Take note! This safety alert symbol found throughout this manual is used to call your
attention to instructions involving your personal safety and the safety of others. Failure to
follow these instructions can result in injury or death.
This symbol means:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Signal Words
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriate signal words for each have been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may also be used
to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury.
INDEX
1 - GENERAL INFORMATION
2 - SAFETY PRECAUTIONS
3 - OPERATION
4
41.01 - General
41.02 - Model and Serial Number ID
51.03 - Assembly Instructions for Model SS1023B
61.04 - Assembly Instructions for Models SS1036B & SS2036B
81.05 - Assembly Instructions for Models SS1067B & SS2067B
11
112.01 - Preparation
112.02 - Starting and Stopping
122.03 - Messages and Signs
14
143.01 - Operational Safety
153.02 - Set Up
153.03 - Pre-Operational Check
4 - MAINTENANCE
5 - REPAIR PROCEDURES
6 - TROUBLESHOOTING
7 - PRE-DELIVERY CHECKLIST
163.04 - Attaching to the Tractor
173.05 - Start Up
173.06 - Operating Techniques
203.07 - Uneven Terrain
21
214.01 - Maintenance Safety
224.02 - Service
224.03 - Driveline
234.04 - Transport
26
265.01 - Suggested Spare Parts
265.02 - Storage
27
28
PARTS MANUAL
INDEX3FRONTIER
31
FERTILIZER SPREADERSOPERATOR’S MANUAL
1 - GENERAL INFORMATION
Thank you and congratulations for having chosen our implement. Your new fertilizer spreader is a
technologically advanced machine constructed of high quality sturdy components that will fulfill your
working expectations. Read this manual carefully. It will instruct you on how to operate and service
your fertilizer spreader safely and correctly. Failure to do so could result in personal injury and/or
equipment damage.
1.01 - General
The implement described in this manual is to be used with tractors with PTO at 540 rpm and
clockwise rotation.
CAUTION: Always ensure that the coupling of the implement with the tractor is done at the
same PTO speed and direction of rotation. Do not operate this implement at a PTO speed or
direction of rotation other than that shown on the implement. Serious damage can occur to
the machine and/or the operator.
CAUTION: Unless otherwise specified, all hardware is metric. Use only metric tools on metric
hardware. Other tools that do not fit properly can slip and cause injury.
CAUTION: Right hand and left hand sides of the implement are determined by facing in the
direction the implement will travel when going forward (see fig. 6).
Warranty coverage is provided by John Deere according to the terms of the Agricultural/Commercial
& Consumer Equipment Warranty Statement. Carefully read the warranty statement on the back of
your original purchase order for details on coverage and limitations of this warranty.
Your Authorized Company Dealer has genuine parts in stock. Only these approved replacement parts
should be used.
1.02 - Model and Serial Number ID
Attached to the hopper is an ID plate showing the model and the serial number. Record your
implement model and serial number in the space provided below. Your dealer needs this information
to give you prompt, efficient service when you order parts.
GENERAL INFORMATION4FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
1.03 - Assembly Instructions for Model SS1023B
CAUTION: Stand clear of bands when cutting as they could be under sufficient tension to
cause them to fly loose. Take care in removing bands and wire. They often have extremely
sharp edges and cut very easily.
NOTE: Assembly will be easier if all parts are loosely assembled before tightening the hardware. All
hardware needed for assembly will be found in the hardware bag or on the machine.
Each unit is shipped with a hardware bag that consists of the following:
2Bushing cat.0/1 for tractor arms (5BP0014710); serial #XF...287132 & below only
1Threaded bushing (5BP501622B)
3Bolt CR M08-1.25x25 C4.6 Z (5BP501663B)
2Bolt HH M08-1.25x16 C8.8 Z F (5BP0046454)
1Nut HH M30-2.00 C6 Z TN (5BP501651B)
8Nut HH M08-1.25 C6 Z TK (5BP0001806)
4Washer flat Ø8 (5BP0015230)
3Washer fender Ø8 (5BP0014514)
1Hairpin cotter Ø5 (5BP0041291)
To assemble the spreader do the following:
1. Attach spreader disc (see #11, fig. 2) to output shaft of gearbox securing it with the hairpin cotter
(see #27, fig. 2).
2. Install guard (see #4, fig. 2) with scale label facing up to the brackets on the spreader frame.
Attach it to the frame using two M8x16 bolts (see #22, fig. 2), four Ø8 flat washers (see #19, fig.
2) and two M8 nuts (see #21, fig. 2).
3. Insert threaded bushing (see #9, fig. 2) through hopper bottom (see #3, fig. 2). Attach mobile
shutter (see #10, fig. 2) to threaded bushing and secure with nut (see #26, fig. 2).
4. Slide hopper and onto the output shaft of the gearbox. Secure hopper to frame using three M8x25
carriage bolts (see #18, fig. 2), three Ø8 fender washers (see #20, fig. 2), and six M8 hex nuts
(see #21, fig. 2).
5. Install flow control assembly (see #5, fig. 2) into slot in mobile shutter at the bottom of the hopper.
6. Secure location of the shutter lever by tightening the two knobs (see #6, fig. 2).
7. Install the stirrer (see #8, fig. 2) using M8x35 hex bolt (see #24, fig. 2), two Ø8 flat washers (see#19, fig. 2), and one M8 elastic stop nut (see #25, fig. 2) that are already bolted to the stirrer.
