Invacare 220 User Manual

Owner’s Operator and Maintenance Manual

HMV™Highly

Maneuverable Vehicle

220

DEALER: This manual MUST be given to the user of the wheelchair.

USER:

this manual and save for future reference.

BEFORE using this wheelchair, read

For more information regarding

Invacare products, parts, and services,

please visit www.invacare.com

 WARNING

POWERED SCOOTER USERS: DO NOT SERVICE OR OPERATE THIS EQUIPMENT WITHOUT FIRST READING AND UNDERSTANDING THE OWNER’S OPERATOR AND MAINTENANCE MANUAL. IF YOU ARE UNABLE TO UNDERSTAND THE WARNINGS, CAUTIONS, AND INSTRUCTIONS, CONTACT INVACARE TECHNICAL SUPPORT BEFORE ATTEMPTING TO SERVICE OR OPERATE THIS EQUIPMENT - OTHERWISE INJURY OR DAMAGE MAY RESULT.

PROCEDURES OTHER THAN THOSE DESCRIBED IN THIS MANUAL MUST

DEALERS AND QUALIFIED TECHNICIANS: DO NOT SERVICE OR OPERATE THIS EQUIPMENT WITHOUT FIRST READING AND UNDERSTANDING (1) THE OWNER’S OPERATOR AND MAINTENANCE MANUAL AND (2) THE SERVICE MANUAL (IF APPLICABLE). IF YOU ARE UNABLE TO UNDERSTAND THE

BE PERFORMED BY A QUALIFIED TECHNICIAN.

WARNINGS, CAUTIONS AND INSTRUCTIONS, CONTACT INVACARE TECHNICAL SUPPORT BEFORE ATTEMPTING TO SERVICE OR OPERATE THIS EQUIPMENT - OTHERWISE, INJURY OR DAMAGE MAY RESULT.

NOTE: Updated versions of this manual are available on www.invacare.com.

220 2 Part No. 1125053

TABLE OF CONTENTS

SPECIAL NOTES ................................................................................ 9

TYPICAL PRODUCT PARAMETERS .................................................. 10

LABEL LOCATIONS ......................................................................... 11

SECTION 1—GENERAL GUIDELINES ................................................. 12

Repair or Service Information ...............................................................................................................12

Operation Information............................................................................................................................12

Electrical .....................................................................................................................................................14

Grounding Instructions.......................................................................................................................14

Batteries......................................................................................................................................................15

Rain Test.....................................................................................................................................................15

Weight Training ........................................................................................................................................15

Weight Limitation.....................................................................................................................................15

SECTION 2—EMI INFORMATION ..................................................... 16

SECTION 3—SAFETY/HANDLING OF POWERED SCOOTERS ................ 18

Stability and Balance.................................................................................................................................18

Percentage of Weight Distribution ......................................................................................................18

Stairways.....................................................................................................................................................19

Escalators....................................................................................................................................................19

SECTION 4—SAFETY INSPECTION ................................................... 20

Safety Inspection Checklists...................................................................................................................20

Inspect/Adjust Initially .........................................................................................................................20

Inspect/Adjust Weekly........................................................................................................................21

Inspect/Adjust Monthly.......................................................................................................................21

Inspect/Adjust Periodically.................................................................................................................22

SECTION 5—MAINTENANCE AND TROUBLESHOOTING ................... 23

Suggested Maintenance Procedures .....................................................................................................23

Troubleshooting........................................................................................................................................24

SECTION 6—OPERATION OF THE POWERED SCOOTER ..................... 25

Control Panel ............................................................................................................................................25

Operating the Scooter ............................................................................................................................26

Engaging/Disengaging the Brake Release Lever .................................................................................27

Resetting the Circuit Breaker................................................................................................................28

SECTION 7—SEAT AND ARMS ......................................................... 29

Part No. 1125053 3 220

TABLE OF CONTENTS

Removing/Installing/Adjusting the Padded Seat .................................................................................29

Removing ...............................................................................................................................................29

Installing/Adjusting Seat Height.........................................................................................................29

Folding/Unfolding the Back - Padded Seat Only ................................................................................30

Folding ....................................................................................................................................................30

Unfolding................................................................................................................................................30

Removing/Installing the Deluxe Seat....................................................................................................31

Removing ...............................................................................................................................................31

Installing..................................................................................................................................................31

Adjusting Seat Height - Deluxe Seat Only..........................................................................................32

Adjusting 90° Seat Swivel - Deluxe Seat Only..................................................................................32

Removing/Installing the Arms - Deluxe Seat Only ...........................................................................33

Removing ...............................................................................................................................................33

