Jungheinrich TFG 660, DFG660, DFG S80, DFG 670, DFG690 Service Manual
...
12.12 -
11.14
51289390
DFG/TFG 660-690
Operating instructions G
TFG 680
DFG 670
DFG 680
DFG 690
DFG S80
DFG S90
TFG 660
TFG 670
TFG 690
TFG S80
TFG S90
DFG 660
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Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg
Manufacturer or agent acting in the European Union
Additional information
On behalf of
Date
G
EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in
detail complies with the European Directives 2006/42/EC (Machinery Directive) and
2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well
as the legislative decree to incorporate the directives in national law. The signatories
are in each case individually authorized to compile the technical documents.
Type Option Serial no. Year of
manufacture
DFG 660
DFG 670
DFG 680
DFG 690
DFG S80
DFG S90
TFG 660
TFG 670
TFG 680
TFG 690
TFG S80
TFG S90
G
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter and the pages are
numbered continuously.
The operator manual details different industrial truck models. When operating and
servicing the industrial truck, make sure that the particular section applies to your
truck model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the system. No guarantee of
particular features of the truck should therefore be assumed from the present
operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following
graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will
result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction
may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in
slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in
material damage.
Z Used before notices and explanations.
t Indicates standard equipment
o Indicates optional equipment
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Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
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Contents
A Correct Use and Application ................................................... 11
1 General.................................................................................................... 11
2 Correct application................................................................................... 11
3 Approved application conditions.............................................................. 12
4 Proprietor responsibilities ........................................................................ 13
5 Adding attachments and/or optional equipment ...................................... 13
B Truck Description .................................................................... 15
1 Application ............................................................................................... 15
1.1 Truck models and rated capacity............................................................. 15
2 Assemblies and Functional Description................................................... 16
2.1 Assembly Overview ................................................................................. 16
2.2 Functional Description ............................................................................. 17
3 Technical Specifications .......................................................................... 19
3.1 Performance data .................................................................................... 19
3.2 Dimensions .............................................................................................. 23
3.3 Weights.................................................................................................... 28
3.4 Mast versions .......................................................................................... 29
3.5 Tyre type.................................................................................................. 33
3.6 Engine Data ............................................................................................. 35
3.7 EN norms................................................................................................. 36
3.8 Conditions of use ..................................................................................... 37
3.9 Electrical requirements ............................................................................ 37
4 Identification points and data plates ........................................................ 38
4.1 Data plate ................................................................................................ 40
4.2 Truck capacity plate................................................................................. 41
4.3 Attachment capacity plate ....................................................................... 42
4.4 Jack attachment point.............................................................................. 42
5 Stability .................................................................................................... 42
C Transport and Commissioning ................................................ 43
1 Transport ................................................................................................. 43
2 Truck laden.............................................................................................. 43
2.1 Centre of gravity of the truck ................................................................... 43
2.2 Lifting the truck by crane ......................................................................... 44
2.3 Loading with another industrial truck ....................................................... 45
3 Securing the truck during transport ......................................................... 46
4 Using the Truck for the First Time ........................................................... 47
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D Fuelling the Truck.................................................................... 49
1 General.................................................................................................... 49
1.1 Safety regulations for handling diesel fuel and LPG................................ 49
1.2 LPG system relief valve ........................................................................... 51
2 Adding diesel ........................................................................................... 52
2.1 Fuelling .................................................................................................... 52
2.2 Fuelling with fuel containers .................................................................... 53
3 LPG containers........................................................................................ 54
3.1 LPG bottles .............................................................................................. 54
3.2 Liquid gas tank ........................................................................................ 57
4 Fuel level indicator................................................................................... 58
4.1 Display unit .............................................................................................. 58
E Operation ................................................................................ 59
1 Safety Regulations for the Operation of the Forklift Truck....................... 59
2 Displays and Controls.............................................................................. 61
2.1 Multi-task switch ...................................................................................... 61
2.2 SOLO-PILOT ........................................................................................... 63
2.3 MULTI-PILOT .......................................................................................... 64
2.4 Controls ................................................................................................... 65
2.5 Multifunction display ................................................................................ 67
2.6 Operation of the multifunction display ..................................................... 70
3 Dashboard ............................................................................................... 80
3.1 Without air conditioning system ............................................................... 80
3.2 With air conditioning system .................................................................... 80
3.3 With automatic air conditioning................................................................ 81
4 Heater, fan, air conditioning system ........................................................ 82
4.1 Heater ...................................................................................................... 82
4.2 Air conditioning system (o) ..................................................................... 82
