Jonsered FR 2213 MA, FR 2216 MA, FR 2216 MA 4x4 Operator's Manual

FR 2213 MA FR 2216 MA FR 2216 MA 4X4
Oper
ator′s manual
Please read the oper
ator’s manual carefully and make sure you understand the instructions before using the machine.
2
English
KEY TO SYMBOLS
Symbols
These symbols are on the machine and in the instr
uctions.
WARNING! Careless or incorrect use can result in serious or fatal injury to the operator or others.
Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
Always wear:
Approved hearing protection
This product is in accordance with applicable EC directives.
Reverse
Neutral
Fast
Slow
Stop the engine.
Battery
Choke.
Fuel
Oil level
Cutting height
Backwards
Forwards
Ignition
Hydrostatic freewheel
Warning: rotating parts. Keep hands and feet clear.
Clutch in
Clutch out
Parking brake
Brake
Clutch
Noise emission to the environment according to the European Community’s Directive. The machine’s emission is specified in the Technical data chapter and on the label.
Rotary blades Keep hands and feet away from under the hood when the engine is running
Never drive across a slope
Never use the machine if persons, especially children, or animals, are in the vicinity
Never carry passengers on the machine or equipment
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English
3
KEY TO SYMBOLS
Dr
ive very slowly if no cutting unit is fitted
Cutting deck must be fitted before driving at full speed.
Starting instructions
Check the engine’s oil level
Check the hydrostat’s oil level
Lift up the cutting unit
Apply and lock the parking brake.
If the engine is cold, use the choke
Release the parking brake before driving
Switch off the engine and take off the ignition cable before repairs or maintenance
4
English
CONTENTS
Contents
KEY
TO SYMBOLS
Symbols
....................................................................... 2
CONTENTS
Contents
...................................................................... 4
INTR
ODUCTION
Dear Customer
, ............................................................ 5
Driving and transport on public roads .......................... 5
Towing .......................................................................... 5
Use .............................................................................. 5
Good service ................................................................ 5
Ser
vice journal
Pre-deliv
ery service ..................................................... 6
After the first 8 hours ................................................... 6
WHA
T IS WHAT?
Location of the controls
................................................ 7
SAFETY INSTR
UCTIONS
Saf
ety instructions ........................................................ 8
Driving on slopes ......................................................... 9
Children ....................................................................... 10
Maintenance ................................................................ 10
Transport ...................................................................... 11
PRESENT
ATION
Presentation
................................................................. 12
Cutting unit ................................................................... 12
Lifting lever for the cutting unit ..................................... 12
Cutting height adjustment lever ................................... 13
Seat ............................................................................. 13
Fueling ......................................................................... 13
Release lever ............................................................... 13
Release lever ............................................................... 13
Driving
Bef
ore starting ............................................................. 14
Start the engine ........................................................... 14
Starting the engine with a weak battery ....................... 15
Driving the Rider .......................................................... 16
Stop the engine ............................................................ 16
Maintenance
Maintenance schedule
................................................. 17
Cleaning ....................................................................... 18
Removing of the machine hoods ................................. 18
Muffler .......................................................................... 19
Checking and adjusting the steering wires .................. 19
Adjusting the parking brake ......................................... 20
Adjusting the parking brake ......................................... 20
Adjusting the throttle wire ............................................ 20
Replacing the air filter .................................................. 21
Replacement of fuel filter ............................................. 21
Checking the fuel pump’s air filter ................................ 21
Checking the tyre pressure .......................................... 21
Ignition system ............................................................. 22
Fuses ........................................................................... 22
Check the safety system .............................................. 22
Checking the engine’s cooling air intake ...................... 22
Checking and adjustment of the cutting unit’s ground
pressure ....................................................................... 23
Checking the cutting unit’s parallelism ......................... 23
Adjusting the parallelism of the cutting unit .................. 23
Service position for the cutting unit .............................. 24
Checking the blades ..................................................... 25
Replacing the blades .................................................... 25
Removing the Mulching plug ........................................ 25
Lubrication
Chec
king the engine’s oil level. .................................... 26
Replacing the engine oil ............................................... 26
Changing the oil filter ................................................... 27
Checking the transmission oil level .............................. 27
Lubricating the belt adjuster ......................................... 27
General lubrication ....................................................... 27
T
roubleshooting schedule
Storage
Winter stor
age .............................................................. 29
Guard ........................................................................... 29
Service ......................................................................... 29
TECHNICAL D
ATA
EC Declar
ation of Conformity ....................................... 31
English
5
INTR
ODUCTION
Dear Customer
,
Thank y
ou for choosing a Jonsered Frontrider. Jonsered Frontriders are built to a unique design with a front-mounted cutting unit and a patented rear-wheel steering system. FrontRiders are designed for maximum efficiency even in small or confined areas. The closely grouped controls and pedal-operated hydrostatic transmission also contribute to the performance of this machine.