Installing..................................................................................................................................................33

Replacing Armrest Pads - Deluxe Seat Only......................................................................................34

SECTION 8—TILLER ADJUSTMENT ................................................... 35

Adjusting the Tiller Angle .......................................................................................................................35

SECTION 9—WHEELS AND CASTERS ................................................ 36

Removing/Installing the Drive Wheels ................................................................................................36

Removing ..............................................................................................................................................36

Installing..................................................................................................................................................36

Removing/Installing the Front Wheel ..................................................................................................37

Removing ...............................................................................................................................................37

Installing .................................................................................................................................................37

Removing/Installing the Fork..................................................................................................................38

Removing ...............................................................................................................................................38

Installing..................................................................................................................................................38

Removing/Installing the Caster Assemblies ........................................................................................39

Removing ...............................................................................................................................................39

Installing..................................................................................................................................................39

SECTION 10—BATTERIES ................................................................ 40

Recommended Battery Type .................................................................................................................40

Removing/Installing the Battery Box ....................................................................................................41

Removing ...............................................................................................................................................41

Installing..................................................................................................................................................41

Part No. 1125053 4 220

TABLE OF CONTENTS

Removing/Installing the Batteries..........................................................................................................42

Removing ...............................................................................................................................................42

Installing..................................................................................................................................................42

Charging the Batteries.............................................................................................................................43

SECTION 11—TRANSPORTING ........................................................ 45

Transporting the Scooter .......................................................................................................................45

Disassembling........................................................................................................................................45

Assembling.............................................................................................................................................45

SECTION 12—SCOOTER ACCESSORIES ............................................. 47

Installing/Removing the Crutch/Cane Holder....................................................................................47

Installing..................................................................................................................................................47

Removing ...............................................................................................................................................47

Installing/Removing the Safety Flag .......................................................................................................48

Installing..................................................................................................................................................48

Removing ...............................................................................................................................................48

Installing/Removing/Using the Walker Holder .................................................................................49

Installing/Removing the Walker Holder .........................................................................................49

Using the Walker Holder...................................................................................................................49

Installing/Removing the Rear Mounted Basket ..................................................................................50

Installing..................................................................................................................................................50

Removing ...............................................................................................................................................50

LIMITED WARRANTY ..................................................................... 51

220 5 Part No. 1125053

The benefits of registering:

1. Safeguard your investment.

2. Ensure long term maintenance and servicing of your purchase.

3. Receive updates with product information, maintenance tips, and industry news.

4. Invacare can contact you or your provider, if servicing is needed on your product.

5. It will enable Invacare to improve product designs based on your input and needs.

- or -

Complete and mail the form on the next page

Any registration information you submit will be used by Invacare Corporation only, and

protected as required by applicable laws and regulations.

220 6 Part No. 1125053

PRODUCT REGISTRATION FORM

Complete and mail this form

Name_______________________________________________________________

Address _____________________________________________________________

City ___________________State/Province __________

Zip/Postal Code ________

Email ___________________________________Phone No. _________________

Invacare Model No. ______________________ Serial No. __________________

Purchased From _________________________Date of Purchase:___________

1. Method of purchase: (check all that apply) ❏ Medicare ❏ Insurance ❏ Medicaid ❏ Other __________________________

2. This product was purchased for use by: (check one) ❏ Self ❏ Parent ❏ Spouse ❏ Other

3. Product was purchased for use at: ❏ Home ❏ Facility ❏ Other

4. I purchased an Invacare product because:

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❏ Price ❏ Features (list features) _________________________________________

5. Who referred you to Invacare products? (check all that apply)

❏ Doctor ❏ Therapist ❏ Friend ❏ Relative ❏ Dealer/Provider ❏ Other_________ ❏ Advertisement (circle one): TV, Radio, Magazine, Newspaper ❏ No Referral_____

6. What additional features, if any, would you like to see on this product?

7. Would you like information sent to you about Invacare products that may be available for a

__________________________________________________________________________

particular medical condition? ❏ Yes ❏ No If yes, please list any condition(s) here and we will send you information by email and/or mail about any available Invacare products that may help treat, care for or manage such condition(s):

__________________________________________________________________________

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8. Would you like to receive updated information via email or regular mail about the Invacare home medical products sold by Invacare's dealers? ❏ Yes ❏ No

9. What would you like to see on the Invacare website?

__________________________________________________________________________

10. Would you like to be part of future online surveys for Invacare products? ❏ Yes ❏ No

11. User's Year of birth: ______________________________________________________

If at any time you wish not to receive future mailings from us, please contact us at Invacare Corporation, CRM Department, 39400 Taylor Parkway, Elyria, OH 44035, or fax to 877-619-7996 and we will remove you from our mailing list.

