Intermec PX4I User Manual

User’s Guide
EasyCoder PX4i Bar Code Label Printer
(IPL Version)
User’s Guide
EasyCoder PX4i Bar Code Label Printer
(IPL Version)
Intermec Technologies Corporation Corporate Headquarters 6001 36th Ave. W. Everett, WA 98203 U.S.A.
www.intermec.com
The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermec­manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec.
Information and specifi cations contained in this document are subject to change without prior notice and do not represent a commitment on the part of Intermec Technologies Corporation.
© 2004 by Intermec Technologies Corporation. All rights reserved.
The word Intermec, the Intermec logo, Norand, ArciTech, CrossBar, Data Collection Browser, dcBrowser, Duratherm, EasyCoder, EasyLAN, Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under license), InterDriver, Intermec Printer Network Manager, IRL, JANUS, LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key, Precision Print, PrintSet, RoutePower, TE 2000, Trakker Antares, UAP, Universal Access Point, and Virtual Wedge are either trademarks or regis­tered trademarks of Intermec Technologies Corporation.
Throughout this manual, trademarked names may be used. Rather than put a trademark (™ or ®) symbol in every occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the benefi t of the trademark owner, with no intention of infringe­ment.
There are U.S. and foreign patents pending.
Kimdura is a registered trademark of Kimberly Clark. Microsoft is a registered trademark of Microsoft Corporation. Valeron is a registered trademark of Valéron Strength Films, an ITW Company. Windows is a trademark of Microsoft Corporation.
ii EasyCoder PX4i User’s Guide (IPL version)

Document Change Record

This page records changes to this document. The document was origi­nally released as version -00.
Version Date Description of Change
-00 May 2004 For preproduction printers (Intermec internal use only)
-01 Sept. 2004 First offi cial release. Supports IPL v2.30.
EasyCoder PX4i User’s Guide (IPL version) iii
iv EasyCoder PX4i User’s Guide (IPL version)

Contents

Before You Begin ........................................................................... ix
Introduction
1
2
Description of EasyCoder PX4i Printer ..........................................2
Safety Summary ............................................................................. 3
Product Identifi cation ....................................................................3
Installation
Unpacking the Printer .................................................................... 6
Front View .....................................................................................7
Rear View ......................................................................................8
Media Compartment .....................................................................9
Print Mechanism ..........................................................................10
Connections .................................................................................11
Controls and Indicators ...............................................................12
Contents
Safety Summary .............................................................. ix
Safety Icons ..................................................................... x
Global Services and Support ........................................... xi
Warranty Information ...................................... xi
Web Support .................................................... xi
Telephone Support ........................................... xi
Who Should Read This Document .................. xi
Related Documents .......................................... xi
Power ............................................................................ 11
Computer ...................................................................... 11
Indicator Lamps ............................................................12
Display ..........................................................................13
Keyboard ....................................................................... 13
Beeper ...........................................................................14
Starting Up
3
Switching On the Printer ............................................................. 16
Media Load
4
EasyCoder PX4i User’s Guide (IPL version) v
Tear-Off (Straight-through) .........................................................18
Contents
5 6
Cut-Off ........................................................................................ 22
Peel-Off (Self-strip) ......................................................................27
Internal Batch Takeup (Roll-to-roll) .............................................32
External Supply (Fan-fold) ........................................................... 38
Thermal Transfer Printing
Ribbon Load ................................................................................42
Setting Up the Printer
Description. ................................................................................. 48
Default Setup ...............................................................................49
Setup Parameters .......................................................................... 50
Serial Communication ...................................................50
Baud Rate .......................................................50
Character Length ............................................50
Parity ...............................................................50
Stop Bits ..........................................................51
Protocol ..........................................................51
Test/Service ...................................................................53
Testprint .......................................................... 53
Data Dump .....................................................54
Memory Reset .................................................54
Media ............................................................................55
Media Type ..................................................... 55
Paper Type ....................................................... 55
Label Length ...................................................55
Sensitivity (Media sensitivity number) .............55
Darkness .........................................................56
Label Rest Point .............................................. 56
Form Adj Dots X ............................................ 56
Form Adj Dots Y ............................................. 56
Ribbon Low ....................................................56
Paper Low ....................................................... 56
Confi guration ................................................................57
Emulation ....................................................... 57
Print Speed ...................................................... 57
Cutter (option) ................................................ 57
Label Taken Sensor (option) ............................ 57
Returning to Factory Default Setup .............................................58
vi EasyCoder PX4i User’s Guide (IPL version)
7
8
9
10
Contents
Setup Mode
Navigating in Setup Mode ...........................................................60
Setup Mode Overviews ................................................................62
Options
Introduction ................................................................................68
Liner/Batch Takeup Unit ............................................................. 69
Paper Cutter .................................................................................69
Fan-Fold Guides ..........................................................................70
Media Roll Retainer .....................................................................70
3-inch Adapter ............................................................................. 70
Label Taken Sensor ......................................................................70
Interface Boards ...........................................................................71
Troubleshooting
Intermec Readiness Indicator .......................................................74
Troubleshooting List ....................................................................77
Maintenance
Printhead Cleaning ......................................................................80
External Cleaning ........................................................................83
Cleaning the Label Stop Sensor ....................................................84
Printhead Replacement ................................................................85
Media Jams .................................................................................. 88
Adjustments
11
EasyCoder PX4i User’s Guide (IPL version) vii
Narrow Media ..............................................................................90
Printhead Pressure ........................................................................ 91
Label Stop Sensor ......................................................................... 92
Contents
A B
C
D
Technical Specifi cations
Technical Data .............................................................................96
Media Specifi cations
Media Roll Size ..........................................................................100
Media ........................................................................................101
Non-Adhesive Strip .....................................................101
Self-Adhesive Strip ....................................................... 102
Self-Adhesive Labels ..................................................... 103
Tickets with Gap ......................................................... 105
Tickets with Black Mark .............................................. 107
Interfaces
RS-232 Interface ........................................................................ 110
USB Interface ............................................................................111
Optional Interfaces ....................................................................112
Intermec Supplies
Setting the Media Sensitivity Number .......................................116
viii EasyCoder PX4i User’s Guide (IPL version)

Before You Begin

Before You Begin
This section provides you with safety information, technical support information, and sources for additional product information.
Safety Summary
Your safety is extremely important. Read and follow all warnings and cautions in this document before handling and operating Intermec equipment. You can be seriously injured, and equipment and data can be damaged if you do not follow the safety warnings and cautions.
Do not repair or adjust alone
Do not repair or adjust energized equipment alone under any circum­stances. Someone capable of providing fi rst aid must always be present for your safety.
First aid
Always obtain fi rst aid or medical attention immediately after an injury. Never neglect an injury, no matter how slight it seems.
Resuscitation
Begin resuscitation immediately if someone is injured and stops breath­ing. Any delay could result in death. To work on or near high voltage, you should be familiar with approved industrial fi rst aid methods.
Energized equipment
Never work on energized equipment unless authorized by a responsible authority. Energized electrical equipment is dangerous. Electrical shock from energized equipment can cause death. If you must perform autho­rized emergency work on energized equipment, be sure that you comply strictly with approved safety regulations.
EasyCoder PX4i User’s Guide (IPL version) ix
Before You Begin

Safety Icons

This section explains how to identify and understand dangers, warnings, cautions, and notes that are in this document. You may also see icons that tell you when to follow ESD procedures.
A warning alerts you of an operating procedure, practice, condition, or statement that must be strictly observed to avoid death or serious injury to the persons working on the equipment.
A caution alerts you to an operating procedure, practice, condition, or statement that must be strictly observed to prevent equipment damage or destruction, or corruption or loss of data.
This icon appears at the beginning of any procedure in this manual that could cause you to touch components (such as printed circuit boards) that are susceptible to damage from electrostatic discharge (ESD). When you see this icon, you must follow standard ESD guidelines to avoid damaging the equipment you are servicing.
Note: Notes either provide extra information about a topic or
contain special instructions for handling a particular condition or set of circumstances.
x EasyCoder PX4i User’s Guide (IPL version)
Before You Begin
Global Services and Support
Warranty Information
To understand the warranty for your Intermec product, visit the Intermec web site at http://www.intermec.com and click Service & Support. The Intermec Global Sales & Service page appears. From the Service & Support menu, move your pointer over Support, and then click Warranty.
Web Support
Visit the Intermec web site at http://www.intermec.com to download our current documents in PDF format. To order printed versions of the Intermec manuals, contact your local Intermec representative or distribu­tor.
Visit the Intermec technical knowledge base (Knowledge Central) at
http://intermec.custhelp.com to review technical information or to
request technical support for your Intermec product.
Telephone Support
Contact your local Intermec representative. To search for your local rep­resentative, from the Intermec web site, click Contact.
Who Should Read This Document?
This User’s Guide provides you with information about the features of the EasyCoder PX4i printer and how to install, confi gure, operate, main­tain, and troubleshoot it.
Related Documents
The Intermec web site at http://www.intermec.com contains our current documents that you can download in PDF format. To order printed ver­sions of the Intermec manuals, contact your local Intermec representative or distributor.
EasyCoder PX4i User’s Guide (IPL version) xi
Before You Begin
xii EasyCoder PX4i User’s Guide (IPL version)

