Intermec PF4I User Manual

User’s Guide
EasyCoder PF4i Compact Indus­trial Printer
(Fingerprint Version)
Intermec Technologies Corporation Corporate Headquarters 6001 36th Ave. W. Everett, WA 98203 U.S.A.
www.intermec.com
The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermec­manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec.
Information and specifi cations contained in this document are subject to change without prior notice and do not represent a commitment on the part of Intermec Technologies Corporation.
© 2004 by Intermec Technologies Corporation. All rights reserved.
The word Intermec, the Intermec logo, Norand, ArciTech, CrossBar, Data Collection Browser, dcBrowser, Duratherm, EasyCoder, EasyLAN, Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under license), InterDriver, Intermec Printer Network Manager, IRL, JANUS, LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key, Precision Print, PrintSet, RoutePower, TE 2000, Trakker Antares, UAP, Universal Access Point, and Virtual Wedge are either trademarks or regis­tered trademarks of Intermec Technologies Corporation.
Throughout this manual, trademarked names may be used. Rather than put a trademark (™ or ®) symbol in every occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the benefi t of the trademark owner, with no intention of infringe­ment.
There are U.S. and foreign patents pending.
The name Centronics is wholly owned by GENICOM Corporation. Kimdura is a registered trademark of Kimberly Clark. Microsoft is a registered trademark of Microsoft Corporation. Torx is a registered trademark of Camcar Division of Textron Inc. TrueDoc is a registered trademark of Bitstream, Inc. TrueType is a trademark of Apple Computer Inc. Unicode is a trademark of Unicode Inc. Valeron is a registered trademark of Valéron Strength Films, an ITW Company. Windows is a trademark of Microsoft Corporation.

Document Change Record

This page records changes to this document. The document was origi­nally released as version -00.
Version Date Description of Change
-00 May 2003 Supports original Fingerprint version (v8.00).
-01 Oct. 2003 Revised to support Fingerprint v8.10. Information about EasyLAN Wireless interface added.
-02 Feb. 2004 Revised to support Fingerprint v8.20 and Intermec Shell v8.1. Information on Intermec Readiness Indicator added. New method for returning to factory default added. New setup node for LSS test added. More bar codes supported.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) iii

FCC Notice (United States of America)

WARNING
This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instructions manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursu­ant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a com­mercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference.

DOC Notice (Canada)

Canadian Dept. of Communication
REGULATIONS COMPLIANCE (DOC-A)
This digital apparatus does not exceed the class A limits for radio noise emissions from a digital apparatus as set out in the radio interference regulations of the Canadian Department of Communication.
Ministère des Communications du Canada
CONFORMITE DE REGLEMENTS (DOC-A)
Le présent appareil numérique n’émet pas de bruits radio-électriques dépassant les limites applicables aux appareils numériques de classe A prescrites dans le règlement sur brouillage radioélectrique édicté par le Ministère des Communications du Canada.

GS Notice (Germany)

ALLGEMEINE VORSCHRIFT
Reparaturen oder sonstige Eingriffe, die sich nicht auf normale Bedi­enung der Maschine beziehen, dürfen ausschließlich nur von einem ausgebildeten, zuständigen Fachmann vorgenommen werden.

EU Standard EN 55022 (The European Union)

WARNING
This is a Class A ITE product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
iv Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Declaration of Conformity (CE)

We,
Intermec Printer AB
Box 123
S-431 22 Mölndal
Sweden
1
declare under our sole responsibility
EasyCoder PF4i Compact Industrial
to which this declaration relates is in conformity
with the following standards
EMC: EN 61000-6-4:2001 EN 61000-6-2:2001
Electrical Safety:
EN 60 950
following the provisions of Directives
89/336/EEC and 73/23/EEC
Mölndal 2003-03-12
that the product
...................................................................
Per-Ove Jacobsson
1
/. Intermec assumes no responsibility regarding the CE Directive if the
printer is handled, modifi ed, or installed in other manners than those
described in Intermec’s manuals.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) v
vi Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Contents

