Jotul GF 600 DV User Manual

Jøtul GF 600 DV Firelight Direct Vent Gas Heater
WARNING: IF THE INFORMATION IN THESE INSTRUC­TIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROP­ERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
INSTALLATION:
INSTALLATION AND SERVICE MUST BE PER­FORMED BY A QUALIFIED INSTALLER, SER­VICE AGENCY OR LICENSED GAS SUPPLIER.
WHAT TO DO IF YOU SMELL GAS:
• DO NOT TRY TO LIGHT ANY APPLIANCE.
• DO NOT TOUCH ANY ELECTRICAL SWITCHES.
• DO NOT USE THE PHONE IN YOUR BUILDING. IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE.
• FOLLOW YOUR GAS SUPPLIER’S INSTRUCTIONS.
• IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.
Installation and Operation Instructions
AVERTISSEMENT:
ASSUREZ-VOUS DE BIEN SUIVRE LES IN­STRUCTIONS DANS CETTE NOTICE POUR REDUIRE AU MINIMUM LE RISQUE D’INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL, TOUTE BLESSURE OU MORTALIT’E.
NE PAS ENTREPOSER NI UTILISER D’ESSENCE NI OU LIQUIDES INFLAMMABLES DANS LE VOISINAGE DE CET APPAREIL OU DE TOUT AUTRE APPAREIL.
L’INSTALLATION LE SERVICE DOIVENT ETRE EXECUTES PAR UN INSTALLATEUR QUALIFIE, AGENCE DE SERVICE OU LE FOURNISSEUR DE GAZ.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ.
• NE PAS TENTER D’ALLUMER L’APPAREIL
• NE TOUCHEZ A AUCUM NTERRUPTEUR.
• NE PAS VOUS SERVIR DES TELEPHONES SE TROUVANT DANS LE BATIMENT OU VOUS VOUS TROUVEZ.
• APPELEZ IMMEDIATEMENT VOTRE FOURNISSEUR DE GAZ CHEZ UN VOISIN. SUIVEZ LES INSTRUCTIONS DU FOURNISSEUR.
• SI VOUS NE POUVEZ REJOINDRE LE FOURNISSEUR DE GAZ, APPELEZ LE SERVICE DES INCENDIES.
1
Welcome to Jøtul...
Congratulations on the purchase of your new GF 600 DV Firelight Gas Heater.
We at Jøtul are glad you’ve made the decision to warm your hearth with a Jøtul product. Your new Firelight exemplifies over 150 years experience as the world’s largest manufacturer of solid fuel burning appliances. We’ve been producing fine quality cast iron stoves and fireplaces continuously since 1853.
In the Firelight, we’ve combined advanced gas technology with the warm, traditional elements of cast iron. With proper care and use, your Jøtul stove will provide you with many years of safe, dependable and satisfying service. We appreciate your trust in welcoming our product into your home and invite your comment and appraisal of our efforts to provide you with the finest in home hearth products.
Please take a few minutes to familiarize yourself with this manual and the features of your Firelight gas stove.
2
Table of Contents
Service Tools .............................................. 3
Specifications ........................................... 4
General Information............................... 5
Safety Information .................................. 5
Installation Requirements
Location ................................................. 6
Hearth Protection ............................... 6
Clearances.............................................. 7
Mantel & Trim ...................................... 7
Alcove ..................................................... 7
Vent Requirements ................................. 8
Adding Restriction .............................. 8
Co-linear Hearthmount..................... 9
Chimney Conversion ........................10
Vertical Termination ......................... 11
Horizontal Termination ................... 12
Vent Terminal Clearances ............... 13
Mobile Home Installation ................... 14
Fuel Conversion ...................................... 14
Gas Connection ...................................... 17
Gas Pressure............................................ 17
High Altitude Adjustment .................. 18
Air Shutter Adjustment .......................19
Log Set Installation ............................... 20
Wall Thermostat .................................... 20
Remote Control ......................................20
System Check.......................................... 21
Optional Blower Kit .............................. 22
Operation................................................. 23
Maintenance........................................... 24
Illustrated Parts Breakdown ............... 25
Replacement Parts List......................... 26
Lighting Instructions ............ Back Cover
Jøtul GF 600 DV Firelight
Direct Vent Gas Heater
Manufactured and Distributed by:
Jøtul A.S.A.
Fredrikstad, Norway
Jøtul North America
Portland, Maine
Test Standards
This appliance complies with National Safety standards and is tested and listed by Intertek Testing Services of Middleton, Wisconsin to ANSI Z21.88-2002•CSA
2.33-M02 and CAN/CGA 2.17--M91, CSA P.4.-01.2 for Canada.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTER­ATION WILL VOID THE WARRANTY, CERTIFICA­TION AND LISTING OF THIS APPLIANCE.
www.nficertified.org
We at Jøtul North America are dedicated
to manufacturing the finest quality hearth
products you can be assured will give you
many years of safe, dependable service.
