Jungheinrich DFG 660 Service Manual
02.11 -
02.11
51139143
DFG/TFG 660-690
Operating instructions G
TFG 680
DFG 670
DFG 680
DFG 690
DFG S80
DFG S90
TFG 660
TFG 670
TFG 690
TFG S80
TFG S90
DFG 660
3
02.11 EN
Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg
Manufacturer or agent acting in the European Union
Additional information
On behalf of
Date
G
EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in
detail complies with the European Directives 2006/42/EC (Machinery Directive) and
2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well
as the legislative decree to incorporate the directives in national law. The signatories
are in each case individually authorized to compile the technical documents.
Type Option Serial no. Year of
manufacture
DFG 660
DFG 670
DFG 680
DFG 690
DFG S80
DFG S90
TFG 660
TFG 670
TFG 680
TFG 690
TFG S80
TFG S90
3
02.11 EN
Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg
Manufacturer or agent acting in the European Union
Additional information
On behalf of
Date
G
EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in
detail complies with the European Directives 2006/42/EC (Machinery Directive) and
2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well
as the legislative decree to incorporate the directives in national law. The signatories
are in each case individually authorized to compile the technical documents.
Type Option Serial no. Year of
manufacture
DFG 660
DFG 670
DFG 680
DFG 690
DFG S80
DFG S90
TFG 660
TFG 670
TFG 680
TFG 690
TFG S80
TFG S90
02.11 EN402.11 EN
4
5
02.11 EN
Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter and the pages are
numbered continuously.
The operator manual details different industrial truck models. When operating and
servicing the industrial truck, make sure that the particular section applies to your truck
model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the system. No guarantee of
particular features of the truck should therefore be assumed from the present
operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will
result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may
result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in
slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in
material damage.
Z Used before notices and explanations.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
t Indicates standard equipment
o Indicates optional equipment
5
02.11 EN
Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter and the pages are
numbered continuously.
The operator manual details different industrial truck models. When operating and
servicing the industrial truck, make sure that the particular section applies to your truck
model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the system. No guarantee of
particular features of the truck should therefore be assumed from the present
operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will
result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may
result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in
slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in
material damage.
Z Used before notices and explanations.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
t Indicates standard equipment
o Indicates optional equipment
02.11 EN
6
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
02.11 EN
6
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
7
02.11 EN
Table of Contents
A Correct Use and Application .................................................... 11
1 General.................................................................................................... 11
2 Correct application................................................................................... 11
3 Approved application conditions.............................................................. 12
4 Proprietor responsibilities ........................................................................ 13
5 Adding attachments and/or accessories.................................................. 13
B Truck Description ..................................................................... 15
1 Application............................................................................................... 15
1.1 Truck models and rated capacity............................................................. 15
2 Assemblies and Functional Description................................................... 16
2.1 Assembly Overview................................................................................. 16
2.2 Functional Description............................................................................. 17
3 Technical Specifications.......................................................................... 19
3.1 Performance data.................................................................................... 19
3.2 Dimensions.............................................................................................. 23
3.3 Weights ................................................................................................... 28
3.4 Mast versions .......................................................................................... 29
3.5 Tyre type ................................................................................................. 31
3.6 Engine Data............................................................................................. 32
3.7 EN norms................................................................................................. 33
3.8 Conditions of use..................................................................................... 35
3.9 Electrical requirements ............................................................................ 35
4 Identification points and data plates ........................................................ 36
4.1 Data plate ................................................................................................ 38
4.2 Truck capacity plate................................................................................. 39
4.3 Attachment capacity plate ....................................................................... 40
4.4 Jack attachment point.............................................................................. 40
5 Stability.................................................................................................... 40
C Transport and Commissioning ................................................. 41
1 Transport ................................................................................................. 41
2 Truck laden.............................................................................................. 41
2.1 Centre of gravity of the truck ................................................................... 41
2.2 Lifting the truck by crane ......................................................................... 42
2.3 Loading with another industrial truck ....................................................... 42
3 Securing the truck during transport ......................................................... 43
4 Using the Truck for the First Time ........................................................... 44
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02.11 EN
Table of Contents
A Correct Use and Application .................................................... 11
1 General.................................................................................................... 11
2 Correct application................................................................................... 11
3 Approved application conditions.............................................................. 12
4 Proprietor responsibilities ........................................................................ 13
5 Adding attachments and/or accessories.................................................. 13
B Truck Description ..................................................................... 15
1 Application............................................................................................... 15
1.1 Truck models and rated capacity............................................................. 15
2 Assemblies and Functional Description................................................... 16
2.1 Assembly Overview ................................................................................. 16
2.2 Functional Description ............................................................................. 17
3 Technical Specifications.......................................................................... 19
3.1 Performance data .................................................................................... 19
3.2 Dimensions.............................................................................................. 23
3.3 Weights ................................................................................................... 28
3.4 Mast versions .......................................................................................... 29
3.5 Tyre type ................................................................................................. 31
3.6 Engine Data............................................................................................. 32
3.7 EN norms................................................................................................. 33
3.8 Conditions of use..................................................................................... 35
3.9 Electrical requirements ............................................................................ 35
4 Identification points and data plates ........................................................ 36
4.1 Data plate ................................................................................................ 38
4.2 Truck capacity plate................................................................................. 39
4.3 Attachment capacity plate ....................................................................... 40
4.4 Jack attachment point.............................................................................. 40
5 Stability.................................................................................................... 40
C Transport and Commissioning ................................................. 41
1 Transport ................................................................................................. 41
2 Truck laden.............................................................................................. 41
2.1 Centre of gravity of the truck ................................................................... 41
2.2 Lifting the truck by crane ......................................................................... 42
2.3 Loading with another industrial truck ....................................................... 42
3 Securing the truck during transport ......................................................... 43
4 Using the Truck for the First Time ........................................................... 44
02.11 EN
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D Fuelling the Truck .................................................................... 45
1 General.................................................................................................... 45
1.1 Safety regulations for handling diesel fuel and LPG................................ 45
1.2 LPG system relief valve........................................................................... 47
2 Adding diesel........................................................................................... 48
2.1 Fuelling .................................................................................................... 48
2.2 Fuelling with fuel containers .................................................................... 49
3 LPG containers........................................................................................ 50
3.1 LPG bottles.............................................................................................. 50
3.2 Liquid gas tank ........................................................................................ 53
4 Fuel level indicator................................................................................... 54
4.1 Display unit .............................................................................................. 54
E Operation ................................................................................. 55
1 Safety Regulations for the Operation of the Forklift Truck....................... 55
2 Displays and Controls.............................................................................. 57
2.1 Multi-task switch ...................................................................................... 57
2.2 SOLO-PILOT ........................................................................................... 59
2.3 MULTI-PILOT .......................................................................................... 60
2.4 Controls ................................................................................................... 61
2.5 Multifunction display ................................................................................ 63
2.6 Operation of the multifunction display ..................................................... 68
3 Dashboard............................................................................................... 78
3.1 Without air conditioning system............................................................... 78
3.2 With air conditioning system.................................................................... 78
3.3 With automatic air conditioning................................................................ 79
4 Heater, fan, air conditioning system ........................................................ 80
4.1 Heater...................................................................................................... 80
4.2 Air conditioning system (o) ...................................................................... 80
5 Preparing the Truck for Operation........................................................... 84
5.1 Checks and operations to be performed before starting daily operation . 84
5.2 Entry and exit .......................................................................................... 86
5.3 Setting up the operator position............................................................... 87
5.4 Seat Belt .................................................................................................. 93
6 Industrial Truck Operation ....................................................................... 94
6.1 Safety regulations for truck operation...................................................... 94
6.2 Preparing the truck for operation ............................................................. 96
6.3 Operational Checks ................................................................................. 99
6.4 Parking the truck securely ....................................................................... 100
6.5 Emergency Disconnect............................................................................ 102
6.6 Travel ...................................................................................................... 102
6.7 Steering ................................................................................................... 104
6.8 Brakes ..................................................................................................... 105
6.9 Adjusting the forks ................................................................................... 107
6.10 Replacing the forks.................................................................................. 108
6.11 Lifting, transporting and depositing loads ................................................ 109