8. Tighten all hardware.
9. Install driveline and ensure it has at least 2” from bottoming out in its shortest working position and
1
has the minimum 6” overlap in its longest working position. Refer to Section 4.03
of this manual,
if it is determined that the driveline is too long and needs to be shortened. Contact your local
dealer if it is determined that the driveline is too short for your tractor.
1
shortening the driveline.
GENERAL INFORMATION5FRONTIER
See Section 4.03 - Driveline, for instructions on how to determine correct driveline length and procedures for
FERTILIZER SPREADERSOPERATOR’S MANUAL
Fig. 2 - Model SS1023 assembly.
1.04 - Assembly Instructions for Models SS1036B & SS2036B
Each unit is shipped with a hardware bag that consists of the following:
-3Bolt CR M08-1.25x25 C4.6 Z (5BP501663B)
3-Bolt CR M08-1.25x35 C4.6 Z (5BP0014619)
11Bolt HH M08-1.25x16 C8.8 Z F (5BP0046454)
22Bolt HH M08-1.25x20 C8.8 Z F (5BP0015012)
56Nut HH M08-1.25 C6 Z MD (5BP0046545)
66Nut HH M08-1.25 C6 Z TK (5BP0001806)
23Washer lock Ø8 (5BP0003144)
67Washer flat Ø8 (5BP0015230)
33Washer fender Ø8 (5BP0014514)
22Washer fender Ø10 (5BP0030157)
11Hairpin cotter Ø5 (5BP0041291)
GENERAL INFORMATION6FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
CAUTION: Stand clear of bands when cutting as they could be under sufficient tension to
cause them to fly loose. Take care in removing bands and wire. They often have extremely
sharp edges and cut very easily.
NOTE: Assembly will be easier if all parts are loosely assembled before tightening the hardware. All
hardware needed for assembly will be found in the hardware bag or on the machine.
Fig. 3 - Model SS1036B & SS2036B assembly.
To assemble the spreader do the following:
1. Attach spreader disc (see #21, fig. 3) to the output shaft of the gearbox using hairpin cotter (see#45, fig. 3).
2. Locate scaled rod assembly (see #18, fig. 3) in hardware bag. Install scaled rod to main frame
using M8x30 bolt (see #29, fig. 3), Ø8 lock washer (see #40, fig. 3), M8 hex nut (see #34, fig. 3)
that are already installed on the scaled rod assembly.
3. Install protection (see #4, fig. 3) onto spreader frame using two M8x20 hex bolts (see #26, fig. 3),
four Ø8 flat washers (see #38, fig. 3), and two M8 hex nuts (see #34, fig. 3).
4. Slide hopper onto the output shaft of the gearbox. Secure hopper to frame using three M8x25
carriage bolts on model SS1036 or M8x35 on model SS2036 (see #25, fig. 3), three Ø8 fender
washers (see #39, fig. 3), and six M8 hex nuts (see #33, fig. 3).
GENERAL INFORMATION7FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
5. Install the stationary stirrer (see #20, fig. 3) using M8x45 hex bolt (see #31, fig. 3), two Ø8 flat
washers (see #38, fig. 3), and one M8 elastic stop nut (see #36, fig. 3) that are already bolted to
the stirrer.
6. Install protection (see #5, fig. 3) using two M8x20 carriage bolts (see #28, fig. 3), two Ø10 fender
washers (see #42, fig. 3), two Ø8 lock washers (see #40, fig. 3) and secure with two M8 hex nuts
(see #34, fig. 3). Install attachment plate (see #6, fig. 3) on protection using M8x16 hex bolt (see
#27, fig. 3), two Ø8 flat washers (see #38, fig. 3) and secure with M8 hex nut (see #34, fig. 3),
then install it to the hopper using M8x20 carriage bolt on model SS1036 or M8x25 on model
SS2036 (see #28, fig. 3), on model SS2036 use bolt already installed on hopper, and secure with
Ø8 flat washer (see #38, fig. 3), Ø8 lock washer (see #40, fig. 3) and a M8 hex bolt (see #34, fig.
3).
7. Install shutter assembly found in the hardware bag by sliding shutters (see #7 & #8, fig. 3) into the
slots at bottom of the hopper.
8. Assemble shutter guide plate (see #11, fig. 3) to lever bracket (see #12, fig. 3), which is already
installed on the frame using M8x30 hex bolt (see #29, fig. 3), Ø8 lock washer (see #40, fig. 3),
and M8 hex nut (see #34, fig. 3).
9. Install lever (see #16, fig. 3) to lever bracket using one M8x20 hex bolt (see #26, fig. 3) which is
shipped installed on the lever. Secure bolt with M8 hex nut (see #34, fig. 3).
10.Tighten all hardware.
11.Install driveline and ensure it has at least 2” from bottoming out in its shortest working position and
has the minimum 6” overlap in its longest working position. Refer to Section 4.032 of this manual,
if it is determined that the driveline is too long and needs to be shortened. Contact your local
dealer if it is determined that the driveline is too short for your tractor.
1.05 - Assembly Instructions for Models SS1067B & SS2067B
Each unit is shipped with a hardware bag that consists of the following:
-1Bolt CR M08-1.25x20 C4.6 Z (5BP0084289)
33Bolt HH M08-1.25x16 C8.8 Z F (5BP0046454)
22Bolt HH M08-1.25x20 C8.8 Z F (5BP0015012)
88Bolt HH M06-1.00x16 C8.8 Z F (5BP0036319)
66Nut HH M12-1.75 C6 Z MD (5BP0001106)
56Nut HH M08-1.25 C6 Z MD (5BP0046545)
88Nut HH M06-1.00 C6 Z TK (5BP501603B)
88Washer lock Ø6 (5BP0046536)
-1Washer lock Ø8 (5BP0003144)
1011Washer flat Ø8 (5BP0015230)
33Washer flat Ø14 (5BP0091435)
2
See Section 4.03 - Driveline, for instructions on how to determine correct driveline length and procedures for
shortening the driveline.
