Jotul GF 600 DV User Manual

Jøtul GF 600 DV Firelight Direct Vent Gas Heater
WARNING: IF THE INFORMATION IN THESE INSTRUC­TIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROP­ERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
INSTALLATION:
INSTALLATION AND SERVICE MUST BE PER­FORMED BY A QUALIFIED INSTALLER, SER­VICE AGENCY OR LICENSED GAS SUPPLIER.
WHAT TO DO IF YOU SMELL GAS:
• DO NOT TRY TO LIGHT ANY APPLIANCE.
• DO NOT TOUCH ANY ELECTRICAL SWITCHES.
• DO NOT USE THE PHONE IN YOUR BUILDING. IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE.
• FOLLOW YOUR GAS SUPPLIER’S INSTRUCTIONS.
• IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.
Installation and Operation Instructions
AVERTISSEMENT:
ASSUREZ-VOUS DE BIEN SUIVRE LES IN­STRUCTIONS DANS CETTE NOTICE POUR REDUIRE AU MINIMUM LE RISQUE D’INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL, TOUTE BLESSURE OU MORTALIT’E.
NE PAS ENTREPOSER NI UTILISER D’ESSENCE NI OU LIQUIDES INFLAMMABLES DANS LE VOISINAGE DE CET APPAREIL OU DE TOUT AUTRE APPAREIL.
L’INSTALLATION LE SERVICE DOIVENT ETRE EXECUTES PAR UN INSTALLATEUR QUALIFIE, AGENCE DE SERVICE OU LE FOURNISSEUR DE GAZ.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ.
• NE PAS TENTER D’ALLUMER L’APPAREIL
• NE TOUCHEZ A AUCUM NTERRUPTEUR.
• NE PAS VOUS SERVIR DES TELEPHONES SE TROUVANT DANS LE BATIMENT OU VOUS VOUS TROUVEZ.
• APPELEZ IMMEDIATEMENT VOTRE FOURNISSEUR DE GAZ CHEZ UN VOISIN. SUIVEZ LES INSTRUCTIONS DU FOURNISSEUR.
• SI VOUS NE POUVEZ REJOINDRE LE FOURNISSEUR DE GAZ, APPELEZ LE SERVICE DES INCENDIES.
1
Welcome to Jøtul...
Congratulations on the purchase of your new GF 600 DV Firelight Gas Heater.
We at Jøtul are glad you’ve made the decision to warm your hearth with a Jøtul product. Your new Firelight exemplifies over 150 years experience as the world’s largest manufacturer of solid fuel burning appliances. We’ve been producing fine quality cast iron stoves and fireplaces continuously since 1853.
In the Firelight, we’ve combined advanced gas technology with the warm, traditional elements of cast iron. With proper care and use, your Jøtul stove will provide you with many years of safe, dependable and satisfying service. We appreciate your trust in welcoming our product into your home and invite your comment and appraisal of our efforts to provide you with the finest in home hearth products.
Please take a few minutes to familiarize yourself with this manual and the features of your Firelight gas stove.
2
Table of Contents
Service Tools .............................................. 3
Specifications ........................................... 4
General Information............................... 5
Safety Information .................................. 5
Installation Requirements
Location ................................................. 6
Hearth Protection ............................... 6
Clearances.............................................. 7
Mantel & Trim ...................................... 7
Alcove ..................................................... 7
Vent Requirements ................................. 8
Adding Restriction .............................. 8
Co-linear Hearthmount..................... 9
Chimney Conversion ........................10
Vertical Termination ......................... 11
Horizontal Termination ................... 12
Vent Terminal Clearances ............... 13
Mobile Home Installation ................... 14
Fuel Conversion ...................................... 14
Gas Connection ...................................... 17
Gas Pressure............................................ 17
High Altitude Adjustment .................. 18
Air Shutter Adjustment .......................19
Log Set Installation ............................... 20
Wall Thermostat .................................... 20
Remote Control ......................................20
System Check.......................................... 21
Optional Blower Kit .............................. 22
Operation................................................. 23
Maintenance........................................... 24
Illustrated Parts Breakdown ............... 25
Replacement Parts List......................... 26
Lighting Instructions ............ Back Cover
Jøtul GF 600 DV Firelight
Direct Vent Gas Heater
Manufactured and Distributed by:
Jøtul A.S.A.
Fredrikstad, Norway
Jøtul North America
Portland, Maine
Test Standards
This appliance complies with National Safety standards and is tested and listed by Intertek Testing Services of Middleton, Wisconsin to ANSI Z21.88-2002•CSA
2.33-M02 and CAN/CGA 2.17--M91, CSA P.4.-01.2 for Canada.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTER­ATION WILL VOID THE WARRANTY, CERTIFICA­TION AND LISTING OF THIS APPLIANCE.
www.nficertified.org
We at Jøtul North America are dedicated
to manufacturing the finest quality hearth
products you can be assured will give you
many years of safe, dependable service.
THIS PRODUCT MUST BE INSTALLED
BY A LICENSED PLUMBER OR
GAS-FITTER WHEN INSTALLED IN THE
COMMONWEALTH OF MASSACHUSETTS.
To ensure your confidence, we recommend that
whenever possible, our products be installed and serviced by professionals who are certified by the National Fireplace Institute (NFI) or, in Canada, by
Wood Energy Technical Training (WETT).
3
GF 600 DV Firelight Specifications
Input Rates
Natural Gas
40,000 BTU/hr. maximum input 28,600 BTU/hr. minimum input
Propane
40,000 BTU/hr. maximum input 30,900 BTU/hr. minimum input
Inlet Pressure: MIN MAX
Natural Gas: 5.0 WC (1.24 kPa) 7.0 WC (1.74 kPa) Propane: 11.0 WC (2.74 kPa) 13.0 WC (3.23 kPa)
Manifold Pressure: MIN MAX
Natural Gas: 1.7 WC (.42 kPa) 3.5 WC (.87 kPa) Propane: 6.4 WC (1.59 kPa) 10.0 WC (2.49 kPa) Piezo Ignitor / Standing Pilot
Weight: 260 lbs.
THIS FIREPLACE IS SHIPPED FROM THE FACTORY FOR USE WITH ONLY. IF USE WITH PROPANE IS DESIRED, THE APPLIANCE MUST FIRST BE CON­VERTED USING THE FUEL CONVERSION KIT PROVIDED, #154391. CONVERSION SHOULD BE MADE BEFORE THE APPLIANCE IS IN­STALLED.
NN
AA
TURAL GASTURAL GAS
N
A
TURAL GAS
NN
AA
TURAL GASTURAL GAS
Suggested Tools for Installation and Service
• External regulator (for Propane only)
• Piping which complies with local code
• Manual shutoff valve - T-Handle in MA
• Sediment trap - if required by code
• Tee joint
• Pipe wrench
• Pipe sealant
• 10mm open end wrench
• 1/2”, 7/16” open end wrench or deep socket
• Phillips head screwdriver
• Flat head screwdriver
• 1/4” nut driver
• 4 mm allen wrench
• Gloves
• Safety glasses
• Torx T20 screwdriver
• Leak test solution
• Reciprocating Saw
• Power Drill
31”
(79 cm)
28 1/2”
(72.5 cm)
Leg Width
24”
(61 cm)
29”
(74 cm)
Top Width
Top Exit Flue Collar
31 1/8” (79 cm)
Height
16”
(41 cm)
31 3/4”
(80.5 cm)
27 3/4”
(70.5 cm)
Exhaust
Outlet
Centerline
Co-Linear
Transition
Adaptor
Height
Co-linear Adapter (Simpson Dura-Vent #923GCL) dimensions.
