Jumo dTRON 304, dTRON 308, dTRON 316 User guide

JUMO dTRON 304/308/316

Compact Controller with program function

Type 703043

Type 703041		Type 703042		Type 703044

B 70.3041.0

Operating Manual

2010-04-30/00442056

)Please read this operating manual before commissioning the instrument. Keep the manual in a place which is accessible to all users at all times.

Your comments are appreciated and may help us in improving this manual.

All necessary settings are described in this operating manual. Manipulations not described in the manual or expressly forbidden will jeopardize your warranty rights. Please contact the nearest subsidiary or the head office, should you encounter problems.

This manual is valid from instrument software version 192.02.05. It appears by simultaneously pressing the and keys.

When accessing the inner parts of the unit and returning modules, assemblies or components, Eplease observe the regulations accordings to EN 61340-5-1 and EN 61340-5-2 „Protection of elec-

trostatic sensitive devices“. Only use ESD packaging for transport.

Please note that we cannot accept any liability for damage caused by ESD.

ESD=Electro Static Discharge

		Contents
1	Introduction	7
1.1	Description ....................................................................................................	7
1.2	Typographical conventions .........................................................................	8
2	Identifying the instrument version	9
2.1	Type designation ..........................................................................................	9
2.2	Scope of delivery ........................................................................................	10
2.3	Accessories ................................................................................................	10
3	Mounting	11
3.1	Mounting site and climatic conditions .....................................................	11
3.2	Dimensions .................................................................................................	11
3.2.1	Type 703044 .................................................................................................	11
3.2.2	Type 703042/43 ............................................................................................	12
3.2.3	Type 703041 ................................................................................................	12
3.3	Side-by-side mounting ..............................................................................	13
3.4	Fitting in position ........................................................................................	13
3.5	Removing the controller module ..............................................................	14
4	Electrical connection	15
4.1	Installation notes ........................................................................................	15
4.2	Electrical isolation ......................................................................................	16
4.3	Connection diagrams .................................................................................	17
4.3.1	Type 703041 .................................................................................................	17
4.3.2	Type 703042/43/44 ......................................................................................	20
4.3.3	Termination resistor for the RS422/485 serial interface ...............................	24
4.3.4	Connection of the PROFIBUS-DP connector ..............................................	24

		Contents
5	Operation	25
5.1	Displays and controls ................................................................................	25
5.2	Level concept .............................................................................................	26
5.3	Level inhibit .................................................................................................	27
5.4	Entries and operator prompting ...............................................................	28
5.5	Fixed-setpoint controller (ex-factory) .......................................................	29
5.6	Program controller .....................................................................................	30
5.6.1	Entering programs ........................................................................................	30
5.6.2	Operation .....................................................................................................	32
5.6.3	Shifting the program profile ..........................................................................	33
6	Operator level	35
7	Parameter level	37
8	Configuration	39
8.1	Analog inputs “InP” ....................................................................................	41
8.1.1	Customized fine tuning ................................................................................	43
8.2	Controller “Cntr” ........................................................................................	45
8.3	Generator “Pro” ..........................................................................................	47
8.4	Limit comparators “LC” .............................................................................	50
8.5	Outputs “OutP” ...........................................................................................	54
8.6	Binary functions “binF” ..............................................................................	56
8.7	Display “diSP” .............................................................................................	59
8.8	Timer “tFct” ................................................................................................	61
8.9	Interfaces “IntF” .........................................................................................	62
9	Tuning (optimization)	63
9.1	Autotuning (self-optimization) ...................................................................	63
9.2	Check of the tuning ....................................................................................	66

		Contents
10	Extra codes	67
10.1	Math and logic module ..............................................................................	67
10.2	Difference, humidity or ratio controller ....................................................	67
11	Retrofitting of modules	69
12	Appendix	71
12.1	Technical data .............................................................................................	71
12.2	Alarm messages .........................................................................................	74
13	Index	75

Contents

1 Introduction

1.1 Description

The controller series consists of four freely programmable instruments in different DIN formats for controlling temperature, pressure and other process variables.

