Jotul GF 200 DV User Manual
WARNING:
IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE
OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS
OF LIFE.
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
GF 200 DV
Lillehammer
Gas Heater
Installation
and
Operation
Instructions
INSTALLATION:
INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR LICENSED GAS SUPPLIER.
WHAT TO DO IF YOU SMELL GAS:
• DO NOT TRY TO LIGHT ANY APPLIANCE.
• DO NOT TOUCH ANY ELECTRICAL
SWITCHES.
• DO NOT USE THE PHONE IN YOUR
BUILDING. IMMEDIATELY CALL YOUR GAS
SUPPLIER FROM A NEIGHBOR’S PHONE.
• FOLLOW YOUR GAS SUPPLIER’S
INSTRUCTIONS.
• IF YOU CANNOT REACH YOUR GAS
SUPPLIER, CALL THE FIRE DEPARTMENT.
AVERTISSEMENT:
ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DANS CETTE NOTICE POUR
REDUIRE AU MINIMUM LE RISQUE D’INCENDIE
OU POUR EVITER TOUT DOMMAGE MATERIEL,
TOUTE BLESSURE OU MORTALIT’E.
NE PAS ENTREPOSER NI UTILISER D’ESSENCE
NI OU LIQUIDES INFLAMMABLES DANS LE
VOISINAGE DE CET APPAREIL OU DE TOUT
AUTRE APPAREIL.
Warnock Hersey
C
US
L’INSTALLATION LE SERVICE DOIVENT
ETRE EXECUTES PAR UN INSTALLATEUR
QUALIFIE, AGENCE DE SERVICE OU LE
FOURNISSEUR DE GAZ.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE
GAZ.
• NE PAS TENTER D’ALLUMER L’APPAREIL
• NE TOUCHEZ A AUCUN INTERRUPTEUR.
• NE PAS VOUS SERVIR DES TELEPHONES
SE TROUVANT DANS LE BATIMENT OU VOUS
VOUS TROUVEZ.
• APPELEZ IMMEDIATEMENT VOTRE
FOURNISSEUR DE GAZ CHEZ UN VOISIN.
SUIVEZ LES INSTRUCTIONS DU FOURNISSEUR.
• SI VOUS NE POUVEZ REJOINDRE LE
FOURNISSEUR DE GAZ, APPELEZ LE SERVICE DES INCENDIES.
Welcome to Jøtul...
Congratulations on the purchase of your new
Jøtul GF 200 DV Lillehammer - a direct vented gas
heater especially designed and approved for
installation into a variety of configurations where
close clearance to combustibles is required.
We at Jøtul are glad you’ve made the decision to
warm your hearth with a Jøtul product. Your new
Lillehammer benefits from our experience as the
world’s largest manufacturer of solid fuel burning
appliances for over 140 years. We’ve been making
fine quality cast iron wood and coal stoves and
fireplaces continuously since 1853.
In the Lillehammer, we’ve combined advanced gas
technology with the warm, traditional elements of
cast iron. With proper care and use, your Jøtul stove
will provide you with many years of safe, dependable
and satisfying service.
Please take a few minutes to familiarize yourself
with this manual and the features of your
Lillehammer gas stove. Locate the serial number
stamped onto the Rating Plate which is attached to
the bottom of the stove. Record this number in the
Maintenance Record section of this manual for
future reference.
2
Jøtul GF 200 Lillehammer
Direct Vent Gas Heater
Manufactured and Distributed by:
Jøtul A.S.A.
Fredrikstad, Norway
Jøtul North America
Portland, Maine
Test Standards
This appliance complies
with National Safety
standards and is tested
and listed by Intertek
Testing Services of
Middleton, Wisconsin to ANSI Z21.88-1998
(NFPA 54) and CSA 2.33-M98 for Canada.
DO NOT ATTEMPT TO ALTER OR MODIFY THE
CONSTRUCTION OF THE APPLIANCE OR ITS
COMPONENTS. ANY MODIFICATION OR ALTERATION WILL VOID THE WARRANTY, CERTIFICATION AND LISTING OF THIS APPLIANCE.