GENERAL INFORMATION8FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
CAUTION: Stand clear of bands when cutting as they could be under sufficient tension to
cause them to fly loose. Take care in removing bands and wire. They often have extremely
sharp edges and cut very easily.
NOTE: Assembly will be easier if all parts are loosely assembled before tightening the hardware. All
hardware needed for assembly will be found in the hardware bag or on the machine.
Fig. 4 - Models SS1067B & SS2067B assembly.
To assemble the spreader do the following:
1. Attach four spreader wings (see #20, fig. 4) to the spreader disc (see #19, fig. 4) with eight
M6x16 hex bolts (see #36, fig. 4), Ø6 lock washers (see #37, fig. 4) and M6 hex nuts (see #38,fig. 4).
2. Locate scaled rod assembly (see #17, fig. 4) in hardware bag. Install scaled rod to main frame
using M8x30 hex bolt (see #29, fig. 4), Ø8 lock washer (see #30, fig. 4) and M8 hex nut (see #28,fig. 4) that are already installed on the scaled rod assembly.
3. Install protection (see #4, fig. 4) on spreader frame using two M8x20 hex bolts (see #26, fig. 4),
two Ø8 flat washers (see #27, fig. 4) and two M8 hex nuts (see #28, fig. 4).
4. Slide hopper (see #3, fig. 4) onto the output shaft of the gearbox.
GENERAL INFORMATION9FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
5. Secure hopper to frame using three M12x30 carriage bolts on model SS1067B or M12x40 on
model SS2067B (see #23, fig. 4), three Ø14 flat washers (see #24, fig. 4), and six M12 hex nuts
(see #25 fig. 4).
6. Install stationary stirrer (see #21, fig. 4) using M8x45 bolt (see #39, fig. 4), two Ø8 flat washers
(see #27, fig. 4), and M8 elastic stop nut (see #40, fig. 4) that are already bolted to the stirrer.
7. This step only applies to units with serial #BC…304870 and above. Install spreader discshield (see #1, fig. 5) using three M8x16 hex bolts (see #3, fig. 5), six Ø8 flat washers (see #4,
fig. 5), one Ø8 lock washer (see #5, fig. 5), and three M8 hex nuts (see #6, fig. 5). Install M8x20
carriage bolt (see #7, fig. 5) on SS1067B or M8x25 on SS2067B through hopper and into
attachment plate (see #2, fig. 5). On model SS2067B use bolt already installed on hopper.
8. Install shutter assembly, found in hardware bag, by sliding shutters (see #5 & #6, fig. 4) into the
slots at the bottom of the hopper.
9. Assemble shutter guide plate (see #9, fig. 4) to lever bracket (see #10, fig. 4), which is already
installed on the frame, using M8x30 hex bolt (see #29, fig. 4), Ø8 lock washer (see #30, fig. 4),
and M8 hex nut (see #28, fig. 4).
10.This step only applies to units with serial #BC…304870 and above. Attach hitch lever (see#15, fig. 4) to lever bracket (see #10, fig. 4) by loosening M8x20 hex bolt (see #26, fig. 4) which
is shipped already installed onto hitch lever. Secure bolt with M8 hex nut (see #28, fig. 4).
11.Install lever (see #14, fig. 4) to hitch lever using M8x20 hex bolt (see #26, fig. 4) and M8 hex nut
(see #28, fig. 4) which is shipped already installed on the lever.
12.Tighten all hardware.
13.Install driveline and ensure it has at least 2” from bottoming out in its shortest working position and
has the minimum 6” overlap in its longest working position. Refer to Section 4.033 of this manual,
if it is determined that the driveline is too long and needs to be shortened. Contact your local
dealer if it is determined that the driveline is too short for your tractor.
See Section 4.03 - Driveline, for instructions on how to determine correct driveline length and procedures for
FERTILIZER SPREADERSOPERATOR’S MANUAL
2 - SAFETY PRECAUTIONS
Safety is the primary concern in the design and manufacture of our products. Unfortunately our efforts
to provide safe equipment can be wiped out by a single careless act of an operator.
In addition to the design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and proper training of personnel involved in the
operation, transport, maintenance and storage of equipment.
It is the operator’s responsibility to read and understand all safety and operating instructions in the
manual and to follow these.
Allow only properly trained personnel to operate the fertilizer spreader. Working with unfamiliar
equipment can lead to careless injuries. Read this manual, and the manual for your tractor, before
assembly or operation, to acquaint yourself with the machines. It is the spreader owner’s
responsibility, if this machine is used by any person other than yourself, is loaned or rented, to make
certain that the operator, prior to operating, reads and understands the operator’s manuals and is
instructed in safe and proper use.
2.01 - Preparation
1. Before operating equipment read and understand the operator’s manual and the safety signs (see
fig. 6).
2. Thoroughly inspect the implement before initial operation to assure that all packaging materials,
i.e., wires, bands, and tape have been removed.
3. Personal protection equipment including hard hat, safety glasses, safety shoes, and gloves are
recommended during assembly, installation, operation, adjustment, maintaining and/or repairing
the implement.
4. Operate the fertilizer spreader only with a tractor equipped with an approved
Roll-Over-Protective-System (ROPS). Always wear your seat belt. Serious injury or even death
could result from falling off the tractor.