5 Preparing the Truck for Operation ........................................................... 86
5.1 Checks and operations to be performed before starting daily operation . 86
5.2 Entry and exit........................................................................................... 88
5.3 Setting up the operator position............................................................... 89
5.4 Seat Belt .................................................................................................. 95
6 Industrial Truck Operation ....................................................................... 96
6.1 Safety regulations for truck operation ...................................................... 96
6.2 Preparing the truck for operation ............................................................. 99
6.3 Operational Checks ................................................................................. 102
6.4 Parking the truck securely ....................................................................... 103
6.5 Emergency Disconnect............................................................................ 105
6.6 Travel....................................................................................................... 106
6.7 Steering ................................................................................................... 108
6.8 Brakes ..................................................................................................... 109
6.9 Adjusting the forks ................................................................................... 111
6.10 Replacing the forks.................................................................................. 112
6.11 Lifting, transporting and depositing loads ................................................ 113
6.12 Operating the lift mechanism and integrated attachments ...................... 115
6.13 Safety instructions for operating additional attachments ......................... 121
6.14 Operating additional attachments for the SOLO-PILOT .......................... 124
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6.15 Operating additional attachments for the Multi Pilot ................................ 125
6.16 Fitting additional attachments .................................................................. 126
7 Towing trailers ......................................................................................... 128
8 Optional equipment ................................................................................. 130
8.1 Rotating Driver's Seat.............................................................................. 131
8.2 Sliding windows ....................................................................................... 140
8.3 Emergency Exit ....................................................................................... 140
8.4 Driver'S Seat Heater................................................................................ 140
8.5 Fire Extinguisher...................................................................................... 141
8.6 Rockinger Coupling with Hand Lever ...................................................... 141
9 Troubleshooting....................................................................................... 143
9.1 Automatic Emergency Brake ................................................................... 143
9.2 Troubleshooting ....................................................................................... 145
9.3 Operating the truck without its own drive system .................................... 146
F Industrial Truck Maintenance .................................................. 151
1 Operational Safety and Environmental Protection................................... 151
2 Maintenance Safety Regulations............................................................. 152
2.1 Working on the electrical system ............................................................. 153
2.2 Consumables and used parts .................................................................. 153
2.3 Wheels..................................................................................................... 153
2.4 Lift Chains................................................................................................ 154
2.5 Hydraulic system ..................................................................................... 154
2.6 Working in the vicinity of the engine ........................................................ 155
3 Lubricants and Lubrication Schedule ...................................................... 156
3.1 Handling consumables safely .................................................................. 156
3.2 Lubrication Schedule ............................................................................... 158
3.3 Consumables........................................................................................... 160
3.4 Coolant specification ............................................................................... 161
4 Maintenance and repairs ......................................................................... 162
4.1 Preparing the truck for maintenance and repairs .................................... 162
4.2 Lifting and jacking up the truck safely...................................................... 163
4.3 Replacing wheels .................................................................................... 164
4.4 Checking the wheel attachments............................................................. 166
4.5 Opening the Service Panel ...................................................................... 166
4.6 Tilting the Cab ......................................................................................... 167
4.7 Replacing wheels .................................................................................... 171
4.8 Checking the wheel attachments............................................................. 173
4.9 Hydraulic system ..................................................................................... 174
4.10 Engine maintenance................................................................................ 177
4.11 Check the transmission oil level .............................................................. 183
4.12 Performing Other Maintenance Work ...................................................... 183
4.13 Closing the Motor Compartment.............................................................. 183
4.14 Checking electrical fuses......................................................................... 184
4.15 Cleaning .................................................................................................. 189
4.16 Starter battery.......................................................................................... 191
4.17 Exhaust system ....................................................................................... 192
4.18 Restoring the truck to service after maintenance and repairs ................. 193
5 Decommissioning the industrial truck ...................................................... 194
5.1 Prior to decommissioning ........................................................................ 195
5.2 During decommissioning ......................................................................... 195
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5.3 Restoring the truck to service after decommissioning ............................. 196
6 Safety tests to be performed at intervals and after unusual incidents ..... 197
7 Final de-commissioning, disposal............................................................ 198
8 Human vibration measurement ............................................................... 198
9 Servicing and Inspection ......................................................................... 199
10 Maintenance checklist DFG..................................................................... 200
10.1 Operating Company ................................................................................ 200
10.2 Customer Service .................................................................................... 203
11 Maintenance checklist TFG ..................................................................... 212
11.1 Operating Company ................................................................................ 212
11.2 Customer Service .................................................................................... 215
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A Correct Use and Application
1 General
The truck must be used, operated and serviced in accordance with the present
instructions. All other types of use are beyond its scope of application and may result
in damage to personnel, the industrial truck or property.