Warnock Hersey
C
US
Table of Contents
Specifications .................................................. 3
General Information ...................................... 5
Safety Information ......................................... 6
Hearth Protection Requirements ................6
Clearance Requirements ...............................7
Mantel and Trim Clearances ...................7
Venting Requirements...................................8
Draft Restrictors ........................................ 8
Vertical Vent Systems ...............................9
Co-linear Hearthmount Systems ........ 10
Vent Height Requirements................... 11
Horizontal Vent Options ....................... 12
Wall Shield Installation ......................... 13
Vent Termination Clearances ............... 14
Mobile Home Installation .......................... 15
Fuel Conversion ............................................ 16
Gas Connection............................................ 17
Gas Pressure ................................................. 18
Suggested Tools for
Installation and Service
• External regulator (for Propane only)
• Piping which complies with local code
• Manual shutoff valve - T-Handle in MA
• Sediment trap - if required by code
• Tee joint
• Pipe wrench
• Pipe sealant
• 10mm open end wrench
• 1/2”, 7/16” open end wrench
• Phillips head screwdriver
• Flat head screwdriver
• 1/4” nut driver
• Gloves
• Safety glasses
• Torx T20 screwdriver
• Leak test solution
• Reciprocating Saw
• Power Drill
High Altitude Adjustment ......................... 19
Air Shutter Adjustment .............................. 20
Log Set Installation ...................................... 20
Thermostat / Remote Control ................... 21
Checking the System .................................. 21
Operation ...................................................... 22
Maintenance ................................................ 23
Maintenance Record ................................... 24
Parts Illustration........................................... 25
Replacement Parts List ............................... 26
Lighting Instructions .................... Back Cover
THIS PRODUCT MUST BE INSTALLED BY
A LICENSED MASTER PLUMBER OR GAS-
FITTER WHEN INSTALLED IN THE COM-
MONWEALTH OF MASSACHUSETTS.
3
24”
610 mm
Jøtul GF 200 DV Lillehammer
Specifications
Input Rates
Natural Gas
18,000 BTU/hr. maximum input
13,500 BTU/hr. minimum input
Propane
18,000 BTU/hr. maximum input
13,500 BTU/hr. minimum input
18 1/2”
470 mm
22 3/4”
560
mm
13”
330 mm
16 1/2”
420
mm
Rear Exit
Centerline
18”
460 mm
Inlet Pressure: MIN MAX
Natural Gas: 5.0 WC (1.24 kPa) 7.0 WC (1.74 kPa)
Propane: 11.0 WC (2.73 kPa) 13.5 WC (3.36 kPa)
Manifold Pressure: MIN MAX
Natural Gas: 2.2 WC (.54 kPa) 3.5 WC (.87 kPa)
Propane: 6.5 WC (1.61 kPa) 10.0 WC (2.49 kPa)
Efficiency: 82%
Steady State (A.F.U.E.): 73%
Piezo Ignitor / Standing Pilot
The Jøtul GF 200 DV Lillihammer is a Direct Vent
wall furnace designed as a sealed combustion, air
circulating gas appliance for residential applications.
This appliance is approved for installation using 6 5/
8" X 4" vent pipe from the following manufacturers:
Simpson Dura-Vent GS
Security Vent, Ltd.
Amerivent Inc.
The Jøtul Lillehammer gas stove is designed to
burn NATURAL GAS or PROPANE only. It is shipped
from the factory equipped to burn Natural Gas. If use
with Propane is desired, the stove must first be
converted for use with that gas. Use the LP Fuel
Conversion Kit included with this stove See page 15.
Figure 1. Dimensional Views - GF 200 DV
Lillehammer
4
GF 200 DV Lillehammer Options
• Fuel Conversion Kit - NG.............................. 155349
• Fuel Conversion Kit - LP ............................... 155350
• High Altitude Conversion Kit - NG ........... 154371
• High Altitude Conversion Kit - LP ............. 154373
• Wall Thermostat ............................................ 750003
• Remote Control .............................................. 129706
• Mobile Home Floor Bracket Kit ................. 154342
General Information
n THIS HEATER MUST BE INSTALLED AND MAIN-
TAINED BY A QUALIFIED SERVICE AGENCY.
n THIS APPLIANCE MUST NOT BE CONNECTED TO A
CHIMNEY OR FLUE SERVING ANY OTHER APPLIANCE.