5. Clear area of stones, branches or other debris that might be thrown, causing injury or damage.
6. Operate only in daylight or good artificial light.
7. Ensure fertilizer spreader is properly mounted, adjusted and in good operating condition.
8. Ensure that all safety shielding and safety signs are properly installed and in good condition.
9. Chemicals may cause eye, skin or breathing problems. Always wear a face mask, gloves and
goggles when filling hopper.
10.Before loading the fertilizer in the hopper read carefully the instructions printed on the fertilizer
canvas bag concerning the precautions to be taken in case of toxicity or corrosivity of the product.
Before loading switch off the engine and remove the ignition key.
11.Load hopper with product only after the spreader has been properly attached to the tractor.
2.02 - Starting and Stopping
1. Be sure that no one is near the machine prior to engaging or while the machine is working.
2. Be sure the tractor is in “Neutral” before starting engine.
SAFETY PRECAUTIONS11FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
3. The operating power is supplied from tractor PTO. Refer to your tractor manual for PTO
engagement and disengagement instructions. Always operate PTO at 540 rpm. Know how to stop
the tractor and machine quickly in case of an emergency.
4. When engaging PTO, the engine rpm should always be low. Once engaged and ready to start
operating, raise PTO speed to 540 rpm and maintain throughout operation.
5. Check the tractor master shield over the PTO stub shaft. Make sure it is in good condition and
fastened securely to the tractor. Purchase a new shield if old shield is damaged or missing.
6. After striking an obstacle, disengage the PTO, shut the tractor down and thoroughly inspect for
damage before restarting.
7. To park the vehicle safely, stop vehicle on a level surface (not on a slope), disengage PTO,
engage the parking brake, stop the engine, remove the key, and wait for engine and all moving
parts to stop before leaving the operator’s seat.
8. Stay clear of rotating drivelines. Entanglement in rotating driveline can cause serious injury or
death. Wear close fitting clothing. Stop the engine and be sure PTO driveline is stopped before
getting near it.
2.03 - Messages and Signs
1. Read and adhere to all safety and operating decals on this machine (see fig. 6).
2. Before dismounting tractor: Stop engine, set brake and remove the key of unattended equipment.
3. Keep away from rotating parts and driveline.
4. Keep guards and shields in place and in good condition.
5. Do not use with bystanders in area.
6. Allow no riders on tractor or fertilizer spreader.
7. Allow moving parts to stop before repair.
8. Securely support fertilizer spreader before working underneath.
Additional warning and operating decals are available at no extra charge. Please specify model and
serial number when ordering.
Safety decals - implement; replace immediately if damaged.
right sideleft side
SAFETY PRECAUTIONS13FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
3 - OPERATION
The fertilizer spreader is versatile and ideal for granular or powdered fertilizers, seed and sand. It may
also be used as a salt spreader for snow or ice covered roads during winter months. Our spreaders
are designed for tractors from 16 to 30 PTO HP with a category 1 three point hitch.
Spreaders can be used for broadcast spreading or may be used to spread prevalently to the left or to
the right with a simple adjustment.
The wide range of hopper capacities and numerous spread adjustments make our fertilizer spreaders
ideal for use on farms, athletic fields, municipalities and many other commercial or residential
applications.
3.01 - Operational Safety
CAUTION: Our spreaders are designed considering safety as the most important target and
are the safest available in today’s market. Unfortunately, human carelessness can override the
safety features built into our machines. Injury prevention and work safety, aside from the
features on our spreaders, are very much due to the responsible use of the equipment. It must
always be operated prudently following with great care, the safety instructions laid out in this
manual.
1. The use of this equipment is subject to certain hazards which cannot be prevented by mechanical
means or product design. All operators of this equipment must read and understand this entire
manual, paying particular attention to safety and operating instructions, prior to using.
2. Do not operate the tractor and spreader when you are tired, sick or when using medication.
3. This spreader is designed for use only on tractors with 540 rpm power take off.
4. Only properly trained people should operate this machine.
5. Accidents are most likely to occur with machines that are loaned or rented to someone who has
not read the operator’s manual and is not familiar with a spreader.
6. Always stop the tractor, set brake, shut off the tractor engine, remove the ignition key, and allow
spreader moving parts to come to a complete stop before dismounting tractor. Never leave
equipment unattended with the tractor running.
7. Never place hands or feet into hopper with tractor engine running or before you are sure all motion
has stopped. Stay clear of all moving parts.
8. Never allow any person inside the hopper for any reason. Serious injury or death can result from
someone becoming entangled in the agitator.
9. Do not allow riders on the spreader or tractor at any time. There is no safe place for riders.
10.Never allow anyone within 50 yards of the spreader while the PTO is engaged. Product thrown
from the spreader can cause serious injury or death.
11.Before backing up, look behind carefully.
12.Install and secure all guards and shields before starting or operating.
13.Keep hands, feet, hair and clothing away from moving parts.
14.Never operate tractor and spreader under trees with low hanging limbs. Operators can be
knocked off the tractor and then run over.
15.Stop spreader immediately upon striking an obstruction. Turn engine off, remove key, inspect and
repair any damage before resuming operation.
OPERATION14FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
16.Stay alert for holes, rocks and roots in the terrain and other hidden hazards. Keep away from
drop-offs.
17.Use extreme care and maintain minimum ground speed when transporting on hillside, over rough
ground and when operating close to ditches or fences. Be careful when turning sharp corners.
