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Jungheinrich
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DFG TFG 316-435
Operating instruction
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Jungheinrich DFG TFG 316-435 Operating instruction

DFG/TFG 316-435
Operating instructions G
51167624
08.11
11.09 -
DFG 316 DFG 320
DFG 425 DFG 430 DFG 435 TFG 316 TFG 320 TFG 425 TFG 430 TFG 435
öJUNGHEINRICH
2
Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or agent acting in the European Union
Type Option Serial no. Year of
DFG 316 DFG 320 DFG 425 DFG 430 DFG 435 TFG 316 TFG 320 TFG 425 TFG 430 TFG 435
Additional information
On behalf of
Date
G EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in detail complies with the European Directives 2006/42/EC (Machinery Directive) and 2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well as the legislative decree to incorporate the directives in national law. The signatories are in each case individually authorized to compile the technical documents.
manufacture
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4
Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Z Used before notices and explanations.
t Indicates standard equipment o Indicates optional equipment
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
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Jungheinrich Aktiengesellschaft
Am Stadtrand 35 22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
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Table of Contents
A Correct Use and Application ................................................... 11
1 General.................................................................................................... 11
2 Correct application................................................................................... 11
3 Approved application conditions.............................................................. 12
4 Proprietor responsibilities ........................................................................ 13
5 Adding attachments and/or accessories.................................................. 13
B Truck Description .................................................................... 15
1 Application ............................................................................................... 15
1.1 Truck models and rated capacity............................................................. 15
2 Assemblies and Functional Description................................................... 16
2.1 Assembly Overview ................................................................................. 16
2.2 Functional Description ............................................................................. 17
3 Technical Specifications .......................................................................... 19
3.1 Performance data .................................................................................... 19
3.2 Dimensions.............................................................................................. 22
3.3 Weights.................................................................................................... 25
3.4 Mast versions .......................................................................................... 26
3.5 Tyre type.................................................................................................. 29
3.6 Engine Data............................................................................................. 30
3.7 EN norms................................................................................................. 31
3.8 Conditions of use ..................................................................................... 32
3.9 Electrical requirements ............................................................................ 32
4 Identification points and data plates ........................................................ 33
4.1 Data plate ................................................................................................ 35
4.2 Truck capacity plate................................................................................. 36
4.3 Attachment capacity plate ....................................................................... 37
5 Stability .................................................................................................... 37
C Transport and Commissioning ................................................ 39
1 Transport ................................................................................................. 39
2 Truck laden.............................................................................................. 39
2.1 Centre of gravity of the truck ................................................................... 39
2.2 Lifting the truck by crane ......................................................................... 40
2.3 Loading with another industrial truck ....................................................... 41
3 Securing the truck during transport ......................................................... 42
4 Using the Truck for the First Time ........................................................... 43
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D Fuelling the Truck.................................................................... 45
1 General.................................................................................................... 45
1.1 Safety regulations for handling diesel fuel and LPG................................ 45
1.2 LPG system relief valve........................................................................... 47
2 Adding diesel ........................................................................................... 48
2.1 Fuelling .................................................................................................... 48
2.2 Fuelling with fuel containers .................................................................... 49
3 LPG containers........................................................................................ 50
3.1 LPG bottles.............................................................................................. 50
3.2 Liquid gas tank ........................................................................................ 53
4 Fuel level indicator................................................................................... 54
4.1 Display unit .............................................................................................. 54
4.2 Level indicator for LPG bottles (o) ........................................................... 54
E Operation ................................................................................ 55
1 Safety Regulations for the Operation of the Forklift Truck....................... 55
2 Displays and Controls.............................................................................. 57
2.1 Control panel with display unit ................................................................. 59
3 Preparing the Truck for Operation ........................................................... 62
3.1 Checks and operations to be performed before starting daily operation . 62
3.2 Entry and exit........................................................................................... 63
3.3 Trucks with reduced headroom X (o) ...................................................... 63
3.4 Setting up the operator position............................................................... 64
3.5 Seat Belt .................................................................................................. 68
4 Industrial Truck Operation ....................................................................... 69