Introduction

1
This chapter introduces the EasyCoder PX4i printer. The chapter covers the following topics:
• Description of EasyCoder PX4i
• Safety summary
• Product identifi cation
EasyCoder PX4i User’s Guide (IPL version) 1
Chapter 1 — Introduction
Description of EasyCoder PX4i Printer
The EasyCoder PX4i is a high-volume thermal transfer printer with a printhead resolution of 8 dots/mm = 203.2 dots/inch and a maximum print width of 112 mm (4.5 inches).
The EasyCoder PX4i offers a large number of useful features, such as:
• High speed printing up to 300 mm/sec. (12 inches/sec.)
• Flash memory SIMMs for fi rmware, fonts, and bar codes
• Built-in CompactFlash memory card adapter
• Built-in RS-232 and USB interfaces
• Provision for one or two extra interface boards including wired or wireless EasyLAN connections and parallel interface
• Keyboard and display with backlight
• Support for network monitoring through optional software tools
A large number of factory-installed or fi eld-installable options are avail­able, so the printer can be confi gured for a wide range of applications. See Chapter 8 and Appendix A for more information.
The printer is designed to work with the Intermec InterDriver and Intermec LabelShop. The InterDriver allows you to print labels from standard MS Windows applications, for example Microsoft Offi ce. Intermec LabelShop is a series of label-design programs that work under various versions of MS Windows.
The EasyCoder PX4i supports the Intermec Programming Language (IPL) v2.30. A version of EasyCoder PX4i, that supports Intermec Fin­gerprint v8.30, is described in a special User’s Guide.
2 EasyCoder PX4i User’s Guide (IPL version)
Chapter 1 — Introduction

Safety Summary

Intermec assumes no responsibility regarding the CE Directive if the printer is handled, modifi ed, or installed in any way other than that described in Intermec’s manuals.
• Read this manual carefully before connecting the printer.
• Moving parts are exposed when the side doors are open, so ensure that the doors are closed before you operate the printer.
• Do not remove the left-hand cover. Dangerous voltage!
• Do not remove the bottom plate. Dangerous voltage!
• Do not put your fi ngers inside the print mechanism when the power is on.
• Place the printer on an even surface which can support its weight of approximately 13 kg (28.5 pounds) plus supplies.
• Do not spray the printer with water. If you are using a hose to clean the premises in an industrial environment, remove the printer or pro­tect it carefully from spray and moisture.
• Carefully read the warning text on the envelope before using a clean­ing card.
Product Identifi cation
The machine label is attached to the printer’s rear plate and contains information on type, model, and serial number as well as AC voltage. It also contains various signs of approval.
EasyCoder PX4i User’s Guide (IPL version) 3
Chapter 1 — Introduction
4 EasyCoder PX4i User’s Guide (IPL version)

Installation

2
This chapter explains how to unpack and install the EasyCoder PX4i and also describes the printer’s vari­ous parts in detail. It covers the following topics:
• Unpacking the printer
• Parts on the printer’s front
• Parts on the printer’s rear plate
• Parts in the media compartment
• Parts in the print mechanism
• Connecting the printer
• Using the controls and understanding the indica­tors
EasyCoder PX4i User’s Guide (IPL version) 5
Chapter 2 — Installation

Unpacking the Printer

Before you install the printer, examine the package for possible damage or missing parts:
• Open the box and lift the printer out.
• Check that the printer has not been visibly damaged during transpor­tation. Keep the packing materials in case you need to move or reship the printer.
• Check the label on the printer’s rear plate, which gives the voltage, the part number, and the serial number.
• Check that any options you ordered are included.
• Check that all the accessories are included. As standard, the box con­tains:
- Intermec EasyCoder PX4i printer
- Adapter for 3-inch media roll core
- Power cord
- Quality check card
- Cleaning card
- This User’s Guide
- Compact disk (CD) with supporting software, additional manuals,
and product information.
• Check that the type of power cord is appropriate for the local stan­dard. The printer works within 90 to 265 VAC, 50 to 60 Hz.
If the printer has been damaged in any way during transportation, com­plain to the carrier immediately.
If the delivery is incorrect or any parts are missing, report it immediately to the distributor.
6 EasyCoder PX4i User’s Guide (IPL version)
Chapter 2 — Installation

Front View

At the front of the printer are the display window, the indicator lamps, and the keyboard. These features allow the operator to control and set up the printer manually.
The front door is held by a snap-lock. Open the front door to view the various parts on the printer’s front.
Refer to Chapter 8 “Options” for information on possible optional devices fi tted on the printer’s front.
Indicator lamps
Display window
Keyboard
&BTZ$
PEFS
Connector for optional cutter
19J
Print mechanism
Front door
Side door
EasyCoder PX4i User’s Guide (IPL version) 7
Chapter 2 — Installation

Rear View

The rear plate contains the On/Off switch, the AC power cord socket, and various interface connectors and slots.
Provision for EasyLAN Wireless antenna (option)
Provision for EasyLAN Ethernet connection (option)
Intake slot for external media supply
Memory card slot
Provision for IEEE 1284 interface board (option)
On/Off Switch
(not used)
AC Power cord socket
RS-232 serial interface
USB interface
Machine label
Intake slot for external media supply
8 EasyCoder PX4i User’s Guide (IPL version)
Chapter 2 — Installation

Media Compartment

The media compartment is covered by the side door which can be opened 180° downwards to provide full access for media and ribbon load. The door is held in closed position by a magnetic lock. It can be completely removed by pushing it rearwards.
The media can be supplied from a rotating hub or from an external supply of fan folds behind the printer. Also see Chapter 8, “Options.”
Side door
Ribbon supply hub
Media supply roll hub
Ribbon rewind hub
& BTZ$
PEFS
 1 9
J
Slack absorber
EasyCoder PX4i User’s Guide (IPL version) 9
Chapter 2 — Installation

Print Mechanism

The print mechanism features a high-performance thermal printhead with quick-mount fi ttings to facilitate replacement.
Pressure arm locking knob
Printhead pressure adjustment knob
Edge guide
Pressure arm
Thermal printhead
Tear bar
Upper label stop sensor guide (removable)
Lower label stop sensor guide (removable)
Label stop sensor position adjustment screw
10 EasyCoder PX4i User’s Guide (IPL version)
Printhead lift lever
Chapter 2 — Installation

Connections

Power
1 Place the printer on a level surface, near an AC outlet. You should be
able to access the printer to load supplies and to remove the printout.
2 Check that the printer is switched off.
3 Connect the power cord from the socket on the rear plate to an elec-
trical outlet (90 to 265 VAC).
Computer
The EasyCoder PX4i is fi tted with one 9-pin D-style subminiature (DB9) socket for the RS-232 serial interface port and one class B connec­tor for the USB interface port (see Appendix C).
RS-232 Serial Interface
Before you can use the serial interface, you may need to set up the com­munication parameters, such as baud rate, parity, etc. as described in Chapter 6, “Setting Up the Printer.”
USB Interface
The printer supports USB v1.1. There is no communication setup for USB. For more information, refer to Appendix C.
Optional Interface and Network Boards
Several types are available (see Chapter 8, “Options”). Refer to Chapter 6, Chapter 7, and Appendix C for connection and setup instructions.
The printer can be set to scan all communication ports. When it detects incoming data on a port, the printer automatically switches to use that port for both input and output. Press the <i> key to get information on the active communication channels.
Switch off both PC and printer before connecting them together.
EasyCoder PX4i User’s Guide (IPL version) 11
Chapter 2 — Installation

Controls and Indicators

The EasyCoder PX4i has several ways of communicating directly with its operator: three colored indicator lamps, a display window, a membrane­switch keyboard with 8 keys and buttons on the printer’s front, and a beeper.
Indicator Lamps
The indicators are colored LEDs (Light Emitting Diodes) and are used for the following purposes:
Power (solid green) indicates that the power is on.
Status (solid green) indicates that the printer is ready for use. Status (fl ashing green) indicates that the printer is communicating. Status (solid red) indicates an error condition (see Chapter 9).
Intermec Readiness Indicator (blue; on, blink, or off). Represented by a blue light on Intermec handheld computers, access
points, and printers, the Intermec Readiness Indicator is part of an exclusive monitoring system from Intermec. The Intermec Readiness Indicator helps users quickly determine the readiness of the Intermec device individually and as part of a solution. The Intermec Readiness Indicator has three different states: On, Blinking, and Off. When the Indicator is off, the device is not ready to operate individually or as part of a solution. When the Indicator is blinking, the device may be initializing, waiting for external resources, or in need of user atten­tion. And when the Indicator is On, the device is ready for use as part of a solution. Also see Chapter 9.
12 EasyCoder PX4i User’s Guide (IPL version)
Chapter 2 — Installation
Display
The display window contains an LCD (Liquid Crystal Display) with background illumination and two lines of text, each with 16 characters. It shows a message when certain errors occur and guides the operator through upgrading, startup, and setup. The following errors are reported:
Error Displayed message
Empty/Paused PAUSE Out of media PAPER OUT Out of ribbon RIBBON OUT Printhead lifted PRINT HEAD UP/PRESS FEED Cutter error OPEN&SHUT CUTTER Ribbon fi tted RIBBON FITTED Paper fault PAPER FAULT Power supply error PSU ERROR Power supply too hot PSU OVER TEMP Printhead too hot PRINTHEAD HOT
Keyboard
The keyboard is of the membrane-switch type and has 7 keys. The key­board is supplemented by a large “Feed/Pause” button. Some keys have hard-coded functions in the startup and setup modes.
Feed/Pause button
Feed/Pause a print job. Repeat last printed label.
Enter the Setup Mode (see Chapter 7).
Display error messages and communication channel information.
Scroll between various types of information after pressing the <i> key. Possible error messages and information on active communi-
cation channels are shown in a loop.
Keyboard Color Code
Yellow Operation of the printer (operator level) Green Setup or service (site or service technician level) White Data input to printer (operator or technician level)
EasyCoder PX4i User’s Guide (IPL version) 13
Chapter 2 — Installation
Beeper
The beeper acknowledges that a key has been pressed. Optionally, an audible alarm can be enabled using an IPL command. It will start beep­ing at paper out and ribbon our and will continue beeping until the start of reload.
14 EasyCoder PX4i User’s Guide (IPL version)