18.Reduce speed on slopes and sharp turns to minimize tipping or loss of control. Be careful when
changing directions on slopes. Do not start or stop suddenly on slopes. Avoid operation on steep
slopes.
4
19.Inspect the entire machine periodically
. Look for loose fasteners, worn or broken parts, and leaky
or loose fittings.
20.Pass diagonally through sharp dips and avoid sharp drops to prevent “hanging up” tractor and
spreader.
21.Avoid sudden starts and stops while traveling up or downhill.
22.Always operate down slopes; never across the face. Avoid operation on steep slopes. Slow down
on sharp turns and slopes to prevent tipping and/or loss of control.
23.All remote control devices (cables, ropes, rods, flexible lines, etc.) should be positioned in a way
to prevent maneuvers which could lead to accidents or damages.
24.Chemicals may cause eye, skin or breathing problems. Always wear a face mask, gloves and
goggles when filling hopper.
25.Before loading the fertilizer in the hopper read carefully the instructions printed on the fertilizer
canvas bag concerning the precautions to be taken in case of toxicity or corrosivity of the product.
Before loading switch off the engine and remove the ignition key.
26.Load hopper with product only after the spreader has been properly attached to the tractor.
3.02 - Set Up
Notice to dealer: Pre-Delivery set up and service including lubrication are the responsibility of the
authorized dealer. It is up to him to assure that the machine is in perfect condition and ready to be
used. It is his responsibility to ensure that the customer is aware of all safety aspects and operational
procedures for the spreader. He must also fill out the Pre-Delivery Checklist5 prior to delivering the
spreader.
CAUTION: Stand clear of bands when cutting as they could be under sufficient tension to
cause them to fly loose. Take care in removing bands and wire, as they often have extremely
sharp edges and cut very easy.
3.03 - Pre-Operational Check
Check each of the following, carefully, prior to engaging the equipment:
1. No wrappings or foreign objects are around the spreader.
2. All hardware is tight.
3. All safety shields and guards are in place and tightly attached.
4. No people or animals are in the work area.
DANGER: Shut off the tractor and remove the key before making adjustments, servicing or
cleaning the machine.
4
5
OPERATION15FRONTIER
See Chapter 4 - Maintenance.
See Chapter 7 - Pre-Delivery Checklist.
FERTILIZER SPREADERSOPERATOR’S MANUAL
3.04 - Attaching to the Tractor
Unit may be used on tractors ranging from 16 to 30 HP equipped with a standard rear PTO and
category 1 three point hitch6. Never use this spreader with tractors over 30 HP.
DANGER: Do not allow anyone to stand between spreader and tractor while attaching
implement.
WARNING: Never attempt to attach the implement to the tractor or make an adjustment to it
without first turning the tractor off.
CAUTION: Check the tractor PTO rpm to ensure it is set at 540 rpm and turns clockwise.
CAUTION: Be sure the tractor tire pressure is correct. It is important to strictly follow the
safety guidelines and instructions laid out in the tractor manual.
Fig. 7 - Hopper spreading adjustment.
28" to 32"
Ground level
To attach the implement to the tractor do the following:
Back the tractor up to the implement in order to slip the tractor hitch arms over the hitch pins bolted to
the frame. Turn off the tractor engine and engage the park brake. Secure the two tractor hitch
arms to the implement with lynch pins. Tighten the tractor arms side movement with either the sway
chains or blocks to limit side swing.
Connect the top link, locking it in place with the top hitch pin. Adjust it so the implement is as near
parallel to the ground as possible with the spreading disc at a distance 28” to 32” above ground level
(see fig. 7).
Install the end of the driveline to the spreader and the opposite end to the tractor PTO. Be sure each
end is connected securely with either the locking pin or bolt and nut. Connect the driveline shielding
chains to the tractor and to the implement to prevent the protective shielding from rotating during
6
OPERATION16FRONTIER
See Table 2, page 24.
FERTILIZER SPREADERSOPERATOR’S MANUAL
operation. If it was necessary to remove the PTO shielding to do any of the above operations, do not
forget to replace it.
3.05 - Start Up
CAUTION: Load hopper with product only after the spreader has been properly attached to the
tractor.
WARNING: Chemicals may cause eye, skin or breathing problems. Always wear a face mask,
gloves and goggles when filling hopper. Refer to chemical manufacturer’s label for specific
safety information.
Before starting to use, never forget that the operator is responsible for the following:
1. Safe and correct driving of the tractor and spreader.
2. To learn precise, safe operating procedures for both the tractor and the spreader.
3. To ensure all maintenance and lubrication has been performed on the spreader.
4. To have read and understood all safety aspects for the spreader in the operator’s manual.
5. To have read and understood all safety decals on the spreader.
6. Checking the tractor tires for the proper pressure in accordance with the tractor operator’s manual.
7. Checking that all safety shields are on the machine and securely in place.
8. Making sure the proper attire is worn. Avoiding loose fitting clothing which can become entangled.
Wearing sturdy, tough-soled work shoes and protective equipment for eyes, hands, ears and
head. Never operate tractor or implements in bare feet, sandals or sneakers.
9. Ensuring proper lighting is available, sunlight or good artificial lighting.
WARNING: Use a tractor with a cab and appropriate filters on the ventilation system or wear a
breathing mask capable of filtering toxic powders to prevent inhalation of product.
Prior to start working do the following:
1. Make sure there are no obstructions.
2. Run machine under a no-load condition for a short while to assure that everything is functioning
properly.