4
General Information
THIS HEATER MUST BE INSTALLED AND MAIN-
TAINED BY A QUALIFIED SERVICE AGENCY.
The installation and repair of this appliance must
be done by a qualified service person. Failure to properly install and maintain this heater could result in an unsafe or hazardous installation, which may result in a fire, explosion, property damage, personal injury or loss of life.
This appliance should be inspected before use
and at least annually. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulat­ing air passageways of the appliance be kept clean.
Glass Front
Do not operate the Firelight gas stove with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. Only remove glass for routine service. Always handle glass carefully.
Optional Forced Air Blower Kit
This appliance must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current NFPA 70­National Electric Code of CSA C22.1 - Canadian Electrical Code.
(The blower must be plugged into a grounded outlet).
THIS APPLIANCE MUST NOT BE CONNECTED TO A
CHIMNEY OR FLUE SERVING ANY OTHER APPLI­ANCE.
The installation must conform to local codes. Your
local Jøtul dealer can assist you in determining what is required in your area for a safe and legal installation. Some areas require a permit to install a gas burning appliance. Always consult your local building inspector, or authority having jurisdiction, to determine what regulations apply in your area.
REMEMBER: Your local officials have final author-
ity in determining if a proposed installation is acceptable. Any requirement that is requested by the local authority having jurisdiction, that is not specifically addressed in THIS manual, defaults to local code. In the absence of local codes, the installation requirements must comply with the current National codes. In the U.S., these require­ments are established in the National Fuel Code, ANSI Z223.1.(NFPA 54). In Canada, the codes have been established in CAN/CGA B149 Fuel Installa­tion Code.
Installer l’appareil selon les codes ou reglements
locaux, ou, en l’absence de tels reglements, selon les Codes d’installation CAN/CGA-B149.
DO NOT OPERATE THIS STOVE IF ANY PART HAS
BEEN UNDER WATER. call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which may have been under water.
Safety Information
During normal operation, the Firelight gas stove will reach high surface temperatures. Therefore:
Due to the high operating temperatures, this
appliance should be located out of traffic areas and away from furniture and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and should stay away to avoid burns and/or clothing ignition.
Young children should be supervised while they
are in the same room as the Firelight gas stove.
Clothing or other flammable materials should not
be placed ON or NEAR the Firelight gas stove. Surveiller les enfants. Garder les vetements, les meubles, l’essence ou autres liquides a vapeur inflammables loin de l’appareil.
NEVER store or use gasoline or any other flam-
mable vapors or liquids in the vicinity of the Firelight gas stove.
Never burn any other materials in your Firelight
gas stove, it is strictly designed for use with natural gas or propane fuel ONLY.
Any safety screen, glass or guard removed for
servicing the appliance must be replaced prior to operating the appliance.
Ne pas se servir de cet appareil s’il a ete’ plonge
dans l’eau, completement ou en partie. Appeler un technicien qualifie pour inspecter l’appareil et remplacer toute partie du syste’me de controle et toute commande qui ont ete plonges dans l’eau.
5
Installation Requirements
Location
In selecting the location, the aesthetic and func­tional use of the appliance are primary concerns. However, proper venting systems and access to the fuel supply are also important issues. Due to the high surface temperatures, you must also consider the proximity of traffic areas, furniture, draperies, etc.
This appliance may be located on or near conventional construction materials. HOWEVER, always maintain the proper clearances to combus­tibles, as this provides adequate ventilation air around the appliance.
The following clearances and hearth require­ments are the minimum requirements when installing the Firelight gas stove near or on combus­tible surfaces. Always provide adequate access around the appliance for servicing and proper operation.
A combustible surface is anything that can burn (i.e. sheet rock, wall paper, wood, fabrics etc.). These surfaces are not limited to those that are visible and also include materials that are behind non-combus­tibles.
If you are not sure of the combustible nature of a material, consult your local fire officials. Remem­ber, “Fire Resistant” materials are considered com­bustible: they are difficult to ignite, but will burn. Also, “fire-rated” sheet rock is considered combus­tible.
Hearth Requirements
The Firelight gas stove CANNOT be installed directly on carpeting, vinyl, linoleum or Pergo®.
If it is desired to install this appliance on any combustible material OTHER THAN WOOD, a floor pad must be installed that is either metal, wood or a listed hearth pad. This floor protection must extend the full width and depth of the appliance. It is not necessary to remove the carpeting, vinyl or linoleum from underneath the floor protection. See Fig. 1.
24”
(610 mm)
29”
(740 cm)
Figure 1. Minimum Hearth Protection
6
Stove and Vent Clearance Requirements
Minimum Clearances from the Stove to Combustibles: See Figs. 2-4.
Rear: 3” (75 mm)
Ceiling: 33” (840 mm)
Corner: 3” (75 mm)
Right Side: 4” (100 mm)
Left Side: 10” (254 mm) - for access to Lighting Instruction
plate
Minimum Clearances from the Vent Pipe to Combustibles:
Horizontal Run:
Off the top of the pipe - 2”(50mm)
Off the sides and bottom - 1”(25mm)
Vertical Run:
All sides 1”(25mm)
24” or greater depth of ceiling
REAR CLEARANCE = 3” (75 mm)
3” (7.5 cm)
10”
(25.5 cm)
Left Side* Right Side
* Allow 10” on left side of the appliance for complete access to the lighting instructions and control valve.
Figure 3. Parallel Installation Clearances
4”
(10 cm)
10” or less in depth
33”
84 cm
29”
74 cm
Figure 2. Mantel and Trim Clearances.
3 ”
(7.5 cm)
3”
7.5 cm
Figure 4. Corner Installation Clearance.
ALCOVE:
MAXIMUM ALCOVE DEPTH: 24” (61 cm)
MINIMUM ALCOVE WIDTH: 44” (112 cm)
MINIMUM CEILING HEIGHT: 64” (163 mm)
7
Vent Requirements
There are three types of venting configurations approved for use with the Firelight gas stove:
• Vertical Termination
• Hearthmount Co-Linear (Vertical Termination)
• Horizontal Termination
The GF600 Firelight is approved for use with the vent systems listed below. Use parts of one manu­facturer only - DO NOT MIX VENT COMPONENTS FROM DIFFERENT MANUFACTURERS IN THE SAME SYSTEM.
Simpson Dura-Vent GS
• Amerivent Corporation
• Security Vent Ltd.
• Selkirk Metalbestos
Installation of any components not manufac­tured or approved by Jøtul or failure to meet all clearance requirements will void all warranties and could result in property damage or bodily injury.
The approved vent configurations described in this manual are derived from extensive testing under controlled laboratory conditions. Gas appli­ance performance can be negatively affected by variables present in the installation environment, i.e: atmospheric pressure, strong prevailing winds, adjacent structures and trees, snow accumulation, etc. These conditions should be taken into consider­ation by the installer and stove owner when plan­ning the vent system design.
IMPORTANT
• JOINT SEALING REQUIREMENT:
Apply a 1/8” bead of high­temperature (750°F) sealant to the male section of the inner vent pipe. See Fig. 9. The cement should form a seal between the inner and outer pipes.
• NEVER modify any
venting component or use a damaged venting component.
• The gas appliance and vent system must be
vented directly to the outside of the building and never attached to a chimney serving a solid fuel or other gas appliance. Each direct vent gas appliance must have its own separate vent system. Common vent systems are prohibited.