To find more information about our products, visit www.invacare.com.

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here

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here

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Invacare Product Registration Form

Please Seal with

Tape Before Mailing

SPECIAL NOTES

WARNING/CAUTION notices as used in this manual apply to hazards or unsafe practices which could result in personal injury or property damage.

NOTICE

THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.

As a manufacturer of powered scooters, Invacare endeavors to supply a wide variety of powered scooters to meet many needs of the end user. However, final selection of the type of powered scooter to be used by an individual rests solely with the user and his/her healthcare professional capable of making such a selection.

TIE-DOWN RESTRAINTS AND SEAT RESTRAINTS

Powered scooter users should NOT be transported in vehicles of any kind while in the powered scooter. As of this date, the Department of Transportation has not approved any tie-down systems for transportation of a user while in a powered scooter, in a moving vehicle of any type.

It is Invacare’s position that users of powered scooters should be transferred into appropriate seating in vehicles for transportation and use be made of the restraints made available by the auto industry. Invacare cannot and does not recommend any powered scooter transportation systems.

SEAT POSITIONING STRAP

It is the obligation of the Dealers, Therapists and other Healthcare Professionals to determine if a seating positioning strap is required to ensure the safe operation of this equipment by the user. Serious injury can occur in the event of a fall from a powered scooter.

 WARNING

The seat positioning strap is a positioning belt only. It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts. If signs of wear appear, belt MUST be replaced immediately.

Invacare products are specifically designed and manufactured for use in conjunction with Invacare accessories. Accessories designed by other manufacturers have not been tested by Invacare and are not recommended for use with Invacare products.

Part No. 1125053 9 220

TYPICAL PRODUCT PARAMETERS

220

OVERALL DIMENSIONS

BASE LENGTH: BASE WIDTH: STEP HEIGHT (Floor Pan to Ground): SEAT HEIGHT (Floor Pan to Seat Cushion) Deluxe Seat: Padded Seat:

SEAT DIMENSIONS

WIDTH: DEPTH: BACK HEIGHT:

ARM DIMENSIONS

LENGTH: HEIGHT BETWEEN SEAT AND ARMS: WIDTH BETWEEN ARMS:

SPEED RANGE 0 - 4.1 m.p.h.

(Factory setting - 3.8 m.p.h.)

MAXIMUM INCLINE CAPABILITY 8° Grade

39 inches

19.5 inches

3.25 inches

16-18 inches 15-17 inches

15 inches 15 inches 13 inches

11 inches

8 inches

16.75 inches

WHEELS

FRONT WHEEL: DRIVE WHEEL:

TURNING RADIUS: 27 inches

WEIGHT OF PRODUCT

FRONT BASE SECTION: REAR BASE SECTION: PADDED SEAT: DELUXE SEAT: BATTERY BOX: OFF BOARD CHARGER:

TOTAL WEIGHT OF PRODUCT

With Padded Seat: With Deluxe Seat:

MAXIMUM WEIGHT LIMITATION 220 lbs

8 inches x 2 inches 8 inches x 2 inches

23 lbs 44 lbs 12 lbs 23 lbs 21 lbs

1 lbs

100 lbs 111 lbs

220 10 Part No. 1125053

LABEL LOCATIONS

DO NOT operate the scooter unless the tiller is in the locked position.

DO NOT lean against or pull forward on the tiller while mounting or dismounting the scooter. Otherwise, injury may occur.

-------------------------------------------------------------------------------------------DO NOT lift scooter up by the front or rear shroud. Otherwise injury or damage to the scooter may occur.

1118373 Rev A

LABEL LOCATIONS

Battery Box

Rear Frame

Assembly

! WARNING

Pinch Point.

1079203

! WARNING

Pinch Point.

1079203

NOTE: Warning Label 1079203 is also located on the other swingarm.

Padded Seat

! WARNING

Pinch Point.

1079203

Deluxe Seat

NOTE: Warning Label 1125058 is on the Deluxe Seat Option ONLY.

! WARNING

Pinch Point.

1079203

Part No. 1125053 11 220

SECTION 1—GENERAL GUIDELINES

 WARNING

SECTION 1 - GENERAL GUIDELINES contains important information for the safe operation and use of this product. DO NOT use this product or any available optional equipment without first completely reading and understanding these instructions and any additional instructional material such as Owner’s Manuals, Service Manuals or Instruction Sheets supplied with this product or optional equipment. If you are unable to understand the Warnings, Cautions or Instructions, contact a healthcare professional, dealer or technical personnel before attempting to use this equipment - otherwise, injury or damage may occur.