As a temperature controller TR1 according to EN 14597 the devices are used in heatgenerating plants to control the temperature of liquids or gases (mode of action: 1B).

The high-contrast, multicolor LCD display for process value, setpoint and operator prompting contains two four-digit 7-segment displays, two single-character 16segment displays, display of the active setpoints, six status indicators, and displays for the unit, ramp function and manual operation.

Just four keys on the front panel are needed for operation, parameterization and configuration. The instruments can be used as 2-state, 3-state, modulating or continuous controllers. The controller software includes a program or ramp function, parameter set changeover, two autotuning (self-optimization) procedures, a math and logic module, as well as 4 limit comparators.

Linearizations for the usual transducers are stored, and a customer-specific linearization table can be programmed.

A setup program is available for user-friendly configuration from a PC.

An RS422/485 or a Profibus-DP interface can be used to integrate the instrument into a data network.

The electrical connection is made at the back of the instrument, via screw terminals.

Analog input

2 binary inputs

Option 1

Option 2

Option 3

Type 703042/43/44

2 relays (changeover)

2 logic outputs

Supply voltage 17 V / 20 mA for 2-wire transmitter

	Type 703041 (48mm x 48mm)
Analog input		2 relays (make)
Binary input	or	Logic output
Binary input	or	Logic output
Option 1
Option 2

1. For more detailed explanation, see EN 14597

7

1 Introduction

1.2 Typographical conventions

Warning signs

VDanger

* Caution

ECaution

Note signs	H Note
	v Reference

This symbol is used when there may be danger to personnel if the instructions are ignored or not followed correctly!

This symbol is used when there may be damage to equipment or data if the instructions are ignored or not followed correctly!

This symbol is used where special care is required when handling components liable to damage through electrostatic discharge.

This symbol is used when your special attention is drawn to a remark.

This symbol refers to further information in other operating instructions, chapters or sections.

HAction This symbol indicates that an action to be performed is instruction described.

The individual steps are marked by this asterisk, e.g. h Press X

Representation

Menu items

Blinking display

Texts from the setup program are shown in italics, for example: edit program.

I	I I I I I I I I I I I I I I I		I
I			I
<![if ! IE]> <![endif]>I I I				<![if ! IE]> <![endif]>I I I
I			I	I
I		I I I I I I I I I I I I I I

8

2 Identifying the instrument version

2.1 Type designation

Basic type

703041 JUMO dTRON 316, format 48mm x 48mm

incl. 1 analog input, 2 relay outputs and 2 binary inputs or 2 logic outputs

703042 JUMO dTRON 308, format 48mm x 96mm (portrait format) incl. 1 analog and 2 binary inputs, 2 relays and 2 logic outputs

703043 JUMO dTRON 308, format 96mm x 48mm (landscape format) incl. 1 analog and 2 binary inputs, 2 relays and 2 logic outputs

703044 JUMO dTRON 304, format 96mm x 96mm

incl. 1 analog and 2 binary inputs, 2 relays and 2 logic outputs

Basic type extensions

1	Basic type 1
	Version

8standard, with factory settings

9programming to customer specification

logic outputs (2 are available as standard)