• If the venting system is disassembled for any
reason, re-install according to the manufacturer’s installation instructions.
SEALANT
Vent Restriction
The GF 600 DV Firelight includes two rectangular Exhaust Restrictor plates and one square Air Inlet Restrictor Plate as shown in Figure 5. These are located in the parts bag. The plates are used to compensate for draft characteristics that would otherwise interfere with proper burner perfor­mance such as low heat output, weak flame picture, or inefficient combustion.
Exhaust Restrictor Plate Installation
• Both Exhaust Restrictor Plates (#129642) MUST be installed in all Co-linear vent systems and any vertically terminated vent run exceeding 7 feet (210 cm) in length.
1. Remove the Glass Panel and Log Set.
2. Using a 1/4” nut driver, remove the two sheet metal screws in the rear wall of the firebox ABOVE EACH exhaust outlet. See Figure 5.
3. Install a restrictor plate over the upper half of each exhaust hole and secure the plate using the same screws that were just removed.
4. Reinstall logs and glass.
Restrictor
Plate
Exhaust
Outlet
Figure 5. Exhaust Restrictor Plate installation.
Air Inlet Restrictor Plate Installation
• The Air Inlet Restrictor (#129347) MUST be in­stalled with any Co-linear Vent system.
1. Remove the Glass Panel and Log Set.
2. Using a 1/4” nut driver, remove the two sheet metal screws (A) and Rear Log Shelf from the back of the firebox. See Figure 6.
3. Using the right hand sheet metal screw, reinstall the Log Shelf with the restrictor plate between the Shelf and the Back Wall. The plate should cover the lower right air inlet.
4. Reinstall logs and glass.
8
Right Air Inlet
Restrictor
Plate
A
A
Rear Log Shelf
Figure 6. Air Inlet Restrictor Plate installation.
Co-linear Hearthmount Installation
The GF 600 DV Firelight can be installed using a Hearthmount Co-linear Flexible Vent System, designed for installation into a solid fuel burning masonry fireplace. See Figures 7 and 8.
Refer to the vent manufacturer’s instructions for
venting components and installation details.
EXHAUST RESTRICTORS REQUIRED ON ALL
CO-LINEAR INSTALLATIONS.
ALWAYS MAINTAIN THE PROPER
CLEARANCES TO COMBUSTIBLES.
#991
High Wind Cap
#923GK
Top Kit
Installation of Simpson Dura-Vent Co-linear
adapter (#923GCL) directly off the rear of the stove. (No length of pipe prior to the adaptor).
Use only 3” listed flexible gas vent liners may be
used in this installation.
WARNING: FAILURE TO POSITION THE PARTS AND STOVE IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED FOR USE WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. BE SURE TO MAINTAIN THE PROPER CLEARANCES TO COMBUS­TIBLES AS DEFINED IN THIS MANUAL AND IN THE INSTRUCTIONS PROVIDED WITH EACH VENT COMPO­NENT.
IMPORTANT NOTICE:
THE USE OF AN EXISTING CHIMNEY AS
AN AIR INTAKE IS NOT COVERED
UNDER THE ANSI Z21.88-1999-CSA 2.33-
M99 TEST METHODS AND RESULTING
ITS/WHI PRODUCT CERTIFICATION. THE
CODE AUTHORITY HAVING
JURISDICTION MUST BE CONSULTED
PRIOR TO PROCEEDING WITH THIS
INSTALLATION METHOD.
Co-linear
Exhaust Height:
Maximum - 10 ft.
(3 m)
Maximum - 35 ft.
(10.5 m)
Chimney must be sealed with Block-off Plate
if Air Inlet does
not extend all
the way to
terminus.
Dual
3” Flex
Liners
Minimum
Co-linear
Air Inlet
Height:
6 feet
(180 cm)
#923GCL Co-linear
Appliance
Adaptor
Figure 7. Co-linear Hearthmount Vent System
9
Simpson Dura-Vent Chimney Conversion Kit
The GF 600 DV Firelight is approved for use with Simpson Dura-vent Chimney Kits as shown in Figure 8. These installation require­ments must be followed:
In masonry chimney a fire-clay liner must be
present the entire length of the chimney.
Vertical Termination Cap #991 (No t i ncl u d ed in ki t).
Simpson Dura-Vent
Termination Kit
GF 3 DV
ALLAGASH
Stove
The liner must have an inside dimension of
6” round or greater. (USE KIT #934)
Prefabricated chimneys must be listed for
the specific Simpson Dura-Vent Chimney Conversion Kit or a UL 103 listing. (USE KIT #931, #932, or #933)
When venting immediately off the rear of
the GF600 DV, the maximum horizontal must be less than 14” (including thimble depth). Any other horizontal run must be less than 24“ in length.
The two Exhaust Restrictor Plates and the
Air Intake Restrictor Plate included with the stove must be installed according to the assembly instructions on page 8.
Simpson Dura-Vent
Thimbl e Adapter
(Included in kit)
Simpson Dura-Vent
#990 90º Elbow .
(Not included in kit)
Appropriate length of Simpson Dura-Vent Pipe for vertical rise. (No t i ncl u d ed in ki t).
A: Maximum horizontal run when venting immediately off the rear of the stove MUST BE LESS
THAN 14” (360 mm) TOTAL!
.
A
Figure 8. Vertical Vent System through Masonry or Prefabricated HT Chimney.
4 inch (100 mm) Flex Liner (Not in­cluded in kit)
Fire-clay liner or U L 103 listed prefabri­cated chim­ney pipe.
10
VERY IMPORTANT NOTICE:
THE USE OF AN EXISTING CHIMNEY AS
AN AIR INTAKE IS NOT COVERED
UNDER THE ANSI Z21.88-1999-CSA
2.33-M99 TEST METHODS AND RESULTING ITS/WHI PRODUCT
CERTIFICATION. THE CODE
AUTHORITY HAVING JURISDICTION
MUST BE CONSULTED PRIOR TO
PROCEEDING WITH THIS
INSTALLATION METHOD.
Vertical Venting and Termination
The GF 600 DV Firelight can be vertically vented through a roof or ceiling. Follow these guidelines
Steep roofs, nearby trees, or predominantly
windy conditions, can promote poor draft or down draft conditions. In such cases, an increase to the height of the vent may improve performance.
If an offset or elbow is necessary in the vertical
rise, the vent pipe must be supported every three feet to avoid excessive stress on the offsets. Use listed Wall Straps from any of the approved vent suppliers.
Whenever possible, use 45° elbows instead of
90° elbows as they offer less restriction to the flow of flue gases and intake air.
A firestop is required at every floor penetration.
The opening should be framed to 10" X 10" inside dimension. A listed wall thimble is
required as a firestop.
Any venting that is exposed above the first floor must
be enclosed regardless of attic space or living space. Always maintain the required 1" clearance from all sides of the vertical vent system.
ANY VENTING WITH A VERTICAL RISE MUST TERMI­NATE (END) WITHIN THE SHADED AREA.
Restrictors required on:
• All Co-linear (flex pipe)
• All coaxial (rigid pipe) venting higher than 7 feet.
• Both restrictors must be used when restriction is required.
• Always maintain the proper clearances to combustibles.
35 Ft.
(10.67 m)
30 Ft.
(9.14 m)
25 Ft.
(7.62 m)
IT IS NECESSARY to add restriction to a vertical
vent installation to compensate for excessive draft. See the Adding Draft Restriction section on page 8.