THIS PRODUCT MUST BE INSTALLED
BY A LICENSED PLUMBER OR
GAS-FITTER WHEN INSTALLED IN THE
COMMONWEALTH OF MASSACHUSETTS.
To ensure your confidence, we recommend that
whenever possible, our products be installed and serviced by professionals who are certified by the National Fireplace Institute (NFI) or, in Canada, by
Wood Energy Technical Training (WETT).
3
GF 600 DV Firelight Specifications
Input Rates
Natural Gas
40,000 BTU/hr. maximum input 28,600 BTU/hr. minimum input
Propane
40,000 BTU/hr. maximum input 30,900 BTU/hr. minimum input
Inlet Pressure: MIN MAX
Natural Gas: 5.0 WC (1.24 kPa) 7.0 WC (1.74 kPa) Propane: 11.0 WC (2.74 kPa) 13.0 WC (3.23 kPa)
Manifold Pressure: MIN MAX
Natural Gas: 1.7 WC (.42 kPa) 3.5 WC (.87 kPa) Propane: 6.4 WC (1.59 kPa) 10.0 WC (2.49 kPa) Piezo Ignitor / Standing Pilot
Weight: 260 lbs.
THIS FIREPLACE IS SHIPPED FROM THE FACTORY FOR USE WITH ONLY. IF USE WITH PROPANE IS DESIRED, THE APPLIANCE MUST FIRST BE CON­VERTED USING THE FUEL CONVERSION KIT PROVIDED, #154391. CONVERSION SHOULD BE MADE BEFORE THE APPLIANCE IS IN­STALLED.
NN
AA
TURAL GASTURAL GAS
N
A
TURAL GAS
NN
AA
TURAL GASTURAL GAS
Suggested Tools for Installation and Service
• External regulator (for Propane only)
• Piping which complies with local code
• Manual shutoff valve - T-Handle in MA
• Sediment trap - if required by code
• Tee joint
• Pipe wrench
• Pipe sealant
• 10mm open end wrench
• 1/2”, 7/16” open end wrench or deep socket
• Phillips head screwdriver
• Flat head screwdriver
• 1/4” nut driver
• 4 mm allen wrench
• Gloves
• Safety glasses
• Torx T20 screwdriver
• Leak test solution
• Reciprocating Saw
• Power Drill
31”
(79 cm)
28 1/2”
(72.5 cm)
Leg Width
24”
(61 cm)
29”
(74 cm)
Top Width
Top Exit Flue Collar
31 1/8” (79 cm)
Height
16”
(41 cm)
31 3/4”
(80.5 cm)
27 3/4”
(70.5 cm)
Exhaust
Outlet
Centerline
Co-Linear
Transition
Adaptor
Height
Co-linear Adapter (Simpson Dura-Vent #923GCL) dimensions.
4
General Information
THIS HEATER MUST BE INSTALLED AND MAIN-
TAINED BY A QUALIFIED SERVICE AGENCY.
The installation and repair of this appliance must
be done by a qualified service person. Failure to properly install and maintain this heater could result in an unsafe or hazardous installation, which may result in a fire, explosion, property damage, personal injury or loss of life.
This appliance should be inspected before use
and at least annually. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulat­ing air passageways of the appliance be kept clean.
Glass Front
Do not operate the Firelight gas stove with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. Only remove glass for routine service. Always handle glass carefully.
Optional Forced Air Blower Kit
This appliance must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current NFPA 70­National Electric Code of CSA C22.1 - Canadian Electrical Code.
(The blower must be plugged into a grounded outlet).
THIS APPLIANCE MUST NOT BE CONNECTED TO A
CHIMNEY OR FLUE SERVING ANY OTHER APPLI­ANCE.
The installation must conform to local codes. Your
local Jøtul dealer can assist you in determining what is required in your area for a safe and legal installation. Some areas require a permit to install a gas burning appliance. Always consult your local building inspector, or authority having jurisdiction, to determine what regulations apply in your area.
REMEMBER: Your local officials have final author-
ity in determining if a proposed installation is acceptable. Any requirement that is requested by the local authority having jurisdiction, that is not specifically addressed in THIS manual, defaults to local code. In the absence of local codes, the installation requirements must comply with the current National codes. In the U.S., these require­ments are established in the National Fuel Code, ANSI Z223.1.(NFPA 54). In Canada, the codes have been established in CAN/CGA B149 Fuel Installa­tion Code.
Installer l’appareil selon les codes ou reglements
locaux, ou, en l’absence de tels reglements, selon les Codes d’installation CAN/CGA-B149.