10 / 12V

20 / 18V

																			Type 703042/43/44		Type 703041 (no option 3)
1.		2.		3.		Option slot													Max. number		Max. number	Option 1	Option 2
0		0		0		not used																X	X
1		1		1		analog input 2 (universal)													1		1	X	X
2		2		2		relay (changeover)													2		1	X	-
3		3		3		2 relays (make contact)													2		1	X	-
4		4		4		analog output													2		2	X	X
5		5		5		2 binary inputs													2		1	X	X
6		6		6		solid-state relay 1A													2		2	X	X
7		7		7		RS422/485 interface													1		1	X	X
8		8		8		Profibus-DP interface													1		1	X	X
						X = available in this option slot, - = not available in this option slot
									Supply
							2	3	110 — 240V AC -15/+10%, 48 — 63Hz
							2	5	20 — 30V AC/DC, 48 — 63Hz
														Extra codes
										0	0		0	none
										2	1		4	math and logic module
										2	1		7	ratio controller (requirement: 2 analog inputs)
										2	1		8	difference controller (requirement: 2 analog inputs)
										2	1		9	humidity controller (requirement: 2 analog inputs)
																			Approvals
																0	0	0	none
																0	5	6	DIN EN 14597
																			dTRON 304 with GL approval				on request

	/	1		–		–		/		,
703041	/	1	8 1	–	1 4 0 –		2 3	/	0 0 0	,

9

2 Identifying the instrument version

2.2Scope of delivery

-1 controller

-1 seal

-mounting brackets

-Operating Manual B70.3041.0 in DIN A6 format

1 CD with demo software and PDF documents in DIN A4 format (operating manual and further documentation) can be ordered separately.

The individual documents and programs are available for dowload from www.jumo.net (the software can be enabled for a charge.)

2.3 Accessories

PC interface	PC interface with TTL/RS232 converter and adapter (socket connector) for setup
	program
	Sales No. 70/00350260
USB interface
	PC interface with USB/TTL converter, adapter (socket conector) and adapter (pins)
	Sales No. 70/00456352
Setup
	Setup program with program editor and Startup
program	Sales No. 70/00445443
	Hardware requirements:
	- PC Pentium 100 or compatible
	- 128 MB RAM, 30 MB free fixed disc memory
	- CD ROM drive
	- free serial or USB interface
	Software requirements:
	Microsoft1 Windows 98/NT4.0/ME/2000/XP

1. Microsoft is a registered trademark of Microsoft Corporation

10

3 Mounting

3.1 Mounting site and climatic conditions

The conditions on the mounting site must meet the requirements specified in the technical data. The ambient temperature on the mounting site can be from 0 to 55 °C, with a relative humidity of not more than 90 %.

3.2 Dimensions

3.2.1 Type 703044

Setup plug

Panel cut-out

11

3 Mounting

3.2.2 Type 703042/43

<![if ! IE]>

<![endif]>Setup plug

Panel cut-out

3.2.3 Type 703041

Setup plug

Panel cut-out

12

3 Mounting

3.3 Side-by-side mounting

	Minimum spacing of panel cut-outs
Type			horizontal		vertical
without setup plug:
703041	(48mm x 48mm)		11mm		30mm
703042	(portrait format: 48mm x 96mm))		11mm		30mm
703043	(landscape format: 96mm x 48mm)		30mm		11mm
703044	(96mm x 96mm)		11mm		30mm
with setup plug (see arrow):
703041	(48mm x 48mm)		11mm		65mm
703042	(portrait format: 48mm x 96mm))		11mm		65mm
703043	(landscape format: 96mm x 48mm)		65mm		11mm
703044	(96mm x 96mm)		11mm		65mm

3.4 Fitting in position

Type 703042/43/44 h Fit the seal that is supplied onto the instrument body.

hInsert the controller from the front into the panel cut-out.

hFrom behind the panel, slide the mounting brackets into the guides on the sides of the housing.

The flat faces of the mounting brackets must lie against the housing.

hPush the mounting brackets up to the back of the panel, and tighten them evenly with a screwdriver.

Type 703041	h Fit the seal that is supplied onto the
	instrument body.
	h Insert the controller from the front into
	the panel cut-out.
	h From the back of the panel, push the
	mounting frame onto the instrument
	body and press it against the back of
	the panel, compressing the springs,
	until the latches snap into the notches
	provided and it is firmly fixed in position.