GAS VENT HEIGHT: In no case shall any discharge
opening on the cap be less than 18” (457mm) horizontally from the roof surface.
Horizontal Overhang
all
18. min.
Termination
Cap
Figure 9. Vent height and clearance from adjacent surfaces.
18. min.
Vertical W
Lowest Discharge
Opening
18 min.
20 Ft.
(6.10 m)
VERTICAL RUN
15 Ft.
(4.57 m)
10 Ft.
(3.05 m)
7 Ft. (2.13 m)
Min. Height for
Vertical
Termination
5 Ft.
(1.52 m)
2 Ft.
(.61 cm)
Min. Vertical
Rise for 1 ft.
(30.4 cm)
Termination
5 Ft.
(1.52 m)
(3.05 m)
HORIZONTAL RUN
10 Ft.
11
Horizontal Termination
The horizontal termination cap must maintain a
3” clearance to any overhead combustible projections that are 2 1/2” or less. It must also maintain a 12” clearance from projections that exceed 2 1/2”. See Figure 9.
Minimum vertical rise from the top exit position
is a 24” section vent pipe. See Fig. 10.
A horizontal vent run made directly off the rear
of the stove must terminate ONLY with a 36” Snorkel Cap.
The maximum horizontal run shall include no more than a single 24” section of pipe. See Figure 11.
The termination cap must not be recessed into the
wall or siding. Do not fill air space in wall around termination cap with any type of insulation.
A minimum 11” X 11” square hole is required for
the proper pipe clearance through a wall pen­etration. A 10” x 10” opening is suitable with use of Simpson Dura-Vent Wall Thimble #942.
Any horizontal run of vent must be level or have
a 1/4” rise for every foot of run toward the termination cap.
Maximum
horizontal with 2
90° Elbow
(#990B)
Minimum vertical
rise with horizontal
termination: 24”
ft. vertical is 12”
Standard Horizontal
termination cap
(#984, #985)
C
L
58 1/2”
(148.6 cm)
center line
with required
2ft. rise and
90° elbow
Figure 10. A vertical run in a horizontal termination must be at least 2 feet (61 cm).
Prevent potential damage to vinyl siding with
installation of a Vinyl Siding Standoff between the vent cap and the exterior wall.
Rear Exit
Position
24 ”
610 mm
36” Snorkel
Maximum horizontal run into a 36” Snorkel: 24” (610 mm )
Figure 11. Rear Exit Horizontal Termination.
12
Figure 12. Horizontal Termination Clearance
A = Clearance above grade, veranda, porch , deck, or
balcony : *12 inches (30 cm) minimum.
B = Clearance to window or door that may be opened: 9
inches (23 cm) minimum. We recommend 12 inches
(30 cm) minimum to help prevent condensation.
C = Recommended clearance to permanently closed
window: 9 inches (23 cm) minimum. We recommend 12 inches (30 cm) minimum to help prevent condensa­tion on the window.
D = Vertical clearance to ventilated soffit located above
the terminal within a horizontal distance of 2 feet (60 cm) from the centerline of the terminal: 18 inches
(46 cm) minimum.
E = Clearance to unventilated soffit: 12 inches (46 cm)
minimum.
F = Clearance to outside corner: 9 inches (23 cm) min.
Jøtul N.A. strongly recommends 12 inches (30 cm),
G = Clearance to inside corner: 6 inches (16 cm) mini-
mum. Jøtul N.A. strongly recommends 12 inches (30
cm), particularly where windy conditions are prevalent.
H = *Not to be installed above a meter/regulator assem-
bly within 3 feet (90 cm) horizontally from the centerline of the regulator.
I = Clearance to service regulator vent outlet: U.S. - 3 feet
CAN. 6 feet (1.8 m) minimum.
J = Clearance to nonmechanical air supply inlet to
building or the combustion air inlet to any other appliance: *12 inches (30 cm) minimum.
K = Clearance to a mechanical air supply inlet: *6 feet
(1.8 m) minimum.
L = ** Clearance above paved sidewalk or a paved driveway
located on public property: *7 feet (2.1 m) min.
M = Clearance under veranda, porch, deck, or balcony: *12
inches (30 cm) minimum.
1
particularly where windy conditions are prevalent.
* As specified in CGA B149 Installation Codes. Note: Local Codes and Regulations may require different clearances. ** A vent shall not terminate directly above a sidewalk or driveway which is located between two single family dwellings and serves both
dwellings.*
1
Only permitted if veranda, porch, deck, or balcony, is fully open on a minimum of two sides beneath the floor.*
Figure 13. Termination clearance to overhangs.
12  305 mm
2 1/2
64 mm
3
76 mm
13
Mobile Home Installation
Fuel Conversion
The GF 600 DV Firelight can be installed for use in a mobile home in the U.S. and Canada provided:
1. The stove is secured to the floor of the mobile home. Use Jøtul Floor mounting kit #750304.
2. The stove is installed in accordance with Title 24 CFR, Part 3280- Manufactured Home Construc­tion and Safety Standard, in the U.S. Comply with CSA Z240.4, Gas Equipped Recreational Vehicles and Mobile Housing, in Canada.
3. Always contact your local officials about installa­tion restrictions and requirements in your area.
THIS APPLIANCE MAY BE INSTALLED AS AN OEM INSTALLATION IN A MANUFACTURED (MOBILE) HOME AND MUST BE INSTALLED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280, STANDARD FOR MANUFACTURED HOME INSTALLATION, ANSI/NCBCS A255.1 OR STANDARD FOR CANADA, CSA Z240.4. THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS THAT IS INDICATED ON THE STOVE’S RATING PLATE. AN LPG GAS CONVERSION KIT IS PROVIDED WITH THE GF 600 DV FIRELIGHT GAS STOVE.
THIS APPLIANCE MAY BE INSTALLED IN AN AFTERMARKET PERMANENTLY LOCATED, MANUFACTURED (MOBILE) HOME, WHERE NOT PROHIBITED BY LOCAL CODE.
CET APPAREIL PEUT ETRE INSTALLE DANS UN MAISON PREFABRIQUEE (MOBILE) DEJA INSTALLEE A DEMEURE SI LES REGLEMENTS LOCAUX LE PERMETTENT.
CET APPAREIL DOIT ETRE UTILISE UNIQUEMENT AVEC LES TYPES DE GAS INDIQUES SUR LA PLAQUE SIGNALETIQUE. NE PAS L’UTILISER AVEC D’AUTRES GAS SAUF SI UN KITDE CONVERSION CERTIFIE EST INSTALLE.
The GF 600 DV Firelight gas stove is shipped from the factory equipped as a NATURAL GAS unit. However, the stove is shipped with the necessary gas conversion kit to convert the stove to burn propane gas. These kits contain all the necessary components needed to complete the task and ensure safe operation, including labels that must be affixed to the stove.
WARNING: THE CONVERSION KIT IS TO BE INSTALLED BY AN AUTHORIZED JØTUL SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE. THE QUALIFIED AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS CONVERSION.
Conversion Kit (LPG #154391, NG # 154392)
Tools required:
• 1/4” nut driver
• 1/2” & 13 mm open end wrench or deep-well socket
• Torx T20 or slotted screwdriver
• 7/16” open end wrench
• 3mm allen wrench
• 4 mm allen wrench
Conversion Kit Contents:
• 1 regulator tower labeled for propane
• 3 regulator tower screws
• 1 burner orifice (3.3 mm for NG, #48 for LP)
• 1 pilot orifice (#51 for NG, #30 for LP)
• Label A - to be completed and applied to the back of the stove
• Label B - apply to the rating plate
• Small valve label - apply to valve body
• Conversion instructions
IN CANADA: THE CONVERSION SHALL BE CARRIED
OUT IN ACCORDANCE WITH THE RE­QUIREMENTS OF THE PROVINCIAL AU­THORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIRE­MENTS OF THE CAN1-B149.1 & .2 INSTAL­LATION CODE.