4.1 Safety regulations for truck operation ...................................................... 69
4.2 Preparing the truck for operation ............................................................. 71
4.3 Parking the truck securely ....................................................................... 74
4.4 Emergency Disconnect............................................................................ 75
4.5 Travel....................................................................................................... 76
4.6 Steering ................................................................................................... 77
4.7 Brakes ..................................................................................................... 78
4.8 Adjusting the forks ................................................................................... 80
4.9 Replacing the forks.................................................................................. 81
4.10 Lifting, transporting and depositing loads ................................................ 82
4.11 Operating the lift mechanism and integrated attachments ...................... 84
4.12 Safety instructions for operating additional attachments ......................... 89
4.13 Operating additional attachments for the SOLO-PILOT .......................... 92
4.14 Fitting additional attachments.................................................................. 94
5 Towing trailers ......................................................................................... 96
6 Optional equipment ................................................................................. 98
6.1 Steel cab.................................................................................................. 98
6.2 Sliding windows ....................................................................................... 99
6.3 Panel door ............................................................................................... 100
6.4 Operator position extension..................................................................... 100
6.5 Backrest extension .................................................................................. 101
6.6 Heating and air conditioning system........................................................ 102
6.7 Removable load backrest ........................................................................ 104
6.8 Fire extinguisher ...................................................................................... 104
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6.9 Rockinger coupling with hand lever or remote control............................. 105
6.10 Camera system ....................................................................................... 106
6.11 Optional equipment for working in areas with heavy accumulation of dust 107
6.12 Roof window wiper .................................................................................. 107
6.13 Tilt angle display...................................................................................... 108
6.14 Speed reduction ...................................................................................... 108
6.15 Reversing Block....................................................................................... 108
6.16 Direction switch mounted to the steering column .................................... 108
6.17 Temperature control system.................................................................... 109
7 Troubleshooting....................................................................................... 110
7.1 Troubleshooting....................................................................................... 110
7.2 Operating the truck without its own drive system .................................... 113
F Industrial Truck Maintenance .................................................. 117
1 Operational Safety and Environmental Protection................................... 117
2 Maintenance Safety Regulations............................................................. 118
3 Servicing and Inspection ......................................................................... 123
4 Maintenance checklist DFG..................................................................... 123
4.1 Owner ...................................................................................................... 123
4.2 Customer Service .................................................................................... 127
5 Maintenance checklist TFG ..................................................................... 135
5.1 Owner ...................................................................................................... 135
5.2 Customer Service .................................................................................... 139
6 Lubricants and Lubrication Schedule ...................................................... 148
6.1 Handling consumables safely .................................................................. 148
6.2 Lubrication Schedule ............................................................................... 150
6.3 Consumables........................................................................................... 151
7 Maintenance and repairs ......................................................................... 154
7.1 Preparing the truck for maintenance and repairs .................................... 154
7.2 Opening the rear panel ............................................................................ 154
7.3 Unlocking the engine bonnet ................................................................... 155
7.4 Checking the wheel attachments............................................................. 156
7.5 Hydraulic system ..................................................................................... 157
7.6 Engine maintenance ................................................................................ 160
7.7 Checking electrical fuses ......................................................................... 173
7.8 Starter battery.......................................................................................... 177
7.9 Exhaust system ....................................................................................... 178
7.10 Seat belt maintenance............................................................................. 179
7.11 Transmission ........................................................................................... 179
7.12 Brake ....................................................................................................... 180
7.13 Restoring the truck to service after maintenance and repairs ................. 181
8 Decommissioning the industrial truck ...................................................... 182
8.1 Prior to decommissioning ........................................................................ 183
8.2 During decommissioning ......................................................................... 183
8.3 Restoring the truck to service after decommissioning ............................. 184
9 Safety tests to be performed at intervals and after unusual incidents ..... 185
10 Final de-commissioning, disposal............................................................ 186
11 Human vibration measurement ............................................................... 186
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A Correct Use and Application
1 General
The industrial truck described in the present operating instructions is designed for lifting, lowering and transporting load units. It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the industrial truck or property.