Repair or Service Information

Set-up of the Electronic Control Unit is to be performed ONLY by individuals qualified by Invacare. The final adjustments of the controller may affect other activities of the powered scooter. Damage to the equipment could occur under these circumstances. If non-certified individuals perform any work on these units, the warranty is void.

DO NOT service or adjust your powered scooter while occupied, unless otherwise noted.

Operation Information

Performance adjustments should only be made by professionals of the healthcare field or persons fully conversant with this process and the driver's capabilities. Incorrect settings could cause injury to the driver, bystanders and damage to the scooter and to surrounding property.

BEFORE using the scooter, verify that the motor is plugged into the harness.

DO NOT connect any medical devices such as ventilators, life support machines, etc., to the battery. This could cause unexpected failure of the device and the powered scooter.

DO NOT operate the powered scooter until you have checked that the surroundings are clear and that the area is safe for travel.

DO NOT make sharp turns in the FORWARD or REVERSE direction at excessive speed. Failure to observe the warning can cause the scooter to tip over and may result in injury to user and/or damage to the product.

DO NOT operate on roads, streets or highways.

DO NOT attempt to move up or down an incline with water, ice or oil film.

Avoid operating the scooter in dark or poorly lit areas.

220 12 Part No. 1125053

SECTION 1—GENERAL GUIDELINES

DO NOT climb and/or go UP or DOWN ramps or traverse slopes greater than 8°.

When negotiating ramps, if the throttle control lever is released while in the FORWARD motion, the powered scooter will roll back approximately one (1) foot before the brake engages. If the throttle control lever is released while in the REVERSE motion, the powered scooter will roll back approximately three (3) feet before the brake engages.

DO NOT attempt to drive over curbs or obstacles. Doing so may cause your powered scooter to turn over and cause bodily harm and/or damage to the scooter.

DO NOT use an escalator to move a powered scooter between floors. Serious bodily injury may occur.

Powered scooter with batteries and seat weighs approximately 97-106 lbs. Use proper lifting techniques (lift with your legs) to avoid injury.

Before attempting to sit in or exit the powered scooter, remove the key from the ignition. This will ensure that the power is off and the powered scooter will not drive.

DO NOT remove the key or shut off while the powered scooter is in motion.

Remove the key from the ignition while the powered scooter is not in use so as to avoid injury and/or damage to the scooter and surrounding areas.

DO NOT attempt to lift the powered scooter by any removable (detachable) parts. Lifting by means of any removable (detachable) parts of a powered scooter may result in injury to the user or damage to the powered scooter.

DO NOT attempt to lift the powered scooter by its tiller, seat or shrouds.

DO NOT stand on the frame of the powered scooter.

DO NOT stand on the shroud(s) of the powered scooter.

DO NOT operate the powered scooter without the rear shroud installed, to avoid injury and/or damage to scooter.

BEFORE use, ensure that the frame lock pin is in the locked position securing the front and rear frame assemblies together. Otherwise injury and/or damage may occur.

DO NOT attempt to reach objects if you have to move forward in the seat or pick them up from the floor by reaching between your knees.

DO NOT lean over the top of the back upholstery to reach objects from behind, as this may cause the powered scooter to tip over.

DO NOT shift your weight or sitting position toward the direction you are reaching as the powered scooter may tip over.

Do determine and establish your particular safety limits by practicing bending, reaching and transferring activities in the presence of a qualified healthcare professional BEFORE attempting active use of the powered scooter.

For individuals with balance problems, DO NOT attempt to transfer into or out of the powered scooter without assistance. Practice transferring activities with an assistant in the presence of a qualified healthcare professional.

Part No. 1125053 13 220

SECTION 1—GENERAL GUIDELINES

Ensure that the seat is properly locked before use. Otherwise the user may fall from the scooter resulting in bodily harm. Attempting unsafe transfers may cause the user to fall, resulting in serious injury.

Ensure that the seat is locked in the forward position before and during the operation of the scooter. Otherwise, injury to the user and/or damage to the scooter may result.

Ensure that the tiller is properly adjusted before driving the scooter.

After making any tiller angle adjustment and before use, the tiller must be securely locked into position. Otherwise the user may fall from the scooter resulting in bodily harm and/ or damage to the scooter. Gently push/pull the tiller to ensure that the tiller is securely engaged.

DO NOT overtighten hardware attaching to the frame. This could cause damage to the frame tubing.

ALWAYS DO keep hands and fingers clear of moving parts to avoid injury.

ALWAYS DO wear your seat positioning strap.