14
Gas Conversion Procedure
All numbers in ( ) refer to the exploded view on page 25 of this manual.
1. Turn off gas supply to the stove.
2. Remove the top griddle (7).
3. Locate the two set screws near the top of each side casting (3, 8). Using a 3mm allen wrench thread the set screws out. Lift off the top panel of the stove (6).
4. Open the front doors of the stove using the stove tool.
5. Release the glass clips (17) atop the firebox (22) and slowly lift glass assembly (16) up and out.
6. Remove the four logs (36) using care not to scratch or damage the logs.
7. Using a 1/4” nut driver remove the two hex head screws that secure the air divider (21) to the front log support (18) and lift out of the firebox (22). See Figure 12.
10. Adjust the air shutter on the burner tube (19) to allow for the proper mixing of air and gas. See Fig. 13.
1/2” open for natural 7/8” open for propane
AIR SHUTTER
BURNER TUBE
ATTENTION: Air shutter should never be
LESS than 1/8” open.
Figure 13. Air shutter adjustment.
11. Change the Pilot Orifice.
From within the
firebox, pull the pilot hood off the pilot assembly.
See Fig. 14. Using the 4 mm allen wrench in­cluded with the conversion kit, remove the original pilot orifice (counterclockwise). Replace with the appropriate orifice:
#51 for natural gas #30 for propane
12. Tighten orifice into the base of the pilot assem­bly. Be sure the orifice is tightly secured to prevent bypass leakage. Replace pilot hood onto the pilot assembly.
Burner
Tube
Front Log
Support
Air
Divider
Figure 12. Remove the Air Divider and Log Support.
8. Shift the burner tube (19) to the right and lift out. Note: There are no screws securing the burner tube to the floor of the firebox. Simply lift the rear of the tube slightly and then lift the entire tube.
9. Change the main burner orifice. Using a ½” open ended wrench or deep-well socket remove the burner orifice from the brass orifice holder. Replace with the appropriate orifice supplied in the kit.
3.3 mm for NG #48 for LP
Pilot Head
Pilot Orifice
Figure 14. Remove pilot head and pilot orifice.
15
13. Replace the burner tube (19), front log support (18) and air divider (21), be sure to secure with the two 1/4” hex head screws.
14. Install the log set (36), embers and glass assem­bly (16). See page 18 for log set placement.
15. Reinstall the top panel (6) and top griddle (7). Be sure to secure with set screws from step 3.
16. Locate the decorative cast iron skirt (4) between the left front and rear legs. Use a 13 mm wrench or socket to remove the bolt that secures the skirt to the base of the stove to improve access to the valve. See Fig. 15.
17. Replace the variable regulator. Using a Torx T-20 screwdriver, remove the three specialty screws from the HI/LO regulator on the front of the valve. Note: To help identify which screws to remove, refer to the new regulator in the kit. See Figure 16.
18. Remove the regulator tower and the gasket. Be sure to remove the black rubber gasket from the valve.
19. Install the new variable regulator tower from the kit. Be sure that the gasket is properly positioned and tighten screws securely.
20. Install the identification labels to the stove so that they can be seen by any person that may be servicing the stove.
Label A: Apply to back of stove.
Label B: Apply to the Rating Plate.
Small valve sticker: Apply to valve.
Decorative Skirt
Figure 15. Remove the valve skirt for better access.
VARIABLE
REGULATOR TOWER
BE SURE TO
REMOVE THE BLACK
RUBBER GASKET
FROM THE VALVE!
MAIN GAS VALVE
21. Reassemble the stove, apply gas to the system and check for leaks using a soapy water solution.
NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.
It is important that the correct gas pressure be established at the time of installation. For more details see the Gas Pressure section of this manual (page 17).
ALWAYS REFER TO THE LIGHTING IN­STRUCTIONS ON THE INSIDE BACK COVER OF THIS MANUAL WHEN LIGHT­ING THE STOVE.
16
Figure 16. Regulator parts.
Gas Connection
NOTE: IF THE OPTIONAL BLOWER KIT (# 129161) IS TO BE INSTALLED ON THE STOVE AT THE TIME OF THE INSTALLATION OR IN THE FUTURE, THE GAS SUPPLY LINE SHOULD BE INSTALLED AS CLOSE TO THE FLOOR AS POSSIBLE. USE OF A 90° ELBOW DIRECTLY OFF THE VALVE TO ALLOW FOR ADEQUATE CLEARANCE FOR THE BLOWER. See Figure 15.
The gas supply line connection is made to the valve just inside the left rear leg. The Gas supply line should be 3/8" or 1/2" diameter, or the appropriate size to provide sufficient gas pressure to the valve regardless of the input setting.
The use of Flexible Gas Appliance Connectors is acceptable in many areas in the U.S., however, Canadian methods vary depending on local code.
ALL INSTALLATIONS MUST COMPLY WITH LOCAL CODE OR IN THE ABSENCE OF LOCAL CODE, MUST COMPLY WITH THE MOST RECENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA 54 OR CAN-B149.
All codes require a gas shutoff valve (gas cock) and union to be installed in the supply line and in the same room as the appliance for servicing and maintenance. See Figure 17.
T-handle gas cocks are required in Massachu­setts in compliance with Code 248 CMR.
Secure all joints tightly using appropriate tools and sealing compounds (for propane units be sure to use compounds that are propane resistant). Turn on gas supply and test for gas leaks using a soapy water solution. Never use an open flame to check for leaks.
Leak test:
1. Mix a 50-50 solution of water and dish soap.
2. Light appliance- see lighting instructions on page 22 of this manual or on the stove’s rating plate.
3. Brush or spray all joints and connections with the soapy water solution.
4. If bubbles appear at any connection or seam or a gas odor is detected immediately turn gas control knob to the OFF position.
5. Tighten or reconnect the leaking joint and retest for any gas leaks.
Gas Pressure
It is important that the correct pressure is estab­lished at the time of the installation. Proper gas pressure provides a consistent flow of gas to the appliance and is instrumental in checking for gas leaks. The gas control valve on the stove is equipped with pressure test points for gauge connections. The gauge connections are located on the front of the valve under the On/Off/Pilot- knob. See Fig. 18. Gauge connections are identified by:
•E for inlet or supply pressure ( the amount of gas coming to the valve.)
•A for manifold pressure (the amount of gas that is coming out of the valve to the burner.)
ALWAYS TEST PRESSURES WITH VALVE CONTROL KNOB SET ON HIGH.
Figure 17. Gas supply valve types and fittings.
Control Valve
EA
Figure 18. Inlet and Manifold pressure test points.
INLET GAS PRESSURES
(inches water column)
MIN MAX
NATURAL GAS 5.0 WC 7.0 WC PROPANE 11.0 WC 13.5 WC
17
High Altitude Adjustment
The appliance and its main gas valve must be disconnected from the gas supply piping system during any pressure testing on that system at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply line by closing its individual manual gas shut-off valve (gas cock) during any pressure testing of the gas supply piping system that is equal to or exceeds pressures of 1/2 psig (3.5kPa).