2 Correct application
NOTE
The maximum load and load distance are indicated on the capacity plate and must
not be exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the
manufacturer.
The load must be fully raised,see "Lifting, transporting and depositing loads" on
page 113.
The following operations are in accordance with regulations and are permitted:
– Lifting and lowering loads.
– Transporting lowered loads over short distances.
– Occasional towing of trailer loads.
– When towing trailers the load must be secured on the trailer.
– The permissible trailer load must not be exceeded.
The following operations are prohibited:
– Travelling with a raised load (>30 cm).
– Carrying and lifting passengers.
– Pushing or pulling loads.
– Transporting hanging loads. If the truck is to be operated with hanging loads, proof
of sufficient safety distance under local operating conditions must be obtained from
a specialist assessor.
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3 Approved application conditions
DANGER!
Do not exceed the permissible surface and point loading on the travel lanes.
At blind spots get a second person to assist.
The driver must ensure that the loading dock /dock leveller cannot be removed or
come loose during loading/unloading.
– Operation in industrial and commercial environments.
– Permissible temperature range -20 to 40°C.
– Operation only on secure, level surfaces with sufficient capacity.
– Do not exceed the permissible surface and spot load limits on the travel routes.
– Operation only on routes that are visible and approved by the operating company.
– Negotiating inclines up to a maximum of 15 %.
– Do not travel across or at an angle on inclines. Travel with the load facing uphill.
– Operation in partially public traffic.
– Do not operate LPG trucks under ground level areas.
– The truck may only be operated in areas that are clean and free of oil and similar
substances.
WARNING!
Operating an LPG truck under ground level areas could result in explosions.
LPG is heavier than air. An explosive LPG/air mixture could therefore form under
ground level areas without sufficient ventilation.
XDo not use LPG trucks under ground level areas.
WARNING!
Use under extreme conditions
Using the truck under extreme conditions can result in malfunctions and accidents.
XSpecial equipment and authorisation are required if the truck is to be constantly
used in extreme conditions, especially in dusty or corrosive atmospheres.
XThe truck cannot be used in areas at risk of explosion.
XIn adverse weather conditions (thunder, lightning) the industrial truck must not be
operated outside or in endangered areas.
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4 Proprietor responsibilities
For the purposes of the present operating instructions the “operating company” is
defined as any natural or legal person who either uses the industrial truck himself, or
on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is
considered the person who, in accordance with existing contractual agreements
between the owner and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The operating company must
ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions invalidates the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer.
5 Adding attachments and/or optional equipment
The mounting or installation of additional equipment which affects or enhances the
performance of the industrial truck requires the written permission of the
manufacturer. Local authority approval may also need to be obtained.
Local authority approval however does not constitute the manufacturer’s approval.
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B Truck Description
1 Application
The DFG/TFG 660-690 is a four-wheel IC engine sit-down forklift truck. The DFG
series are diesel engine trucks, while the TFG series are fitted with a petrol engine for
LPG operation.
The DFG/TFG 660-690 is a cantilever counterbalanced truck which can lift, transport
and deposit loads using the load handler attached in front.
Closed bottom pallets can also be lifted.
The DFG/TFG 660-690 is equipped with a hydrodynamic drive.
1.1 Truck models and rated capacity
The rated capacity depends on the model. The rated capacity can be derived from
the model name.
The rated capacity is not generally the same as the permissible capacity. The
capacity can be found on the capacity plate attached to the truck.
DFG660
DFG Model name
6Series
60 Rated capacity x 100 kg
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2 Assemblies and Functional Description
2.1 Assembly Overview
6
3
14 13 12 910
12
4
5
78
11
Item Description Item Description
1 o Fork adjustment 8 t Exhaust pipe
2 t Load chains 9 t Steer axle
3 t Mast 10 t Counterweight
4 t Steering column 11 t Illumination
5 t Cab 12 t Drive
6 t Driver's seat 13 t Fork carriage
7 o Beacon 14 t Fork tines
t = Standard equipment o = Optional equipment
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2.2 Functional Description
Chassis and superstructure
A rigid chassis which protects the units and controls, provides the truck with
maximum static safety. A wide opening cab (5) facilitates service and maintenance
work. The hydraulic oil reservoir is integrated on the right-hand side and the fuel tank
on the opposite side of the chassis. The vertical, free standing front exhaust pipe (8)
is positioned much higher than is common. It prevents vibrations and sound saves
from being transferred and exhaust gases from penetrating into the operator position.