2 Correct application
NOTE
The maximum load and load distance are indicated on the load chart and must not be exceeded. The load must rest on the load handler or be lifted by an attachment approved by the manufacturer. The load must rest on the back of the fork carriage and centrally between the forks.
– Lifting and lowering of loads. – Transporting lowered loads over short distances. – Do not travel with a raised load (>30 cm). – Do not carry or lift passengers. – Do push or pull load units. – Occasional towing of trailer loads. – When towing trailer loads the load must be secured on the trailer. – The permissible trailer load must not be exceeded.
08.11 EN
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3 Approved application conditions
DANGER!
Do not exceed the permissible surface and spot load limits on the travel routes. At blind spots get a second person to assist. The driver must ensure that the loading dock / ramp cannot move or come loose during loading / unloading.
– Operation in industrial and commercial environments. – Permissible temperature range -20 to 40°C. – Operation only on secure, level surfaces with sufficient capacity. – Operation only on routes that are visible and approved by the proprietor. – Negotiating inclines up to a maximum of 15 %. – Do not negotiate inclines crosswise or at an angle. Transporting loads downhill. – Operation in partially public traffic.
WARNING!
Extreme conditions
XSpecial equipment and authorisation are required if the truck is to be constantly
used in extreme conditions, especially in dusty or corrosive atmospheres.
XThe truck is not authorised for use in areas at risk of explosion. XIn adverse weather conditions (thunder, lightning) the industrial truck must not be
operated outside or in endangered areas.
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4 Proprietor responsibilities
For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose for which it is intended and that there is no danger to life and limb of the user and third parties. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The proprietor must ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
5 Adding attachments and/or accessories
Adding accessories
The mounting or installation of additional equipment which affects or enhances the performance of the forklift truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained. Local authority approval does not however constitute the manufacturer’s approval.
08.11 EN
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B Truck Description
1 Application
The DFG/TFG 316-435 is a four-wheel IC motor sit-down forklift truck. The DFG series are diesel engine trucks, while the TFG series are fitted with a petrol engine for LPG operation.
The DFG/TFG 316-435 is a cantilever counterbalanced truck which can lift, transport and deposit loads using the load handler attached in front.
Closed bottom pallets can also be lifted.
The DFG/TFG 316-435 is equipped with a hydrodynamic drive. The left pedal is a combination of crawl speed and brake pedal, and activates the rapid lift function during slow travel. The middle pedal is a standard brake as well as emergency brake pedal.
1.1 Truck models and rated capacity
The rated capacity depends on the model. The rated capacity can be derived from the model description.
DFG316
DFG Model name
3Series
16 Rated capacity x 100 kg
The rated capacity does not generally match the permissible capacity. The capacity can be found on the load chart attached to the rack.
08.11 EN
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2 Assemblies and Functional Description
2.1 Assembly Overview
1
12
14
Item Description Item Description
1 t Overhead guard 9 t Lift mechanism control 2 t Driver's seat 10 t Engine Cover 3 t Steering wheel 11 t Steer axle 4 t Control / display unit 12 t Trailer coupling 5 t Mast 13 t Counterweight 6 t Fork carriage 14 t LPG bottle (TFG only) 7 t Fork 8 t Drive
t = Standard equipment o = Optional equipment
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2453
11
10
6
7
8
9
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2.2 Functional Description
Chassis
The chassis, in conjunction with the counterweight, forms the supporting base structure of the truck. It is used to support the main components.