Care of the front The front panel can be cleaned with normal commercial washing, rinsing and cleaning panel agents. It has a limited resistance to organic solvents (e.g. methylated spirits, white

spirit, P1, xylol etc.). Do not use high-pressure cleaning equipment.

13

3 Mounting

3.5 Removing the controller module

The controller module can be removed from its housing for servicing.

hPress together the knurled areas (top and bottom, or left and right for landscape format) and pull out the

controller module.

HWhen inserting the controller module, make sure that the latches (below the knurled areas) snap into place.

14

4 Electrical connection

4.1Installation notes

-The choice of cable, the installation and the electrical connection must conform to the requirements of VDE 0100 “Regulations on the Installation of Power Circuits with Nominal Voltages below 1000 V” or the appropriate local regulations.

-The electrical connection must only be carried out by qualified personnel.

-The instrument shall be operated by mains protected with a branch circuitry overcurrent protection device not more than 20 Amps.

For servicing/repairing a Disconnecting Device shall be provided to disconnect all conductors.

-The load circuit must be fused for the maximum relay current, in order to prevent the output relay contacts becoming welded in the event of a short circuit.

-Electromagnetic compatibility conforms to the standards and regulations cited in the technical data.

-Run input, output and supply cables separately and not parallel to one another.

-Sensor and interface cables should be shielded cables with twisted conductors. Do not run them close to current-carrying components or cables. Ground the shielding on one side.

-Do not connect any additional loads to the supply terminals of the instrument.

-The instrument is not suitable for use in areas with an explosion hazard (Ex areas).

-In addition to faulty installation, incorrect settings on the controller (setpoint, data of the parameter and configuration levels, internal alterations) can also interfere with the correct operation of dependent processes, or even cause damage. Safety devices should always be provided that are independent of the controller (such as overpressure valves or temperature limiters/monitors) and only capable of adjustment by specialist personnel. Please observe the relevant safety regulations for such matters. Since adaptation (self-optimization) can not be expected to handle all possible control loops, an unstable parameterization is theoretically possible. The stability of the actual value that is produced should therefore be checked.

.

V

H

The electrical connection must only be carried out by specialist personnel.

The instrument version can be identified by the type code.

Conductor cross-sections and core-end ferrules for installation

	Minimum	Maximum	Min. length of
	cross-section	cross-section	core-end ferrule
Without core-end ferrule	0.34mm2	2.5mm2	10mm
			(stripped)
Core-end ferrule, no lip	0.25mm2	2.5mm2	10mm
Core-end ferrule, lip up to 1.5mm2	0.25mm2	1.5mm2	10mm
Core-end ferrule, lip above 1.5mm2	1.5mm2	2.5mm2	12mm
Twin ferrule with lip	0.25mm2	1.5mm2	12mm

15

4 Electrical connection

4.2 Electrical isolation

3800 V AC

Input 1

Input 2

Binary inputs

Setup interface

RS422/485 PROFIBUS-DP

<![if ! IE]> <![endif]>»

Relay outputs

30 V AC

50 V DC 3800 V AC

<![if ! IE]> <![endif]>» »

Solid-state relay outputs

30 V AC

50 V DC

<![if ! IE]> <![endif]>»

Analog outputs

Logic outputs

30 V AC

50 V DC

<![if ! IE]> <![endif]>»			Supply voltage for
			2-wire transmitter

30 V AC

50 V DC »

» 3800 V AC

Supply voltage

16

1

1

2

3

4

5

6

7

8

<![if ! IE]>

<![endif]>17

2

1

2

3

4

6

7

8

3

L1(L+)

N(L-)

3

4

5

6

7

8

Supply and outputs - terminal strip 3

<![if ! IE]> <![endif]>Supply		L1			N		L-
					L1		L+
		L+
					110—240V AC		20—30V AC/DC
		N
		L-

	3
	4	P
	5	230V/3A Binary output 1 (Out1)
<![if ! IE]> <![endif]>Relays		S
	6
	7	P
	8	230V/3A Binary output 2 (Out2)
		S