DO NOT OPERATE THIS STOVE IF ANY PART HAS
BEEN UNDER WATER. call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which may have been under water.
Safety Information
During normal operation, the Firelight gas stove will reach high surface temperatures. Therefore:
Due to the high operating temperatures, this
appliance should be located out of traffic areas and away from furniture and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and should stay away to avoid burns and/or clothing ignition.
Young children should be supervised while they
are in the same room as the Firelight gas stove.
Clothing or other flammable materials should not
be placed ON or NEAR the Firelight gas stove. Surveiller les enfants. Garder les vetements, les meubles, l’essence ou autres liquides a vapeur inflammables loin de l’appareil.
NEVER store or use gasoline or any other flam-
mable vapors or liquids in the vicinity of the Firelight gas stove.
Never burn any other materials in your Firelight
gas stove, it is strictly designed for use with natural gas or propane fuel ONLY.
Any safety screen, glass or guard removed for
servicing the appliance must be replaced prior to operating the appliance.
Ne pas se servir de cet appareil s’il a ete’ plonge
dans l’eau, completement ou en partie. Appeler un technicien qualifie pour inspecter l’appareil et remplacer toute partie du syste’me de controle et toute commande qui ont ete plonges dans l’eau.
5
Installation Requirements
Location
In selecting the location, the aesthetic and func­tional use of the appliance are primary concerns. However, proper venting systems and access to the fuel supply are also important issues. Due to the high surface temperatures, you must also consider the proximity of traffic areas, furniture, draperies, etc.
This appliance may be located on or near conventional construction materials. HOWEVER, always maintain the proper clearances to combus­tibles, as this provides adequate ventilation air around the appliance.
The following clearances and hearth require­ments are the minimum requirements when installing the Firelight gas stove near or on combus­tible surfaces. Always provide adequate access around the appliance for servicing and proper operation.
A combustible surface is anything that can burn (i.e. sheet rock, wall paper, wood, fabrics etc.). These surfaces are not limited to those that are visible and also include materials that are behind non-combus­tibles.
If you are not sure of the combustible nature of a material, consult your local fire officials. Remem­ber, “Fire Resistant” materials are considered com­bustible: they are difficult to ignite, but will burn. Also, “fire-rated” sheet rock is considered combus­tible.
Hearth Requirements
The Firelight gas stove CANNOT be installed directly on carpeting, vinyl, linoleum or Pergo®.
If it is desired to install this appliance on any combustible material OTHER THAN WOOD, a floor pad must be installed that is either metal, wood or a listed hearth pad. This floor protection must extend the full width and depth of the appliance. It is not necessary to remove the carpeting, vinyl or linoleum from underneath the floor protection. See Fig. 1.
24”
(610 mm)
29”
(740 cm)
Figure 1. Minimum Hearth Protection
6
Stove and Vent Clearance Requirements
Minimum Clearances from the Stove to Combustibles: See Figs. 2-4.
Rear: 3” (75 mm)
Ceiling: 33” (840 mm)
Corner: 3” (75 mm)
Right Side: 4” (100 mm)
Left Side: 10” (254 mm) - for access to Lighting Instruction
plate
Minimum Clearances from the Vent Pipe to Combustibles:
Horizontal Run:
Off the top of the pipe - 2”(50mm)
Off the sides and bottom - 1”(25mm)
Vertical Run:
All sides 1”(25mm)
24” or greater depth of ceiling
REAR CLEARANCE = 3” (75 mm)
3” (7.5 cm)
10”
(25.5 cm)
Left Side* Right Side
* Allow 10” on left side of the appliance for complete access to the lighting instructions and control valve.
Figure 3. Parallel Installation Clearances
4”
(10 cm)
10” or less in depth
33”
84 cm
29”
74 cm
Figure 2. Mantel and Trim Clearances.
3 ”
(7.5 cm)
3”
7.5 cm
Figure 4. Corner Installation Clearance.
ALCOVE:
MAXIMUM ALCOVE DEPTH: 24” (61 cm)
MINIMUM ALCOVE WIDTH: 44” (112 cm)
MINIMUM CEILING HEIGHT: 64” (163 mm)
7
Vent Requirements
There are three types of venting configurations approved for use with the Firelight gas stove:
• Vertical Termination
• Hearthmount Co-Linear (Vertical Termination)
• Horizontal Termination
The GF600 Firelight is approved for use with the vent systems listed below. Use parts of one manu­facturer only - DO NOT MIX VENT COMPONENTS FROM DIFFERENT MANUFACTURERS IN THE SAME SYSTEM.
Simpson Dura-Vent GS
• Amerivent Corporation
• Security Vent Ltd.
• Selkirk Metalbestos
Installation of any components not manufac­tured or approved by Jøtul or failure to meet all clearance requirements will void all warranties and could result in property damage or bodily injury.