This operator’s manual is a valuable document. By following its instructions (on operation, service, maintenance, etc.) you will significantly extend the life of the machine and even its second-hand value.
When you sell your Frontrider, make sure you pass on the operator’s manual to the new owner.
The last chapter in the operator’s manual consists of a Service Journal. Make sure that all service work and repairs are recorded. A well-documented service history reduces the costs of seasonal maintenance and influences the second-hand value of the machine. Bring the operator’s manual with the Frontrider when bringing it to a workshop for service procedures.
Driving and transpor
t on public roads
Chec
k the relevant road traffic regulations before driving the machine on a public road. If transporting the machine on another
vehicle always use approved securing devices and make sure that the machine is securely held.
T
owing
When y
our machine is equipped with a hydrostatic transmission you should only tow the machine over short distances and at a
low speed, otherwise there is a risk of damaging the transmission.
The power transmission must be disengaged when towing, see the instructions under the heading Clutch control.
Use
This r
ide-on mower is designed to mow grass on open and level ground surfaces. In addition, there is a number of accessories recommended by the manufacturer that broadens the application area. Please contact your dealer for more information about which accessories are available. The machine may only be used with the equipment recommended by the manufacturer. All other types of use are incorrect. Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer also constitute essential elements of the intended use.
This machine should be operated, serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures.
Accident prevention regulations, all other generally recognised regulations on safety and occupational medicine, and all road traffic regulations must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury.
Good ser
vice
Jonsereds products are sold all o
ver the world and ensures that you, the customer, get the best support and service. This is to ensure that you, the customer, get the best support and service. For example, before this machine was delivered it was inspected and adjusted by your dealer. See the certificate in the Service Journal in this manual.
Use only genuine parts for repairs. The warranty is not valid if non genuine parts are used.
When you need spare parts or advice on service issues, warranty terms, etc., contact:
On the machine's rating plate you will find the following information:
The machines type designation.
The manufacturer’s type number.
The machine’s serial number.
State the type designation and serial number when ordering spare parts.
IMPOR
TANT INFORMATION
The transmission warranty is only valid if front and rear wheel rotation speed has be checked in accordance with the service schedule. Adjust if necessary according to the table values specified in the workshop manual. Performed by authorized servicing dealer. The system will be damaged if this adjustment is not carried out. (Only 4x4-machines)
This Operator’s Manual belongs to machine with serial number:
Engine Transmission
6
English
Ser
vice journal
Pre-deliver
y service
1
Charge the battery for 4 hours at max. 3 amp.
2 Fit steering wheel, seat and any optional
equipment.
3 Check and adjust tyre pressure. (60 kPa, 0.6 bar,
9 psi).
4 Adjust cutting unit:
Adjust lift springs (effective weight of cutting unit should be 12-15kg / 26.5-33 lb).
Adjust cutting unit so that rear edge is about 2-4 mm / 1/8” higher than front edge.
Adjust the cutting unit’s cutting height setting so that the connection rod is tensed at the lowest cutting height.
5 Check that the right amount of oil is in the engine.
6 Check that there is oil in the transmission’s oil
tank.