Operator position
The operator position is articulating, which cushions vibrations and noise. Non-slip
steps and a handle on the cab post ensure easy entry and exit. The driver is protected
by the cab (5). To adapt the seat position, the driver can adjust the seat and steering
head both vertically and horizontally. The accelerator pedal and brake pedal are of
"automotive" design.
Steering
The steer cylinder of the hydrostatic steering is integrated in the steer axle (9) and is
controlled by the power steering. The steer axle is fully floating in the chassis to
ensure excellent grip even on non-level surfaces.
Wheels
All wheels are located within the truck geometry. A choice of pneumatic or
superelastic tyres are available.
Diesel engine
Quiet-running, water-cooled diesel engines featuring high performance and low
consumption with very clean fuel combustion under all operating conditions ensure
soot values are below the limit of visibility. An additional particle filter (o) ensures
very low exhaust levels.
LPG engine
Quiet running, water-cooled four-stroke engines featuring high performance and low
consumption. Petrol engines with very low residual exhaust levels are used. A 3-way
catalytic converter ensures very low exhaust levels.
Electrical System
12-volt system with 3-phase alternator. A repeat start block prevents malfunctions
when the truck is powered up. For diesel engines, a rapid pre-heat system is installed;
LPG motors have an electronic ignition system for rapid and trouble-free engine
starting. The key switch is used to start and stop the engine.
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Drive System
A power shift gear with radiator and torque converter is flanged directly to the engine.
This transfers the force to the drive axle (12).
The travel direction lever, either on the steering column or optionally on the multi-task
handle, controls forward/reverse travel and the neutral position.
Brakes
The brake pedal activates the laminated brakes hydraulically. The parking brake is
switched on and off by pressing the parking brake button in the multifunction display.
It acts mechanically on the brake disc of the cardan shaft.
Hydraulic System
All operations can be performed sensitively, proportionally and simultaneously.
Hydraulic functions are controlled by a servo hydraulic controller. Control is possible
via single lever (SOLO-PILOT) or multi-task lever (MULTI-PILOT).
Mast
Two or three-stage masts, optionally with free lift function; narrow mast sections
ensure excellent visibility of the fork tines and attachments. Fork carriages and lift
frames run on lubricating support rollers.
Attachments
The trucks can be optionally fitted with mechanical and hydraulic attachments.
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3 Technical Specifications
All technical details refer to standard trucks.
Values indicated with *) may vary, depending on the
types of equipment used (e.g. mast, cabin, tyres etc.).
Z The technical specifications comply with the German "Industrial Truck Data Sheet"
Guidelines.
Technical modifications and additions reserved.