MANIFOLD PRESSURES
MIN MAX
NATURAL GAS 1.7WC 3.5 WC PROPANE 6.4 WC 10.0 WC
ATTENTION:
NEVER ALLOW THE INLET GAS PRES­SURE TO EXCEED 13.5” WC (OR 1/2”PSIG) AS SERIOUS DAMAGE TO THE VALVE CAN RESULT.
When installing the GF 600 DV Firelight gas stove in high altitude situations (above 2500') it becomes necessary to compensate for the thinner air (less volume of oxygen per cubic foot). High altitudes affect the atmospheric pressure and heat value of gaseous fuels. Lower oxygen content in the air and lower gas viscosity require the use of a different orifice to achieve efficient, clean combustion at the burner tube.
In the U.S.,
THE DERATING KIT MUST BE INSTALLED BY AN AUTHORIZED SERVICE TECHNICIAN IN ACCOR­DANCE WITH THE MANUFACTURER’S INSTRUC­TIONS AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. THE INFORMATION STICKER MUST BE FILLED OUT BY THE INSTALLER AND ADHERED TO THE APPLIANCE AT THE TIME OF THE CONVERSION. THE QUALIFIED SERVICE AGENCY PERFORMING THIS WORK AS­SUMES RESPONSIBILITY FOR THIS DERATING.
In Canada,
This unit has been tested for installation at high altitudes in accordance with Canadian test stan­dard CAN/CGA-2.17.
THE DERATING SHALL BE CARRIED OUT IN ACCOR­DANCE WITH THE REQUIREMENTS OF THE PROVIN­CIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B-149.1 AND .2 INSTALLATION CODE.
For installations from 610 - 1370 meters (2,000­4,500 ft.) the orifice size is 3.3 mm for natural gas and #48 mm for propane.
18
SEE THE HIGH ALTITUDE ORIFICE CHART on the page 19. For high altitude installations, consult your local gas distributor or the authority having juris­diction for proper rating methods. If the installer must convert the unit to adjust for varying alti­tudes, the information sticker must be filled out by the installer and applied to the appliance at the time of the conversion.
Derating Procedure
To derate this unit, install the appropriate orifice per
the High Altitude chart.
1. Remove the two ¼” hex head screw that holds the burner tube/log support to the bottom of the stove.
2. Remove the burner tube/log support to expose the main burner orifice.
3. Remove the orifice and replace with the appropri­ate one from the high altitude kit.
4. Be sure to attach the high altitude conversion sticker provided with the kit to the rating plate on the appliance.
THIS STOVE HAS BEEN CONVERTED FOR USE AT AN ALTITUDE OF: ___________
Orifice Size: __________ Manifold Press. _____
Input Btu/Hr. _________ Fuel Type __________
Date of Conversion ___________
Figure 19. High Altitude Conversion Label. This sticker is included in all high altitude kits and must be applied to the stove when converted for high altitude.
HIGH ALTITUDE ORIFICE CHART
Gas Type
Natural Gas
Natural Gas
Propane
Propane
Orifice Size
3.3 mm
3.2 mm
#48
#48
Elevation
0-2000 ft. (0-610 m)
2001-4500 ft. (611-1370 m)
0-2000 ft. (0-610 m)
2001-4500 ft. (611-1370 m)
Part Number
129666
Orifice only
154393 Kit
129407
No Derate
Air Shutter Adjustment / Flame Appearance
The GF 600 DV FIRELIGHT gas stove is shipped from the factory equipped as a NATURAL GAS STOVE. If the stove is converted for propane, it will be neces­sary to adjust the air shutter on the burner tube to achieve the proper gas to air mixture. The proper air shutter settings are:
1/2” open for natural 7/8” open for propane
The air shutter can also help achieve the desired flame appearance. Generally, flame appearance is a matter of preference, however most people enjoy a warm yellowish flame.
Air Shutter Too Open - the appliance will generate a flame that is blue and transparent, or an “anemic” flame.
Air Shutter Too Closed - the appliance will generate very long yellow flames resulting in soot. Sooting produces black deposits on the logs, on the inside walls of the appliance, and potentially on the exterior termination cap.
Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening.
To adjust the air shutter, remove the burner tube and using a phillips head screwdriver loosen the screw at the air shutter and adjust accordingly. Be sure to retighten the screw that holds the air shutter setting. Reassemble the stove and close the door. Allow stove to burn 30 minutes on the HIGH setting, observing the flame continuously. If the flame appears weak, slow, or sooty, repeat the process described above until the flame is as desired. See Fig. 13.
WARNING:
AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED ONLY BY A QUALIFIED PROFES­SIONAL SERVICE TECHNICIAN.
19
Install the Log Set
The four-piece log set is packaged in bubble wrap inside the firebox.
Do not handle the log set with your bare hands. Always wear gloves to prevent skin irrita­tion from the ceramic fibers.
1. Remove the Grille and Top Plate from the stove.
Release the Glass Clips on top of the firebox. Lift the Glass Panel straight up and out of the stove. Remove the log set package.
2. Install the Rear Log, oriented as shown in Fig. 20.
Place the log on the shelf (Rear Log Support) against the back wall of the firebox. Push it over to the right rear corner.
3. Install the Front Log on the Log Support over the
center of the burner tube. The pins in the Front Log Support will engage with holes in the bottom of the Front Log.
4. Install the Cross-over Log and Left Log as shown
in Fig. 21. Engage the pins in the Front Log with the corresponding holes in the bottoms of the upper logs and position the other ends in the notches on the Rear Log.
Cross-over
Log
Left Log
Rear
Log
Front
Log
Figure 20. GF 600 DV Log set parts.
Placement of the Embers
The package of Ember stones, located in the hardware bag, will simulate glowing coals when the burner is operating. For best results, spread the stones evenly across the burner tube screen. “Pea” size embers create the best appearance, while too large a “chunk” can create long stringy yellow flames. All of the embers do not have to be used. See Fig. 21.
Pin
Pin
Ember Stones
Figure 21. Positioning the top logs and ember stones.
20
Optional Controls
1
(25mm)
3/8
(8mm)
Min.
1/8
(3mm)
Min.
System Check
Wall Thermostat
Use only a 750 millivolt DC two-wire circuit ther-
mostat, placed in the same room as the heater,
typically 5’ off the floor. Avoid drafty areas or any
area that may affect the accuracy of the thermo-
stat.
The thermostat should be connected to the stove using a minimum of 16 gauge wire with a maximum length of 35 feet of wire.
Connect the two thermostat wire leads to the two lower terminals on the terminal block located ont the valve. Do not overtighten the connections. IT IS NOT NECESSARY TO DISCONNECT ANY OTHER WIRES. See Fig. 22.
At the thermostat, the two wires should be connected to the two connection screws on the thermostat base plate per the manufacturer’s instructions.
For thermostatic operation, the On/Off/T-Stat switch must be in the T-stat position, and the pilot light must be on.
Remote Control
When using a remote, the remote receiver should be wired to the terminal block the same way the thermostat would be. See the instructions above.
Follow the operating instructions included with the Remote Control unit.
1. PURGING THE GAS LINE: When lighting the
appliance for the first time, it will take a few moments to clear the gas line of air. Once this purge is complete, the appliance will operate as described in the lighting instructions. See the inside back cover of this manual or the stove Rating Plate attached the bottom of the stove. All subsequent lightings of the stove will not require purging the gas line unless the supply line is shut off.
2. PILOT FLAME: The pilot flame should be steady -
not lifting or floating. The flame should be blue in color around the pilot hood, with traces of yellow toward the outer edges.