Before You Begin ........................................................................... xi
Global Services and Support .......................................................xiii
Introduction
1
2
Description of EasyCoder PF4i Compact Industrial ....................... 2
Safety Summary ............................................................................. 3
Product Identifi cation ....................................................................3
Installation
Unpacking the Printer .................................................................... 6
Front View .....................................................................................7
Rear View ......................................................................................8
Media Compartment .....................................................................9
Print Mechanism ..........................................................................12
Connections .................................................................................13
Controls and Indicators ...............................................................14
Contents
Safety Summary ..............................................................xi
Safety Icons ...................................................................xii
Warranty Information ...................................................xiii
Web Support ................................................................xiii
Telephone Support ....................................................... xiii
Related Documents ...................................................... xiii
Description ...................................................................... 9
Media Supply Roll Post .................................................10
Media Supply Positions .................................................. 11
Power ............................................................................ 13
Computer ...................................................................... 13
Indicator Lamps ............................................................14
Display ..........................................................................15
Keyboard ....................................................................... 15
Beeper ...........................................................................16
Starting Up
3
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) vii
Startup Files .................................................................................18
Memory Card ..............................................................................19
Switching On the Printer ............................................................. 20
Contents
4
5 6
Media Load
Tear-Off (Straight-through) .........................................................22
Tear-Off (Straight-through) with Quick-Load ..............................26
Cut-Off ........................................................................................ 29
Peel-Off (Self-strip) ......................................................................33
External Supply (Fanfold) ............................................................38
Thermal Transfer Printing
Ribbon Load ................................................................................40
Setting Up the Printer
Description. ................................................................................. 46
Default Setup ...............................................................................47
Reading the Current Setup ........................................................... 48
Setup Parameters .......................................................................... 49
Serial Communication ...................................................49
Baud Rate .......................................................49
Character Length ............................................50
Parity ...............................................................50
Stop Bits ..........................................................50
Flow Control ................................................... 50
New Line ........................................................ 51
Receive Buffer .................................................51
Transmit Buffer ...............................................51
Feed Adjust .................................................................... 52
Start Adjust .....................................................52
Stop Adjust .....................................................52
Recommended Feed Adjustments ....................53
Media ............................................................................54
Media Size ....................................................... 54
Media Type ..................................................... 56
Paper Type .......................................................57
Contrast .......................................................... 59
Testfeed ........................................................... 59
Print Defi nes .................................................................59
Head Resistance ..............................................59
Testprint .......................................................... 59
Print Speed ...................................................... 61
LSS (Label Stop Sensor) ..................................61
viii Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
7
8
9
Contents
LTS (Label Taken Sensor) ................................61
Returning to Factory Default Setup .............................................62
Setup Mode
Entering the Setup Mode at Installation ....................................... 64
Navigating in Setup Mode ...........................................................65
Setup Mode Overviews ................................................................67
Intermec Shell Startup Program
Introduction ................................................................................76
Starting with Intermec Shell .........................................................78
Intermec Shell Overview .............................................................. 82
Line Analyzer ............................................................................... 83
Options
Introduction ................................................................................86
Side Doors and Megatop .............................................................. 87
Paper Cutter .................................................................................87
Integral Liner Takeup Unit ...........................................................87
Media Supply Hub .......................................................................87
3-inch Adapter ............................................................................. 87
Label Taken Sensor ......................................................................88
Real Time Clock ..........................................................................88
CompactFlash Protection Plate ....................................................88
Special Printheads ........................................................................88
Interface Boards ...........................................................................89
Troubleshooting
10
Intermec Readiness Indicator .......................................................92
Troubleshooting List ....................................................................95
Maintenance
11
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) ix
Printhead Cleaning ......................................................................98
External Cleaning ......................................................................101
Cleaning the Media Guides ........................................................ 102
Printhead Replacement ..............................................................103
Media Jams ................................................................................ 106
Contents
12
A B
C
Adjustments
Narrow Media ............................................................................108
Label Stop Sensor ....................................................................... 109
Printhead Pressure ...................................................................... 112
Ribbon Break Shaft ....................................................................113
Label Taken Sensoe ....................................................................114
Technical Data
Technical Data ..........................................................................116
Media Specifi cations
Media Roll Size ..........................................................................120
Media ........................................................................................122
Non-Adhesive Strip .....................................................122
Self-Adhesive Strip ....................................................... 123
Self-Adhesive Labels ..................................................... 124
Tickets with Gap ......................................................... 126
Tickets with Black Mark .............................................. 128
Interfaces
RS-232 Interface ........................................................................ 132
USB Interface ............................................................................133
Bar Code Wand Interface ........................................................... 134
Optional Interfaces ....................................................................135
Intermec Supplies
D
x Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Direct Thermal Media ...............................................................138
Thermal Transfer Media ............................................................. 139
Transfer Ribbons ........................................................................140
Bar Code Directions ..................................................................141
Recommended Paper Type Settings (Europe) ............................. 142
Recommended Paper Type Settings (North America) .................144

Before You Begin

Before You Begin
This section provides you with safety information, technical support information, and sources for additional product information.