3.1 Performance data
DFG 660-690
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
Component 660 670 680 690
QCapacity
1)
6000 7000 8000 9000 kg
C Load centre distance 600 600 600 600 mm
Travel speed * with /
without load
22.4/22.5 22.4/22.6 22.4/22.5 22.4/22.6 km/h
Lift speed with / without
load
0.50/0.60 0.40/0.60 0.40/0.60 0.40/0.60 m/s
Lowering speed with /
without load
0.60/0.36 0.60/0.36 0.60/0.36 0.60/0.36 m/s
Gradeability
2)
with / without load
30.3/32.0 28.7/31.0 27.1/31.0 24.6/28.0 %
Tow force
with/without load
49.5/49.5 49.5/49.5 49.5/49.5 49.5/49.5 kN
Acceleration* with /
without load to 15 m
6.0/5.0 6.0/5.0 6.0/5.0 7.0/6.0 sec
Available working
pressure
for attachments
160 160 160 160 bar
Oil flow
for attachments
80 80 80 80 l/min
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DFG S80-S90
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
Component S80 S90
Q Capacity
1)
8000 9000 kg
C Load centre distance 900 900 mm
Travel speed *
with / without load
22.3/22.6 22.3/22.6 km/h
Lift speed
with / without load
0.40/0.60 0.40/0.60 m/s
Lowering speed
with / without load
0.60/0.36 0.60/0.36 m/s
Gradeability
2
with / without load
21.5/25.0 20.9/24.0 %
Tow force with / without load 49.5/49.5 52.9/52.9 kN
Acceleration time *
with / without load to 15 m
7.0/6.0 7.0/6.0 sec
Available working pressure
for attachments
160 160 bar
Oil flow for attachments 80 80 l/min
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TFG 660-690
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
Component 660 670 680 690
QCapacity
(1
6000 7000 8000 9000 kg
C Load centre distance 600 600 600 600 mm
Travel speed * with /
without load
22.4/22.6 22.4/22.6 22.4/22.6 22.4/22.6 km/h
Lift speed
with / without load
0.40/0.48 0.40/0.48 0.40/0.48 0.40/0.48 m/s
Lowering speed
w / w.o. load
0.60/0.48 0.60/0.36 0.60/0.36 0.60/0.36 m/s
Gradeability
(2
with / without load
27.5/30.0 27.5/30.0 26.5/30.0 23.0/27.0 %
Tow f o r ce
with / without load
45.6/45.6 45.6/45.6 45.6/45.6 45.6/45.6 kN
Acceleration * with /
without load to 15 m
6.0/5.0 6.0/5.0 6.0/5.0 7.0/6.0 sec
Available working
pressure
for attachments
160 160 160 160 bar
Oil flow
for attachments
80 80 80 80 l/min
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TFG S80-S90
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
Component S80 S90
Q Capacity 8000 9000 kg
C Load centre distance 900 900 mm
Travel speed *
with / without load
22.4/22.6 22.4/22.6 km/h
Lift speed
with / without load
0.40/0.48 0.40/0.48 m/s
Lowering speed
with / without load
0.60/0.36 0.60/0.36 m/s
Gradeability*
with / without load
20.2/23.0 17.6/20.0 %
Tow f or ce
with / without load
45.6/45.6 45.6/45.6 kN
Acceleration time *
with / without load to 15 m
7.0/6.0 7.0/6.0 sec
Available working
pressure
for attachments
160 160 bar
Oil flow
for attachments
80 80 l/min
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3.2 Dimensions
DFG 660-690
*) The data listed in the table corresponds to the standard version.
Model 660 670 680 690
a/2 Safety distance 100 100 100 100 mm
h
1
Collapsed height* 2710 2710 3010 3160 mm
h
3
Lift* 3600 3600 3600 3600 mm
h
4
Extended height* 4510 4510 4810 4960 mm
h
6
Overhead guard
height*
2705 2705 2705 2705 mm
h7Seat height* 1600 1600 1600 1600 mm
h
10
Coupling height 500 500 500 500 mm
Į
Mast tilt, fwd.* 6 6 6 6 °
ȕ
Mast tilt, back* 9 9 9 9 °
l1Length, including
forks*
4760 4770 4880 5035 mm
l
2
Length, including fork
shank*
3560 3570 3680 3835 mm
b1Overall width* 1820 2002 2002 2100 mm
s/e/l Fork dimensions* 60/150/
1200
60/150/
1200
70/150/
1200
70/150/
1200
mm
m
1
Ground clearance,
laden, below mast*
230 230 230 230 mm
m2Ground clearance
centre wheelbase*
250 250 250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A4 A4 A4 Amm
b
3
Fork carriage width 1800 1800 2000 2100 mm
Ast Working aisle width for
pallets 800 x 1200
lengthways
5320 5330 5440 5745 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5120 5130 5240 5545 mm
Wa Turning radius 3250 3250 3350 3650 mm
b
13
Smallest turning
radius
1270 1270 1320 1390 mm
x Load distance* 680 680 700 700 mm
c Load centre of gravity 600 600 600 600 mm
y Wheelbase 2295 2295 2395 2545 mm
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DFG S80-S90
*) The data listed in the table corresponds to the standard version.