7 Connect battery.
8 Fill with fuel and start engine.
9 Check that machine does not move in neutral.
10 Check:
Forward drive.
Reverse drive.
Operation of blades.
Seat safety switch.
Lif lever safety switch.
Safety switch for the hydrostat pedals/neutral position.
11 Check engine speed. See the Technical data
section. See the workshop manual.
12 Tell customer about:
Needs and benefits of following the service schedule.
The transmission warranty is only valid if front and rear wheel rotation speed has be checked in accordance with the service schedule. Adjust if necessary according to the table values specified in the workshop manual. Performed by authorized servicing dealer. The system will be damaged if this adjustment is not carried out. (Only 4x4-machines)
Servicing and the influence of this journal on the second-hand value of the machine.
Range of applications for Mulching.
Complete proof of sale etc.
Pre-delivery service carried out. No outstanding problems. Certified:
________________________________________________ Date, mileage, stamp, signature
After the fi
rst 8 hours
1
Change engine oil
2 Change the oil in the gearbox. (Only 4x4-
machines)
3 Check front and rear wheel rotation speed
according to the service schedule. (Only 4x4-machines) See the workshop manual.
English
7
WHA
T IS
WHA
T?
Location of the contr
ols
1
Throttle control/choke control
2 Ignition lock
3 Cutting height adjustment lever
4 Lifting lever for the cutting unit
5 Speed limiter for reversing
6 Speed limiter for driving forward
7 Parking brake
8 Lock button for parking brake
9 Product and serial number plate
10 Seat adjustment.
11 Lever to disengage the driving front axle, FR2216MA 4X4
12 Fuel cap
13 Cover lock
14 Battery
15 Lever to disengage the driving rear axle
8
English
SAFETY INSTR
UCTIONS
Saf
ety instructions
These instr
uctions are for your safety. Read them carefully.
Insure y
our Rider
Check the insurance coverage for your new Rider.
Contact your insurance company.
You should have fully comprehensive insurance including: third party, fire, damage, theft and liability
General use
Read all the instructions in this operator’s manual and on the machine before you start it. Ensure you understand them and then observe them.
Learn how to use the machine and its controls safely and learn to how to stop quickly. Also learn to recognize the safety decals.
Only allow the machine to be used by adults who are familiar with its use.
Make sure nobody else is in the vicinity of the machine when you start the engine, engage the drive or drive off.
Clear the area of objects such as stones, toys, wires, etc. that may become caught in the blades and be thrown out.
Look out for the ejector and do not direct it towards anyone.
Stop the engine and prevent it from starting before you clean the cutting unit.
Remember that the driver is responsible for dangers or accidents.
Never carry passengers. The machine is only intended to be used by one person.
Always look downwards and backwards before and while reversing. Keep watch for both large and small obstacles.
Slow before cornering.
Switch off the blades when you are not mowing.
Take care when rounding a fixed object, so that the blades do not hit it. Never run the machine over foreign objects.
Only use the machine in daylight or in other well-lit conditions. Keep the machine at a safe distance from holes or other irregularities in the ground. Pay attention to other possible risks.
Never use the machine if you are tired, if you have consumed alcohol, if you are taking other drugs or medication that can affect your vision, judgement or co­ordination.
Never use the machine in bad weather, for instance in fog, in rain, damp or in wet locations,strong winds, intense cold, risk of lightning, etc.
Keep an eye on the traffic when working close to a road or when crossing it.
Never leave the machine unsupervised with the engine running. Always stop the blades, apply the parking brake, stop the engine and remove the keys before leaving the machine.
!
W
ARNING! This machine produces an electromagnetic field during operation. This field may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this machine.
!
W
ARNING! This machine can sever hands and feet as well as throw objects. Failure to observe the safety instructions can result in serious injuries.
!
W
ARNING! The inside of the muffler contain chemicals that may be carcinogenic. Avoid contact with these elements in the event of a damaged muffler.
!
W
ARNING! The engine emits carbon monoxide, which is a colourless, poisonous gas. Do not use the machine in enclosed spaces.
English
9
SAFETY INSTR
UCTIONS
Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.