3. Adjust all settings for the desired quantity distribution and spread pattern.
4. Shift the transmission to a slow speed gear and start forward, increase the ground speed by
shifting upward until the desired speed is obtained. Do not use in reverse unless absolutely
necessary and only after careful observation of the area behind the spreader.
5. Ballast may need to be added to tractor to maintain steering control.
3.06 - Operating Techniques
WARNING: Before adjusting the spreader or filling the hopper, be sure the tractor PTO is not
engaged, the tractor is shut off, and the key is removed from the tractor ignition.
OPERATION17FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
WARNING: Before engaging the PTO, be sure no persons or animals are behind or beside the
spreader.
DANGER: Never allow anyone within 50 yards of the spreader while the PTO is engaged.
Product thrown from the spreader can cause serious injury or death.
DANGER: Never allow any person inside the hopper for any reason. Serious injury or death
can result from someone becoming entangled in the agitator.
The quantity of material distributed per acre depends on the following factors:
1. Spreader ground speed.
2. Unit weight and size of the material to be spread.
3. Spreading width.
4. Position of the lever connected to the hopper gates.
The working speed depends on ground conditions. Only a test run will enable you to gauge the
optimal working speed for your conditions.
Spread adjustment for Model SS1023B:
The spreading is adjustable in three ways by:
1. Regulating the spread pattern.
2. Regulating the amount of material to be spread.
3. Regulating the spreading width.
To regulate the spread pattern slide (to the left or right) the shutter lever (see #5, fig. 2) which is
located under the hopper and runs through the slot in the mobile shutter (see #10, fig. 2). To shift the
shutter lever right or left, loosen the knob over the slotted shield. This moves the spread pattern from
180° at position 0 (in the center), to either mostly 90° right with the shutter lever shifted all the way to
the left or mostly 90° left when shifted to the right completely (see fig. 8).
To regulate the amount of material to be spread, using the same shutter lever as above (see #5,fig. 2), slide it in and out to regulate the size of opening at the bottom of the hopper. Use the scale
located on the shutter lever to gauge the size opening needed. Example: if it is determined that the
appropriate opening desired is position #6, loosen the knob so the blocking plate will slide. Push the
lever in until the hole is completely closed and move the blocking plate to position #6 and tighten the
knob. To spread, pull the lever back until it stops in position #6.
To regulate the spreading width, you should use the optional rear deflector. Move the deflector up
and down to change the spreading distance. The higher the deflector is up the further the spread
width, the lower the less distance the material travels.
7
To help the operator set the spreader correctly, Table 3
gives the amount of material distributed
(lbs/acre) at a spreading widths (20 ft.) for each of the ten lever positions. Example: With the shutter
lever in position 6, a ground speed of 2.5 mph, spreading at 20 ft., the output should be approximately
553 lbs. per acre.
7
OPERATION18FRONTIER
See Table 3 - Model SS1023B swath spread patterns, page 25.
FERTILIZER SPREADERSOPERATOR’S MANUAL
Fig. 8
Three different ways of
spreading.
Spread adjustment for Models SS1036B, SS2036B, SS1067B & SS2067B:
These fertilizer spreaders have two ways of regulating material distribution:
1. Adjusting the spread position.
2. Adjusting the quantity of material being spread.
Adjusting the spread position: The machine can be adjusted to spread to the center or off to either
of the two sides. This is accomplished by opening the left gate (see #15, fig. 4), right gate (see #5,fig. 4) or both. When spreading center behind the tractor, both gates should be open. To spread more
towards the right, operate the spreader with the right gate open and the left gate closed. To spread
more to the left, close the right gate and leave the left open. By leaving one of the gates open, the
spread tends to be heavier in that direction. The side that the closed gate is on will have some
material dispersed to it, though not as heavy as the other side.
To open only one gate:
1. Pull down the lever (see #14, fig. 4) thereby closing both gates, or.
2. Completely loosen the knob (see #11, fig. 4) on the gate to be left closed.
When the lever is pulled open, the gate with the loose knob will remain closed.
One further adjustment possible on Models SS1067B & SS2067B is to adjust the wings (see #20, fig.
4) that are bolted to the spinner disc (see #19, fig. 4). Moving the wings counterclockwise makes the
material spread more to the right, whereas moving the wings clockwise will move the spread pattern
more towards the left (see fig. 9).
If, for example, the material being spread tends to be thrown center-right and the desired direction is
more towards the left, simply move the fins counterclockwise and close the right gate.
Adjusting the quantity of material being spread: To adjust the amount of material being spread,
move the lever in and out, thereby closing and opening the gates located in the bottom of the hopper.
Use the scaled rod (see #17, fig. 4) to regulate the amount of opening desired. Completely close the
gates by pushing the lever (see #14, fig. 4) up. Loosen the plastic knob and move it down to the
desired number on the scale. Tighten the knob. When the lever is pulled down, it should go down no
further than the stop plate on the sliding scale.
OPERATION19FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
Use Table 48 to determine the approximate amount of material to be spread in lbs./acre at a 46 foot
spreading width and put the lever into that position on the sliding scale.
Example: With the lever in position 5, a ground speed of 5 mph, spreading at 46 ft., the output should
be approximately 246 lbs. per acre.
Fig. 9
Moving the wings in a clockwise
position will obtain more of a
left spread pattern.
Moving the wings in a counter-
clockwise position will obtain
more of a right spread pattern.
3.07 - Uneven Terrain
WARNING: Be careful of roll-over when operating tractor and spreader over uneven ground.
The following precautions should always be observed when working on uneven terrain:
1. In extremely uneven terrain rear wheel weights, front tractor weights, and/or tire ballast should be
used to improve stability.
