3582 (1625)
3682 (1670)
2716 (1232)
2357 (1069)
2282 (1035)
2251 (1021)
Load axle
in lb (kg)
5492 (2491)
5959 (2703)
5423 (2460)
5276 (2393)
5130 (2327)
4647 (2108)
4597 (2085)
5670 (2572)
6060 (2749)
6146 (2788)
6202 (2813)
Drive axle
in lb (kg)
3106 (1409)
2679 (1215)
3256 (1477)
3444 (1562)
3629 (1646)
4354 (1975)
4453 (2020)
3212 (1457)
2853 (1294)
2778 (1260)
2747 (1246)
Vehicle weight
in lb (kg)
8598 (3900)
8638 (3918)
8679 (3937)
8719 (3955)
8759 (3973)
9001 (4083)
9050 (4105)
8882 (4029)
8913 (4043)
8924 (4048)
8948 (4059)
Load center
(LC)
in inches (mm)
19.7 (500)
23.6 (600)
23.6 (600)
26.9 (683)
29.9 (759)
47.9 (1216)
51.4 (1305)
41.9 (1064)
46.4 (1178)
47.2 (1200)
47.2 (1200)
Forkover-
hang
in inches
(mm)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
23.3 (592)
32.3 (821)
35.3 (897)
42.3 (1075)
Fork length
in inches
(mm)
35.7 (908)
41.7 (1060)
47.8 (1213)
53.7 (1365)
59.7 (1517)
95.7 (2432)
102.8 (2610)
83.7 (2127)
92.8 (2356)
95.7 (2432)
102.8 (2610)
D 11
0705.USA
Vehicle with 3600 kg load and 150 mm load carriage travel,
including 600 Ah battery
Drive wheel load
while moving in
fork direction
(level ground)
in lb (kg)
2745 (1245)
2178 (988)
2930 (1329)
2864 (1299)
3097 (1405)
3990 (1810)
4109 (1864)
2833 (1285)
2366 (1073)
2269 (1029)
2238 (1015)
Drive wheel load
while moving in
drive direction
(level ground)
in lb (kg)
2965 (1345)
2399 (1088)
3150 (1429)
3106 (1409)
3340 (1515)
4233 (1920)
4352 (1974)
3053 (1385)
2586 (1173)
2489 (1129)
2458 (1115)
Load axle
in lb (kg)
7121 (3230)
7727 (3505)
7017 (3183)
6825 (3096)
6631 (3008)
5981 (2713)
5911 (2681)
7317 (3319)
7815 (3545)
7923 (3594)
7978 (3619)
Drive axle
in lb (kg)
3461 (1570)
2895 (1313)
3646 (1654)
3878 (1759)
4112 (1865)
5004 (2270)
5123 (2324)
3549 (1610)
3082 (1398)
2985 (1354)
2954 (1340)
Vehicle weight
in lb (kg)
10582 (4800)
10622 (4818)
10664 (4837)
10703 (4855)
10743 (4873)
10985 (4983)
11034 (5005)
10866 (4929)
10897 (4943)
10908 (4948)
10933 (4959)
Load center
(LC)
in inches (mm)
19.7 (500)
23.6 (600)
23.6 (600)
26.9 (683)
29.9 (759)
47.9 (1216)
51.4 (1305)
41.9 (1064)
46.4 (1178)
47.2 (1200)
47.2 (1200)
Forkover-
hang
in inches
(mm)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
23.3 (592)
32.3 (821)
35.3 (897)
42.3 (1075)
Fork length
in inches
(mm)
35.7 (908)
41.7 (1060)
47.8 (1213)
53.7 (1365)
59.7 (1517)
95.7 (2432)
102.8 (2610)
83.7 (2127)
92.8 (2356)
95.7 (2432)
102.8 (2610)
0705.USA
D 12
Unladen vehicle, including 750 Ah battery
Drive wheel load
while moving
in fork direction
(level ground) in lb (kg)
1411 (640)
1526 (692)
1292 (586)
1345 (610)
1391 (631)
1314 (596)
1351 (613)
1404 (637)
1660 (753)
1647 (747)
1612 (731)
Drive wheel load
while moving
in drive direction
(level ground) in lb (kg)
1631 (740)
1746 (792)
1534 (696)
1587 (720)
1634 (741)
1590 (721)
1627 (738)
1647 (747)
1881 (853)
1867 (847)
1832 (831)
Load axle
in lb (kg)
769 (349)
694 (315)
672 (305)
659 (299)
653 (296)
666 (302)
675 (306)
763 (346)
836 (379)
860 (390)
919 (417)
Drive axle
in lb (kg)
2127 (965)
2242 (1017)
2306 (1046)
2359 (1070)
2405 (1091)
2637 (1196)
2674 (1213)
2418 (1097)
2377 (1078)
2363 (1072)
2328 (1056)
Vehicle weight
in lb (kg)
2897 (1314)
2937 (1332)
2978 (1351)
3018 (1369)
3058 (1387)
3300 (1497)
3349 (1519)
3181 (1443)
3212 (1457)
3223 (1462)
3247 (1473)
Forkoverhang
in inches (mm)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
23.3 (592)
32.3 (821)
35.3 (897)
42.3 (1075)
Fork length
in inches (mm)
35.7 (908)
41.7 (1060)
47.8 (1213)
53.7 (1365)
59.7 (1517)
95.7 (2432)
102.8 (2610)
83.7 (2127)
92.8 (2356)
95.7 (2432)
102.8 (2610)
D 13
0705.USA
Vehicle with 2700 kg load and 150 mm load carriage travel,
including 750 Ah battery
Drive wheel load
while moving in
fork direction
(level ground)
in lb (kg)
2549 (1156)
2116 (960)
2412 (1094)
2608 (1183)
2795 (1268)
3236 (1468)
3338 (1514)
2385 (1082)
2321 (1053)
2251 (1021)
2218 (1006)
Drive wheel load
while moving in
drive direction