6.12 Operating the lift mechanism and integrated attachments ...................... 111
6.13 Safety instructions for operating additional attachments ......................... 116
6.14 Operating additional attachments for the SOLO-PILOT .......................... 119
02.11 EN
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D Fuelling the Truck .................................................................... 45
1 General.................................................................................................... 45
1.1 Safety regulations for handling diesel fuel and LPG................................ 45
1.2 LPG system relief valve........................................................................... 47
2 Adding diesel........................................................................................... 48
2.1 Fuelling .................................................................................................... 48
2.2 Fuelling with fuel containers .................................................................... 49
3 LPG containers........................................................................................ 50
3.1 LPG bottles.............................................................................................. 50
3.2 Liquid gas tank ........................................................................................ 53
4 Fuel level indicator................................................................................... 54
4.1 Display unit .............................................................................................. 54
E Operation ................................................................................. 55
1 Safety Regulations for the Operation of the Forklift Truck....................... 55
2 Displays and Controls.............................................................................. 57
2.1 Multi-task switch ...................................................................................... 57
2.2 SOLO-PILOT ........................................................................................... 59
2.3 MULTI-PILOT .......................................................................................... 60
2.4 Controls ................................................................................................... 61
2.5 Multifunction display ................................................................................ 63
2.6 Operation of the multifunction display ..................................................... 68
3 Dashboard............................................................................................... 78
3.1 Without air conditioning system............................................................... 78
3.2 With air conditioning system.................................................................... 78
3.3 With automatic air conditioning................................................................ 79
4 Heater, fan, air conditioning system ........................................................ 80
4.1 Heater...................................................................................................... 80
4.2 Air conditioning system (o) ...................................................................... 80
5 Preparing the Truck for Operation........................................................... 84
5.1 Checks and operations to be performed before starting daily operation . 84
5.2 Entry and exit .......................................................................................... 86
5.3 Setting up the operator position............................................................... 87
5.4 Seat Belt .................................................................................................. 93
6 Industrial Truck Operation ....................................................................... 94
6.1 Safety regulations for truck operation...................................................... 94
6.2 Preparing the truck for operation ............................................................. 96
6.3 Operational Checks ................................................................................. 99
6.4 Parking the truck securely ....................................................................... 100
6.5 Emergency Disconnect............................................................................ 102
6.6 Travel ...................................................................................................... 102
6.7 Steering ................................................................................................... 104
6.8 Brakes ..................................................................................................... 105
6.9 Adjusting the forks ................................................................................... 107
6.10 Replacing the forks.................................................................................. 108
6.11 Lifting, transporting and depositing loads ................................................ 109
6.12 Operating the lift mechanism and integrated attachments ...................... 111
6.13 Safety instructions for operating additional attachments ......................... 116
6.14 Operating additional attachments for the SOLO-PILOT .......................... 119
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02.11 EN
6.15 Operating additional attachments for the Multi Pilot ................................ 120
6.16 Fitting additional attachments.................................................................. 122
7 Towing trailers ......................................................................................... 123
8 Optional equipment ................................................................................. 125
8.1 Sliding windows ....................................................................................... 125
8.2 Emergency Exit ....................................................................................... 126
8.3 Driver'S Seat Heater................................................................................ 126
8.4 Adjusting the Multifunction Display.......................................................... 127
8.5 Fire Extinguisher...................................................................................... 127
8.6 Rockinger Coupling with Hand Lever ...................................................... 128
9 Troubleshooting....................................................................................... 129
9.1 Automatic Emergency Brake ................................................................... 129
9.2 Troubleshooting....................................................................................... 131
9.3 Operating the truck without its own drive system .................................... 132
F Industrial Truck Maintenance................................................... 137
1 Operational Safety and Environmental Protection................................... 137
2 Maintenance Safety Regulations............................................................. 138
3 Servicing and Inspection ......................................................................... 143
4 Maintenance checklist ............................................................................. 144
4.1 Maintenance checklist DFG..................................................................... 144
4.2 Maintenance checklist TFG ..................................................................... 147
4.3 DFG/TFG Options Maintenance Checklist .............................................. 151
5 Lubricants and Lubrication Schedule ...................................................... 156
5.1 Handling consumables safely.................................................................. 156
5.2 Lubrication Schedule ............................................................................... 158
5.3 Consumables........................................................................................... 160
5.4 Coolant specification ............................................................................... 161
6 Maintenance and repairs......................................................................... 162
6.1 Preparing the truck for maintenance and repairs .................................... 162
6.2 Opening the Service Panel...................................................................... 163
6.3 Tilting the Cab ......................................................................................... 163
6.4 Checking the wheel attachments............................................................. 167
6.5 Hydraulic system ..................................................................................... 168
6.6 Engine maintenance................................................................................ 171
6.7 Check the transmission oil level .............................................................. 177
6.8 Performing Other Maintenance Work ...................................................... 177
6.9 Closing the Motor Compartment.............................................................. 177
6.10 Checking electrical fuses......................................................................... 178
6.11 Starter battery.......................................................................................... 183
6.12 Exhaust system ....................................................................................... 184
6.13 Seat belt maintenance............................................................................. 189
6.14 Restoring the truck to service after maintenance and repairs ................. 190
7 Decommissioning the industrial truck ...................................................... 191
7.1 Prior to decommissioning ........................................................................ 192
7.2 During decommissioning ......................................................................... 192
7.3 Restoring the truck to service after decommissioning ............................. 193
8 Safety tests to be performed at intervals and after unusual incidents ..... 194
9 Final de-commissioning, disposal............................................................ 195
10 Human vibration measurement ............................................................... 195
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02.11 EN
6.15 Operating additional attachments for the Multi Pilot ................................ 120
6.16 Fitting additional attachments.................................................................. 122
7 Towing trailers ......................................................................................... 123
8 Optional equipment ................................................................................. 125
8.1 Sliding windows ....................................................................................... 125
8.2 Emergency Exit ....................................................................................... 126
8.3 Driver'S Seat Heater................................................................................ 126
8.4 Adjusting the Multifunction Display.......................................................... 127
8.5 Fire Extinguisher...................................................................................... 127
8.6 Rockinger Coupling with Hand Lever ...................................................... 128
9 Troubleshooting....................................................................................... 129
9.1 Automatic Emergency Brake ................................................................... 129
9.2 Troubleshooting....................................................................................... 131
9.3 Operating the truck without its own drive system .................................... 132
F Industrial Truck Maintenance................................................... 137
1 Operational Safety and Environmental Protection................................... 137
2 Maintenance Safety Regulations............................................................. 138
3 Servicing and Inspection ......................................................................... 143
4 Maintenance checklist ............................................................................. 144
4.1 Maintenance checklist DFG..................................................................... 144
4.2 Maintenance checklist TFG ..................................................................... 147
4.3 DFG/TFG Options Maintenance Checklist .............................................. 151
5 Lubricants and Lubrication Schedule ...................................................... 156
5.1 Handling consumables safely.................................................................. 156
5.2 Lubrication Schedule ............................................................................... 158
5.3 Consumables........................................................................................... 160
5.4 Coolant specification ............................................................................... 161
6 Maintenance and repairs......................................................................... 162
6.1 Preparing the truck for maintenance and repairs .................................... 162
6.2 Opening the Service Panel...................................................................... 163
6.3 Tilting the Cab ......................................................................................... 163
6.4 Checking the wheel attachments............................................................. 167
6.5 Hydraulic system ..................................................................................... 168
6.6 Engine maintenance................................................................................ 171
6.7 Check the transmission oil level .............................................................. 177
6.8 Performing Other Maintenance Work ...................................................... 177
6.9 Closing the Motor Compartment.............................................................. 177
6.10 Checking electrical fuses......................................................................... 178
6.11 Starter battery.......................................................................................... 183
6.12 Exhaust system ....................................................................................... 184
6.13 Seat belt maintenance............................................................................. 189
6.14 Restoring the truck to service after maintenance and repairs ................. 190
7 Decommissioning the industrial truck ...................................................... 191
7.1 Prior to decommissioning ........................................................................ 192
7.2 During decommissioning ......................................................................... 192
7.3 Restoring the truck to service after decommissioning ............................. 193
8 Safety tests to be performed at intervals and after unusual incidents ..... 194
9 Final de-commissioning, disposal............................................................ 195
10 Human vibration measurement ............................................................... 195
02.11 EN1002.11 EN
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02.11 EN
A Correct Use and Application
1 General
The industrial truck described in the present operating instructions is designed for
lifting, lowering and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the industrial truck or property.