2. Observe the type of terrain and develop a safe working pattern.
3. Whenever traction or stability is doubtful, first test drive over the terrain.
4. Operate the implement up and down steep slopes, not across slopes, to prevent the tractor from
tipping. Avoid sudden stops and starts, and slow down before changing directions on a slope.
5. Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up the tractor and
implement.
6. Slow down on sharp turns and slopes to prevent tipping or loss of control.
7. Watch for holes, roots or other hidden objects. Do not use near the edge of a gully, ditch or stream
DANGER: Stop engine, lock parking brake and remove key before performing any service or
maintenance.
Always use personal protection devices, such as a breathing mask capable of filtering toxic
powders, safety glasses and gloves, when performing maintenance. Refer to chemical
manufacturer’s label for specific safety information.
Keep fingers out of slots to prevent injury.
4.01 - Maintenance Safety
1. Good maintenance is your responsibility.
2. Keep service area clean and dry. Be sure electrical outlets and tools are properly grounded. Use
adequate light for the job at hand.
3. Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed
building. The exhaust fumes may cause asphyxiation.
4. Make no repair or adjustments with the tractor engine running. Before working on the machine,
disengage the PTO, shut off the engine, set the brakes, and remove the ignition key.
5. Be certain all moving parts on attachment have come to a complete stop before attempting to
perform maintenance.
6. Never work under equipment unless it is blocked securely.
7. Always use personal protection devices such as eye, hand and hearing protectors, when
performing any service or maintenance.
8. Never trust the tractor hydraulics alone to support the machine. Before repairing or adjusting the
machine, it should be lowered and allowed to rest on a stand.
9. Periodically tighten all bolts, nuts and screws and check that all cotter pins are properly installed to
ensure unit is in a safe condition.
10.When completing a maintenance or service function, make sure all safety shields and devices are
installed before placing unit in service.
11.Do not attempt to mount a tire unless you have the proper equipment and experience to do the
job.
12.Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be
called to service and/or mount tires.
13.After servicing, be sure all tools, parts and service equipment are removed.
14.Never replace hex bolts with less than grade five bolts unless otherwise specified, i.e., shear
15.Where replacement parts are necessary for periodic maintenance and servicing, genuine
9
.
bolts
replacement parts must be used to restore your equipment to original specifications. The
Company will not claim responsibility for use of unapproved parts and/or accessories and other
damages as a result of their use.
9
MAINTENANCE21FRONTIER
Refer to Table 1 - Torque Specifications, for head identification marking, page 24.
FERTILIZER SPREADERSOPERATOR’S MANUAL
16.Unauthorized modifications to the machine may impair the function and/or safety of the machine
and reduce its life. If equipment has been altered in any way from original design, the
manufacturer does not accept any liability for injury or warranty.
4.02 - Service
Before beginning work:
1. Apply a thick layer of grease to all exposed moving parts.
2. Apply a film of biodegradable oil in crevices and corners in order to keep corrosive material from
rusting areas that are difficult to clean.
After each use:
1. Be sure to thoroughly wash the machine without using excessive pressure especially on the
moving parts. It is particularly important to wash the implement after using salt or fertilizer. This
will help prevent the caustic chemicals in the salt and fertilizer from destroying the metal of the
machine.
2. Carefully dry the machine.
3. Apply a thick layer of grease to all exposed moving parts.
4. Apply a film of biodegradable oil in crevices and corners.
After seasonal use it is important to perform the following for prolonged storage:
1. Wash and dry the spreader carefully.
2. Inspect the spreader and replace worn or damaged parts. If corrosive material has eaten under
the paint, clean off the area with a wire brush and touch up with primer and paint.
3. Tighten all hardware.
4. Apply a thick layer of grease to all exposed moving parts.
5. Apply a film of biodegradable oil in crevices and corners.
6. Cover the spreader from the elements in order to have it in perfect condition for the start of the
next season.
NOTE: The gearbox has been filled with EP grade grease from the factory. The grease never
needs replacing unless internal work is done to the gearbox. If necessary add SAE 90 oil
through the suitable cap by giving the proper inclination to the fertilizer spreader.
4.03 - Driveline
DANGER: Only use the original driveline supplied with this implement and always with the
safety shielding. Carefully read and file away the driveline operator’s manual supplied by the
manufacturer. The following does not substitute the information found in the driveline manual.
IMPORTANT: Always check driveline length during initial setup and when connecting to a different
tractor.
In the collapsed position the driveline should be approximately 2” from bottoming out to prevent
possible damage to the tractor or implement. When the driveline is in the maximum extended
position, the ideal minimum overlap of the two halves should be approximately 6” (see fig. 10).
MAINTENANCE22FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
If determined that the driveline is too long, follow these procedures to adjust the length:
1. Separate the two driveline halves. Connect one half to the tractor PTO and the other half to the
implement.
2. Raise and lower the implement with the 3 point hitch to find the position where the driveline is
shortest. Hold the half shafts side by side and mark the desired length on the outer female tube
guard leaving a 1 ½” gap between the end of the guard tube and bell guard.
3. Cut off both guard tubes the same amount as marked in step 2.
4. Shorten both drive tubes the same amount as guard tubes.
5. De-burr and clean filings from drive tubes and apply grease to outside of inner telescoping tube.
6. Reassemble the driveline halves and connect to tractor and implement. Raise and lower
implement again to be sure driveline does not bottom out in its shortest position and has a
minimum overlap of 6” in the longest position.
