Jungheinrich ECE-220, ECE-225-alt User Manual

High energy eciency with
maintenance-free AC drive
motor

High-performance version for
maximum throughput

Easy handling with JetPilot
electric steering wheel

Wide range of accessories

2nd level picking using lifting
stand-on platform (optional)

ECE 220/225

Horizontal order picker (2,500 kg)

Through a combination of the latest
technology and numerous ergonomic
advantages, the Jungheinrich ECE 220
/ 225 optimise both cost and speed of
order picking.
Its excellent technical performance is
underpinned by a 24 V drive motor with
3-phase AC technology. Its advantages:
Powerful acceleration and high top
speed. Combined with significant energy
savings, extended operating times and
minimised maintenance (due to the
omission of carbon brushes). This is due
to the optimised eciency, the relation­ship between the drive motor and drive
electronic control as well as regenerative

braking.
There are also ergonomic advantages
for the operator/machine/load interface:
The immediate proximity of the operator
to the load and the stand-on platform is
key to safe and ecient order picking.
The lifting stand-on platform (optional)
facilitates comfortable order picking even
at the second racking level.
The ECE oers a choice of two dif­ferent electric steering systems: Tiller
steering or the JetPilot steering wheel.
The advantages of tiller steering:
Eortless steering with only 60° tiller
angle required for a 90° steering angle.
The operator and tiller always remain

safely within the truck contours. The ad­vantages of the JetPilot steering wheel:
Intuitive controls plus safe and secure
grip, similar to a car, provides first-class
operator comfort. No twisting of the
body when cornering (thus lessening the
strain on the neck and spinal column).
One-handed operation and automatic
adjustment to straight line travel on
return of the steering wheel.
With its high drive performance and
ergonomically optimised operator work­place, the ECE is always ahead of the
pack, even in the most demanding of
conditions.

ECE 220/225

1399

ECE 225

Values in brackets apply to XL

ECE 225

1009

474

50

218 450 383 365 x

b

1

a
2

175 150

l

2

Wa

840

HP = Hydraulic lifting platform

L

c

Q

s

m

2

y

e

l

l

1

6

Fork length-dependent dimensions

Fork length

l

(mm)

Fork overhang

(mm)

Capacity

Q
(t)

Overall length

l

1

(mm)

1)

Wheelbase

y

(mm)

Turning radius

Wa

(mm)

Load distance

x

(mm)

1000 186 2.0 2267 1863 2081 814 2467

1150 186 2.0 2417 2013 2231 964 2667

1250 186 2.0 2517 2113 2331 1064 2717

1400 186 2.5 2667 2263 2481 1214 2867

1400 560 2.0 2667 1891 2109 842 2867

1450 560 2.0 2717 1941 2159 892 2917

1600 186 2.5 2867 2463 2681 1414 3067

1600 560 2.0 2867 2091 2309 1042 3067

1880 560 2.5 3147 2371 2589 1322 3347

1950 560 2.5 3217 2441 2659 1392 3467

2180 800 2.5 3447 2429 2647 1380 3647

2280 800 2.5 3547 2529 2747 1482 3747

2310 186 2.5 3577 3173 3391 2124 3797

2400 560 2.5 3667 2889 3107 1480 3867

2400 800 2.5 3667 2649 2867 1600 3867

2430 900 2.5 3697 2597 2797 1530 3905

2550 800 2.5 3817 2799 3017 1750 4017

2850 800 2.5 4117 3099 3317 2050 4317

2900 800 2.5 4167 3149 3367 2100 4367

3100 800 2.5 4367 3349 3567 2300 4567

1)

ECE 220/225 XL: Values + 167 mm; ECE 220/225 HP: Values + 150 mm

2)

With raised load section = values - 89 mm

95

h

h

13

Working aisle

width

Ast

1433

3

a
2

b

11

b

5

Issue: 09/2011

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model ECE 225

Standard XL HP

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation order picker

1.5 Load capacity/rated load Q t 2.5

Identification

1.6 Load centre distance c mm 1200

1.8 Load distance x mm 1600

1.9 Wheelbase y mm 2649

2)

2.1.1 Net weight incl. battery (see row 6.5) kg 1114 1215 1270

2.2 Axle load, w. load, front / rear kg 1173 / 2441 1233 / 2842 1465 / 2305

2.3 Axle load, w.o. load, front / rear kg 853 / 261 933 / 282 970 / 300

Weights

3.1 Tyres Vulkollan

3.2 Tyre size, at front mm Ø 230 x 77

3.3 Tyre size, at rear mm Ø 85 x 85

3.4 Additional wheels (dimensions) mm Ø 180 x 65

3.5 Wheels, number front/rear (× = driven wheels) 1+1x/4

3.6 Track width, front b

Wheels / chassis

3.7 Track width, rear b

mm 485

10

mm 338 / 368 / 498

11

4.2.1 Total height h15 mm

4.4 Lift h

4.9 Height of tiller in drive position min. / max. h

4.15 Lowered height h

4.19 Overall length l

4.20 Length incl. back of forks l

4.21 Total width b

mm 125

3

mm 1399

14

mm 90

13

mm 3667 3834 3817

1

mm 1267 1434 1417

2

mm 810

1/b2

4.22 Fork dimensions s/e/l mm 60 / 172 / 2400

Basic dimensions

4.25 Width over forks b

4.32 Floor clearance centre wheelbase m

4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 3867

mm 510 / 540

5

mm 30

2

1)