The approved vent configurations described in this manual are derived from extensive testing under controlled laboratory conditions. Gas appli­ance performance can be negatively affected by variables present in the installation environment, i.e: atmospheric pressure, strong prevailing winds, adjacent structures and trees, snow accumulation, etc. These conditions should be taken into consider­ation by the installer and stove owner when plan­ning the vent system design.
IMPORTANT
• JOINT SEALING REQUIREMENT:
Apply a 1/8” bead of high­temperature (750°F) sealant to the male section of the inner vent pipe. See Fig. 9. The cement should form a seal between the inner and outer pipes.
• NEVER modify any
venting component or use a damaged venting component.
• The gas appliance and vent system must be
vented directly to the outside of the building and never attached to a chimney serving a solid fuel or other gas appliance. Each direct vent gas appliance must have its own separate vent system. Common vent systems are prohibited.
• If the venting system is disassembled for any
reason, re-install according to the manufacturer’s installation instructions.
SEALANT
Vent Restriction
The GF 600 DV Firelight includes two rectangular Exhaust Restrictor plates and one square Air Inlet Restrictor Plate as shown in Figure 5. These are located in the parts bag. The plates are used to compensate for draft characteristics that would otherwise interfere with proper burner perfor­mance such as low heat output, weak flame picture, or inefficient combustion.
Exhaust Restrictor Plate Installation
• Both Exhaust Restrictor Plates (#129642) MUST be installed in all Co-linear vent systems and any vertically terminated vent run exceeding 7 feet (210 cm) in length.
1. Remove the Glass Panel and Log Set.
2. Using a 1/4” nut driver, remove the two sheet metal screws in the rear wall of the firebox ABOVE EACH exhaust outlet. See Figure 5.
3. Install a restrictor plate over the upper half of each exhaust hole and secure the plate using the same screws that were just removed.
4. Reinstall logs and glass.
Restrictor
Plate
Exhaust
Outlet
Figure 5. Exhaust Restrictor Plate installation.
Air Inlet Restrictor Plate Installation
• The Air Inlet Restrictor (#129347) MUST be in­stalled with any Co-linear Vent system.
1. Remove the Glass Panel and Log Set.
2. Using a 1/4” nut driver, remove the two sheet metal screws (A) and Rear Log Shelf from the back of the firebox. See Figure 6.
3. Using the right hand sheet metal screw, reinstall the Log Shelf with the restrictor plate between the Shelf and the Back Wall. The plate should cover the lower right air inlet.
4. Reinstall logs and glass.
8
Right Air Inlet
Restrictor
Plate
A
A
Rear Log Shelf
Figure 6. Air Inlet Restrictor Plate installation.
Co-linear Hearthmount Installation
The GF 600 DV Firelight can be installed using a Hearthmount Co-linear Flexible Vent System, designed for installation into a solid fuel burning masonry fireplace. See Figures 7 and 8.
Refer to the vent manufacturer’s instructions for
venting components and installation details.
EXHAUST RESTRICTORS REQUIRED ON ALL
CO-LINEAR INSTALLATIONS.
ALWAYS MAINTAIN THE PROPER
CLEARANCES TO COMBUSTIBLES.
#991
High Wind Cap
#923GK
Top Kit
Installation of Simpson Dura-Vent Co-linear
adapter (#923GCL) directly off the rear of the stove. (No length of pipe prior to the adaptor).
Use only 3” listed flexible gas vent liners may be
used in this installation.
WARNING: FAILURE TO POSITION THE PARTS AND STOVE IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED FOR USE WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. BE SURE TO MAINTAIN THE PROPER CLEARANCES TO COMBUS­TIBLES AS DEFINED IN THIS MANUAL AND IN THE INSTRUCTIONS PROVIDED WITH EACH VENT COMPO­NENT.
IMPORTANT NOTICE:
THE USE OF AN EXISTING CHIMNEY AS
AN AIR INTAKE IS NOT COVERED
UNDER THE ANSI Z21.88-1999-CSA 2.33-
M99 TEST METHODS AND RESULTING
ITS/WHI PRODUCT CERTIFICATION. THE
CODE AUTHORITY HAVING
JURISDICTION MUST BE CONSULTED
PRIOR TO PROCEEDING WITH THIS
INSTALLATION METHOD.
Co-linear
Exhaust Height:
Maximum - 10 ft.
(3 m)
Maximum - 35 ft.
(10.5 m)
Chimney must be sealed with Block-off Plate
if Air Inlet does
not extend all
the way to
terminus.
Dual
3” Flex
Liners
Minimum
Co-linear
Air Inlet
Height:
6 feet
(180 cm)
#923GCL Co-linear
Appliance
Adaptor
Figure 7. Co-linear Hearthmount Vent System
9
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