n The installation and repair of this appliance must
be done by a qualified service person. Failure to
properly install and maintain this heater could
result in an unsafe or hazardous installation,
which may result in a fire, explosion, property
damage, personal injury or loss of life.
n This appliance should be inspected before use and
at least annually. More frequent cleaning may be
required due to excessive lint from carpeting,
bedding material, etc. It is imperative that control
compartments, burners, and circulating air
passageways of the appliance be kept clean.
n The installation must conform to local codes. Your
local Jøtul dealer can assist you in determining
what is required in your area for a safe and legal
installation. Some areas require a permit to install
a gas burning appliance. Always consult your
local building inspector, or authority having
jurisdiction, to determine what regulations apply
in your area.
n REMEMBER: Your local officials have final author-
ity in determining if a proposed installation is
acceptable. Any requirement that is requested by
the local authority having jurisdiction, that is not
specifically addressed in THIS manual, defaults to
local code. In the absence of local codes, the
installation requirements must comply with the
current National codes. In the U.S., these requirements are established in the National Fuel Code,
ANSI Z223.1.(NFPA 54). In Canada, the codes have
been established in CAN/CGA B149 Fuel Installation Code.
n DO NOT OPERATE THIS STOVE IF ANY PART HAS
BEEN UNDER WATER. Call a qualified service
technician to inspect the heater and to replace
any part of the control system and any gas control
which may have been under water.
n Ne pas se servir de cet appareil s’il a ete’ plonge
dans l’eau, completement ou en partie. Appeler
un technicien qualifie pour inspecter l’appareil et
remplacer toute partie du syste’me de controle et
toute commande qui ont ete plonges dans l’eau.
Glass Panel
DO NOT OPERATE THE LILLEHAMMER
GAS STOVE WITH THE GLASS FRONT
REMOVED, CRACKED OR BROKEN.
REPLACEMENT OF THE GLASS SHOULD
BE DONE BY A LICENSED OR QUALIFIED
SERVICE PERSON. ONLY REMOVE
GLASS FOR ROUTINE SERVICE.
ALWAYS HANDLE GLASS CAREFULLY.
SEE THE MAINTENANCE CHAPTER FOR
INSTRUCTIONS ON REPLACING THE
GLASS PANEL.
n Installer l’appareil selon les codes ou reglements
locaux, ou, en l’absence de tels reglements, selon
les Codes d’installation CAN/CGA-B149.
5
Safety Information
The Jøtul GF 200 Lillehammer gas stove during
normal operation, will reach high surface temperatures. Read and follow the safety guidelines below.
• Due to the high operating temperatures, this
appliance should be located out of traffic and
away from furniture and draperies.
• Children and adults should be alerted to the
hazards of high surface temperatures and should
stay away to avoid burns or clothing ignition.
• Young children should be supervised while they
are in the same room as the Lillehammer gas
stove.
• Clothing or other flammable materials should not
be placed ON or NEAR the Lillehammer gas stove.
Surveiller les enfants. Garder les vetements, les
meubles, l’essence ou autres liquides a vapeur
inflammables loin de l’appareil.
• NEVER store or use gasoline or any other flam-
mable vapors or liquids in the vicinity of the
Lillehammer gas stove.
• Never burn any other materials in your
Lillehammer gas stove, it is strictly designed for
use with natural gas or propane fuel ONLY.
• Any safety screen, glass or guard removed for
servicing the appliance must be replaced prior to
operating the appliance.
The following clearances and hearth requirements are the minimum requirements when installing the Lillehammer gas stove near or on combustible
surfaces. Always provide adequate access around the
appliance for servicing and proper operation.
A combustible surface is anything that can burn
(i.e. sheet rock, wall paper, wood, fabrics etc.). These
surfaces are not limited to those that are visible and
also include materials that are behind non-combustibles.
If you are not sure of the combustible nature of a
material, consult your local fire officials. Remember,
“Fire Resistant” materials are considered combustible:
they are difficult to ignite, but will burn. Also, “firerated” sheet rock is considered combustible.
Hearth Requirements
The Jøtul GF 200 Lillehammer gas stove CANNOT be
installed directly on carpeting, vinyl flooring, Pergo®,
or linoleum. If it is desired to install this appliance on
any combustible material OTHER THAN WOOD, a floor
pad must be installed that is either metal, wood or a
listed hearth pad. This floor protection must extend
the full width and depth of the appliance. It is not
necessary to remove the carpeting, vinyl or linoleum
from underneath the floor protection.