The hydraulic oil reservoir is integrated on the right-hand side and the fuel tank for the DFG series is on the left side in the chassis.
Operator position and overhead guard
The overhead guard (1) comes in a range of models and protects the driver from falling objects and other external influences.
All the controls are ergonomically arranged. The steering column and driver's seat can be adjusted individually.
The controls and warnings on the display unit (4) enable the system to be monitored during operation, thereby ensuring a very high level of safety.
Steering
The steer cylinder of the hydrostatic steering is integrated in the steer axle (11) and is controlled by the power steering. The steer axle is fully floating in the chassis to ensure excellent grip even on non-level surfaces.
Wheels
All wheels are located within the truck geometry. A choice of pneumatic or superelastic tyres are available.
Engine
High performance, water-cooled diesel and LPG engines with long useful lives and low consumption and emission levels.
Electrical system
12 volt system with threephase alternator. A start block prevents malfunctions when the truck is powered up. For diesel engines, a rapid pre-heat system is installed; LPG motors have an electronic ignition system for rapid and trouble-free engine starting. The key switch is used to stop the engine.
08.11 EN
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Drive system
A power shift gear with radiator and torque converter transfers the force to the drive axle (8). The travel direction switch on the left hydraulic control lever regulates forward/reverse travel and the neutral position.
Brakes
The brake pedal actuates two drum brakes which are applied to the drive wheels. An additional slow travel / brake pedal facilitates creep speed applications. The pedal should not be used for normal braking purposes. Worn drum brakes are automatically adjusted. The parking brake operates through mechanical actuation of the parking brake lever on the drum brake via Bowden cables.
Hydraulic system
A multi-pilot valve allows for sensitive operation of the functions via the controls. A speed-controlled hydraulic pump ensures a proportionate and efficient supply to the hydraulic functions.
Mast
Two or three-stage masts, optionally with free lift function; narrow mast sections ensure excellent visibility of the forks and attachments. Fork carriage and mast run on permanently lubricated and hence maintenance-free support rollers.
Attachments
The trucks can be optionally fitted with mechanical and hydraulic attachments.
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3 Technical Specifications
All technical details refer to standard trucks. Values indicated with *) may vary, depending on the types of equipment used (e.g. mast, cabin, tyres etc.).
Z Technical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data
DFG 316/320
Description DFG 316 DFG 320
Q
C Load centre distance 500 500 mm
Lift speed, with / without
pressure for attachments
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.
C a pa c i t y
where C = 500 mm)
Travel speed* with /
without load
load
Lowering speed with /
without load
Gradeability 2)* with / without load
Acceleration* with /
without load to 15 m
Available working
Oil flow for attachments 45 45 l/min
1600 2000 kg
1)
18.3/19.1 18.0/18.8 km/h
0.61/0.62 0.60/0.62 m/s
0.55/0.49 0.57/0.49 m/s
23 20 %
5.2/4.6 5.4/4.8 s
160 160 bar
08.11 EN
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TFG 316/320
Description TFG 316 TFG 320
Q
C a pa c i t y
where C = 500 mm)
1600 2000 kg
1)
C Load centre distance 500 500 mm
Travel speed* with /
without load
Lift speed, with / without
load
Lowering speed with /
without load
Gradeability 2)* with / without load
Acceleration* with /
without load to 15 m
Available working
pressure for attachments
18.7/19.5 18.5/19.3 km/h
0.61/0.63 0.60/0.63 m/s
0.55/0.49 0.57/0.49 m/s
25 22 %
5.1/4.7 5.2/4.5 s
160 160 bar
Oil flow for attachments 45 45 l/min
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.