<![if ! IE]> <![endif]>.3.4	<![if ! IE]> <![endif]>3.4
<![if ! IE]> <![endif]>703041 Type 1	<![if ! IE]> <![endif]>Connection
	<![if ! IE]> <![endif]>diagrams

Outputs - terminal strip 2

1

2

3

4

<![if ! IE]> <![endif]>Logic
		6			Out3 (+)	Binary output 3
		7			Out4 (+)	Binary output 4
		8			GND (-)

Logic output level 12V or 18V (see type code)

As an alternative to binary inputs 1 and 2 (configurable)!

<![if ! IE]>

<![endif]>connection Electrical 4

<![if ! IE]>

<![endif]>18

Type 703041 continued
Outputs and interfaces - terminal strip 1 (option board)
Analog	Relay	2 relays	Solid-state	PROFIBUS	RS422	RS485
output	(changeover)	(n.o. make)	relay

<![if ! IE]>

<![endif]>Option 2 Option 1

1

2

3

4

5

6

7

8

+

Ux / Ix

-

Analog output 5 (Out5)

Ö

Out5

P

S

Binary output 5 (Out5)

Out8
Binary output 5+8	Binary output 5
(Out5+Out8)	(Out5)

		+	(not possible!)	(not possible!)
	Ux / Ix
		-
Analog output 6				Binary output 6
(Out6)				(Out6)

VP (+5 V)		RxD +
RxD/TxD-P (B)		RxD -
RxD/TxD-N (A)		TxD +		RxD/TxD +
DGND		TxD -		RxD/TxD -
VP (+5 V)		RxD +
RxD/TxD-P (B)		RxD -
RxD/TxD-N (A)		TxD +		RxD/TxD +
DGND		TxD -		RxD/TxD -

H Note numbering of outputs.

v Chapter 8.5 “Outputs “OutP””

<![if ! IE]>

<![endif]>connection Electrical 4

Type 703041 continued

Analog input 1 and binary inputs 1+2 - terminal strip 2

<![if ! IE]>

<![endif]>Analog 1

Resistance thermometer

	1
	2
	3
	4

Resistance	Resistance	Resistance	Thermo-	Current	Voltage	Voltage
thermometer	thermometer	transmitter	couple		0(2)—10V	0—1V

+

E

+

Ux

+

-

S

-

+

Ux

-

A

Ix- / Ix~

-

<![if ! IE]> <![endif]>Logic
		6			bin1	Binary input 1	As an alternative to binary outputs 3 and 4
							(configurable)!
		7			bin2	Binary input 2
		8			GND

Analog input 2 and binary inputs 3...6 - terminal strip 1 (option boards)

<![if ! IE]>

<![endif]>19

<![if ! IE]>

<![endif]>connection Electrical 4

<![if ! IE]>

<![endif]>20

1	2
1	1
2	2
3	3
4	4

5	6
6	7
7	8
8	9
	10

9

10

11

12

3

L1(L+)

N(L+)

4

5

6

8

9

11

12

13

15

16

17

Supply and outputs - terminal strip 3

<![if ! IE]> <![endif]>Supply		L1			N		L-
					L1		L+
		L+
					110—240V AC		20—30V AC/DC
		N
		L-

		4
		5
		6
<![if ! IE]> <![endif]>=		8			+	17V/20mA	Supply for 2-wire transmitter
<![if ! IE]> <![endif]>U				U=			(off-load voltage approx. 25V)
		9			-

	11	Ö
	12	P	230V/3A	Binary output 1 (Out1)
<![if ! IE]> <![endif]>Relays	13	S
	15	Ö
	16	P	230V/3A	Binary output 2 (Out2)
	17	S

Outputs - terminal strip 2

		6
<![if ! IE]> <![endif]>Logic		7
		8			Out3 (+)	Binary output 3	Logic output level 12V or 18V
		9			Out4 (+)	Binary output 4	(see type code)
		10			GND (-)