The seat positioning strap is a positioning belt ONLY. It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts. If signs of wear appear, belt MUST be replaced immediately.

ALWAYS DO check hand grips for looseness before using the powered scooter. If loose and/or worn, replace immediately.

Avoid storing or using the scooter near external flame or combustible products. Serious injury or damage to property may result.

Electrical

Check to ensure that all electrical connections are secure at all times.

Grounding Instructions

DO NOT, under any circumstances, cut or remove the round grounding prong from any plug used with or for Invacare products. Some devices are equipped with three-prong (grounding) plugs for protection against possible shock hazards. Where a two-prong wall receptacle is encountered, it is the personal responsibility and obligation of the customer to contact a qualified electrician and have the two-prong receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the National Electrical Code. If you must use an extension cord, use ONLY a three-wire extension cord having the same or higher electrical rating as the device being connected. In addition, Invacare has placed RED/ORANGE warning tags on some equipment. DO NOT remove these tags.

220 14 Part No. 1125053

SECTION 1—GENERAL GUIDELINES

Batteries

The warranty and performance specifications contained in this manual are based on the use of deep cycle gel cell batteries. Invacare strongly recommends their use as the power source for this unit.

Carefully read battery/battery charger information prior to installing, servicing or operating your powered scooter.

Rain Test

INVACARE has tested its powered scooters in accordance with ISO 7176 “Rain Test”. This provides the end user or his/her attendant sufficient time to remove his/her power powered scooter from a rain storm and retain powered scooter operation.

DO NOT leave the powered scooter in a rain storm of any kind.

DO NOT use the powered scooter in a shower.

DO NOT leave the powered scooter in a damp area for any length of time.

Direct exposure to rain or dampness will cause the scooter to malfunction electrically and mechanically; may cause the powered scooter to prematurely rust.

Check to ensure that all electrical connections are secure at all times.

Weight Training

Invacare DOES NOT recommend the use of its powered scooters as a weight training apparatus. Invacare powered scooters have NOT been designed or tested as a seat for any kind of weight training. If occupant uses said powered scooter as a weight training apparatus, Invacare shall NOT be liable for bodily injury and the warranty is void.

Weight Limitation

The weight limitation for the 220 scooter is 220 lbs.

Part No. 1125053 15 220

SECTION 2—EMI INFORMATION

 WARNING

CAUTION: IT IS VERY IMPORTANT THAT YOU READ THIS INFORMATION REGARDING THE POSSIBLE EFFECTS OF ELECTROMAGNETIC INTERFERENCE ON YOUR POWERED WHEELCHAIR.

Electromagnetic Interference (EMI) From Radio Wave Sources

Powered wheelchairs and motorized scooters (in this text, both will be referred to as powered wheelchairs) may be susceptible to electromagnetic interference (EMI), which is interfering electromagnetic energy (EM) emitted from sources such as radio stations, TV stations, amateur radio (HAM) transmitters, two way radios, and cellular phones. The interference (from radio wave sources) can cause the powered wheelchair to release its brakes, move by itself, or move in unintended directions. It can also permanently damage the powered wheelchair's control system. The intensity of the interfering EM energy can be measured in volts per meter (V/m). Each powered wheelchair can resist EMI up to a certain intensity. This is called its "immunity level." The higher the immunity level, the greater the protection. At this time, current technology is capable of achieving at least a 20 V/m immunity level, which would provide useful protection from the more common sources of radiated EMI.

There are a number of sources of relatively intense electromagnetic fields in the everyday environment. Some of these sources are obvious and easy to avoid. Others are not apparent and exposure is unavoidable. However, we believe that by following the warnings listed below, your risk to EMI will be minimized.

The sources of radiated EMI can be broadly classified into three types:

1) Hand-held Portable transceivers (transmitters-receivers with the antenna mounted directly on the transmitting unit. Examples include: citizens band (CB) radios, "walkie talkie", security, fire and police transceivers, cellular telephones, and other personal communication devices).

NOTE: Some cellular telephones and similar devices transmit signals while they are ON, even when not being used.

2) Medium-range mobile transceivers, such as those used in police cars, fire trucks, ambulances and taxis. These usually have the antenna mounted on the outside of the vehicle; and

3) Long-range transmitters and transceivers, such as commercial broadcast transmitters (radio and TV broadcast antenna towers) and amateur (HAM) radios.

NOTE: Other types of hand-held devices, such as cordless phones, laptop computers, AM/FM radios, TV sets, CD players, cassette players, and small appliances, such as electric shavers and hair dryers, so far as we know, are not likely to cause EMI problems to your powered wheelchair.

220 16 Part No. 1125053

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