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DFG 425-435
Description DFG 425 DFG 430 DFG 435
Q
C ap a ci ty
(where C = 500 mm)
2500 3000 3500 kg
1)
C Load centre distance 500 500 500 mm
Travel speed* with /
without load
Lift speed, with / without
load
Lowering speed with /
without load
Gradeability 2)* with /
without load
Acceleration* with /
without load to 15 m
Available working pressure
for attachments
17/19 18/19 18/19 km/h
0.53/0.60 0.53/0.60 0.49/0.54 m/s
0.55/0.45 0.55/0.45 0.55/0.42 m/s
27 23 18 %
4.9/4.3 5.6/4.8 5.7/4.9 s
160 160 160 bar
Oil flow for attachments 60 60 60 l/min
TFG 425-435
Description TFG 425 TFG 430 TFG 435
Q
C ap ac it y
(where C = 500 mm)
2500 3000 3500 kg
1)
C Load centre distance 500 500 500 mm
Travel speed* with /
without load
Lift speed, with / without
load
Lowering speed with /
without load
Gradeability 2)* with /
without load
Acceleration* with /
without load to 15 m
Available working pressure
for attachments
17/19 18/19 18/19 km/h
0.50/0.60 0.45/0.60 0.41/0.53 m/s
0.55/0.45 0.55/0.45 0.55/0.42 m/s
27 23 19 %
5.4/4.7 6.1/5.1 6.3/5.4 s
160 160 160 bar
Oil flow for attachments 60 60 60 l/min
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.
08.11 EN
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3.2 Dimensions
DFG/TFG 316/320
Description VFG
DFG/TFG 316 DFG/TFG 320
a/2 Safety distance 100 100 mm
h1Mast height retracted* 2185 2185 mm
h2Free lift* 150 150 mm
h
Lift* 3300 3300 mm
3
Mast height extended* 3920 3920 mm
h
4
h6Overhead guard height* 2145 2145 mm
h
Seat height* 1049 1049 mm
7
Coupling height 380 380 mm
h
10
a Mast tilt, fwd.* 7 7 °
ß Mast tilt, back* 7 7 ° l1Length, including forks* 3386 3406 mm l2Headlength* 2236 2256 mm
b1Overall width* 1080 1080 mm
s/e/l Fork dimensions* 40x100x1150 40x100x1150 mm
m1Ground clearance with
load below mast*
m2Ground clearance
centre wheelbase* Fork carriage ISO 2328
class / type A, B
b3Fork carriage width 980 980 mm
Ast Working aisle width for
pallets 800 x 1200 longit.
Ast Working aisle width for
pallets 1000 x 1200
traverse Wa Turning radius 2020 2042 mm b13Smallest turning radius 560 560 mm
x Load distance* 398 398 mm c Load centre of gravity 500 500 mm y Wheelbase 1495 1495 mm
120 120 mm
130 130 mm
2 A 2 A mm
3818 3840 mm
3618 3640 mm
*) The data listed in the table corresponds to the standard version.
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DFG / TFG 425-435
Description VFG
DFG/TFG 425 DFG/TFG 430 DFG/TFG 435
a/2 Safety distance 100 100 100 mm
h1Mast height retracted* 2280 2280 2215 mm h2Free lift* 150 150 150 mm h
Lift* 3300 3300 2900 mm
3
Mast height extended* 3910 3910 3670 mm
h
4
h6Overhead guard height* 2220 2250 2250 mm h
Seat height* 1082 1112 1112 mm
7
Coupling height 380 380 380 mm
h
10
a Mast tilt, fwd.* 6 6 6 ° ß Mast tilt, back* 8 8 8 ° l1Length, including forks* 3690 3810 3945 mm l2Headlength* 2540 2660 2795 mm
b1Overall width* 1174 1300 1300 mm
s/e/l Fork dimensions* 40x120x1150 45x125x1150 50x125x1150 mm
m1Ground clearance with
125 125 140 mm
load below mast* m2Ground clearance
130 150 165 mm
centre wheelbase*
Fork carriage ISO 2328
2 A3 A3 Amm
class / type A, B
b3Fork carriage width 1120 1120 1120 mm
Ast Working aisle width for
4163 4285 4470 mm pallets 800 x 1200 longit.