2 Correct application
NOTE
The maximum load and load distance are indicated on the load chart and must not be
exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the
manufacturer.
The load must rest on the back of the fork carriage and centrally between the forks.
– Lifting and lowering of loads.
– Transporting lowered loads over short distances.
– Do not travel with a raised load (>30 cm).
– Do not carry or lift passengers.
– Do push or pull load units.
– Occasional towing of trailer loads.
– When towing trailer loads the load must be secured on the trailer.
– The permissible trailer load must not be exceeded.
11
02.11 EN
A Correct Use and Application
1 General
The industrial truck described in the present operating instructions is designed for
lifting, lowering and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the industrial truck or property.
2 Correct application
NOTE
The maximum load and load distance are indicated on the load chart and must not be
exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the
manufacturer.
The load must rest on the back of the fork carriage and centrally between the forks.
– Lifting and lowering of loads.
– Transporting lowered loads over short distances.
– Do not travel with a raised load (>30 cm).
– Do not carry or lift passengers.
– Do push or pull load units.
– Occasional towing of trailer loads.
– When towing trailer loads the load must be secured on the trailer.
– The permissible trailer load must not be exceeded.
02.11 EN
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3 Approved application conditions
DANGER!
Do not exceed the permissible surface and spot load limits on the travel routes.
At blind spots get a second person to assist.
The driver must ensure that the loading dock / ramp cannot move or come loose
during loading / unloading.
– Operation in industrial and commercial environments.
– Permissible temperature range -20 to 40°C.
– Operation only on secure, level surfaces with sufficient capacity.
– Operation only on routes that are visible and approved by the proprietor.
– Negotiating inclines up to a maximum of 15 %.
– Do not negotiate inclines crosswise or at an angle. Transporting loads downhill.
– Operation in partially public traffic.
– The truck may only be operated in areas that are clean and free of oil and similar
substances.
WARNING!
Extreme conditions
XSpecial equipment and authorisation are required if the truck is to be constantly
used in extreme conditions, especially in dusty or corrosive atmospheres.
XThe truck is not authorised for use in areas at risk of explosion.
XIn adverse weather conditions (thunder, lightning) the industrial truck must not be
operated outside or in endangered areas.
02.11 EN
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3 Approved application conditions
DANGER!
Do not exceed the permissible surface and spot load limits on the travel routes.
At blind spots get a second person to assist.
The driver must ensure that the loading dock / ramp cannot move or come loose
during loading / unloading.
– Operation in industrial and commercial environments.
– Permissible temperature range -20 to 40°C.
– Operation only on secure, level surfaces with sufficient capacity.
– Operation only on routes that are visible and approved by the proprietor.
– Negotiating inclines up to a maximum of 15 %.
– Do not negotiate inclines crosswise or at an angle. Transporting loads downhill.
– Operation in partially public traffic.
– The truck may only be operated in areas that are clean and free of oil and similar
substances.
WARNING!
Extreme conditions
XSpecial equipment and authorisation are required if the truck is to be constantly
used in extreme conditions, especially in dusty or corrosive atmospheres.
XThe truck is not authorised for use in areas at risk of explosion.
XIn adverse weather conditions (thunder, lightning) the industrial truck must not be
operated outside or in endangered areas.
13
02.11 EN
4 Proprietor responsibilities
For the purposes of the present operating instructions the “proprietor” is defined as
any natural or legal person who either uses the industrial truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered
the person who, in accordance with existing contractual agreements between the
owner and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose for
which it is intended and that there is no danger to life and limb of the user and third
parties. Furthermore, accident prevention regulations, safety regulations and
operating, servicing and repair guidelines must be followed. The proprietor must
ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions shall invalidate the warranty. The
same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer.
5 Adding attachments and/or accessories
Adding accessories
The mounting or installation of additional equipment which affects or enhances the
performance of the forklift truck requires the written permission of the manufacturer.
Local authority approval may also need to be obtained.
Local authority approval does not however constitute the manufacturer’s approval.
13
02.11 EN
4 Proprietor responsibilities
For the purposes of the present operating instructions the “proprietor” is defined as
any natural or legal person who either uses the industrial truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered
the person who, in accordance with existing contractual agreements between the
owner and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose for
which it is intended and that there is no danger to life and limb of the user and third
parties. Furthermore, accident prevention regulations, safety regulations and
operating, servicing and repair guidelines must be followed. The proprietor must
ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions shall invalidate the warranty. The
same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer.
5 Adding attachments and/or accessories
Adding accessories
The mounting or installation of additional equipment which affects or enhances the
performance of the forklift truck requires the written permission of the manufacturer.
Local authority approval may also need to be obtained.
Local authority approval does not however constitute the manufacturer’s approval.
02.11 EN1402.11 EN
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02.11 EN
B Truck Description
1 Application
The DFG/TFG 660-690 is a four-wheel IC engine sit-down forklift truck. The DFG
series are diesel engine trucks, while the TFG series are fitted with a petrol engine for
LPG operation.
The DFG/TFG 660-690 is a cantilever counterbalanced truck which can lift, transport
and deposit loads using the load handler attached in front.
Closed bottom pallets can also be lifted.
The DFG/TFG 660-690 is equipped with a hydrodynamic drive.
1.1 Truck models and rated capacity
The rated capacity depends on the model. The rated capacity can be derived from the
model description.
The rated capacity does not generally match the permissible capacity. The capacity
can be found on the load chart attached to the rack.