Safety Summary

Your safety is extremely important. Read and follow all warnings and cautions in this document before handling and operating Intermec equipment. You can be seriously injured, and equipment and data can be damaged if you do not follow the safety warnings and cautions.
Do not repair or adjust alone
Do not repair or adjust energized equipment alone under any circum­stances. Someone capable of providing fi rst aid must always be present for your safety.
First aid
Always obtain fi rst aid or medical attention immediately after an injury. Never neglect an injury, no matter how slight it seems.
Resuscitation
Begin resuscitation immediately if someone is injured and stops breath­ing. Any delay could result in death. To work on or near high voltage, you should be familiar with approved industrial fi rst aid methods.
Energized equipment
Never work on energized equipment unless authorized by a responsible authority. Energized electrical equipment is dangerous. Electrical shock from energized equipment can cause death. If you must perform autho­rized emergency work on energized equipment, be sure that you comply strictly with approved safety regulations.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) xi
Before You Begin

Safety Icons

This section explains how to identify and understand dangers, warnings, cautions, and notes that are in this document. You may also see icons that tell you when to follow ESD procedures.
A warning alerts you of an operating procedure, practice, condition, or statement that must be strictly observed to avoid death or serious injury to the persons working on the equipment.
A caution alerts you to an operating procedure, practice, condition, or statement that must be strictly observed to prevent equipment damage or destruction, or corruption or loss of data.
This icon appears at the beginning of any procedure in this manual that could cause you to touch components (such as printed circuit boards) that are susceptible to damage from electrostatic discharge (ESD). When you see this icon, you must follow standard ESD guidelines to avoid damaging the equipment you are servicing.
Note: Notes either provide extra information about a topic or
contain special instructions for handling a particular condition or set of circumstances.
xii Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Before You Begin

Global Services and Support

Warranty Information

To understand the warranty for your Intermec product, visit the Intermec web site at http://www.intermec.com and click Service & Support. The Intermec Global Sales & Service page appears. From the Service & Support menu, move your pointer over Support, and then click Warranty.
Web Support
Visit the Intermec web site at http://www.intermec.com to download our current documents in PDF format. To order printed versions of the Intermec manuals, contact your local Intermec representative or distribu­tor.
Visit the Intermec technical knowledge base (Knowledge Central) at
http://intermec.custhelp.com to review technical information or to
request technical support for your Intermec product.

Telephone Support

Contact your local Intermec representative. To search for your local rep­resentative, from the Intermec web site, click Contact.

Related Documents

The Intermec web site at http://www.intermec.com contains our current documents that you can download in PDF format. To order printed ver­sions of the Intermec manuals, contact your local Intermec representative or distributor.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) xiii
Before You Begin
xiv Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Introduction

1
This chapter introduces the EasyCoder PF4i Compact Industrial printer. The chapter covers the following topics:
• Description of EasyCoder PF4i Compact Indus­trial
• Safety summary
• Product identifi cation
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 1
Chapter 1—Introduction