The pilot flame should engulf the top 3/8” of the thermopile (to generate millivolt current) and the top 1/8” of the thermocouple. The pilot flame should project out of the pilot hood 1” at all three ports. See Figs. 23.
CAUTION:
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER OR DANGER­OUS OPERATION. ALWAYS VERIFY PROPER OPERATION AFTER SERVICING THE APPLI­ANCE.
ROCKER
SWITCH
OPTIONAL
THERMOSTAT
REMOTE
CONTROL
ON
OFF
STAT
or
TH
TP
TH TP
VALV E
THERMOPILE
TERMINAL
BLOCK
Figure 22. Accessory wiring diagram.
Figure 23. Correct pilot flame appearance.
21
Optional Blower Kit Installation
3. BURNER ADJUSTMENT: The Jøtul GF 600 DV
Firelight gas stove is equipped with a variable gas control valve that provides easy adjustment of the flame height, appearance, and heat output. To adjust the flame between the HI and LOW setting, rotate the HI/LOW knob, located in the center of the valve face. Flame height will
adjust approximately 1.0” to 1.5” between the LOW and HIGH settings. See Fig. 24.
NO SMOKE OR SOOT SHOULD BE PRESENT. CHECK LOG PLACEMENT IF ANY SOOT OR SMOKE IS DETECTED. IF SOOT OR SMOKE PERSISTS, THE AIR SHUTTER MAY NEED TO BE ADJUSTED.
See Air Shutter/Flame Appearance section of this manual for proper air shutter settings and adjustments. Note: the more offsets there are in the vent system, the greater the need for an air shutter adjustment. See page 19.
WARNING:
AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN.
CAUTION: DO NOT ATTEMPT TO ALTER THE FLAME
APPEARANCE BY POSITIONING THE GAS VALVE IN ANY OTHER POSITION OTHER THAN THE FULL “ON” POSITION.
1. Unpack the blower kit. Use a 10mm wrench to remove the Mounting Bracket from the Blower. Keep the nuts and tooth washers for reassembly.
2. Attach the Snapstat to the Snapstat Retainer using two #7 x 3/8” phillips screws supplied. See fig. 25.
3. Attach the Snapstat Retainer to the Mounting Bracket using the remaining two #7 x 3/8” phillips screws as in fig. 25.
4. Locate the two raised bosses on the bottom back of the stove. The blower is mounted to the stove using these two threaded holes.
5. Use the two M6 x12 mm hex head flange bolts to attach the Mounting Bracket to the base of the stove. Orient the bracket with the Snapstat toward the front of the stove and align the two MIDDLE mounting holes on the bracket with the two threaded holes on the bottom back of the stove.
6. Position the blower with the junction box to the REAR of the stove and insert the two threaded studs on the blower through the rear-most holes in the blower bracket. Attach the blower to the bracket using the nuts and washers previously removed. See fig. 26.
7. Attach either black and white wire from the blower to either Snapstat terminal.
5”
4”
4”
Figure 24. Flame appearance on the “high” setting after approximately 15 to 20 minutes operation.
Snapstat
Snapstat Retainer
Blower Attachment
Stove Attachment
Mounting
Bracket
Figure 25. Snapstat / Blower Mounting Bracket assembly.
WARNING:
The blower is equipped with a three-prong (ground­ing) plug for protection against shock hazard and must be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from the plug.
22
Connect Black and White
wires to Snapstat
Front of stove
Figure 26. Blower orientation.
Use middle holes to
mount bracket to
stove bottom
Fan Ducts faces
to rear
Connect the Wiring Harness
1. Locate the switch bracket on the back of the stove, below the burner control switch.
2. Remove the four 1/4” hex head screws that secure the switch bracket to the left rear shroud. Carefully pull the switch bracket away from the stove.
3. Use pliers to remove the blank switch cover from the bracket.
4. Insert the new HI/OFF/LO blower switch into the bracket. Feed the wires up from the blower within the left rear shroud of the unit.
5. Connect the insulated wires (from the blower) to the three leads on the HI/OFF/LO switch. BLACK wire to the HI position, WHITE wire to the OFF position, and the RED wire to the LO position.
6. Reattach the switch bracket to the rear shroud.
NOTE:
THE BLOWER WILL ONLY OPERATE WHEN THE SWITCH IS IN THE HI OR LOW POSI­TION AND ONLY WHEN THE SENSOR (SNAPSTAT) HAS BEEN HEATED BY THE STOVE AFTER THE BURNER HAS BEEN OPERATING APPROXIMATELY 10-20 MIN­UTES.
Operation
Familiarize yourself with the controls of the GF600 Firelight. Make sure that anyone else using the appliance is also familiar with the controls and operation procedures. Always follow the Lighting Instructions on the inside back cover of this manual and also located on the Rating Plate attached to the burner assembly.
1. Once the pilot is lit, burner operation is controlled
by the rocker switch located at the left rear corner of the stove. Use the T-STAT position for the optional thermostatic or remote control functions.
2. During the first few fires, you may notice odor
and/or smoke from the stove. This is normal and results from burn-off of manufacturing residue and curing of materials. You may find it helpful to provide additional ventilation and fresh air to alleviate this condition.
3. Condensation may develop on the glass when the
burner is first lit. This “fog” will disappear as the heater warms up.
4. Keep the controls and the area under the appli-
ance free of debris, vacuum this area frequently. Always keep the appliance area clear and free from combustible materials, gasoline and other flammable liquids.
If a vacuum is used during any service on the stove, ALWAYS be sure the stove is cold.
5. This appliance has a continuous burning pilot
flame. Exercise caution when using products having combustible vapors. Always shut-off gas supply while servicing the stove.
6. CAUTION: DO NOT OPERATE THIS APPLIANCE WITH THE GLASS REMOVED CRACKED OR BRO­KEN. Replacement of the glass should be done by
a licensed or qualified service person. Use only replacement glass provided by your authorized Jøtul dealer. Never use any substitute materials.
WARNING: OBSERVE CAUTION WITH THE GLASS. THE GLASS PANEL MAY SHATTER UNEXPECTEDLY IF STRUCK WITH AN OBJECT. ALWAYS HANDLE THE GLASS PANEL WITH CARE. WHEN SERVICING THE STOVE ALWAYS PULL THE GLASS ASSEMBLY STRAIGHT UP FOR REMOVAL.
7. Clean the glass only when necessary. Wipe
surface with a clean, damp soft cloth. Follow with a dry, soft towel as desired. Take care not to scratch the glass surface.
WARNING: DO NOT USE ABRASIVE CLEANERS ON THE GLASS. NEVER CLEAN THE GLASS WHEN IT IS HOT.
23
Maintenance
The GF 600 DV Firelight gas stove and its venting system should be inspected before use and at least annually by a qualified service technician.
IMPORTANT:
ALWAYS TURN OFF THE GAS SUPPLY TO THE STOVE BEFORE ANY SERVICE WORK IS PERFORMED ON THE STOVE.
General cleaning: The firebox should be vacuumed out annually to remove any surface build up. Be sure to vacuum or wipe off the pilot assembly and burner orifice and burner tube. Also, when vacuum­ing the log set, be sure to handle it carefully as it is very fragile.
Gasket inspection: It is important that the glass gasket be inspected at least annually. Examine the rope gasket for signs of deterioration and make sure the gasket has a positive seal. This is impor­tant to prevent combustion gases from escaping into the room. Replace the gasket if necessary. Refer to the replacement parts list on page 26.