DFG660
DFG Model name
6Series
60 Rated capacity x 100 kg
15
02.11 EN
B Truck Description
1 Application
The DFG/TFG 660-690 is a four-wheel IC engine sit-down forklift truck. The DFG
series are diesel engine trucks, while the TFG series are fitted with a petrol engine for
LPG operation.
The DFG/TFG 660-690 is a cantilever counterbalanced truck which can lift, transport
and deposit loads using the load handler attached in front.
Closed bottom pallets can also be lifted.
The DFG/TFG 660-690 is equipped with a hydrodynamic drive.
1.1 Truck models and rated capacity
The rated capacity depends on the model. The rated capacity can be derived from the
model description.
The rated capacity does not generally match the permissible capacity. The capacity
can be found on the load chart attached to the rack.
DFG660
DFG Model name
6Series
60 Rated capacity x 100 kg
02.11 EN
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2 Assemblies and Functional Description
2.1 Assembly Overview
Item Description Item Description
1 o Fork adjustment 8 t Exhaust pipe
2 t Load chains 9 t Steer axle
3 t Mast 10 t Counterweight
4 t Steering column 11 t Illumination
5 t Cab 12 t Drive
6 t Driver's seat 13 t Fork carriage
7 o Beacon 14 t Fork tines
t = Standard equipment o = Optional equipment
6
3
14 13 12 910
12
4
5
78
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02.11 EN
16
2 Assemblies and Functional Description
2.1 Assembly Overview
Item Description Item Description
1 o Fork adjustment 8 t Exhaust pipe
2 t Load chains 9 t Steer axle
3 t Mast 10 t Counterweight
4 t Steering column 11 t Illumination
5 t Cab 12 t Drive
6 t Driver's seat 13 t Fork carriage
7 o Beacon 14 t Fork tines
t = Standard equipment o = Optional equipment
6
3
14 13 12 910
12
4
5
78
11
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02.11 EN
2.2 Functional Description
Chassis and superstructure
A rigid chassis which protects the units and controls, provides the truck with maximum
static safety. A wide opening cab (5) facilitates service and maintenance work. The
hydraulic oil reservoir is integrated on the right-hand side and the fuel tank on the
opposite side of the chassis. The vertical, free standing front exhaust pipe (8) is
positioned much higher than is common. It prevents vibrations and sound saves from
being transferred and exhaust gases from penetrating into the operator position.
Operator position
The operator position is articulating, which cushions vibrations and noise. Non-slip
steps and a handle on the cab post ensure easy entry and exit. The driver is protected
by the cab (5). To adapt the seat position, the driver can adjust the seat and steering
head both vertically and horizontally. The accelerator pedal and brake pedal are of
"automotive" design.
Steering
The steer cylinder of the hydrostatic steering is integrated in the steer axle (9) and is
controlled by the power steering. The steer axle is fully floating in the chassis to
ensure excellent grip even on non-level surfaces.
Wheels
All wheels are located within the truck geometry. A choice of pneumatic or
superelastic tyres are available.
Diesel engine
Quiet-running, water-cooled diesel engines featuring high performance and low
consumption with very clean fuel combustion under all operating conditions ensure
soot values are below the limit of visibility. An additional particle filter (o) ensures very
low exhaust levels.
LPG engine
Quiet running, water-cooled four-stroke engines featuring high performance and low
consumption. Petrol engines with very low residual exhaust levels are used. An
additional 3-way catalytic converter (o) ensures very low exhaust levels.
Electrical system
12 volt system with threephase alternator. A start block prevents malfunctions when
the truck is powered up. For diesel engines, a rapid pre-heat system is installed; LPG
motors have an electronic ignition system for rapid and trouble-free engine starting.
The key switch is used to stop the engine.
17
02.11 EN
2.2 Functional Description
Chassis and superstructure
A rigid chassis which protects the units and controls, provides the truck with maximum
static safety. A wide opening cab (5) facilitates service and maintenance work. The
hydraulic oil reservoir is integrated on the right-hand side and the fuel tank on the
opposite side of the chassis. The vertical, free standing front exhaust pipe (8) is
positioned much higher than is common. It prevents vibrations and sound saves from
being transferred and exhaust gases from penetrating into the operator position.
Operator position
The operator position is articulating, which cushions vibrations and noise. Non-slip
steps and a handle on the cab post ensure easy entry and exit. The driver is protected
by the cab (5). To adapt the seat position, the driver can adjust the seat and steering
head both vertically and horizontally. The accelerator pedal and brake pedal are of
"automotive" design.
Steering
The steer cylinder of the hydrostatic steering is integrated in the steer axle (9) and is
controlled by the power steering. The steer axle is fully floating in the chassis to
ensure excellent grip even on non-level surfaces.
Wheels
All wheels are located within the truck geometry. A choice of pneumatic or
superelastic tyres are available.
Diesel engine
Quiet-running, water-cooled diesel engines featuring high performance and low
consumption with very clean fuel combustion under all operating conditions ensure
soot values are below the limit of visibility. An additional particle filter (o) ensures very
low exhaust levels.
LPG engine
Quiet running, water-cooled four-stroke engines featuring high performance and low
consumption. Petrol engines with very low residual exhaust levels are used. An
additional 3-way catalytic converter (o) ensures very low exhaust levels.
Electrical system
12 volt system with threephase alternator. A start block prevents malfunctions when
the truck is powered up. For diesel engines, a rapid pre-heat system is installed; LPG
motors have an electronic ignition system for rapid and trouble-free engine starting.
The key switch is used to stop the engine.
02.11 EN
18
Drive system
A power shift gear with radiator and torque converter is directly flanged to the engine.
This transfers the force to the drive axle (12).
The travel direction lever on the steering column, on the multi-task lever or on the
pedal controller (o) controls forward/reverse travel and the neutral position.
Brakes
The brake pedal activates the laminated brakes hydraulically. The parking brake is
switched on and off by pressing the parking brake button in the multifunction display.
It acts mechanically on the brake disc of the cardan shaft.
Hydraulic System
All operations can be performed sensitively, proportionally and simultaneously.
Hydraulic functions are controlled by a servo hydraulic controller. Control is possible
via single lever (SOLO-PILOT) or multi-task lever (MULTI-PILOT).
Mast
Two or three-stage masts, optionally with free lift function; narrow mast sections
ensure excellent visibility of the fork tines and attachments. Fork carriages and lift
frames run on lubricating support rollers.
Attachments
The trucks can be optionally fitted with mechanical and hydraulic attachments.
02.11 EN
18
Drive system
A power shift gear with radiator and torque converter is directly flanged to the engine.
This transfers the force to the drive axle (12).
The travel direction lever on the steering column, on the multi-task lever or on the
pedal controller (o) controls forward/reverse travel and the neutral position.
Brakes
The brake pedal activates the laminated brakes hydraulically. The parking brake is
switched on and off by pressing the parking brake button in the multifunction display.
It acts mechanically on the brake disc of the cardan shaft.
Hydraulic System
All operations can be performed sensitively, proportionally and simultaneously.
Hydraulic functions are controlled by a servo hydraulic controller. Control is possible
via single lever (SOLO-PILOT) or multi-task lever (MULTI-PILOT).
Mast
Two or three-stage masts, optionally with free lift function; narrow mast sections
ensure excellent visibility of the fork tines and attachments. Fork carriages and lift
frames run on lubricating support rollers.
Attachments
The trucks can be optionally fitted with mechanical and hydraulic attachments.
19
02.11 EN
3 Technical Specifications
All technical details refer to standard trucks.