<![if ! IE]> <![endif]>703042/43/44 Type 2.3.4	<![if ! IE]> <![endif]>connection Electrical 4

Type 703042/43/44 continued
Outputs and interfaces - terminal strip 1 (option boards)
Analog	Relay	2 relays	Solid-state
output	(changeover)	(n.o. make)	relay

<![if ! IE]> <![endif]>1	1			Ö	Out5
	2		+	P
<![if ! IE]> <![endif]>Option		Ux / Ix
	3		-	S	Out8

	4	Analog output 5	Binary output 5	Binary output 5+8	Binary output 5
		(Out5)	(Out5)	(Out5+Out8)	(Out5)

<![if ! IE]> <![endif]>2	5			Ö	Out6
	6		+	P
<![if ! IE]> <![endif]>Option		Ux / Ix
	7		-	S	Out9

	8	Analog output 6	Binary output 6	Binary output 6+9	Binary output 6
		(Out6)	(Out6)	(Out6+Out9)	(Out6)

<![if ! IE]> <![endif]>3	9			Ö	Out7
	10		+	P
<![if ! IE]> <![endif]>Option		Ux / Ix
	11		-	S	Out0

	12	Analog output 7	Binary output 7	Binary output 7+10	Binary output 7
		(Out7)	(Out7)	(Out7+Out0)	(Out7)

H Note numbering of outputs.

v Chapter 8.5 “Outputs “OutP””

<![if ! IE]>

<![endif]>21

PROFIBUS			RS422			RS485
		VP (+5 V)			RxD +
		RxD/TxD-P (B)			RxD -
		RxD/TxD-N (A)			TxD +			RxD/TxD +
		DGND			TxD -			RxD/TxD -
		VP (+5 V)			RxD +
		RxD/TxD-P (B)			RxD -
		RxD/TxD-N (A)			TxD +			RxD/TxD +
		DGND			TxD -			RxD/TxD -
		VP (+5 V)			RxD +
		RxD/TxD-P (B)			RxD -
		RxD/TxD-N (A)			TxD +			RxD/TxD +
		DGND			TxD -			RxD/TxD -

<![if ! IE]>

<![endif]>connection Electrical 4

<![if ! IE]>

<![endif]>22

Type 703042/43/44 continued

Analog input 1 and binary inputs 1+2 - terminal strip 2

<![if ! IE]>

<![endif]>connection Electrical 4

Type 703042/43/44 continued

Analog input 2 and binary inputs 3...8 - terminal strip 1 (option boards)

<![if ! IE]>

<![endif]>23

<![if ! IE]>

<![endif]>connection Electrical 4

4 Electrical connection

4.3.3 Termination resistor for the RS422/485 serial interface

For fault-free operation of several devices in a line structure, their internal termination resistors must be activated at the start and end.

h Pull plug-in module out towards the front by pressing on the knurled areas

h Using a ballpoint pen, press all the white switches into the same direction

Bus termination	h Push all 5 switches down
resistor active:

No bus termination	h Push all 5 switches up
(ex-factory)

	h Re-insert the module back into the housing
Check	h Press the P+ Ikeys
	To the right of the green “VErS” display, “ON” is shown for active and “OFF“ for inac-
	tive termination resistors.

4.3.4 Connection of the PROFIBUS-DP connector

Mounting the	h Identify option slot with the PROFIBUS-DP interface by means of the
adapter	type code (in the case of pre-configured devices)
	In this example, the PROFIBUS-DP
	interface is in option slot 1
	HTo fit the D-SUB adapter, open the housing
	of the adapter; otherwise the terminal
	screws are hided by the adapter.

Assignment of the 9-pole D-SUB socket

Pin: Signal	Designation
1: VP	Supply voltage positive

2:RxD/TxD-P Receive/Transmit data positive

3:RxD/TxD-N Receive/Transmit data negative

4:DGND Ground

24