Starting Up

3
This chapter explains how to start up the printer after installation or after having been switched off.
EasyCoder PX4i User’s Guide (IPL version) 15
Chapter 3 — Starting Up

Switching On the Printer

Before switching on the printer, make the necessary connections, and check that the printhead is engaged.
Switch on the power using the On/Off switch on the rear plate. The “Power” control lamp on the front panel lights up when the power is on. Wait for a few moments, while the printer loads the program and runs some self-diagnostic tests:
Starting

After a short time, the printer is initialized. The progress of the initializa­tion is indicated by an increasing number of colons on the lower line in the display:
Initializing :::
When the initialization is completed, a label is fed out. The following message appears, indicating that the printer is ready for operation.
IPL 2.30
The message indicates the IPL version number.
16 EasyCoder PX4i User’s Guide (IPL version)

Media Load

4
This chapter explains how to load the printer with media, that is labels, tickets, tags, or strips, for the fol­lowing modes of operation:
• Tear-Off (straight-through)
• Cut-Off (requires optional cutter)
• Peel-Off (self-strip), requires optional integral self­strip unit with liner takeup
• Internal Batch Takeup, requires optional integral self-strip unit with liner takeup and rewind guide
• External Supply (fan-folds), fan-fold guide avail­able as option
EasyCoder PX4i User’s Guide (IPL version) 17
Chapter 4 — Media Load
Tear-Off (Straight-through)
The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media is torn off manually against the printer’s tear bar. This method is also known as “straight-through printing.”
Tear-off can be used for:
• Non-adhesive continuous stock
• Self-adhesive continuous stock with liner
• Self-adhesive labels with liner
• Tickets with gaps, with or without perforations
• Tickets with black marks, with or without perforations
An optional label taken sensor can hold the printing of the next copy in the batch until the present copy has been removed, see Chapter 8, “Options.”
Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D.
18 EasyCoder PX4i User’s Guide (IPL version)
Tear-Off , cont.
Chapter 4 — Media Load
1
Open the front and side doors.
3
2
Turn the printhead lift lever counter­clockwise to raise the printhead.
4a
Fit a new roll of media on the media Remove any empty core from the media supply hub.
EasyCoder PX4i User’s Guide (IPL version) 19
supply hub and push the roll inwards as
far as it will go.
Chapter 4 — Media Load
Tear-Off , cont.
4b
In case of a media roll with a 76 mm (3-inch) core, fi rst fi t an adapter on the media supply hub.
6
5
Route the media underneath the slack absorber and forward towards the print mechanism. The slack absorber can be rotated for better access and snap­locked in open positon.
7
Route the media through the print unit and push it inwards as far as it will go. This diagram shows the media path.
20 EasyCoder PX4i User’s Guide (IPL version)
Tear-Off , cont.
8 9
Turn the printhead lift lever to ”Closed” position.
Chapter 4 — Media Load
Adjust the position of the green edge
guides so the media is guided with a
minimum of play.
10 11
&EED 0AUSE
Press the Feed/Pause key to advance the
media and adjust the media feed. Tear
off the media by grabbing the outer Close the front and side doors.
EasyCoder PX4i User’s Guide (IPL version) 21
edge and pull downwards.
Chapter 4 — Media Load
Cut-Off
The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media is to be cut off by an automatic paper cutter (option).
Cut-off can be used for:
• Non-adhesive continuous stock
• Self-adhesive labels with liner (cut only liner between labels)
The cutter is designed to cut through paper-based media with a thickness between 60 and 175 µm, which roughly corresponds to a paper weight of 60 to 175 grams/m not be used to cut through labels, because the adhesive will stick to the shears, which can damage the cutter.
The optional label taken sensor cannot be used with the cutter.
The rotating cutting blade can be accidently activated while the cutter is open. To avoid any risk of injury to fi ngers, always switch off the power before loading media and/or ribbon in a cutter-equipped printer.
2
(basis weight 40 to 120 lb.). The cutter should
Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D.
22 EasyCoder PX4i User’s Guide (IPL version)
Cut-Off , cont.
Chapter 4 — Media Load
1
&BT Z$P
E FS  
1 9 J
Switch off the power. Open the cutter and the side door.
3
2
Turn the printhead lift lever counter-
clockwise to raise the printhead.
4a
Fit a new roll of media on the media Remove any empty core from the media supply hub.
supply hub and push the roll inwards as
far as it will go.
EasyCoder PX4i User’s Guide (IPL version) 23
Chapter 4 — Media Load
Cut-Off , cont.
4b
In case of a media roll with a 76 mm (3-inch) core, fi rst fi t an adapter on the media supply hub.
6
5
Route the media underneath the slack absorber and forward towards the print mechanism. The slack absorber can be rotated for better access and snap­locked in open positon.
7
Route the media through the print unit and push it inwards as far as it will go.
24 EasyCoder PX4i User’s Guide (IPL version)
This diagram shows the media path.
Cut-Off , cont.
Chapter 4 — Media Load
8
Turn the printhead lift lever to ”Closed” position.
10
9
Adjust the position of the green edge
guides so the media is guided with a
minimum of play.
11
&BT Z
$ PEF
S   1 9J
&BT Z
$ PEF
S   1 9J
Close the cutter unit while pulling at the Route the media through the cutter between the two guide plates.
end of the media. Close the side door
and switch on the power.
EasyCoder PX4i User’s Guide (IPL version) 25
Chapter 4 — Media Load
Cut-Off , cont.
12
&EED 0AUSE
Press the Feed/Pause key to advance the media and adjust the media feed.
26 EasyCoder PX4i User’s Guide (IPL version)
Chapter 4 — Media Load
Peel-Off (Self-strip)
The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock in various forms.
This section describes the case when self-adhesive labels are separated from the liner immediately after printing, which requires an optional internal liner/batch takeup unit, see Chapter 8, “Options.” This is also known as “Self-strip” operation.
Peel-off can only be used for:
• Self-adhesive labels with liner
An optional label-taken sensor can hold the printing of the next label in a batch until the present label has been removed, see Chapter 9, “Options.”
Note: Peel-off operation sets high demands on the media in regard of label stiffness, release characteristics of the adhesive and liner, resistance against electrostatic charging etc., so the labels will be dispensed properly. Consult your media supplier or test the media to ascertain that it is suitable for your applica­tion.
Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D.
EasyCoder PX4i User’s Guide (IPL version) 27
Chapter 4 — Media Load
Peel-Off , cont.
1
Open the front and side doors.
3
2
Turn the printhead lift lever counter­clockwise to raise the printhead.
4


Pull out the green clip (1) on the liner takeup hub and dispose of any wound­up liner (2).
28 EasyCoder PX4i User’s Guide (IPL version)
Remove any empty core from the media supply hub.
Peel-Off , cont.
5a 5b
Chapter 4 — Media Load
Fit a new roll of media on the media supply hub and push the roll inwards as far as it will go.
Route the media underneath the slack absorber and forward towards the print mechanism. The slack absorber can be rotated for better access and snap­locked in open positon.
In case of a media roll with a 76 mm
(3-inch) core, fi rst fi t an adapter on the
media supply hub.
76
Route the media through the print unit
and push it inwards as far as it will go.
EasyCoder PX4i User’s Guide (IPL version) 29
Chapter 4 — Media Load
Peel-Off , cont.
8 9
&BTZ$
PEFS1
9 
J
CMIN
Pull out approximately 40 cm (15 in) of labels and remove the labels from the liner.
&BTZ$
PEFS1
9 
J
Route the liner around the tear bar and back under the print unit.
1110


Secure the liner to the takeup hub with the clip (1) and rotate the hub (2) so the media becomes tight.
30 EasyCoder PX4i User’s Guide (IPL version)
This diagram shows the media and liner paths.
Peel-Off , cont.
Chapter 4 — Media Load
12
Turn the printhead lift lever to ”Closed” position.
14
13
Adjust the position of the green edge
guides so the media is guided with a
minimum of play.
15
&EED 0AUSE
Press the Feed/Pause key to advance the
media and adjust the media feed.Close the front and side doors.
EasyCoder PX4i User’s Guide (IPL version) 31
Chapter 4 — Media Load