Values indicated with *) may vary, depending on the
types of equipment used (e.g. mast, cabin, tyres etc.).
Z Technical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
DFG 660-690
Description 660 670 680 690
Q Capacity
1)
6000 7000 8000 9000 kg
C Load centre distance 600 600 600 600 mm
Travel speed* with /
without load
22.4/22.5 22.4/22.6 22.4/22.5 22.4/22.6 km/h
Lift speed with / without
load
0.50/0.60 0.40/0.60 0.40/0.60 0.40/0.60 m/s
Lowering speed with /
without load
0.60/0.36 0.60/0.36 0.60/0.36 0.60/0.36 m/s
Gradeability
2)
with / without load
30.3/32.0 28.7/31.0 27.1/31.0 24.6/28.0 %
Tow force
with / without load
49.5/49.5 49.5/49.5 49.5/49.5 49.5/49.5 kN
Acceleration* with /
without load to 15 m
6.0/5.0 6.0/5.0 6.0/5.0 7.0/6.0 s
Working pressure
for attachments
160 160 160 160 bar
Oil volume
for attachments
80 80 80 80 l/min
19
02.11 EN
3 Technical Specifications
All technical details refer to standard trucks.
Values indicated with *) may vary, depending on the
types of equipment used (e.g. mast, cabin, tyres etc.).
Z Technical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
DFG 660-690
Description 660 670 680 690
Q Capacity
1)
6000 7000 8000 9000 kg
C Load centre distance 600 600 600 600 mm
Travel speed* with /
without load
22.4/22.5 22.4/22.6 22.4/22.5 22.4/22.6 km/h
Lift speed with / without
load
0.50/0.60 0.40/0.60 0.40/0.60 0.40/0.60 m/s
Lowering speed with /
without load
0.60/0.36 0.60/0.36 0.60/0.36 0.60/0.36 m/s
Gradeability
2)
with / without load
30.3/32.0 28.7/31.0 27.1/31.0 24.6/28.0 %
Tow force
with / without load
49.5/49.5 49.5/49.5 49.5/49.5 49.5/49.5 kN
Acceleration* with /
without load to 15 m
6.0/5.0 6.0/5.0 6.0/5.0 7.0/6.0 s
Working pressure
for attachments
160 160 160 160 bar
Oil volume
for attachments
80 80 80 80 l/min
02.11 EN
20
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
DFG S80-S90
Description S80 S90
Q Capacity
1)
8000 9000 kg
C Load centre distance 900 900 mm
Travel speed* with /
without load
22.3/22.6 22.3/22.6 km/h
Lift speed with / without
load
0.40/0.60 0.40/0.60 m/s
Lowering speed with /
without load
0.60/0.36 0.60/0.36 m/s
Gradeability
2)
with / without load
21.5/25.0 20.9/24.0 %
Tow force
with / without load
49.5/49.5 52.9/52.9 kN
Acceleration* with /
without load to 15 m
7.0/6.0 7.0/6.0 s
Working pressure
for attachments
160 160 bar
Oil volume
for attachments
80 80 l/min
02.11 EN
20
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
DFG S80-S90
Description S80 S90
Q Capacity
1)
8000 9000 kg
C Load centre distance 900 900 mm
Travel speed* with /
without load
22.3/22.6 22.3/22.6 km/h
Lift speed with / without
load
0.40/0.60 0.40/0.60 m/s
Lowering speed with /
without load
0.60/0.36 0.60/0.36 m/s
Gradeability
2)
with / without load
21.5/25.0 20.9/24.0 %
Tow force
with / without load
49.5/49.5 52.9/52.9 kN
Acceleration* with /
without load to 15 m
7.0/6.0 7.0/6.0 s
Working pressure
for attachments
160 160 bar
Oil volume
for attachments
80 80 l/min
21
02.11 EN
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
TFG 660-690
Description 660 670 680 690
Q Capacity
(1
6000 7000 8000 9000 kg
C Load centre distance 600 600 600 600 mm
Travel speed* with /
without load
22.4/22.6 22.4/22.6 22.4/22.6 22.4/22.6 km/h
Lift speed with / without
load
0.40/0.48 0.40/0.48 0.40/0.48 0.40/0.48 m/s
Lowering speed with /
without load
0.60/0.48 0.60/0.36 0.60/0.36 0.60/0.36 m/s
Gradeability
(2
with / without load
27.5/30.0 27.5/30.0 26.5/30.0 23.0/27.0 %
Tow force
with / without load
45.6/45.6 45.6/45.6 45.6/45.6 45.6/45.6 kN
Acceleration* with /
without load to 15 m
6.0/5.0 6.0/5.0 6.0/5.0 7.0/6.0 s
Working pressure
for attachments
160 160 160 160 bar
Oil volume
for attachments
80 80 80 80 l/min
21
02.11 EN
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
TFG 660-690
Description 660 670 680 690
Q Capacity
(1
6000 7000 8000 9000 kg
C Load centre distance 600 600 600 600 mm
Travel speed* with /
without load
22.4/22.6 22.4/22.6 22.4/22.6 22.4/22.6 km/h
Lift speed with / without
load
0.40/0.48 0.40/0.48 0.40/0.48 0.40/0.48 m/s
Lowering speed with /
without load
0.60/0.48 0.60/0.36 0.60/0.36 0.60/0.36 m/s
Gradeability
(2
with / without load
27.5/30.0 27.5/30.0 26.5/30.0 23.0/27.0 %
Tow force
with / without load
45.6/45.6 45.6/45.6 45.6/45.6 45.6/45.6 kN
Acceleration* with /
without load to 15 m
6.0/5.0 6.0/5.0 6.0/5.0 7.0/6.0 s
Working pressure
for attachments
160 160 160 160 bar
Oil volume
for attachments
80 80 80 80 l/min
02.11 EN
22
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
TFG S80-S90
Description S80 S90
Q Capacity 8000 9000 kg
C Load centre distance 900 900 mm
Travel speed* with /
without load
22.4/22.6 22.4/22.6 km/h
Lift speed with / without
load
0.40/0.48 0.40/0.48 m/s
Lowering speed with /
without load
0.60/0.36 0.60/0.36 m/s
Gradeability*
with / without load
20.2/23.0 17.6/20.0 %
Tow force
with / without load
45.6/45.6 45.6/45.6 kN
Acceleration* with /
without load to 15 m
7.0/6.0 7.0/6.0 s
Working pressure
for attachments
160 160 bar
Oil volume
for attachments
80 80 l/min
02.11 EN
22
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short
differences in height and surface unevenness (surface edges). The truck must not
operate on inclines of more than 15%.
TFG S80-S90
Description S80 S90
Q Capacity 8000 9000 kg
C Load centre distance 900 900 mm
Travel speed* with /
without load
22.4/22.6 22.4/22.6 km/h
Lift speed with / without
load
0.40/0.48 0.40/0.48 m/s
Lowering speed with /
without load
0.60/0.36 0.60/0.36 m/s
Gradeability*
with / without load
20.2/23.0 17.6/20.0 %
Tow force
with / without load
45.6/45.6 45.6/45.6 kN
Acceleration* with /
without load to 15 m
7.0/6.0 7.0/6.0 s
Working pressure
for attachments
160 160 bar
Oil volume
for attachments
80 80 l/min
23
02.11 EN
3.2 Dimensions
*) The data listed in the table corresponds to the standard version.