Description of EasyCoder PF4i Compact Industrial

The EasyCoder PF4i Compact Industrial is a sturdy industrial ther­mal transfer printer with a printhead resolution of 8 dots/mm = 203.2 dot/inch (standard) or 11.81 dots/mm = 300 dpts/inch (option) and a maximum print width of 104 mm (4.095 inches) or 105.7 mm (4.161 inches) respectively. It offers a large number of useful features, such as:
• Flash memory SIMMs for fi rmware, fonts, bar codes, and application programs
• Built-in CompactFlash memory card adapter
• Built-in RS-232 and USB interfaces
• Provision for extra interface boards including wired and wireless EasyLAN connections
• Keyboard and display with backlight for improved user interface.
A large number of factory-installed or fi eld-installable options are avail­able, so the printer can be confi gured for a wide range of applications. See Chapter 9 and Appendix A for more information.
The EasyCoder PF4i Compact Industrial supports the unique and fl ex­ible Intermec Fingerprint v8.20 programming language, which allows the user or third-party developer to create custom-made application pro­grams and label formats in a BASIC-like environment.
The printer is also designed to work with the Intermec Direct Proto­col programming language, the Intermec InterDriver and Intermec Labelshop. The InterDriver allows you to print labels from standard MS Windows applications, for example Microsoft Offi ce.
The EasyCoder PF4i Compact Industrial supports 15 scaleable Uni­code TrueType and TrueDoc fonts as standard. Additional fonts can be downloaded into the printer’s Flash memory, or be plugged in using a CompactFlash card. The Unicode standard allows the use of special char­acters for various languages including non-Latin fonts, such as Arabic, Cyrillic, Chinese, Japanese, Korean, Hebrew, and similar.
A version of EasyCoder PF4i Compact Industrial, that supports the Intermec Programming Language (IPL), is described in a special User’s Guide.
2 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 1—Introduction

Safety Summary

Intermec assumes no responsibility regarding the CE Directive if the printer is handled, modifi ed, or installed in any way other than that described in Intermec’s manuals.
• Read this manual carefully before connecting the printer.
• Moving parts are exposed when the doors are open, so ensure that the doors are closed before you operate the printer.
• Do not open the front/left-hand cover. Dangerous voltage!
• Do not remove the bottom plate. Dangerous voltage!
• Do not put your fi ngers inside the print mechanism when the power is on.
• Place the printer on an even surface which can support its weight of approximately 7 to 8 kg (15.5 to 17.7 pounds) plus supplies.
• Do not spray the printer with water. If you are using a hose to clean the premises in an industrial environment, remove the printer or pro­tect it carefully from spray and moisture.
• Carefully read the warning text on the envelope before using a clean­ing card.
Product Identifi cation
The machine label is attached to the printer’s rear plate and contains information on type, model, and serial number as well as AC voltage. It also contains various signs of approval.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 3
Chapter 1—Introduction
4 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Installation

2
This chapter explains how to unpack and install the EasyCoder PF4i Compact Industrial printer and also describes the printer’s various parts in detail. It covers the following topics:
• Unpacking the printer
• Parts on the printer’s front
• Parts on the printer’s rear plate
• Parts in the media compartment
• Parts in the print mechanism
• Connecting the printer
• Using the controls and understanding the indica­tors
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 5
Chapter 2—Installation

Unpacking the Printer

Before you install the printer, examine the package for possible damage or missing parts:
• Open the box and lift the printer out.
• Check that the printer has not been visibly damaged during transpor­tation. Keep the packing materials in case you need to move or reship the printer.
• Check the label on the printer’s rear plate, which gives the voltage, the part number, and the serial number.
• Check that any options you ordered are included.
• Check that all the accessories are included. As standard, the box con­tains:
- Intermec EasyCoder PF4i Compact Industrial printer
- Two sets of Quick-Load Guides (wide and narrow)
- Power cord
- Quality check card
- Cleaning card
- Short strip of labels
- Starter pack of thermal transfer ribbon
- This User’s Guide
- Supporting software and product information on CD.
• Check that the type of power cord is appropriate for the local stan­dard. The printer works within 90 to 265 VAC, 50 to 60 Hz.
If the printer has been damaged in any way during transportation, com­plain to the carrier immediately.
If the delivery is incorrect or any parts are missing, report it immediately to the distributor.
6 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 2—Installation

Front View

At the front of the printer are the display window, the indicator lamps, and the keyboard. These features allow the operator to control and set up the printer manually.
The printed labels, tickets, or tags are presented at the front of the print mechanism.
Indicator lamps
Display window
Keyboard
Print button
Front door
Print mechanism
Side door
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 7
Chapter 2—Installation

Rear View

The rear plate contains the On/Off switch, the AC power cord socket, and various interface connectors and slots.
Provision for EasyLAN Ethernet connection (option)
Memory card slot
Provision for one optional interface board
On/Off Switch Bar code wand socket
AC Power cord socket
RS-232 serial interface ("uart1:")
USB Interface ("usb1:")
Machine label
8 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 2—Installation