Locating the Stove
In selecting the location, the aesthetic and functional use of the appliance are primary concerns.
However, proper venting systems and access to the
fuel supply are also important issues. Due to the
high surface temperatures of the Lillehammer, one
must also consider the proximity of traffic ways,
furniture, draperies, etc.
This appliance may be located on or near
conventional construction materials. HOWEVER,
always maintain the proper clearances to combustibles, as this provides adequate ventilation air
around the appliance.
6
Minimum
Hearth
Protection
Min.
Width
22 3/4”
580 mm
Figure 2. Lillehammer Hearth Protection
Min. Depth
16 1/2”
420 mm
Clearance to Combustibles
Minimum Stove Clearance
Rear 0” (0mm)
Ceiling 17” (432mm)
Corner 2” (51mm)
Right Side 2” (51mm)
Left Side *10” (255mm)
* Necessary for complete access to pull out required Lighting
Instructions Plate.
Minimum Vent Pipe Clearance
Horizontal runs:
Off the top of the pipe - 2” (26mm)
Off the sides and bottom - 1” (26mm)
Vertical runs:
All sides - 1” (26mm)
See Figures 4 and 5.
Mantel and Trim Clearances
24”or greater depth
or ceiling
Parallel Installation
Rear Wall Clearance: 0” (ZERO mm)
Max.
Alcove
Depth
24”
610
mm
Left Side*
10”
230 mm
* Allow 10” on left side of the appliance
for complete access to the lighting
instructions and control valve.
Figure 4. Clearances with stove parallel to the walls
Right
Side
2”
25
mm
Alcove Installation
Maximum Depth: 24” (610mm)
Minimum Width: 35” (890mm)
Minimum Ceiling Height: 42” (1067mm)
12” or less
17”
432 mm
Figure 3. Mantel / Trim Clearances
10”
255 mm
6”
153 mm
6” or
less
2”
51 mm
1” deep
trim
must be
2” off
the top of
the
stove.
Corner Installation
2”
51mm
2”
51mm
Figure 5. Clearance to rear corners.
7
Venting Requirements
Vent Restriction
There are three types of venting configurations
approved for use with the Lillehammer gas stove:
• Hearthmount Co-Linear (Vertical Termination)
• Vertical Venting (Vert ical Termination)
• Horizontal Termination (Horizontal Termination)
The Lillehammer is approved for use with the
vent systems listed below. Use parts of one manufacturer only - DO NOT MIX VENT COMPONENTS
FROM DIFFERENT MANUFACTURERS IN THE SAME
SYSTEM.
• Simpson Dura-Vent GS
• Amerivent Corporation
• Security Vent Ltd.
Installation of any components not manufactured or approved by Jøtul or failure to meet all
clearance requirements will void all warranties and
could result in property damage, bodily injury, or
serious fire.
The approved vent configurations described in
this manual are derived from extensive testing
under controlled laboratory conditions. Gas appliance performance can be negatively affected by
variables present in the installation environment, i.e:
atmospheric pressure, strong prevailing winds,
adjacent structures and trees, snow accumulation,
etc. These conditions should be taken into consideration by the installer and stove owner when planning the vent system design.
IMPORTANT
• JOINT SEALING REQUIREMENT:
APPLY A 1/8” BEAD OF HIGHTEMPERATURE (750°F) SEALANT TO THE MALE SECTION OF
THE INNER VENT PIPE. SEE
SEALANT
FIG. 9. THE CEMENT
SHOULD FORM A SEAL
BETWEEN THE INNER
AND OUTER PIPES.
• NEVER MODIFY ANY
VENTING COMPONENT, OR USE
ANY DAMAGED VENTING PRODUCT.
• THE GAS APPLIANCE AND VENT SYSTEM MUST BE
VENTED DIRECTLY TO THE OUTSIDE OF THE
BUILDING AND NEVER ATTACHED TO A CHIMNEY
SERVING A SOLID FUEL OR GAS BURNING APPLIANCE. EACH DIRECT VENT GAS APPLIANCE MUST
HAVE ITS OWN SEPARATE VENT SYSTEM. COMMON VENT SYSTEMS ARE PROHIBITED.