DFG 660-690
Description 660 670 680 690
a/2 Safety distance 100 100 100 100 mm
h1Mast height retracted* 2710 2710 3010 3160 mm
h3Lift* 3600 3600 3600 3600 mm
h4Mast height extended* 4510 4510 4810 4960 mm
h6Overhead guard
height*
2705 2705 2705 2705 mm
h7Seat height* 1600 1600 1600 1600 mm
h10Coupling height 500 500 500 500 mm
Į Mast tilt, forward* 6 6 6 6 °
ȕ Mast tilt, back* 9 9 9 9 °
l1Length, including
forks*
4760 4770 4880 5035 mm
l2Length, including fork
shank*
3560 3570 3680 3835 mm
b1Overall width* 1820 1820 2002 2002 mm
s/e/l Fork dimensions* 50/150/
1200
60/150/
1200
60/150/
1200
65/150/
1200
mm
m1Floor clearance with
load below mast*
250 250 250 250 mm
m2Floor clearance centre
wheel base*
250 250 250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A4 A4 A4 Amm
b3Fork carriage width 1800 1800 2000 2000 mm
Ast Working aisle width for
pallets 800 x 1200
longit.
5320 5330 5440 5745 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5120 5130 5240 5545 mm
Wa Turning radius 3250 3250 3350 3650 mm
b13Smallest turning
radius
1270 1270 1320 1390 mm
x Load distance* 670 680 690 695 mm
c Load centre of gravity 600 600 600 600 mm
y Wheel base 2295 2295 2395 2545 mm
23
02.11 EN
3.2 Dimensions
*) The data listed in the table corresponds to the standard version.
DFG 660-690
Description 660 670 680 690
a/2 Safety distance 100 100 100 100 mm
h1Mast height retracted* 2710 2710 3010 3160 mm
h3Lift* 3600 3600 3600 3600 mm
h4Mast height extended* 4510 4510 4810 4960 mm
h6Overhead guard
height*
2705 2705 2705 2705 mm
h7Seat height* 1600 1600 1600 1600 mm
h10Coupling height 500 500 500 500 mm
Į Mast tilt, forward* 6 6 6 6 °
ȕ Mast tilt, back* 9 9 9 9 °
l1Length, including
forks*
4760 4770 4880 5035 mm
l2Length, including fork
shank*
3560 3570 3680 3835 mm
b1Overall width* 1820 1820 2002 2002 mm
s/e/l Fork dimensions* 50/150/
1200
60/150/
1200
60/150/
1200
65/150/
1200
mm
m1Floor clearance with
load below mast*
250 250 250 250 mm
m2Floor clearance centre
wheel base*
250 250 250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A4 A4 A4 Amm
b3Fork carriage width 1800 1800 2000 2000 mm
Ast Working aisle width for
pallets 800 x 1200
longit.
5320 5330 5440 5745 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5120 5130 5240 5545 mm
Wa Turning radius 3250 3250 3350 3650 mm
b13Smallest turning
radius
1270 1270 1320 1390 mm
x Load distance* 670 680 690 695 mm
c Load centre of gravity 600 600 600 600 mm
y Wheel base 2295 2295 2395 2545 mm
02.11 EN
24
*) The data listed in the table corresponds to the standard version.
DFG S80-S90
Description S80 S90
a/2 Safety distance 100 100 mm
h
1
Mast height retracted* 3160 3310 mm
h3Lift* 3600 3600 mm
h4Mast height extended* 4960 5110 mm
h6Overhead guard
height*
2705 2705 mm
h7Seat height* 1600 1600 mm
h10Coupling height 500 500 mm
Į Mast tilt, forward* 6 6 °
ȕ Mast tilt, back* 9 9 °
l1Length, including
forks*
5640 5840 mm
l2Length, including fork
shank*
3840 4040 mm
b1Overall width* 2150 2150 mm
s/e/l Fork dimensions* 70/180/
1800
70/180/
1800
mm
m1Floor clearance with
load below mast*
250 250 mm
m2Floor clearance centre
wheel base*
250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A 4 A mm
b3Fork carriage width 2100 2100 mm
Ast Working aisle width for
pallets 800 x 1200
longit.
5745 5995 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5545 5795 mm
Wa Turning radius 3900 3900 mm
b13Smallest turning
radius
1490 1490 mm
x Load distance* 700 700 mm
c Load centre of gravity 900 900 mm
y Wheel base 2545 2745 mm
TFG 660-690
Description 660 670 680 690
a/2 Safety distance 100 100 100 100 mm
h
1
Mast height retracted* 2710 2710 3010 3160 mm
02.11 EN
24
*) The data listed in the table corresponds to the standard version.
DFG S80-S90
Description S80 S90
a/2 Safety distance 100 100 mm
h
1
Mast height retracted* 3160 3310 mm
h3Lift* 3600 3600 mm
h4Mast height extended* 4960 5110 mm
h6Overhead guard
height*
2705 2705 mm
h7Seat height* 1600 1600 mm
h10Coupling height 500 500 mm
Į Mast tilt, forward* 6 6 °
ȕ Mast tilt, back* 9 9 °
l1Length, including
forks*
5640 5840 mm
l2Length, including fork
shank*
3840 4040 mm
b1Overall width* 2150 2150 mm
s/e/l Fork dimensions* 70/180/
1800
70/180/
1800
mm
m1Floor clearance with
load below mast*
250 250 mm
m2Floor clearance centre
wheel base*
250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A 4 A mm
b3Fork carriage width 2100 2100 mm
Ast Working aisle width for
pallets 800 x 1200
longit.
5745 5995 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5545 5795 mm
Wa Turning radius 3900 3900 mm
b13Smallest turning
radius
1490 1490 mm
x Load distance* 700 700 mm
c Load centre of gravity 900 900 mm
y Wheel base 2545 2745 mm
TFG 660-690
Description 660 670 680 690
a/2 Safety distance 100 100 100 100 mm
h
1
Mast height retracted* 2710 2710 3010 3160 mm
25
02.11 EN
*) The data listed in the table corresponds to the standard version.
h3Lift* 3600 3600 3600 3600 mm
h4Mast height extended* 4510 4510 4810 4960 mm
h6Overhead guard
height*
2705 2705 2705 2705 mm
h7Seat height* 1600 1600 1600 1600 mm
h10Coupling height 500 500 500 500 mm
Į Mast tilt, forward* 6 6 6 6 °
ȕ Mast tilt, back* 9 9 9 9 °
l1Length, including
forks*
4860 4870 4980 5135 mm
l2Length, including fork
shank*
3660 3670 3780 3935 mm
b1Overall width* 1820 1820 2002 2002 mm
s/e/l Fork dimensions* 50/150/
1200
60/150/
1200
60/150/
1200
65/150/
1200
mm
m1Floor clearance with
load below mast*
250 250 250 250 mm
m2Floor clearance centre
wheel base*
250 250 250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A4 A4 A4 Amm
b3Fork carriage width 1800 1800 2000 2000 mm
Ast Working aisle width for
pallets 800 x 1200
longit.