4.35 Turning radius Wa mm 2867 3034 3017

5.1 Travel speed, w. / w.o. load km/h 9.5 / 12.5 9.3 / 12.3 9.5 / 12.5

5.2 Lift speed, w. / w.o. load m/s 0.06 / 0.07

5.3 Lower speed, w. / w.o. load m/s 0.06 / 0.05

data

5.8 Max. gradeability, laden/unladen % 6 / 15

Performance

5.10 Service brake generated

6.1 Drive motor rating S2 60 min. kW 2.8

6.2 Lift motor rating at S3 10% kW 1.5

6.3 Battery according to DIN 43531/35/36 A,B,C, no no

6.4 Battery voltage/nominal capacity K5 V/Ah 24 / 465 24 / 620 24 / 465

6.5 Battery weight kg 370 450 370

Electrics

6.6 Energy consumption according to VDI cycle kWh/h 0.59 0.61 0.59

6.7 Throughput eciency t/h 161 163

6.8 Energy consumption at max. throughput kWh/h 0.64 0.65

8.1 Type of drive control AC SpeedControl

8.4

Misc.

Sound pressure level at operator’s ear according to EN
12053

dB (A) 67

2816

4034

2)

1)

2799

4017

2)

1)

1)

Diagonal travel according VDI: + 94 mm

2)

Load section lowered: 90 mm

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.

Benefit from the advantages

Comfortable operation and fast
order picking

Order picking from the second
rack-level

Innovative 3-phase AC technology

Better performance coupled with
reduced operating costs. Make the most
of these advantages:

• High eciency levels with excellent
energy management.

• Rapid acceleration for high pro­ductivity.

• Rapid change in direction of travel.

• No carbon brushes - maintenance-free
drive motor.

• Two-year warranty on the drive motor.

Travel in comfort

The Speed Control impulse control
system facilitates comfortable, safe travel
with adjustable options for every ap­plication:

• The speed set by the drive switch is
maintained under all travel conditions
– even on gradients / descents.

• 3 adjustable travel programmes for
individual adjustment of any require­ment.

• Regenerative braking with energy re­covery when slowing down.

Rugged construction for the hardest
applications

• Chassis manufactured from high
quality steel.

• Extra-high wrap around chassis apron
on front cover.

JetPilot – exclusive from Jung­heinrich

• Tension proof fork sections with strong
pull rods – no bending even with heavy
loads and long forks.

• Carrying capacity 2.5 tonnes for up to
3 pallets simultaneously.

Comfortable and safe order picking

The hydraulic lifting stand-on platform
(optional) oers the best basis for fre­quent replenishment and order picking
from the second rack level:

• Safe and fast raising and lowering of
the operator, up to the height of the
battery cover.

• Comfortable operation of the platform
by a foot-controlled button. This keeps
the operator’s hands free for order
picking.

• High order picking eciency through
immediate proximity of operator to
load.

• The Jet -Pilot can be raised together
with the platform, allowing for posi­tioning of the truck even with a raised
platform (optional).

Long operating times

Energy-ecient 3-phase AC technology
and high battery capacities allow for long
operating times:

• Standard version: Battery 3 PzS 465 Ah.

• High-performance XL version: Battery
4 PzS 465 / 620 Ah

• Lateral battery exchange (optional) for
multi-shift use

Always informed

Extensive display provides a complete
overview:

• CanDis (optional) informs of battery
state of charge, operational hours and
fault codes.

• Activation of the truck using a PIN
and a choice of 3 travel programme
settings by keypad (optional).

• Programmable travel parameters by
CanDis and CanCode (optional).

Individual steering

Dierent steering concepts to facilitate a
tailor-made application:

• Electric tiller steering with productive
steering ratio.

• Electric steering wheel with Jet- Pilot.

• Curve Control (optional): Maximum
safety with automatic travel speed
reduction when cornering.

Additional accessories

An extensive range of accessories allow
individual adjustment to your application:

• Edging buttons located in the backrest
on both sides of the truck for pedes­trian edging operations.

• A variety of backrest designs

• Extra collision protection from steel or
rubber.

• Additional accessories for working at
the second rack-level.

• Holder for radio data transmission
equipment.

Jungheinrich UK Ltd.

Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]

[e-mail]
www.jungheinrich.co.uk

The German production

facilities in Norderstedt and

Moosburg are certified.

Jungheinrich fork lift

trucks meet European

safety requirements.

T_ECE 220/225_012014_en_UK_000