(level ground)
in lb (kg)
2769 (1256)
2337 (1060)
2654 (1204)
2851 (1293)
3038 (1378)
3512 (1593)
3613 (1639)
2628 (1192)
2542 (1153)
2471 (1121)
2438 (1106)
Load axle
in lb (kg)
5584 (2533)
6056 (2747)
5505 (2497)
5348 (2426)
5201 (2359)
4694 (2129)
4638 (2104)
5734 (2601)
6127 (2779)
6208 (2816)
6265 (2842)
Drive axle
in lb (kg)
3265 (1481)
2833 (1285)
3426 (1554)
3622 (1643)
3810 (1728)
4559 (2068)
4661 (2114)
3399 (1542)
3038 (1378)
2967 (1346)
2934 (1331)
Vehicle weight
in lb (kg)
8849 (4014)
8889 (4032)
8931 (4051)
8970 (4069)
9010 (4087)
9253 (4197)
9301 (4219)
9134 (4143)
9164 (4157)
9176 (4162)
9200 (4173)
Load center
(LC)
in inches (mm)
19.7 (500)
23.6 (600)
23.6 (600)
26.9 (683)
29.9 (759)
47.9 (1216)
51.4 (1305)
41.9 (1064)
46.4 (1178)
47.2 (1200)
47.2 (1200)
Forkover-
hang
in inches
(mm)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
23.3 (592)
32.3 (821)
35.3 (897)
42.3 (1075)
Fork length
in inches
(mm)
35.7 (908)
41.7 (1060)
47.8 (1213)
53.7 (1365)
59.7 (1517)
95.7 (2432)
102.8 (2610)
83.7 (2127)
92.8 (2356)
95.7 (2432)
102.8 (2610)
0705.USA
D 14
Vehicle with 3600 kg load and 150 mm load carriage travel,
including 750 Ah battery
Drive wheel load
while moving in
fork direction
(level ground)
in lb (kg)
2906 (1318)
2332 (1058)
2793 (1267)
3038 (1378)
3276 (1486)
3884 (1762)
4006 (1817)
2720 (1234)
2549 (1156)
2456 (1114)
2425 (1100)
Drive wheel load
while moving in
drive direction
(level ground)
in lb (kg)
3126 (1418)
2553 (1158)
3036 (1377)
3280 (1488)
3519 (1596)
4160 (1887)
4281 (1942)
2963 (1344)
2769 (1256)
2676 (1214)
2646 (1200)
Load axle
in lb (kg)
7211 (3271)
7824 (3549)
7108 (3224)
6903 (3131)
6704 (3041)
6030 (2735)
5957 (2702)
7383 (3349)
7884 (3576)
7987 (3623)
8042 (3648)
Drive axle
in lb (kg)
3622 (1643)
3049 (1383)
3807 (1727)
4052 (1838)
4290 (1946)
5207 (2362)
5328 (2417)
3735 (1694)
3265 (1481)
3172 (1439)
3142 (1425)
Vehicle weight
in lb (kg)
10833 (4914)
10873 (4932)
10915 (4951)
10955 (4969)
10994 (4987)
11237 (5097)
11285 (5119)
11118 (5043)
11149 (5057)
11160 (5062)
11184 (5073)
Load center
(LC)
in inches (mm)
19.7 (500)
23.6 (600)
23.6 (600)
26.9 (683)
29.9 (759)
47.9 (1216)
51.4 (1305)
41.9 (1064)
46.4 (1178)
47.2 (1200)
47.2 (1200)
Forkover-
hang
in inches
(mm)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
7.3 (185)
23.3 (592)
32.3 (821)
35.3 (897)
42.3 (1075)
Fork length
in inches
(mm)
35.7 (908)
41.7 (1060)
47.8 (1213)
53.7 (1365)
59.7 (1517)
95.7 (2432)
102.8 (2610)
83.7 (2127)
92.8 (2356)
95.7 (2432)
102.8 (2610)
D 15
0705.USA
3.4 US standards
Continuous sound pressure level at ear level:
63 db(A)
determined by the ASME test procedure defined in
ASME B56.11.5
NOTICE The continuous sound pressure level is a value determined in accordance
with the standard, taking into account the sound pressure level while driving,
lifting and at idle. The sound pressure level is measured at ear level.
Vibrations: a
w,zS
= 3.08 ft/s2 (0.94 m/s2).
NOTICE The vibration acceleration acting on the body in the operating position is the
linearly integrated, weighted acceleration in the vertical direction. It is
determined by driving over shock waves at a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit values for electromagnetic
interference and interference resistance and electrostatic discharge testing as set out
in the table below:
Interference resistance
The following limit values apply for industrial trucks/transportation systems:
Environmental phenomenon Test value Unit
1.1 Frequency
Electromagnetic field
Amplitude modulation
27-1000 *
10
80
MHz
V/m (unmodulated, rms)
% AM (1 kHz)
1.2 Frequency
Electromagnetic field
Pulse modulation
900 ± 5
10
50
200
MHz
V/m (unmodulated, rms)
% operating cycle
Repetition frequency Hz
1.3 Electrostatic
discharge
4 contact
8 air
discharge
kV (discharge voltage)
* The frequency range has been expanded to include low-frequency
interference in the wiring.
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