Ast Working aisle width for
3963 4085 4270 mm pallets 1000 x 1200 traverse
Wa Turning radius 2290 2370 2550 mm b13Smallest turning radius 725 725 750 mm
x Load distance* 473 515 520 mm c Load centre of gravity 500 500 500 mm y Wheelbase 1685 1685 1785 mm
*) The data listed in the table corresponds to the standard version.
08.11 EN
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βα
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3.3 Weights
Z All dimensions in kg.
DFG/TFG 316/320
DFG 316 DFG 320 TFG 316 TFG 320
Truck weight* 2870 3280 2840 3250 Axle load w.o. load front /
rear* Axle load with load front /
rear*
*) The data listed in the table corresponds to the standard version.
DFG 425/430/435
Truck weight* 4290 4730 5028 Axle load w.o. load front /
rear* Axle load with load front /
rear*
*) The data listed in the table corresponds to the standard version.
TFG 425/430/435
Truck weight* 4190 4630 4928 Axle load w.o. load front /
rear* Axle load with load front /
rear*
1340/1530 1360/1920 1330/1510 1350/1900
3940/530 4600/680 3930/520 4580/670
DFG 425 DFG 430 DFG 435
2050/2240 2078/2719 2028/3000
5990/800 6960/907 7530/1000
TFG 425 TFG 430 TFG 435
2010/2180 2038/2659 1988/2940
5950/740 6920/847 7490/940
*) The data listed in the table corresponds to the standard version.
08.11 EN
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3.4 Mast versions
Z All dimensions in mm
DFG/TFG 316/320
VDI 3596
Description
ZT
ZZ
DZ
Mast table
Lift h3
2900 150 1985 3520 440 3100 150 2085 3720 450 3300 150 2185 3920 465 3600 150 2335 4220 485 3800 150 2435 4420 500 4000 150 2535 4620 525 4500 150 2835 5120 565 5000 150 3085 5620 600 2900 1290 1940 3550 465 3100 1390 2040 3750 480 3300 1490 2140 3950 490 3600 1640 2290 4250 515 3800 1740 2390 4450 545 4000 1840 2490 4650 555 4500 2140 2790 5150 600 4200 1290 1940 4850 590 4350 1340 1990 5000 600 4500 1390 2040 5150 610 4800 1490 2140 5450 630 5000 1565 2215 5650 650 5500 1740 2390 6150 700 6000 1940 2590 6650 740
Free lift h2Height retracted
h1
H ei gh t
extended h4
Mast
weight
(kg)
Special trucks are not included in this overview.
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DFG/TFG 425/430
VDI 3596
Description
ZT
ZZ
DZ
Mast table
Lift h3Free lift h
425/430
2
Retracted
height h
1
Extended
height h
4 425/430
Mast
weight (kg)
2900 150 2115 3510/3670 700 3100 150 2215 3710/3870 720 3300 150 2315 3910/4070 740 3500 150 2415 4110/4270 760 3700 150 2515 4310/4470 780 4000 150 2665 4610/4770 830 4300 150 2865 4910/5070 865 4500 150 2965 5110/5270 885 4700 150 3065 5310/5470 905 5000 150 3215 5610/5770 935 5500 150 3515 6110/6270 995 5800 150 3665 6410/6570 1025 6000 150 3765 6610/6770 1045 2900 1480/1380 2080 3500/3600 735 3100 1580/1480 2180 3700/3800 755 3300 1680/1580 2280 3900/4000 780 3500 1780/1680 2380 4100/4200 800 3700 1880/1780 2480 4300/4400 820 4000 2030/1930 2630 4600/4700 850 4300 2230/2130 2830 4900/5000 904 4500 2330/2230 2930 5100/5200 930 4400 1480/1380 2080 5000/5100 920 4700 1580/1480 2180 5300/5400 950 5000 1680/1580 2280 5600/5700 980 5500 1880/1780 2480 6100/6200 1040 6000 2080/1980 2680 6600/6700 1100 6500 2280/2180 2880 7100/7200 1175 7000 2480/2380 3080 7600/7700 1235
08.11 EN
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DFG/TFG 435
Mast table
VDI 3596
Description
Lift h3Free lift h2Retracted
height h
2900 150 2228 3683 700 3300 150 2428 4083 740
ZT
3800 150 2678 4583 810 4300 150 2978 5083 875 4800 150 3228 5583 920 5000 150 3328 5783 940 4200 1330 2093 4963 920 4500 1430 2193 5263 950
DZ
4800 1530 2293 5563 980 5300 1730 2493 6063 1040 5800 1930 2693 6563 1100 6300 2130 2893 7063 1180
Special trucks are not included in this overview.