7. Install both driveline safety chains. One should be hooked in a hole on the outer driveline yoke
shield and to the tractor to restrict outer shield rotation. The second one should be hooked in a
hole on the inner driveline yoke shield and to the implement to restrict inner shield rotation.
If determined that the driveline is too short for your tractor, contact your local dealer.
Fig. 10
min. 6"
MAX.
min. 2"
MIN.
CAUTION: Always work with the driveline as straight as possible. This will prolong its life and
that of its components. It is advised not to work at an angle greater than 15 degrees.
4.04 - Transport
CAUTION: Do not tow tractor and spreader behind other vehicles. Use a properly equipped
trailer with heavy tie-downs for towing operations.
Before transporting:
1. Always select a safe ground speed that is appropriate for the terrain.
2. Beware of traffic on public roads. Install a SMV (Slow Moving Vehicle) sign when traveling on
roads or streets. Comply with all federal, state and local laws.
3. Reduce ground speed when turning and take care that the spreader does not strike obstacles
such as trees, fences or buildings.
4. Always disengage PTO before raising spreader to transport position.
MAINTENANCE23FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
TABLE 1 - TORQUE SPECIFICATIONS
Metric (ISO)
treaded bolts head
marking
Class 8.8Class 5.8
Bolt size
mm
When using lock washers with nuts, increase torque values by 5%.
After seasonal use it is important to perform the following for prolonged storage:
1. Empty hopper of product before unhooking it from the tractor.
2. Wash and dry the spreader carefully.
3. Inspect the spreader and replace worn or damaged parts. If corrosive material has eaten under
the paint, clean off the area with a wire brush and touch up with primer and paint.
4. Tighten all hardware.
5. Grease or oil all areas indicated under Maintenance
6. Apply a thick layer of grease to all exposed moving parts.
7. Cover the spreader from the elements in order to have it in perfect condition for the start of the
next season.
8. Make sure all parked machines are on a hard, level surface, and engage all safety devices.
9. Do not permit children to play on or around the stored unit.
10
.
Touch up paint available:
Part #
Description
Primer, gray - aerosol spray can5BP7300007
Paint, green - aerosol spray can5BP7300011
Paint, black - aerosol spray can5BP7300010
10
REPAIR PROCEDURES26FRONTIER
See Chapter 4 - Maintenance.
FERTILIZER SPREADERSOPERATOR’S MANUAL
6 - TROUBLESHOOTING
WARNING: Be sure tractor engine is off, parking brake is locked, and key is removed before
making any adjustments.
SOLUTIONPOSSIBLE CAUSEPROBLEM
Non uniform spread
pattern.
Product not flowing
to spreader disc.
PTO shaft turning
but not the gearbox
output shaft.
Narrow spread
width.
Spreader disc wings not
positioned properly.
Wrong gate opening.
Wet product.
Powdered product.
Roll pin missing or sheared on
the spreader disc shaft.
Broken ring or pinion gear.
Incorrect PTO speed.
Hopper too far backwards.
Position spreader disc wings to the proper
setting (see section 3.06 - Operating
Techniques).
Adjust gate openings.
Use dry product only.
Use optional tumbling agitator.
Replace roll pin.
Replace ring or pinion gear.
Increase PTO speed to 540 rpm.
Shorten the tractor’s top link to position
spreader so it runs level or inclined slightly
forward toward the tractor.
TROUBLESHOOTING27FRONTIER
FERTILIZER SPREADERSOPERATOR’S MANUAL
7 - PRE-DELIVERY CHECKLIST
To the dealer: Inspect the machine thoroughly after assembly to assure it is functioning
properly before delivering it to the customer. The following checklist is a reminder of points to
cover. Check off each item as it is found satisfactory or after proper adjustment is made.
Gearbox oil level.
Guards and shield properly fastened.
Lubrication of grease fittings.
All hardware properly tightened.
All decals properly located and readable (see fig. 6).
Overall condition (touch up scratches, clean and polish).
Test run, check for excessive vibration or overheating of bearings.
Operator’s Manual.
Review the Operator’s Manual with the customer. Explain the following:
Warranty.
Safe operation and service.
Correct machine installation and operation.
Daily and periodic lubrication, maintenance and inspections.
Troubleshooting.
Operational procedures and storage.
Parts and service.
Fill out the Pre-Delivery Checklist and the on-line Warranty Registration form.
Give customer the Operator’s Manual and encourage the customer to read the manual carefully.
IMPORTANT: The dealer must complete the Warranty Registration, located on the Frontier
website. Warranty claims will be denied if the Warranty Registration has not been completed.
Model Number: __________ Serial Number: __________
Note: Serial #’s with the XF prefix are subsequent to serial numbers with the BC prefix. For example: A
reference to “serial # BC… 739197 & above” will also include all serial numbers with an XF prefix.
Frontier Hop 203, 206, 209 (US)
Printed on May 19, 2011
Note: Serial #’s with the XF prefix are subsequent to serial numbers with the BC prefix. For example: A
reference to “serial # BC… 739197 & above” will also include all serial numbers with an XF prefix.
ARTS MANUAL54FRONTIER
P
06/2010
Use only original spare parts
All rights reserved. It is unlawful to copy, reprint or use any of the information or details in this manual
without the expressed written permission of the Company. Technical information provided in this
manual is approximate, the Company reserves the right to modify or improve the models shown for
technical or commercial purposes. Pictures in this manual do not necessarily show the machine as
delivered.
Frontier Hop 203, 206, 209 (US)
Printed in the USA, May 19, 2011
Manual 5BP960376B
Date 05/19/2011
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