• IF VENTING SYSTEM IS DISASSEMBLED FOR ANY
REASON, REINSTALL PER THE INSTRUCTIONS
The GF 200 DV Lillehammer includes two draft
restrictor plates found in the parts bag. These must
be installed togethe within the stove in the following vent configurations:
1) ANY vertically vented installation
2) ANY horizontal vent utilizing a Snorkel
Termination.
Additional restriction may be necessary, depending
on the vent height.
The plates are used to compensate for draft
characteristics that would otherwise interfere with
proper burner performance such as low heat output,
weak flame picture, or inefficient combustion. Both
restrictors must be installed. See Figs. 6 and 7.
Install the Exhaust Restrictor Plate
1. Remove the Top Plate to access the Glass Panel.
2. Release the Glass Panel latches and lift the panel
straight up off of the firebox.
2. Carefully remove the Log Set pieces from the
firebox.
2. Use a 1/4” nut driver to remove the two lower
sheet metal screws located inside the firebox
below the exhaust outlet. Install the rectangular
restrictor plate over the lower half of the outlet
and secure it using the same screws.
Exhaust
Outlet
Exhaust
Rectangular
Exhaust
Restrictor
Plate
Baffle
Firebox
Lower Exhaust Screws
Figure 6. Install the Exhaust Restrictor Plate.
Install the Air Inlet Restrictor Plate
1. Using a 1/4” nut driver, remove the left hand
sheet metal screw holding the Air Deflector to
the rear wall of the firebox. See Fig. 7.
2. Slide the Air Inlet Restrictor down along the rear
wall of the firebox behind the Air Deflector, so
that the Restrictor plate completely covers the air
intake inlet.
3. Secure both the Restrictor plate and the Deflector
to the rear wall using the same screw.
8
35 Ft.
(10.67 m)
30 Ft.
(9.14 m)
25 Ft.
(7.62 m)
20 Ft.
(6.10 m)
15 Ft.
(4.57 m)
5 Ft.
(1.52 m)
1 Ft.
(.30 m)
10 Ft.
(3.05 m)
10 Ft.
(3.05 m)
5 Ft.
(1.52 m)
VERTICAL RUN
HORIZONTAL RUN
Remove
this
Rear Wall
of Firebox
screw
only
Air
Deflector
Air Intake Restrictor Plate
Figure 7. Install the Air Inlet Restrictor Plate.
Vertical Venting Requirements
These requirements apply to any installation
that includes a verrtical vent run.
VERTICAL VENTING, OR ANY HORIZONTAL
VENTING WITH VERTICAL RISE, MUST
TERMINATE (END) WITHIN THE SHADED AREA.
• RESTRICTOR REQUIRED ON ALL VERTICAL
VENTING.
• ALWAYS MAINTAIN THE PROPER CLEARANCES TO COMBUSTIBLES.
The GF 200 DV Lillehammer can be vertically vented
through a roof or ceiling following these guidelines:
n Steep roofs, nearby trees, and predominantly windy
conditions can contribute to poor draft or down-draft
occurances. Increasing the height of the vent may
alleviate these conditions.
n Use Simpson Dura-Vent Wall Straps (#988) to support
an offset pipe run at three feet intervals to avoid
excessive stress on the offsets.
n Whenever possible use 45° elbows instead of 90°
elbows as they are less restrictive to exhaust gas and
intake air flow.
n GAS VENT RULE: In no case shall any discharge
opening on the cap be less than 2' (610mm) horizontally from the roof surface. See Figure 11.
n A firestop is required at every floor. The opening
should be framed to 10" X 10" inside dimension.
Simpson Dura-Vent Ceiling Firestop #943 is required.
n Any venting that is exposed above the first floor,
regardless of attic space or living space, must be
enclosed. Always maintain the required 1" clearance
from all sides of the vertical vent system.
n Install the Exhaust Gas Restrictor in all Vertically
Terminated vent systems. See the Adding Restriction
section on page 8.
n A vertical run in any horizontally-terminated system
must rise a minimum of 1 ft. See Fig. 12-5.
Minimum
Vertical
Rise =1 ft
for a
Horizontal
Termination
.
Table 1. Vertical vent run Termination Window.
9
Loading...