Extended
1
height h
4
Mast
weight (kg)
28
3.5 Tyre type
NOTE
When replacing tyres/rims fitted at the factory, always use original spare parts or tyres approved by the manufacturer. Otherwise the manufacturer's specification cannot be guaranteed. If you have any queries please contact the manufacturer's customer service department.
DFG/TFG 316/320
Description DFG / TFG
316 320
SE* 6.50 - 10 6.50 - 10
Pneumatic* 6.50 - 10-14PR 6.50 - 10-14PR
Front tyres
Rear tyres
DFG/TFG 425/435
Front tyres
Rear tyres
Ty r e p re s su r e
bar
max 10.0 max 10.0
Torque NM 200 200
SE* 18x7-8 18x7-8
Pneumatic* 18x7-8 14PR 18 x 7-8-14PR
Ty r e p re s su r e
bar
max 9.0 max 9.0
Torque NM 200 200
Description DFG / TFG
425 430 435
SE* 7.0 - 12 28 x 9 - 15 250 x 15
Pneumatic* 7.0 - 12-16PR
Ty r e p re s su r e
bar
10 9 8,25
28 x 9 - 15-
14PR
Torque NM 380 380 380
SE* 6.50 x 10 6.50 x 10 6.50 x 10
Pneumatic*
Ty r e p re s su r e
bar
6.50 x 10­14PR
10 10 10
6.50 x 10­14PR
Torque NM 200 200 200
250 x 15-16PR
6.50 x 10­14PR
*) The models listed in the table correspond to the standard version. Other tyres can be used depending on the truck's equipment.
08.11 EN
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3.6 Engine Data
DFG 316/320
Description DFG 316 DFG 320
Cylinder/cubic capacity 4/2505 4/2505 cm³ Idle speed 680 680 rpm Rated speed (without load) 2350 2350 rpm Engine output 28 28 kW Fuel consumption
60 VDI duty cycles/h
TFG 316/320
Description TFG 316 TFG 320
Cylinder/cubic capacity 4/2065 4/2065 cm³ Idle speed 850 850 rpm Rated speed (without load) 2700 2700 rpm Engine output 29 29 kW Fuel consumption
60 VDI duty cycles/h
DFG 425-435
Description DFG 425 DFG 430 DFG 435
Cylinder/cubic capacity 4/3331 4/3331 4/3331 cm³ Idle speed 680 680 680 rpm Rated speed (without load) 2350 2350 2350 rpm Engine output 40 40 40 kW Fuel consumption
60 VDI duty cycles/h
2,5 2,85 l/h [kg/h]
2,2 2,4 l/h [kg/h]
3,5 3,8 4,0 l/h [kg/h]
TFG 425-435
Description TFG 425 TFG 430 TFG 435
Cylinder/cubic capacity 4/2488 4/2488 4/2488 cm³ Idle speed 850 850 850 rpm Rated speed (without load) 2700 2700 2700 rpm Engine output 36 36 36 kW Fuel consumption
3,6 3,9 4,1 l/h [kg/h]
60 VDI duty cycles/h
30
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