Always replace any damaged or broken parts on the GF 600 DV Firelight with JØTUL AUTHORIZED PARTS ONLY. These are available through your Jøtul dealer. Never use any substitute parts on your GF 600 DV Firelight gas stove.
Record the following information to help your dealer determine what you will need should you ever require parts and service.
FOR YOUR RECORDS
GF 600 DV Firelight
MODEL NAME:
SERIAL NUMBER:
DATE OF PURCHASE:
PURCHASED FROM:
NAME OF INSTALLER:
TYPE OF FUEL:
RETAIN THIS MANUAL FOR REFERENCE AND MAKE IT AVAILABLE TO ANYONE USING OR SERVICING THE STOVE.
FUEL CONVERSION:
BY:
24
3
2
4
5
20
19
18
26
17
15
16
14
21
6
24
7
22
23
1
11
13
25
32
30
27
29
31
28
33
34
35
36
8
37
10
38
4
9
Firelight GF 600 DV
Parts Identification
25
Jøtul GF 600 DV Firelight Replacement Parts
Cast Iron Part Matte Black Blue Black Ivory Green Indigo
1 Left Door 10332192 103416 103444 10332132 10332136 2 Right Door 10332092 103415 103443 10332032 10332036 3 Right Side 10331692 10331627 10331629 10331632 10331636 4 Decorative Skirt 10334292 103414 103442 10334232 10334236 5 Front Panel 10379992 10379927 10379929 10379932 10379936 6 Top Panel 10406792 10406727 10406729 10406732 10406736 7 Top Griddle 10406892 10406827 10406829 10406832 10406836 8 Left Side 10331592 10331527 10331529 10331532 10331536 9 Leg 10333292 103413 103441 10333232 10333236 10 Bottom Panel 10380992 10380927 10380929 10380932 10380936 11 Ashlip 10379692 10379627 10379629 10379632 10379636
No. Description Part Number
13 Valance 12960392
14 Glass Panel 12102633
15 Glass Gasket (7/16 tadpole) 9ft. 129124
16 Glass Frame 12960292
17 Glass Clips 129135
18 Front Log Support Bracket 129600
19 BurnerTube Assembly 129460
20 Rear Log Support Bracket 129633
21 Air Deflector 129606
22 Firebox 129455
23 Latch Keeper 129149
24 Relief Door 12964092 25 Relief Door Guide 129499
* Relief Door Gasket 129319
26 Cover Plate 129497
* Heat Exchange Gasket 129604
27 Heat Exchanger 129684
28 Exhaust Gasket 129120
29 Air Intake Manifold 129375
* Air Intake Manifold Gasket 129119
30 Right Shroud 12963592
31 Left Shroud 12963492
32 DV Starter Collar 129126
* Starter Collar Gasket 129118
33 Switch Cover 12964392
34 On / Off / T-stat Switch 129153
35 Heat Exchanger Gasket 129605
36 Log Set -complete 154396
Rear Log 129695
Front log 129686
Left Log 129687
Crossover Log 129688
* Embers 129123
37 Valve bracket 129105
38 Valve, NG 3902159
Valve, LP 3902160
39 Orifice Holder 129128
* Burner Orifice, NG - 3.3 mm 129666
* Burner Orifice, LP - #48 129407
* Thermocouple 129766
No. Description Part Number
* Thermopile 3094527
* Electrode - with wire 129765
* Pilot Assembly, NG (Standard, Pop-Top) 129471
* Gasket, Pilot Assembly 129116
* Pilot Orifice, NG #51 129472
* Pilot Orifice, LP #30 129473
Ignitor 3902573
* Ignitor Bracket 3902576
* Brass Valve Elbow 129129
* Gas Line (flexible) 129462
* Ferrule 129463
* Nut 129464
* Terminal block 129154
* Wiring Harness, complete 154319
* Top Brackets 103713
* Blank Plug 129166
* Stove Tool 153286
* Exhaust Restrictor Plate 12934492
* Air Intake Restrictor Plate 129347
* Burner Shield 220723
* NOT SHOWN in exploded view diagram
Hardware Bag Contents
Fuel Conversion Kit - LP ............................................... 154391
Exhaust Restrictor Plate ..............................................129642
Air Inlet Restrictor Plate .............................................. 129347
Wall Shield ...................................................................... 129487
Ember Bag , 6 oz. ........................................................... 129123
Accessories
Fuel Conversion Kit - NG .............................................154392
High Altitude Conversion Kit - NG ........................... 154393
Wall Thermostat............................................................ 750003
Remote Control .............................................................. 750002
Floor Bracket Kit ............................................................ 750304
Blower Kit ........................................................................ 129161
ONLY USE REPLACEMENTS PARTS
PROVIDED BY AN AUTHORIZED JØTUL DEALER.
26
LIGHTING INSTRUCTIONS
FOR YOUR SAFETY, READ BEFORE LIGHTING.
WARNING:
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY
RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
A. This appliance has a pilot which must be lit
by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING, smell all around the
appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle to the floor.
WHAT TO DO IF YOU SMELL GAS:
• Extinguish any open flame.
• Open windows.
• Do not light any appliance.
• Do not touch any electrical switches.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Access the lower controls.
3. Turn the stove ON/OFF switch to “OFF”, or set the
thermostat to lowest setting (if used).
4. Confirm that the gas supply line shut-off valve is open.
Control
Knob
5. Push in gas control knob slightly and turn clockwise
to “OFF”.
NOTE: Knob cannot be turned from “PILOT” to “OFF” unless the knob is pushed in slightly. Do not force.
6. Wait five (5) minutes to clear out any gas. If you then
smell gas, STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.
ON
OFF
PILOT
CONTROL VALVE
• If your gas supplier cannot be reached, call the fire department.
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it. Call a qualified technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been
under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
7. Push in gas control knob slightly and turn counter-
clockwise to “PILOT”.
8. Push in control knob all the way and hold in.
Immediately light the pilot by triggering the spark ignitor (push the red button repeatedly) until pilot lights. Continue to hold the control knob in for about one minute after the pilot lights. Release knob and it should spring back. The pilot should remain lit. If it goes out, repeat Steps 5 through 8.
• If knob does not return when re­leased, stop and immediately call your service technician or gas supplier.
• If pilot will not stay lit after several tries, turn the control knob to OFF and call your service technician or gas supplier.
9. Turn gas control knob counterclockwise
to “ON”.
10.Turn the stove ON/OFF switch to “ON”, or set
thermostat (if used) to desired temperature.
PILOT ASSEMBLY
TO TURN OFF GAS TO THE APPLIANCE:
1. Turn ON/OFF switch to” OFF”. The pilot will remain lit
for normal service.
2. For complete shutdown, turn ON/OFF switch to “OFF”.
3. Access the lower controls.
4. Depress gas control knob slightly and turn
clockwise to “OFF”. Do not force.
27
notes:
This appliance must be installed in conformance with local and national building regulations. It is important that the these instructions be read and understood before beginning the installation.
Jøtul pursues a policy of continual product development. Consequently, products may differ in specification, color or type of accessories from those illustrated or described in various publications.
Jøtul vise sans cesse a ameliorer ses produits. C’est pourquoi, il se reserve le droit de modifier les specifications, couleurs et equipement sans avis prelable.
Jøtul North America
400 Riverside Street Portland, ME 04104
28
Jøtul ASA,
P.O. Box 1411 N-1602 Fredrikstad, Norway
10.03 PN. 129674-C
Loading...