Internal Batch Takeup (Roll-to-roll)

The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock in various forms. This chapter describes the case when printed labels fi tted on liner (backing paper) or pre-perforated tickets and tags are wound up inside the printer. The roll of printed labels, tickets, or tags can then be removed and be handled manually. This requires an optional internal liner/batch takeup unit.
The takeup hub can accommodate 30 to 40% of a full-size media roll.
Internal batch takeup can be used for:
• Self-adhesive labels fi tted on liner
• Pre-perforated tickets with gaps
• Pre-perforated tickets with marks
Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D.
32 EasyCoder PX4i User’s Guide (IPL version)
Internal Batch Takeup, cont.
1 2
Turn the printhead lift lever counter­Open the front and side doors.
clockwise to raise the printhead.
Chapter 4 — Media Load
3 4
Loosen the single screw that holds the Remove any empty core from the media supply hub.
EasyCoder PX4i User’s Guide (IPL version) 33
guide plate at the rear of the media
compartment.
Chapter 4 — Media Load
Internal Batch Takeup, cont.
5 6a
Fit a new roll of media on the media Remove the tear bar from the print unit and replace it with the guide plate.
supply hub and push the roll inwards as
far as it will go.
6b 7
Route the media underneath the slack
absorber and forward towards the print In case of a media roll with a 76 mm (3-inch) core, fi rst fi t an adapter on the media supply hub.
34 EasyCoder PX4i User’s Guide (IPL version)
mechanism. The slack absorber can be
rotated for better access and snap-
locked in open positon.
Internal Batch Takeup, cont.
8 9
Chapter 4 — Media Load
CMIN
&BTZ$
PEFS
1 9
 J
Route the media through the print unit and push it inwards as far as it will go.
Pull out approximately 40 cm (15 in) of labels.
10 11
&BTZ$
PEFS
 1 9
 J


Route the labels around the guide plate and back under the print unit to the takeup hub.
EasyCoder PX4i User’s Guide (IPL version) 35
Wind up some of the media on the takeup hub (1) and secure it with the clip (2).
Chapter 4 — Media Load
Internal Batch Takeup, cont.
12 13
Turn the printhead lift lever to “Closed” This diagram shows the media path.
position.
14 15
&BTZ$
PEFS
1 9 
J
Adjust the position of the green edge guides so the media is guided with a minimum of play.
36 EasyCoder PX4i User’s Guide (IPL version)
Close the side door but keep the front
door open.
Internal Batch Takeup, cont.
16
&BT
Z $PEFS
  1 9J
&EED 0AUSE
Press the Feed/Pause key to advance the media and adjust the media feed.
Chapter 4 — Media Load
EasyCoder PX4i User’s Guide (IPL version) 37
Chapter 4 — Media Load

External Supply (Fan-fold)

This chapter describes the case when an external media supply is used, for example a stack of fan-fold tickets or an external media roll.
It is possible to simply let the media enter the printer through either of the two slots in the rear plate. However, we recommend to fi t the optional Intermec Fan-Fold Kit, which provides better guidance of the media using adjustable guides. The kit can be fi tted to either the upper or the lower slot in the rear plate.
When using an external media supply, take care to protect the media from dust, dirt, and other foreign particles, that can impair the printout quality or cause unnecessary wear to the printhead.
Depending on brand and quality, all direct thermal media are more or less sensitive to heat, direct sunlight, moisture, oil, plasticizers, fat, and other substances. Protect it accordingly.
External supply can be used for:
• Tear-off operation
• Cut-off operation
• Peel-off operation (upper slot only)
• Internal batch takeup operation
Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D.
38 EasyCoder PX4i User’s Guide (IPL version)
External Supply (Fan-fold), cont.
1 2
Use the upper slot in the rear plate when the supply is at the same level as the printer and when using peel-off operation.
Use the lower slot in the rear plate when the supply is placed lower than the printer.
Chapter 4 — Media Load
3 4
As an option, the printer can be fi tted with a set of fan-fold guides in either slot.
EasyCoder PX4i User’s Guide (IPL version) 39
The outer guide is adjustable for various media widths ( min. 40 mm/1.58 in).
Chapter 4 — Media Load
External Supply (Fan-fold), cont.
5 6
Fit the fan-fold guide in the upper slot when the supply is at the same level as the printer and when using peel-off operation.
Fit the fan-fold guide in the lower slot
when the supply is placed lower than
the printer.
40 EasyCoder PX4i User’s Guide (IPL version)
Thermal Transfer
5
Printing
This chapter explains how to load the printer with ribbon for thermal transfer printing.
EasyCoder PX4i User’s Guide (IPL version) 41
Chapter 5 — Thermal Transfer Printing

Ribbon Load

The EasyCoder PX4i can print on labels, tickets, tags, and continuous stock using either direct thermal printing on special heat-sensitive media or thermal transfer printing using a special ink-coated ribbon.
Thermal transfer printing makes it possible to use a wide range of receiv­ing face materials and gives a durable printout less vulnerable to fat, chemicals, heat, sunlight etc. than direct thermal printing. Make sure to select a type of ribbon that matches the type of receiving face material and to set up the printer accordingly.
The EasyCoder PX4i can use transfer ribbon rolls wound with the ink­coated side facing either outward or inward. Illustrations in this manual show the ink-coated side facing inward.
Even if ribbon usually is loaded in connection with media replenishment, no loaded media are shown in the illustrations in this chapter in order to give a clearer view of the ribbon path. Refer to Chapter 4 for media load instructions.
Most transfer ribbons do not smear at room temperature.
Note: Save the label indicating the sensitivity number attached to the media roll. You will need this number to set the media sensitivity, see Appendix D.
42 EasyCoder PX4i User’s Guide (IPL version)
Ribbon Load, cont.
Chapter 5 — Thermal Transfer Printing
1
Open the front and side doors.
2
&BTZ$P
EFS
1 9J
Turn the printhead lift lever clockwise to raise the printhead.
43
&BTZ$P
EFS
 1 9J
In case of ribbon reload, remove any used ribbon and empty ribbon core.
Unpack a roll of original Intermec thermal transfer ribbon.
EasyCoder PX4i User’s Guide (IPL version) 43
Chapter 5 — Thermal Transfer Printing
Ribbon Load, cont.
5a
In case of ribbon 55 to 60 mm (2.16 to
2.3 inches) wide, compress the ribbon supply bobbin and move it so it snaps into the fi rst (innermost) groove.
5c
5b
In case of 88 to 90 mm (3.5 inches)
ribbon width, compress the ribbon
supply bobbin and move it so it snaps
into the second groove.
6

&BT
Z $ PE
FS1
9J

In case of 110 mm (4.3 inches) ribbon width, compress the ribbon supply bobbin and move it so it snaps into the third groove.
Press the ribbon roll onto the ribbon
supply bobbin (1) and route the ribbon
through the print unit. Pull out 20 cm (8
inches) of ribbon.
44 EasyCoder PX4i User’s Guide (IPL version)
Ribbon Load, cont.
Chapter 5 — Thermal Transfer Printing
7
Without releasing the ribbon, turn the printhead lift lever to “Closed” position to lock the ribbon.
9
8
Press the cardboard core at the front end of the ribbon onto the rewind hub. During printing, the rewind hub will rotate counterclockwise.
10
Wind up the ribbon until all of the
transparent leader has passed the Turn the printhead lift lever to ”Open” position.
EasyCoder PX4i User’s Guide (IPL version) 45
printhead and the ribbon becomes
tight.
Chapter 5 — Thermal Transfer Printing
Ribbon Load, cont.
11 12
Turn the printhead lift lever to “Closed” position.
Close the front and side door.
46 EasyCoder PX4i User’s Guide (IPL version)

Setting Up the Printer

6
This chapter describes the various parameters that are used in the Setup Mode (see Chapter 7) or in the vari­ous application programs to confi gure the printer for the user’s specifi c requirements. It covers the following topics:
• Description
• Default setup
• Setup Parameters in regard of communication, test/ service, media, and confi guration.
When measures are specifi ed as “dots”, the actual length in millimeters or inches depends on the printhead density. Convert as follows:
8 dots/mm (203.2 dots/inch) printhead:
1 dots = 0.125 mm = 0.0049 inches (4.9 mils)
EasyCoder PX4i User’s Guide (IPL version) 47
Chapter 6 — Setting Up the Printer

Description

The setup controls the printer in regard of serial communication, test and service operations, and specifi es which types of media and ribbon are loaded in the printer.
Check the list below to see if the printer’s default setup matches your requirements. If not, you will have to change the setup. To enter the Setup Mode, press the <Setup> key on the printer’s built-in keyboard and follow the instructions in Chapter 7, “Setup Mode.”
48 EasyCoder PX4i User’s Guide (IPL version)
Chapter 6 — Setting Up the Printer