TFG 660-690
Model S80 S90
a/2 Safety distance 100 100 mm
h
1
Collapsed height* 3160 3310 mm
h
3
Lift* 3600 3600 mm
h4Extended height* 4960 5110 mm
h
6
Overhead guard
height*
2705 2705 mm
h7Seat height* 1600 1600 mm
h10Coupling height 500 500 mm
Į
Mast tilt, fwd.* 6 6 °
ȕ
Mast tilt, back* 9 9 °
l
1
Length, including
forks*
5640 5840 mm
l2Length, including fork
shank*
3840 4040 mm
b
1
Overall width* 2150 2150 mm
s/e/l Fork dimensions* 70/180/
1800
70/180/
1800
mm
m1Ground clearance,
laden, below mast*
230 230 mm
m
2
Ground clearance
centre wheelbase*
250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A 4 A mm
b
3
Fork carriage width 2100 2100 mm
Ast Working aisle width for
pallets 800 x 1200
lengthways
5745 5995 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5545 5795 mm
Wa Turning radius 3900 3900 mm
b
13
Smallest turning
radius
1490 1490 mm
x Load distance* 700 700 mm
c Load centre of gravity 900 900 mm
y Wheelbase 2545 2745 mm
Type 660 670 680 690
a/2 Safety distance 100 100 100 100 mm
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11.14 E N
*) The data listed in the table corresponds to the standard version.
TFG S80-S90
h
1
Collapsed height* 2710 2710 3010 3160 mm
h
3
Lift* 3600 3600 3600 3600 mm
h
4
Extended height* 4510 4510 4810 4960 mm
h
6
Overhead guard
height*
2705 2705 2705 2705 mm
h
7
Seat height* 1600 1600 1600 1600 mm
h
10
Coupling height 500 500 500 500 mm
Į
Mast tilt, fwd.* 6 6 6 6 °
ȕ
Mast tilt, back* 9 9 9 9 °
l1Length, including
forks*
4860 4870 4980 5135 mm
l
2
Length, including fork
shank*
3660 3670 3780 3935 mm
b1Overall width* 1820 2002 2002 2150 mm
s/e/l Fork dimensions* 60/150/
1200
60/150/
1200
70/150/
1200
70/150/
1200
mm
m
1
Ground clearance,
laden, below mast*
230 230 230 230 mm
m2Ground clearance
centre wheelbase*
235 250 250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A4 A4 A4 Amm
b
3
Fork carriage width 1800 1800 2000 2100 mm
Ast Working aisle width for
pallets 800 x 1200
lengthways
5420 5430 5640 5895 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5220 5230 5440 5695 mm
Wa Turning radius 3350 3350 3550 3800 mm
b
13
Smallest turning
radius
1320 1320 1370 1440 mm
x Load distance* 680 680 700 700 mm
c Load centre of gravity 600 600 600 600 mm
y Wheelbase 2395 2395 2495 2645 mm
Component S80 S90
a/2 Safety distance 100 100 mm
h
1
Mast height retracted* 3160 3310 mm
h
3
Lift* 3600 3600 mm
h
4
Mast height extended* 4960 5110 mm
Type 660 670 680 690
11.14 E N
26
*) The data listed in the table corresponds to the standard version.
h
6
Overhead guard
height*
2705 2720 mm
h
7
Seat height* 1600 1600 mm
h
10
Coupling height 500 500 mm
Į
Mast tilt, fwd.* 6 6 °
ȕ
Mast tilt, back* 9 9 °
l
1
Length, including
forks*
5740 5740 mm
l2Length, including fork
shank*
3940 3940 mm
b1Overall width* 2150 2150 mm
s/e/l Fork dimensions* 70/180/
1800
70/180/
1800
mm
m
1
Ground clearance,
laden, below mast*
240 240 mm
m
2
Ground clearance
centre wheelbase*
240 240 mm
Fork carriage ISO
2328 class / type A, B
4 A 4 A mm
b3Fork carriage width 2100 2100 mm
Ast Aisle width for pallets
800 x 1200
lengthways
5895 5895 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5695 5695 mm
Wa Turning radius 3800 3800 mm
b
13
Smallest turning
radius
1440 1440 mm
x Load distance* 700 700 mm
c Load centre of gravity 900 900 mm
y Wheelbase 2645 2645 mm
Component S80 S90
27
11.14 E N
11.14 E N
28
3.3 Weights
Z All dimensions in kg.
DFG 660-690
*) The data listed in the table corresponds to the standard version.
DFG S80-S90
*) The data listed in the table corresponds to the standard version.
TFG 660-690
*) The data listed in the table corresponds to the standard version.
TFG S80-S90
*) The data listed in the table corresponds to the standard version.