5420 5430 5640 5895 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5220 5230 5440 5695 mm
Wa Turning radius 3350 3350 3550 3800 mm
b13Smallest turning
radius
1320 1320 1370 1440 mm
x Load distance* 670 680 690 695 mm
c Load centre of gravity 600 600 600 600 mm
y Wheel base 2395 2395 2495 2645 mm
TFG S80-S90
Description S80 S90
a/2 Safety distance 100 100 mm
h1Mast height retracted* 3160 3310 mm
h
3
Lift* 3600 3600 mm
h4Mast height extended* 4960 5110 mm
TFG 660-690
Description 660 670 680 690
25
02.11 EN
*) The data listed in the table corresponds to the standard version.
h3Lift* 3600 3600 3600 3600 mm
h4Mast height extended* 4510 4510 4810 4960 mm
h6Overhead guard
height*
2705 2705 2705 2705 mm
h7Seat height* 1600 1600 1600 1600 mm
h10Coupling height 500 500 500 500 mm
Į Mast tilt, forward* 6 6 6 6 °
ȕ Mast tilt, back* 9 9 9 9 °
l1Length, including
forks*
4860 4870 4980 5135 mm
l2Length, including fork
shank*
3660 3670 3780 3935 mm
b1Overall width* 1820 1820 2002 2002 mm
s/e/l Fork dimensions* 50/150/
1200
60/150/
1200
60/150/
1200
65/150/
1200
mm
m1Floor clearance with
load below mast*
250 250 250 250 mm
m2Floor clearance centre
wheel base*
250 250 250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A4 A4 A4 Amm
b3Fork carriage width 1800 1800 2000 2000 mm
Ast Working aisle width for
pallets 800 x 1200
longit.
5420 5430 5640 5895 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5220 5230 5440 5695 mm
Wa Turning radius 3350 3350 3550 3800 mm
b13Smallest turning
radius
1320 1320 1370 1440 mm
x Load distance* 670 680 690 695 mm
c Load centre of gravity 600 600 600 600 mm
y Wheel base 2395 2395 2495 2645 mm
TFG S80-S90
Description S80 S90
a/2 Safety distance 100 100 mm
h1Mast height retracted* 3160 3310 mm
h
3
Lift* 3600 3600 mm
h4Mast height extended* 4960 5110 mm
TFG 660-690
Description 660 670 680 690
02.11 EN
26
*) The data listed in the table corresponds to the standard version.
h
6
Overhead guard
height*
2705 2720 mm
h7Seat height* 1600 1600 mm
h10Coupling height 500 500 mm
Į Mast tilt, forward* 6 6 °
ȕ Mast tilt, back* 9 9 °
l1Length, including
forks*
5740 5740 mm
l2Length, including fork
shank*
3940 3940 mm
b1Overall width* 2150 2150 mm
s/e/l Fork dimensions* 70/180/
1800
70/180/
1800
mm
m1Floor clearance with
load below mast*
250 250 mm
m2Floor clearance centre
wheel base*
250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A 4 A mm
b3Fork carriage width 2100 2100 mm
Ast Working aisle width for
pallets 800 x 1200
longit.
5895 5895 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5695 5695 mm
Wa Turning radius 3800 3800 mm
b13Smallest turning
radius
1440 1440 mm
x Load distance* 700 700 mm
c Load centre of gravity 900 900 mm
y Wheel base 2645 2645 mm
TFG S80-S90
Description S80 S90
02.11 EN
26
*) The data listed in the table corresponds to the standard version.
h
6
Overhead guard
height*
2705 2720 mm
h7Seat height* 1600 1600 mm
h10Coupling height 500 500 mm
Į Mast tilt, forward* 6 6 °
ȕ Mast tilt, back* 9 9 °
l1Length, including
forks*
5740 5740 mm
l2Length, including fork
shank*
3940 3940 mm
b1Overall width* 2150 2150 mm
s/e/l Fork dimensions* 70/180/
1800
70/180/
1800
mm
m1Floor clearance with
load below mast*
250 250 mm
m2Floor clearance centre
wheel base*
250 250 mm
Fork carriage ISO
2328 class / type A, B
4 A 4 A mm
b3Fork carriage width 2100 2100 mm
Ast Working aisle width for
pallets 800 x 1200
longit.
5895 5895 mm
Ast Working aisle width for
pallets 1000 x 1200
traverse
5695 5695 mm
Wa Turning radius 3800 3800 mm
b13Smallest turning
radius
1440 1440 mm
x Load distance* 700 700 mm
c Load centre of gravity 900 900 mm
y Wheel base 2645 2645 mm
TFG S80-S90
Description S80 S90
27
02.11 EN2702.11 EN
02.11 EN
28
3.3 Weights
Z All dimensions in kg.
*) The data listed in the table corresponds to the standard version.
*) The data listed in the table corresponds to the standard version.
*) The data listed in the table corresponds to the standard version.
*) The data listed in the table corresponds to the standard version.
DFG 660-690
660 670 680 690
Net weight* 10500 10800 11700 12500
Axle load w.o. load front /
rear*
5500/5000 5500/5300 6000/5700 6000/6500
Axle load with load front /
rear*
14900/1600 16000/1800 17700/2000 19000/2500
DFG S80-S90
S80 S90
Net weight* 14400 15500
Axle load w.o. load front /
rear*
7400/7000 8200/7300
Axle load with load front /
rear*
20400/2000 22500/2000
TFG 660-690
660 670 680 690
Net weight* 10970 10970 11900 13000
Axle load w.o. load front /
rear*
5610/5360 5610/5360 5900/6000 6000/7000
Axle load with load front /
rear*
14810/2160 16350/1620 17900/2000 19500/2500
TFG S80-S90
S80 S90
Net weight* 14600 15000
Axle load w.o. load front /
rear*
7000/7600 7200/7800
Axle load with load front /
rear*
20100/2500 22000/2000
02.11 EN
28
3.3 Weights
Z All dimensions in kg.
*) The data listed in the table corresponds to the standard version.
*) The data listed in the table corresponds to the standard version.
*) The data listed in the table corresponds to the standard version.
*) The data listed in the table corresponds to the standard version.
DFG 660-690
660 670 680 690
Net weight* 10500 10800 11700 12500
Axle load w.o. load front /
rear*
5500/5000 5500/5300 6000/5700 6000/6500
Axle load with load front /
rear*
14900/1600 16000/1800 17700/2000 19000/2500
DFG S80-S90
S80 S90
Net weight* 14400 15500
Axle load w.o. load front /
rear*
7400/7000 8200/7300
Axle load with load front /
rear*
20400/2000 22500/2000
TFG 660-690
660 670 680 690
Net weight* 10970 10970 11900 13000
Axle load w.o. load front /
rear*
5610/5360 5610/5360 5900/6000 6000/7000
Axle load with load front /
rear*
14810/2160 16350/1620 17900/2000 19500/2500
TFG S80-S90
S80 S90
Net weight* 14600 15000
Axle load w.o. load front /
rear*
7000/7600 7200/7800
Axle load with load front /
rear*
20100/2500 22000/2000
29
02.11 EN
3.4 Mast versions
Z All dimensions in mm
Special trucks are not included in this overview.
DFG/TFG 660-680
Mast table
VDI 3596
Description
Lift h3Free lift
h
2
Retracted height h
1
Extended height h
4
660/670 680 660/670 680
ZT
3600 0 2710 3010 4510 4810
4000 0 2910 3210 4910 5210
4500 0 3160 3460 5410 5710
5000 0 3410 3710 5910 6210
5500 0 3660 3960 6410 6710
6000 0 3910 4210 6910 7210
6500 0 4160 4460 7410 7710
ZZ
3600 1800 2875 3025 4675 4825
4000 2000 3075 3225 5075 5225
4500 2250 3325 3475 5675 5725
5000 2500 3575 3725 6075 6225
5500 2750 3825 3975 6575 6725
6000 3000 4075 4225 7075 7225
6500 3300 4325 4475 7575 7725
DZ
4500 1500 - 2735 - 5736
5000 1667 2752 2902 6086 6236
5500 1833 2918 3068 6586 6736
6000 2000 3085 3235 7086 7236
6500 2167 3252 3402 7586 7736
7000 2333 3418 3568 8086 8236
7500 2500 3585 3735 8586 8736
8000 2667 3752 3902 9086 9236
29
02.11 EN
3.4 Mast versions
Z All dimensions in mm
Special trucks are not included in this overview.