Default Setup

The printer’s default setup is listed below (no options included):
Ser-Com
Baud rate 9600 bps
Data bits 8 bits
Parity None
Stop bits 1 bit
Protocol XON/XOFF
Test/Service
Testprint not applicable
Data dump No
Memory reset not applicable
LSS Test not applicable
Media
Media type Gap
Paper type DT
Label length dots 1200 dots
Sensitivity 420
Darkness 0%
Label rest point 0 dots
Form adj dots X 0 dots
Form adj dots Y 0 dots
Ribbon low 0 mm
Paper low 0 mm
Confi guration
Power up emulation None
Print speed 5 in/sec
Cutter Not installed
Label taken sensor Not installed
EasyCoder PX4i User’s Guide (IPL version) 49
Chapter 6 — Setting Up the Printer

Setup Parameters

Serial Communication
The serial communication parameters control the communication between the printer and the connected computer or other devices on the serial port.
Note: The serial communication parameters have no effect on parallel or EasyLAN communications.
Make sure the printer’s communication parameters match the setup of the connected device or vice versa. If the setup of the printer and the setup of the host do not match, the response from the printer to host will be garbled.
Baud Rate
The baud rate is the transmission speed in bits per second. There are 8 options:
• 1200
• 2400
• 4800
• 9600 (default)
• 19200
• 38400
• 57600
• 115200
Data Bits
Data bits specifi es the number of bits that will defi ne a character.
• 7 Characters ASCII 000 to 127 decimal
• 8 Characters ASCII 000 to 255 decimal (default)
Parity
The parity decides how the fi rmware will check for transmission errors. There are four options:
• None (default)
• Even
• Odd
• Space
50 EasyCoder PX4i User’s Guide (IPL version)
Chapter 6 — Setting Up the Printer
Stop Bits
The number of stop bits specifi es how many bits will defi ne the end of a character. There are two options:
• 1 (default)
• 2
Protocol
XON/XOFF (default)
In the XON/XOFF protocol, data fl ow control is achieved by using XON (DC1) and XOFF (DC3) characters. Message blocks are not required to be bracketed by the Start of Text (STX) and End of Text (ETX) characters. However, at power up or after a reset all characters except ENQ or VT will be ignored until an STX is detected. The mes­sage length in this protocol is unrestricted. That is, the printer processes information as it is being downloaded and stops when there is no more information.
XON/XOFF protocol conforms to generally accepted industry standards. No end-of-message response is sent to the host other than XOFF. An XON will be sent on power up.
Since DC1 and DC3 are used for data fl ow control, the printer status characters are different than those of the Standard Protocol. If the host ignores the printer’s XOFF, the printer will resend an XOFF after receiv­ing every 15 characters from the host.
Condition Character
Buffer already full GS
Printhead raised US
Ribbon fault US
No label stock EM
Buffer now full DC4
Printhead hot SI
Label at strip pin FS
Label skipping DC2
Printing DC2
EasyCoder PX4i User’s Guide (IPL version) 51
Chapter 6 — Setting Up the Printer
Intermec Standard Protocol
The Intermec Printer Standard Protocol is a half-duplex protocol. All data transmissions to the printer consist of status inquiry (ENQ), status dump (VT), or message blocks. Each message block starts with the Start of Text (STX) character and ends with the End of Text (ETX) character. Each message block must be 255 characters or less, including the STX and ETX characters. The printer responds to each status inquiry or message block with the printer status. The host should check the printer status before downloading a message block to the printer. ENQ causes the printer to transmit its highest priority status, while VT instructs the printer to transmit all status that applies in the order of their priority. The possible printer status in descending priorities are
Condition Character
Buffer already full GS
Printhead raised US
Ribbon fault US
No label stock EM
Buffer now full DC3
Printhead hot SI
Label at strip pin FS
Label skipping DC1
Ready DC1
Printing DC1
52 EasyCoder PX4i User’s Guide (IPL version)
Chapter 6 — Setting Up the Printer
Test/Service
Testprint
This part of the Setup Mode allows you to print various types of test labels. Go to the desired option and press <Enter>. The printer will start printing the test label or labels. Press the <Feed/Pause> button to hold the printing temporarily. To resume printing, press the <Feed/Pause> button again. The following options are available:
Confi guration
Select between software (SW), hardware (HW), and network.
The Software Confi guration Label contains:
• Current confi guration parameters stored in the printer’s memory
• Defi ned pages
• Defi ned formats
• Defi ned graphics
• Defi ned fonts
• Any installed printer options
The Hardware Confi guration Label contains:
• Printer memory information
• Printer mileage
• Printhead settings
• Firmware checksum, program, and version number
The Network Confi guration Label contains:
• WINS Name
• MAC Address
• IP Selection
• IP Address
• Netmask
• Default Router
• Name Server
• Mail Server
• Primary WINS Server
• Secondary WINS Server
• Network Statistics
EasyCoder PX4i User’s Guide (IPL version) 53
Chapter 6 — Setting Up the Printer
Test Labels
This option has two choices, Pitch and Print Quality.
• The Pitch label contains an even pattern of small dots that reveals failing printhead dots and variations of printout darkness because of uneven printhead pressure or bad energy regulation to the printhead.
• The Print Quality label contains number of bar codes with different characteristics and useful information on printer model, program ver­sion, print speed, and media sensitivity setup.
Format
The Format Label contains a single format that you can use to evaluate the print quality of a particular format. This option prints labels for all the formats stored in the printer’s memory.
Page
The Page Label tests the ability of the printer to receive and print single or multiple pages of label data that is sent from the host. This option prints labels for all the pages stored in the printer’s memory.
UDC
The UDC Label tests the ability of the printer to receive and print single or multiple user-defi ned characters (bitmap graphics) that are sent from the host. This option prints labels for all the UDCs stored in the printer’s memory.
Font
The Font Label contains all the characters in a single font. This option prints labels for all the user-defi ned fonts (UDF) stored in the printer’s memory.
Data Dump
If data dump is enabled by selecting the “Yes” option, the printer prints all data and protocol characters received on the serial port. An ASCII and hexadecimal representation of each character is printed.
Memory Reset
There are two options. The memory will be reset to factory default as soon as an option has been selected and <Enter> is pressed. Select between “All”, which resets the entire memory and “Confi guration” which just resets the confi guration part of the memory.
LSS Test
Refer to Chapter 11 “Label Stop Sensor" for description.
54 EasyCoder PX4i User’s Guide (IPL version)
Chapter 6 — Setting Up the Printer
Media
The media parameters tell the fi rmware the characteristics of the media that will be used, so the printout will be positioned correctly and get the best quality possible.
Media Type
The Media Type parameters control how the label stop sensor (LSS) and the media feed work. There are three media type options:
• Gap is used for adhesive labels mounted on liner (backing paper) or continuous paper stock with detection slots. Default.
• Mark is used for labels, tickets, or strip provided with black marks at the back.
• Continuous is used for continuous stock without any detection slots or black marks.
Paper Type
The Paper Type parameters control how the transfer ribbon mechanism and the ribbon sensor work. There are two paper type options:
• DT (Direct Thermal) is used for heat-sensitive media without any need for a thermal transfer ribbon. Default.
• TTR (Thermal Transfer) is used for non heat-sensitive receiving face materials in combination with a thermal transfer ribbon.
Label Length Dots
The Label Length setup specifi es the length in dots of each copy along the media feed direction (X-coordinate). This is used for “label-out” detection.
Sensitivity (Media Sensitivity Number)
This setup parameter specifi es the characteristics of the direct thermal media or combination of receiving face material and thermal trans­fer ribbon, so the printer’s fi rmware can optimize the heating of the printhead and the print speed. Standard supplies from Intermec are labeled with a 3-digit media sensitivity number (see Appendix D) which is used to specify the media grade. The media sensitivity number can also be changed using PrintSet, third-party software, or an IPL command
<SI>gn[,m]). Default is 420 for direct thermal printing and 567 for
( thermal transfer printing.
EasyCoder PX4i User’s Guide (IPL version) 55
Chapter 6 — Setting Up the Printer
Darkness
Use this parameter to make minor adjustments of the blackness in the printout, for example to adapt the printer to variations in quality between different batches of the same media quality. The value can be set within the range -10% to +10% where -10 is the lightest and 10 is the darkest. Default value is 0%.
Label Rest Point
Specifi es where labels stop for removal. Use this for peel-off (self-strip) applications. Allowed range is -30 (furthest back) to 30 (furthest for­ward). Default is 0. Also available as an IPL command (
<SI>fn).
Form Adj Dots X
Specifi es where the X-position of the origin should be placed on the label. Allowed range is -30 (closest to the leading edge) to 30 (furthest from the leading edge). Default is 0.
Form Adj Dots Y
Specifi es where the Y-position of the origin should be placed on the label. Allowed range is -30 (closest to the center section) to 30 (furthest from the center section). Default is 0.
Ribbon Low
Specifi es the value in millimeters of the ribbon supply roll for the ribbon sensor. When the diameter of remaining ribbon supply roll reaches the set value, an SNMP trap is sent to the printer’s home page, provided the printer has an optional EasyLAN connection. Range: 0-80 with preset values at an interval of 5. A value larger than 80 sets the ribbon sensor to
0. Default value: 0.
The ribbon low sensor can also be set using an IPL command:
<STX><SI>kn<ETX>
Paper Low
Specifi es the diameter in millimeters of the media supply roll for the paper sensor. When the diameter of remaining media supply reaches the set value, an SNMP trap is sent to the printer’s home page, provided the printer has an optional EasyLAN connection. Range: 0-150 with preset values at an interval of 10. A value larger than 150 sets the paper sensor to 0. Default value: 0.
The ribbon low sensor can also be set using an IPL command:
<STX><SI>jn<ETX>
56 EasyCoder PX4i User’s Guide (IPL version)
Chapter 6 — Setting Up the Printer
Confi guration
Power Up Emulation
The emulation mode lets you print bar code labels that were originally designed on an 86XX printer in multiples of 10 or 15 mil. When the printer is working in emulation mode, not all IPL commands are sup­ported. For a complete list of commands available during emulation mode, see the latest version of the IPL Programming, Reference Manual (P/N 066396-XXX).
To return from emulation mode, select emulation “none” (default).
Print Speed
You can select the print speed from 4 in./sec. (100 mm/sec.) to 12 in./sec. (300 mm/sec.) with an interval of 1 in./sec. The higher the print speed, the more wear on the printhead, so do not use a higher print speed than necessary. Some direct thermal media or ribbon/media combinations may not allow the highest alternatives without the printout quality being adversely affected.
Cutter (option)
By default, “Not Installed” is displayed. If a cutter is installed, you must manually indicate that condition to the fi rmware by selecting either “Enable” or “Disable.” Once you have done that, you can also use IPL commands to enable or disable the cutter:
<STX>R<ETX> enter print/confi guration mode
<STX>SIc0<ETX> Disable cutter <STX>SIc1<ETX> Enable cutter
Label Taken Sensor (option)
To make the printer work in self-strip mode, that is, waiting for a label to be removed before the next label is printed, the self-strip mode must be enabled. This can also be done by executing the following commands:
<STX>R<ETX> enter print/confi guration mode
<STX><SI>t0<ETX> Disable self-strip <STX><SI>t1<ETX> Enable self-strip
If the label taken sensor does not work properly, the sensitivity can be calibrated in the Setup Mode. Select “LTS Calibration” and follow the instructions in the display. Make sure that no direct sunlight or interior lighting interferes with the label taken sensor.
EasyCoder PX4i User’s Guide (IPL version) 57
Chapter 6 — Setting Up the Printer