660 670 680 690
Net weight* 10500 11400 12400 14000
Axle loading, unladen
load front / rear*
5000/5500 5500/5900 6000/6400 6800/7200
Axle loading, laden front /
rear*
14900/1600 16400/2000 18100/2300 20500/2500
S80 S90
Net weight* 14400 15500
Axle loading, unladen
load front / rear*
7200/7200 7800/7700
Axle loading, laden front /
rear*
20400/2000 22500/2000
660 670 680 690
Net weight* 10970 11570 12700 14200
Axle loading, unladen
load front / rear*
5360/5610 5660/5910 5800/6100 6900/7300
Axle loading, laden front /
rear*
14810/2160 16670/1900 18600/2100 20700/2500
S80 S90
Net weight* 14600 15200
Axle loading, unladen
load front / rear*
7300/7300 7500/7700
Axle loading, laden front /
rear*
20100/2500 22100/2100
29
11.14 E N
3.4 Mast versions
Z All dimensions in mm.
Mast chart
V D I 3 5 9 6
Description
Lift h
3
Free lift
h
2
Retracted
height h
1
Extended
height h
4
Weight
(kg)
660/670 660/670
ZT
3600 0 2710 4510 2080
4000 0 2910 4910 2140
4500 0 3160 5410 2240
5000 0 3410 5910 2335
5500 0 3660 6410 2460
6000 0 3910 6910 2585
6500 0 4160 7410 2735
ZZ
3600 1800 2875 4675 2278
4000 2000 3075 5075 2350
4500 2250 3325 5675 2422
5000 2500 3575 6075 2542
5500 2750 3825 6575 2652
6000 3000 4075 7075 2772
6500 3300 4325 7575 2892
DZ
4500 1500 2585 5585 2671
5000 1667 2752 6086 2754
5500 1833 2918 6586 2837
6000 2000 3085 7086 2920
6500 2167 3252 7586 3045
7000 2333 3418 8086 3191
7500 2500 3585 8586 3295
8000 2667 3752 9086 3397
11.14 E N
30
Special trucks are not included in this overview.
Mast chart
V D I 3 5 9 6
Description
Lift h
3
Free lift
h
2
Retracted
height h
1
Extended
height h
4
Weight
(kg)
680 680
ZT
3600 0 3010 4810 2180
4000 0 3210 5210 2261
4500 0 3460 5710 2360
5000 0 3710 6210 2485
5500 0 3960 6710 2610
6000 0 4210 7210 2757
6500 0 4460 7710 2910
ZZ
3600 1800 3025 4825 2326
4000 2000 3225 5225 2350
4500 2250 3475 5725 2422
5000 2500 3725 6225 2604
5500 2750 3975 6725 2724
6000 3000 4225 7225 2847
6500 3300 4475 7725 2964
DZ
4500 1500 2735 5736 2733
5000 1667 2902 6236 2816
5500 1833 3068 6736 2900
6000 2000 3235 7236 3024
6500 2167 3402 7736 3170
7000 2333 3568 8236 3274
7500 2500 3735 8736 3377
8000 2667 3902 9236 3459
31
11.14 E N
DFG/TFG 690-S90
Mast chart
V D I 3 5 9 6
Description
Lift h
3
Free lift
h
2
Collapsed
height h
1
Extended
height h
4
Weight
(kg)
690/S80 690/S80
ZT
3600 0 3160 4960 2240
4000 0 3360 5360 2310
4500 0 3610 5860 2435
5000 0 3860 6360 2560
5500 0 4110 6860 2710
6000 0 4360 7360 2860
6500 0 4610 7860 2985
ZZ
3600 1800 3175 4975 2374
4000 2000 3375 5375 2446
4500 2250 3625 5875 2556
5000 2500 3875 6375 2676
5500 2750 4125 6875 2796
6000 3000 4375 7375 2916
6500 3300 4625 7875 3036
DZ
4500 1500 2885 5886 2796
5000 1667 3052 6386 2879
5500 1833 3218 6886 3004
6000 2000 3385 7386 3149
6500 2167 3552 7886 3253
7000 2333 3718 8386 3357
7500 2500 3885 8886 3439
8000 2667 4052 9386 3522
Mast chart
V D I 3 5 9 6
Description
Lift h
3
Free lift
h
2
Collapsed
height h
1
Extended
height h
4
Weight
(kg)
S90 S90
ZT
3600 0 3310 5110 2285
4000 0 3510 5510 2385
4500 0 3760 6010 2510
5000 0 4010 6510 2635
5500 0 4260 7010 2810
6000 0 4510 7510 2935
6500 0 4760 8010 3060
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