Use hearing protection to minimise the risk of hearing impairment.
Never wear loose-fitting clothing, jewellery or similar that can get caught in moving parts.
Never use the machine when barefoot. Always wear protective shoes or protective boots, preferably with steel toes.
Make sure that you have first aid equipment close at hand when using the machine.
Driving on slopes
Dr
iving on slopes is one of the operations where the risk of the driver losing control of the machine or of it overturning is the greatest; this can result in serious injury or death. All slopes demand extra care. If you cannot reverse up a slope or if you feel unsure, do not mow it.
This is what y
ou do
Remove obstacles such as stones, branches, etc.
Mow upwards and downwards, not sideways.
Do not use the machine on ground that slopes more than
10°.
Take extra care if any attachments are fitted that can
change the stability of the machine.
Avoid starting or stopping on a slope. If the tyres start to
slip, stop the blades and drive slowly down the slope.
Always drive smoothly and slowly on slopes.
Do not make any sudden changes in speed or direction.
Avoid unnecessary turns on slopes, if necessary, turn
slowly and gradually downwards if possible. Drive slowly. Do not turn the wheel sharply.
Watch out for and avoid driving over furrows, holes and
bumps. It is easier for the machine to overturn on uneven ground. Tall grass can hide obstacles.
Do not mow too close to edges, ditches or banks. The
machine can suddenly overturn if one wheel comes over the edge of a steep slope or a ditch, or if an edge gives way.
Do not mow wet grass. It is slippery, and tyres can lose
their grip so that the machine skids.
!
W
ARNING! You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.
IMPOR
TANT INFORMATION
Do not dr
ive down slopes with the cutting deck raised.
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10
English
SAFETY INSTR
UCTIONS
Do not try to stabilize the machine by putting your foot on the ground.
When cleaning the chassis, the machine may never be driven near verges or ditches.
When mowing, keep away from bushes and other objects.
Follow the manufacturer’s recommendations regarding wheel weights or counterbalance weights to increase machine stability.
Children
Serious accidents may occur if you fail to be on your guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing. Never assume that children will remain where you last saw them.
Keep children away from the area to be mowed and under close supervision by another adult.
Keep an eye out and shut off the machine if children enter the work area.
Before and during reversing procedures, look behind you and down for small children.
Never allow children to ride along. They can fall off and seriously injure themselves or be in the way for safe maneuvering of the machine.
Never allow children to operate the machine.
Be particularly careful near corners, bushes, trees or other objects that block your view.
Maintenance
Stop the engine. Prevent the engine from starting by removing the ignition key before making any adjustments or performing maintenance.
Never fill the fuel tank indoors.
Fuel and fuel vapour are poisonous and highly flammable. Be especially careful when handling petrol and engine oil, as carelessness can result in personal injury or fire.
Only store fuel in containers approved for the purpose.
Never remove the fuel cap and fill the fuel tank when the engine is running.
Allow the engine to cool before refuelling. Do not smoke. Do not fill with fuel in the vicinity of sparks or naked flames.
Handle oil, oil filters, fuel and the battery carefully, of environmental considerations. Follow the local recycling requirements.
Electrical shocks can cause injuries. Do not touch cables when the engine is running. Do not test the ignition system with your fingers.
If leaks arise in the fuel system, the engine must not be started until the problem has been resolved.
Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can cause any damage.
Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow.
Avoid overfilling. If you spill petrol on the machine, wipe up the spill and wait until it has evaporated before starting the engine. If you spill on your clothing, change your clothing.
Allow the machine to cool before performing any actions in the engine compartment.
IMPOR
TANT INFORMATION
Wheel weights fitted on the rear wheels are recommended when driving on slopes for safer steering and improved manoeuvrability. Consult your dealer concerning the use of wheel weights if you are unsure. Wheel weights can not be used on 4x4-machines. Use counterweights.
!
WARNING! The engine and the exhaust system become very hot during operation. Risk of burn injuries if touched. When mowing, keep away from bushes and other materials in order to avoid a heating effect.
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