Returning to Factory Default Setup

There are three ways to return to the factory default setup of the printer:
A Insert a special CompactFlash memory card and restart the printer.
B Use the Memory Reset option in the Test/Service part of the Setup
Mode.
C Use the printer’s built-in keyboard as described below:
1 Lift the printhead.
2 Switch on the power to the printer and press the <i> key and wait
until the printer beeps.
3 Swiftly press the following keys:
<d> t <c/Esc> t <c/Esc> t <e>
4 The following message will be displayed:
Factory Default? Enter=Yes ESC=No
5 Within 10 seconds, press <Enter> to reset the printer to factory
default. The parameters will be reset and the printer will continue the normal startup.
If you press <c/Esc> or wait until the 10 seconds time-out has passed,
the normal startup will continue without any reset being performed.
Note: The factory default will remove all fi les used to store settings. It will not reset settings that already has been read when the fi les are removed. This means that EasyLAN Wireless settings (SSID, keys, etc.) will retain their values from the pre­vious start. However, the next reboot will reset them to factory default.
58 EasyCoder PX4i User’s Guide (IPL version)

Setup Mode

7
This chapter describes how to navigate in the setup mode, and provides overviews of the Setup Mode.
EasyCoder PX4i User’s Guide (IPL version) 59
Chapter 7 — Setup Mode

Navigating in Setup Mode

Enter the Setup Mode by pressing the <Setup> key on the printer’s front panel. While going through the setup procedure, you are guided by texts in the printer’s display. You can navigate between setup menus, acknowl­edge displayed values, select or enter new values, etc. by using the keys on the printer’s keyboard.
Move one step back on the same level.
Move up one level and escape without changing the setting.
Move forward on the same level.
Move down one level.
Acknowledge and move to next menu.
Exit the Setup Mode. Can be used anywhere in Setup Mode.
60 EasyCoder PX4i User’s Guide (IPL version)
Chapter 7 — Setup Mode
The Setup Mode is organized as an endless loop, from which you can select a number of sub-categories. At startup, the fi rmware determines if an EasyLAN interface board is installed in the printer. If so, the Network setup menus are shown in the Setup Mode.
The diagram below shows the options in the main loop. Detailed over­views are shown on the pages that follow.
Starting point
SETUP: CONFIGURATION
SETUP: MEDIA
SETUP: SER-COM
SETUP: NETWORK
Option
SETUP: TEST/SERVICE
EasyCoder PX4i User’s Guide (IPL version) 61
Chapter 7 — Setup Mode
Setup Mode; Serial Communication
(IPL v2.30)
SETUP: SER-COM
SER-COM: BAUDRATE
BAUDRATE: 9600
BAUDRATE; 19200
BAUDRATE; 38400
BAUDRATE; 57500
BAUDRATE; 115200
BAUDRATE; 1200
BAUDRATE; 2400
SER-COM: DATA BITS
DATA BITS:8PARITY:
CHAR LENGTH 7
BAUDRATE; 4800
Scroll forward Scroll back
SER-COM: PARITY
NONE
PARITY: EVEN
PARITY: ODD
PARITY: SPACE
Scroll forward Scroll back
SER-COM: STOP BITS
STOP BITS: 1
STOP BITS: 2
Scroll forward Scroll back
SER-COM: PROTOCOL
PROTOCOL: XON/XOFF
ENQ/ACK: STANDARD
Scroll forward Scroll back
Continued on the next page
Legend:
Dotted boxes and lines indicate options.
Thick boxes indicate default options.
Values inside brackets indicate default settings.
62 EasyCoder PX4i User’s Guide (IPL version)
Setup Mode; Network (option)
(IPL v2.30)
Chapter 7 — Setup Mode
SETUP: NETWORK
NETWORK: IP SELECTION
IP SELECTION: DHCP+BOOTP
PARITY: MANUAL
PARITY: DHCP
PARITY: BOOTP
These menus will only be displayed when an optional EasyLAN interface board is installed.
NETWORK: IP ADDRESS
IP ADDRESS:
0.0.0.0
Read-only Read-only Read-only Read-only Read-only
NETWORK: NETMASK
NETMASK:
0.0.0.0
NETWORK: DEFAULT ROUTER
DEFAULT ROUTER:
0.0.0.0
NETWORK: NAMESERVER
NAMESERVER:
0.0.0.0
NETWORK: MAC ADDRESS
MAC ADDRESS: nnnnnnnnnnnn
EasyCoder PX4i User’s Guide (IPL version) 63
Chapter 7 — Setup Mode
Setup Mode; Test/Service
(IPL v2.30)
Continued from the previous page
SETUP: TEST/SERVICE
TEST/SERVICE: TESTPRINT
TESTPRINT: CONFIG
CONFIG: SW
CONFIG: HW
CONFIG: NETWORK
Scroll forward Scroll back
TESTPRINT: UDC
UDC: ALL
ALL: PRINT UDC
TEST/SERVICE: DATA DUMP
DATA DUMP: NO
CONFIG: YES
Scroll forward Scroll back
TESTPRINT: TEST LABELS
TEST LABELS: PITCH
TEST LABELS: PRINT QUALITY
Scroll forward Scroll back
TESTPRINT: FONT
TEST/SERVICE: MEMORY RESET
MEMORY RESET: ALL
CONFIG: CONFIGURATION
Scroll forward Scroll back
TESTPRINT: FORMAT
FORMAT: ALL
ALL: PRINT FORMATS
TEST/SERVICE: LSS TEST
LSS TEST: LSS AUTO
LSS AUTO:
TESTPRINT: PAGE
PAGE: ALL
ALL: PRINT PAGES
Continued on the next page
64 EasyCoder PX4i User’s Guide (IPL version)
Setup Mode; Media
(IPL v2.30)
Chapter 7 — Setup Mode
Continued from the previous page
SETUP: MEDIA
MEDIA : MEDIA TYPE
MEDIA TYPE: GAP
CONFIG: MARK
CONFIG: CONTINUOUS
Scroll forward Scroll back
MEDIA : LBL REST POINT
LBL REST POINT: 0
0/2/4/6/8/10/15/20/25/ 30/-30/-25/-20/-15/-10/
-8/-6/-4/-2
Scroll forward Scroll back
MEDIA : PAPER TYPE
PAPER TYPE: DT
MEDIA : FORM ADJ DOTS X
FORM ADJ DOTS X: 0
0/2/4/6/8/10/15/20/25/ 30/-30/-25/-20/-15/-10/
-8/-6/-4/-2
CONFIG: TTR
Scroll forward Scroll back
Scroll forward Scroll back
MEDIA : LBL LENGTH DOTS
LBL LENGTH DOTS: 1200
100/200/400/800/ 1200/1600/2000/ 2500/3000/3600/ 4200/4800
Scroll forward Scroll back
MEDIA : FORM ADJ DOTS Y
FORM ADJ DOTS Y: 0
0/2/4/6/8/10/15/20/25/ 30/-30/-25/-20/-15/-10/
-8/-6/-4/-2
Scroll forward Scroll back
MEDIA : SENSITIVITY
SENSITIVITY: 420
120/130/140/160/170/ 180/222/226/236/238/ 366/369/420/440/450/ 460/470/480/513/527/ 533/563/565/567/623/ 627/633/647/673/677/ 687/720/854/864
MEDIA : RIBBON LOW
RIBBON LOW: 0
0/5/10/15/20/25/30/35/ 40/45/50/55/60/65/70/ 75/80
Scroll forward Scroll back
Scroll forward Scroll back
Continued on the next page
MEDIA : DARKNESS
DARKNESS: 0
0/1/2/3/4/5/6/7/8/ 9/10/-10/-9/-8/-7/
-6/-5/-4/-3/-2/-1
Scroll forward Scroll back
MEDIA : PAPER LOW
PAPER LOW: 0
0/10/20/30/40/50/60/70/ 80/90/100/110/120/130/ 140/150
Scroll forward Scroll back
EasyCoder PX4i User’s Guide (IPL version) 65
Chapter 7 — Setup Mode
Setup Mode; Confi guration
(IPL v2.30)
Continued from the previous page
SETUP: CONFIGURATION
CONFIGURATION: PWRUP EMULATION
PWRUP EMULATION: NONE
CONFIG: 86XX-10MIL
CONFIG: 86XX-15MIL
Scroll forward Scroll back
CONFIGURATION: PRINT SPEED
PRINT SPEED: 4 IN/SEC
PRINT SPPED: 5 IN/SEC
PRINT SPPED: 6 IN/SEC
PRINT SPPED: 7 IN/SEC
PRINT SPPED: 8 IN/SEC
PRINT SPPED: 9 IN/SEC
PRINT SPPED: 10 IN/SEC
PRINT SPPED: 11 IN/SEC
PRINT SPPED: 12 IN/SEC
Scroll forward Scroll back
CONFIGURATION: CUTTER
CUTTER: NOT INSTALLED
CONFIG: ENABLE
CONFIG: DISABLE
Scroll forward Scroll back
CONFIGURATION: LTS CALIBRATION
LTS CALIBRATION: PRESS <ENTER>
Labels are fed out
REMOVE LABEL AND PRESS ENTER
<Enter>
SENSITIVITY 9 OUT OF 8-14
Read only,
press<Enter>
Return to the start of the loop
66 EasyCoder PX4i User’s Guide (IPL version)