DFG/TFG 660-680
Mast table
VDI 3596
Description
Lift h3Free lift
h
2
Retracted height h
1
Extended height h
4
660/670 680 660/670 680
ZT
3600 0 2710 3010 4510 4810
4000 0 2910 3210 4910 5210
4500 0 3160 3460 5410 5710
5000 0 3410 3710 5910 6210
5500 0 3660 3960 6410 6710
6000 0 3910 4210 6910 7210
6500 0 4160 4460 7410 7710
ZZ
3600 1800 2875 3025 4675 4825
4000 2000 3075 3225 5075 5225
4500 2250 3325 3475 5675 5725
5000 2500 3575 3725 6075 6225
5500 2750 3825 3975 6575 6725
6000 3000 4075 4225 7075 7225
6500 3300 4325 4475 7575 7725
DZ
4500 1500 - 2735 - 5736
5000 1667 2752 2902 6086 6236
5500 1833 2918 3068 6586 6736
6000 2000 3085 3235 7086 7236
6500 2167 3252 3402 7586 7736
7000 2333 3418 3568 8086 8236
7500 2500 3585 3735 8586 8736
8000 2667 3752 3902 9086 9236
02.11 EN
30
Special trucks are not included in this overview.
DFG/TFG 690-S90
Mast table
VDI 3596
Description
Lift h
3
Free lift
h
2
Retracted height h
1
Extended height h
4
690-S80 S90 690-S80 S90
ZT
3600 0 3160 3310 4960 5110
4000 0 3360 3510 5360 5510
4500 0 3610 3760 5860 6010
5000 0 3860 4010 6360 6510
5500 0 4110 4260 6860 7010
6000 0 4360 4510 7360 7510
6500 0 4610 4760 7860 8010
ZZ
3600 1800 3175 3325 4975 5125
4000 2000 3375 3525 5375 5525
4500 2250 3625 3775 5875 6025
5000 2500 3875 4025 6375 6525
5500 2750 4125 4275 6875 7025
6000 3000 4375 4525 7375 7525
6500 3300 4625 4775 7875 8025
DZ
4500 1500 2885 3035 5886 6036
5000 1667 3052 3202 6386 6536
5500 1833 3218 3368 6886 7036
6000 2000 3385 3535 7386 7536
6500 2167 3552 3702 7886 8036
7000 2333 3718 3868 8386 8536
7500 2500 3885 4035 8886 9036
8000 2667 4052 4202 9386 9536
02.11 EN
30
Special trucks are not included in this overview.
DFG/TFG 690-S90
Mast table
VDI 3596
Description
Lift h
3
Free lift
h
2
Retracted height h
1
Extended height h
4
690-S80 S90 690-S80 S90
ZT
3600 0 3160 3310 4960 5110
4000 0 3360 3510 5360 5510
4500 0 3610 3760 5860 6010
5000 0 3860 4010 6360 6510
5500 0 4110 4260 6860 7010
6000 0 4360 4510 7360 7510
6500 0 4610 4760 7860 8010
ZZ
3600 1800 3175 3325 4975 5125
4000 2000 3375 3525 5375 5525
4500 2250 3625 3775 5875 6025
5000 2500 3875 4025 6375 6525
5500 2750 4125 4275 6875 7025
6000 3000 4375 4525 7375 7525
6500 3300 4625 4775 7875 8025
DZ
4500 1500 2885 3035 5886 6036
5000 1667 3052 3202 6386 6536
5500 1833 3218 3368 6886 7036
6000 2000 3385 3535 7386 7536
6500 2167 3552 3702 7886 8036
7000 2333 3718 3868 8386 8536
7500 2500 3885 4035 8886 9036
8000 2667 4052 4202 9386 9536
31
02.11 EN
3.5 Tyre type
NOTE
When replacing tyres/rims fitted at the factory, always use original spare parts or tyres
approved by the manufacturer. Otherwise the manufacturer's specification cannot be
guaranteed.
If you have any queries please contact the manufacturer's customer service
department.
*) The models listed in the table correspond to the standard version. Other tyres can
be used depending on the truck's equipment.
DFG/TFG 660-690
Description DFG/TFG
660 670 680 690
Front
tyres
SE* 355/65 - 15 355/65 - 15 8.25 - 15 8.25 - 15
Pneumatic*
355/65 - 15
18 PR
355/65 - 15
18 PR
8.25 - 15
18 PR
8.25 - 15
18 PR
Tyre pressure bar 10 10 10 10
Torque Nm 450 450 450 450
Rear
tyres
SE* 8.25 - 15 8.25 - 15 8.25 - 15 300 - 15
Pneumatic*
8.25 - 15
18 PR
8.25 - 15
18 PR
8.25 - 15
18 PR
300 - 15 18
PR
Tyre pressure bar 10 10 10 10
Torque Nm 290 290 290 450
DFG/TFG S80-S90
Description DFG/TFG
S80 S90
Front
tyres
SE* 300 - 15 300 - 15
Pneumatic*
300 - 15
18 PR
300 - 15
18 PR
Tyre pressure bar 10 10
Torque Nm 450 450
Rear
tyres
SE* 300 - 15 300 - 15
Pneumatic*
300 - 15
18 PR
300 - 15
18 PR
Tyre pressure bar 10 10
Torque Nm
290
DFG 450
450
31
02.11 EN
3.5 Tyre type
NOTE
When replacing tyres/rims fitted at the factory, always use original spare parts or tyres
approved by the manufacturer. Otherwise the manufacturer's specification cannot be
guaranteed.
If you have any queries please contact the manufacturer's customer service
department.
*) The models listed in the table correspond to the standard version. Other tyres can
be used depending on the truck's equipment.
DFG/TFG 660-690
Description DFG/TFG
660 670 680 690
Front
tyres
SE* 355/65 - 15 355/65 - 15 8.25 - 15 8.25 - 15
Pneumatic*
355/65 - 15
18 PR
355/65 - 15
18 PR
8.25 - 15
18 PR
8.25 - 15
18 PR
Tyre pressure bar 10 10 10 10
Torque Nm 450 450 450 450
Rear
tyres
SE* 8.25 - 15 8.25 - 15 8.25 - 15 300 - 15
Pneumatic*
8.25 - 15
18 PR
8.25 - 15
18 PR
8.25 - 15
18 PR
300 - 15 18
PR
Tyre pressure bar 10 10 10 10
Torque Nm 290 290 290 450
DFG/TFG S80-S90
Description DFG/TFG
S80 S90
Front
tyres
SE* 300 - 15 300 - 15
Pneumatic*
300 - 15
18 PR
300 - 15
18 PR
Tyre pressure bar 10 10
Torque Nm 450 450
Rear
tyres
SE* 300 - 15 300 - 15
Pneumatic*
300 - 15
18 PR
300 - 15
18 PR
Tyre pressure bar 10 10
Torque Nm
290
DFG 450
450
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