Options

8
This chapter describes the options available for the EasyCoder PX4i printer. The options can be factory installed, fi eld-installed by an authorized service tech­nician, or in some cases installed by the operator.
EasyCoder PX4i User’s Guide (IPL version) 67
Chapter 8 — Options

Introduction

The EasyCoder PX4i provides a high degree of fl exibility because it has a modular design. By adding options to the basic printer, the EasyCoder PX4i can be adapted for a variety of applications. Some options should be installed by an authorized service technician or are only available as factory-installed options.
Label taken sensor
Paper cutter
3-inch adapter (included)
&BTZ
$
P EFS
1 9J
EasyLAN Wireless antenna
Fan-fold guides
Media roll retainer
Liner/batch takeup
68 EasyCoder PX4i User’s Guide (IPL version)
Chapter 8 — Options

Liner/Batch Takeup Kit

This is a factory-installed option only and is used to separate labels from the liner and wind up the spent liner inside the printer’s media com­partment. Labels, tickets, tags, etc. can be wound up inside the media compartment after printing by fi tting a special guide to the front of the print unit.
The kit consists of a stepper motor that drives the liner drive roller in the print unit (fi tted as standard) and a takeup hub in the media compart­ment. A guide shaft is fi tted to the center section immediately behind the slack absorber. A guide plate is fi tted at the rear of the media compart­ment and can be used to replace the standard tear bar on the print unit for batch takeup operation.
Operation and media load are described in the sections “Peel-Off ” and “Internal Batch Takeup” of Chapter 4, “Media Load.”

Paper Cutter

The EasyCoder PX4i can easily be fi tted with an optional paper cutter, provided the printer is not also equipped with a label taken sensor (LTS.) The cutter unit replaces the front door using the same hinges. It is con­nected by a single cable to the DIN-connector on the printer’s front. The paper cutter is available both as a factory-installed option and as a opera­tor-installable kit.
The paper cutter is intended to cut through continuous non-adhesive paper-based media or through the liner between labels. It must not cut through any adhesive, which would stick to the cutting parts and rapidly render the cutter inoperable–possibly also causing damage to the electric motor. Maximum thickness for normal paper-based materials is 175 µm (175 grams/m
The paper cutter increases the printer’s total weight by approx. 1.0 kg (2.2 pounds) and its length by 28 mm (1.1 inches).
The paper cutter can be tilted forward in order to facilitate cleaning and media load. For media load instructions, see section “Cut-Off” in Chap­ter 4, “Media Load.”
Should you inadvertently have cut through self-adhesive labels, you will have to clean the cutting parts. Tilt down the cutter and clean using a piece of tissue moistened with isopropyl alcohol.
EasyCoder PX4i User’s Guide (IPL version) 69
2
).
Chapter 8 — Options
The cutting edge will rotate when the power is switched on and when the printer is re-booted. Always keep the cutter in closed position during operation. Switch off the power or disconnect the cutter before cleaning. Keep your fi ngers away from cutting parts!
Note: The cutter must be enabled in the Confi guration part of
the Setup Mode, see Chapters 6 and 7.

Fan-Fold Guides

The fan fold guides provide a more exact guiding of the media, when the supply is placed outside the media compartment, for example a stack of fan-folded tickets. The guides come as an operator-installable kit with installation instructions. The guides can be fi tted in the upper or lower slot in the rear plate.
Instructions for loading the media is included in the section “External Supply” in Chapter 4, “Media Load.”

Media Roll Retainer

The media roll retainer is intended for applications where the media may become misaligned on the media supply hub. The plastic wing-shaped retainer is simply pressed onto the media supply hub outside the media roll. Operator-installed, no tools are required.

3-inch Adapter

The 3-inch/76 mm adapter is included in the package and makes it possible to use media rolls with 3 inch/76 mm inner diameter cardboard cores.
The adapter is pressed onto the media supply hub and is held in place by a screw. When fi tting the adapters, make sure that the screw hits a rounded plastic surface, not a metal leaf spring. Illustrations of how to load the media using the adapter can be found in Chapter 4.
70 EasyCoder PX4i User’s Guide (IPL version)
Chapter 8 — Options

Label Taken Sensor

The Label Taken Sensor (LTS) is a photoelectric sensor fi tted to the center section inside the front door. It allows the printer’s fi rmware to detect if the latest printed label, ticket, tag etc. has been removed before printing another copy.
The label taken sensor is usually factory-fi tted, but is also available as a kit for installation by an authorized service technician. It cannot be fi tted in combination with a paper cutter.

Interface Boards

A number of interface boards are available for use with the EasyCoder PX4i printer. The interface boards are either factory-fi tted or can easily be fi tted by an authorized service technician.
The EasyCoder PX4i can accommodate one EasyLAN interface board plus one other interface board.
EasyLAN boards:
• EasyLAN Ethernet interface
• EasyLAN Wireless interface
Other communication boards:
• Parallel Interface Board (IEEE 1284)
EasyCoder PX4i User’s Guide (IPL version) 71
Chapter 8 — Options
72 EasyCoder PX4i User’s Guide (IPL version)

Troubleshooting

9
This chapter describes how the Intermec Readiness Indicators work. It also lists various possible cases of inferior printout quality, describes possible causes, and suggests remedies.
EasyCoder PX4i User’s Guide (IPL version) 73
Chapter 9 — Troubleshooting

Intermec Readiness Indicator

The readiness of the printer, individually or as a part of a solution, is indicated by the blue Intermec Readiness Indicator (IRI).
If the IRI blinks or is switched off, the printer is not ready. Further infor­mation can be obtained in the display window by pressing the <i> key. In case of several errors or similar conditions occurring simultaneously, only the most signifi cant error is displayed. Once this error has been cleared, next remaining error is displayed.
Provided the printer is connected to a network, all conditions that pre­vents printing are reported to the Easy ADC Console. The Easy ADC Console is a PC-based software which allows a supervisor to monitor all connected devices that have an Intermec Readiness Indicator, including handheld computers, access points, and printers.
74 EasyCoder PX4i User’s Guide (IPL version)
Chapter 9 — Troubleshooting
Display Messages and LED Indications
Error/Event IRI Error Message Comment
Operational On No error
Out of paper Blink PAPER OUT
Out of transfer ribbon Blink RIBBON OUT
Transfer ribbon is installed Blink RIBBON FITTED
Head lifted Blink PRINTHEAD UP
Cutter error1 Blink OPEN&SHUT
CUTTER
Cutter error2 Blink OPEN&SHUT
CUTTER
Cutter error3 Blink OPEN&SHUT
CUTTER
Lss too high Blink PAPER FAULT
Lss too low Blink PAPER FAULT
Testfeed not done Blink PAPER FAULT
Press feed not done Blink PRESS FEED
Pause mode entered Blink PAUSED
Setup mode entered Blink Incl. interactive setup
IP link error Blink See note 1, 2, and 3
IP confi guration error Blink See note 1, 3, and 4
Printhead not found Off NO PRINTHEAD
Rebooted Off
Initializing Off Set at startup until
operational
Printer crash Off See note 3 and 5
Printer turned off Off
Maintenance Off Set when upgrading
Power supply Over tem­perature
Printhead hot Off PRINTHEAD
Off PSU OVER TEMP
See note 6
HOT
EasyCoder PX4i User’s Guide (IPL version) 75
Chapter 9 — Troubleshooting
Note 1: This is only applicable for printers equipped with an EasyLAN interface.
Note 2: A printer that is equipped with an EasyLAN interface, but is not connected to
a network, will have a blinking IRI. To avoid this, the user can set “IP SELECTION” to “MANUAL” and “IP ADDRESS” to “0.0.0.0”. This will indicate that the user does not regard the lack of network connection as an error.
Note 3: No trap can be sent when this error/event occurs.
Note 4: This error indicates that the printer has not received an IP address. It is only
applicable for printers with IP SELECTION set to DHCP and/or BOOTP.
Note 5: At most, but not all, printer crashes, the console is reset. This will make the IRI go off.
Note 6: If the printhead temperature raises above 100°C (212°F), an error occurs and the printing will be paused until the printhead has cooled off. Meanwhile, the printer is able to receive commands and data until the buffer is fi lled. The printing is automatically resumed when the printhead temperature has reached 85°C (185°F).
76 EasyCoder PX4i User’s Guide (IPL version)
Chapter 9 — Troubleshooting
Symptom Possible Cause Remedy Refer to
Overall weak print­out
Printout weaker on one side
Weak spots Foreign particles on
Overall dark print­out
Excessive bleeding Wrong media grade Change parameter Chapter 6,
Dark lines along media path
Wrong media grade Change parameter Chapter 6,
Appendix D
Contrast value too low
Printhead pressure too low
Worn printhead Replace printhead Chapter 10
Wrong printhead voltage
Uneven printhead pressure
media
Media/ribbon don’t match
Poor media or ribbon quality
Worn printhead Replace printhead Chapter 10
Worn platen roller Check/replace
Wrong media grade Change parameter Chapter 6,
Contrast value too high
Printhead pressure too high
Wrong printhead voltage
Contrast value too high
Printhead pressure too high
Faulty energy control
Foreign objects on printhead
Change parameter Chapter 6
Adjust Chapter 11
Replace CPU board
Adjust arm align­ment
Clean or replace Chapters 4 & 5
Change to matching media
Select a better brand of media/ribbon
Change parameter Chapter 6
Adjust Chapter 11
Replace CPU board
Change parameter Chapter 6
Adjust Chapter 11
Replace CPU board
Clean printhead Chapter 10
Call Service
Chapter 11
Chapter 6
Appendix D
Call Service
Appendix D
Call Service
Appendix D
Call Service
EasyCoder PX4i User’s Guide (IPL version) 77
Chapter 9 — Troubleshooting
White vertical lines Printhead dirty Clean printhead Chapter 10
Large part of dot line missing
Printout missing along inner edge
Transfer ribbon breaks
Transfer ribbon wrinkles
No thermal transfer printout
Media feed not working properly
Compressed text or bar code
Missing printhead dots
Failing printhead Replace printhead Chapter 11
Failing strobe signal Check CPU-board
Bad media align­ment
Small core & supply post in upper pos.
X-start parameter value too low
Ribbon not fi tted correctly
Wrong media grade Change parameter,
Bad energy control Adjust
Faulty ribbon break shaft adjustment
Incorrect edge guide adjustment
Too strong printhead pressure
Ink-coated side does not face media
Changed media characteristics
Wrong label rest dots parameter
Wrong Media Type parameter
Wrong LSS position Check/change Chapter 11
Dirty sensors Clean Chapter 10
Faulty sensors Replace
Too high print speed for large media roll
Replace printhead Chapter 10
Call Service
Adjust Chapter 4
Move post to lower pos.
Increase Chapter 6
Reload ribbon Chapter 5
then clean printhead
Adjust Chapter 11
Adjust Chapter 4
Adjust Chapter 11
Reload ribbon Chapter 5
Press the Print button
Check/change Chapter 6
Check/change Chapter 6
Lower print speed Chapter 6
Chapter 2
Chapter 6, Chapter 10
Call Service
Chapter 4
Call Service
78 EasyCoder PX4i User’s Guide (IPL version)

Maintenance

10
This chapter describes how the operator can maintain the printer. Regular maintenance is important for the printout quality and for the life of the printhead. The chapter covers the following topics:
• Printhead cleaning
• External cleaning
• Cleaning the label stop sensor
• Printhead replacement
• Media jams
When cleaning or replacing the printhead, take ample precautions to avoid electrostatic discharges.
EasyCoder PX4i User’s Guide (IPL version) 79
Chapter 10 — Maintenance

Printhead Cleaning

Cleaning the printhead on a regular basis is important for the life of the printhead and for the printout quality. You should clean the printhead each time you replace the media. This section describes how to clean the printhead using cleaning cards. If additional cleaning is required, for example removing adhesive residue from the platen roller or tear bar, use a cotton swab moistened with isopropyl alcohol.
Isopropyl alcohol [(CH
CHOH; CAS 67-63-0] is a highly
3)2
fl ammable, moderately toxic, and mildly irritating sub­stance.
1 2
Turn the printhead lift lever counter-
Open the front and side doors.
80 EasyCoder PX4i User’s Guide (IPL version)
clockwise to raise the printhead.
Printhead Cleaning, cont.
Chapter 10 — Maintenance
3
&BTZ$PEFS
1 9J
Remove any media and transfer ribbon.
5
4
Open the cleaning card envelope and pull out the cleaning card. Read the warning text.
6
&BTZ$
PEFS
  1
9J
DN
JO
&BTZ$PEFS
  1
9J
Insert most of the cleaning card under the printhead (1). Engage the printhead (2).
Pull out the cleaning card (1) and raise the printhead (2).
EasyCoder PX4i User’s Guide (IPL version) 81
$
Chapter 10 — Maintenance
Printhead Cleaning, cont.
7
Wait for approx. 30 seconds to allow the cleaning fl uid to dissolve the residue.
9
8
&BTZ$PEFS
 
1 9J
DN
JO
Insert most of the cleaning card under the printhead again (1). Engage the printhead (2).
10
P EFS
 
&BTZ$PEFS
 1 9J
1 9J
Pull out the cleaning card. If necessary, repeat the process with a fresh cleaning card.
82 EasyCoder PX4i User’s Guide (IPL version)
Allow the cleaned parts to dry before loading any media and ribbon.

External Cleaning

Chapter 10 — Maintenance
1
Always remove the power cord before cleaning!
3
2
Wipe external surfaces with a soft cloth slightly moistened with water or a mild detergent.
4
&BTZ$PEFS
 1 9J
Never use any sharp tools for removing Never spray the printer. Protect it from water when cleaning the premises.
stuck labels. The printhead and rollers
are delicate.
EasyCoder PX4i User’s Guide (IPL version) 83
Chapter 10 — Maintenance

Cleaning the Label Stop Sensor

The label stop sensor, which controls the media feed, is partially enclosed by two plastic guides. The guides have slots where the light between the upper and lower part of the label stop sensor can pass. The guides must be kept free from stuck labels and other objects that can block the light.
If the printer starts to feed out labels in an unexpected way, remove the two guides as described below and check for dust on the sensors or anything that may block the beam of light. If necessary, clean the guides using a cleaning card or a soft cloth soaked with isopropyl alcohol. Do not use any other type of chemicals.
Isopropyl alcohol [(CH
CHOH; CAS 67-63-0] is a highly
3)2
fl ammable, moderately toxic, and mildly irritating sub­stance.
1 2
Snap-lock
Pull the upper guide straight out. (Upper part of print unit omitted for better view.)
84 EasyCoder PX4i User’s Guide (IPL version)
Press the snap-lock, lift the outer end of the lower guide and pull it out. After cleaning, reassemble in reverse order.
Chapter 10 — Maintenance

Printhead Replacement

The printhead is subject to wear both from the direct thermal media or transfer ribbon and from the rapid heating and cooling process during printing. Thus, the printhead will require periodic replacement.
Time between printhead replacements depends on the print images, the type of direct thermal media or ribbon in use, the amount of energy to the printhead, the print speed, the ambient temperature, and several other factors.
While replacing the printhead, the power must be off. The fi rmware will not detect the new printhead resistance and density until the printer has been restarted.
Note: Check that the density of the new printhead matches
the printhead you are replacing. However, you can switch between densities at will, but be advised that the printout will be affected accordingly.
1 2
Turn the printhead lift lever counter­Open the front and side doors.
EasyCoder PX4i User’s Guide (IPL version) 85
clockwise to raise the printhead.
Chapter 10 — Maintenance
Printhead Replacement, cont.
3
&BTZ$P
EFS1
9J
Remove any media and transfer ribbon.
5
4
Pull the printhead bracket away from the magnet in the pressure arm.
6
Disconnect the hooked printhead bracket fi ngers from the shaft and pull out the printhead as far as the cables allow.
86 EasyCoder PX4i User’s Guide (IPL version)
Disconnect the cables from the print­head. Note the snap-lock on the inner connector. Pull at the connectors—not at the cables!
Loading...