Media Compartment

Description

The media compartment is as standard covered by a long side door that completely encloses the print mechanism and media compartment. (Optionally, the printer can be fi tted with a two part “Megatop” that allows a larger media roll to be used.) The door is held by a magnetic lock. It can be opened 180° to provide full access to the media compart­ment.
The media supply can be from a supply post, or from an external supply of fan folds behind the printer. There is also an optional rotating media supply hub. Also see Chapter 9, “Options.”
Thermal transfer mechanism
Media supply roll post with edge guide
Optional integral liner takeup with guide shaft
Front door
Print mechanism
Long side door
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 9
Chapter 2—Installation
The EasyCoder PF4i Compact Industrial uses a media supply roll post that can be fi tted in three different positions inside the media compart­ment. The position depends on the type of side door and whether the printer is fi tted with an integral liner takeup or not. Alternatively, an external media supply (for example a box of fan-folded tickets) behind the printer can be used. A rotating media supply hub is also available as an option, see Chapter 9, “Options.”

Media Supply Roll Post

The media supply roll post fi ts both 38-40 mm (1.5 inches) and 76 mm (3.0 inches) cores since it can be moved vertically in the slot in the center section. The bottom position is intended for small cores and the top position is for large cores. The post is locked by a straight-slot screw and has a moveable edge guide to fi t various media widths.
Edge guide
Screw
To move the post to a different slot; remove the screw, twist the post a quarter of a turn, and pull it out.
To fi t the post; rotate it a quarter of a turn, insert it into the appropri­ate slot in the center section (see next page), and twist back so the lips engage the cutouts in the sides of the slot. Move it up (large core) or down (small core) as far as it goes and secure it with the screw.
10 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 2—Installation

Media Supply Positions

There are four sets of slots and threaded holes in the printer’s center sec­tion for the media supply roll post or rotating hub (optional). These slots allow the largest possible roll size to fi t, given the limitations of any liner takeup unit and/or the full enclosure provided by the long side door or Megatop. The positions are indicated by numbers engraved in the center section.
• Position 1 is used when the media compartment is fully enclosed by a long side door, regardless of the existence of any integral liner takeup unit. Maximum roll size is 152 mm (6 inches).
• Position 2 is not used.
• Position 3 is used when the printer has an integral liner takeup unit and a long side door. This position is also used with the 8-inch Megatop. Maximum roll size is 213 mm (8.38 inches).
• Position 4 is not used.
The printer can also use an external media supply located behind the printer, except when it has an 8-inch Megatop.
Position 3
Position 2 (not used)
Position 1
Position 4 (not used)
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 11
Chapter 2—Installation

Print Mechanism

The print mechanism features a high-performance thermal printhead with quick-mount fi ttings to facilitate replacement.
Thermal printhead
Tear bar (tear upwards)
Ribbon rewind hub
Ribbon supply hub
Edge guide
Pressure arm
Tear bar (tear downwards and peel-off))
Platen roller
Label stop sensor position adjustment (bottom sensor hidden)
12 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Printhead lift lever
Chapter 2—Installation

Connections

Power

1 Place the printer on a level surface, near an AC outlet. You should be
able to access the printer to load supplies and to remove the printout.
2 Check that the printer is switched off.
3 Connect the power cord from the socket on the rear plate to an elec-
trical outlet (90 to 265 VAC).

Computer

The Easycoder PF4i Compact Industrial is fi tted with one 9-pin D-style subminiature (DB9) socket for the RS-232 serial interface port and one class B connector for the USB interface port (see Appendix C).
RS-232 Serial Interface ("uart1:")
Use the serial interface with Intermec LabelShop or the Intermec Inter­Driver. Also use it with the Intermec Direct Protocol or the Intermec Fingerprint programming language because you can receive error mes­sages from your printer. Before you can use the serial interface, you may need to set up the communication parameters, such as baud rate, parity, etc. as described in Chapter 6, “Setting Up the Printer.”
USB Interface ("usb1:")
Use the USB interface with an USB-compatible version of the Intermec InterDriver for printing. The USB interface is not suitable for program­ming because the host cannot receive error messages from your printer.
Optional Interface and Network Boards ("uart2:", "uart3:", "centronics:", or "net1:")
Several types are available (see Chapter 9, “Options”). Refer to Chapter 6, Chapter 7, and Appendix C for connection and setup instructions.
The printer can be set to scan all communication ports. When it detects incoming data on a port, the printer automatically switches to use that port for both input and output. This facility ("auto") can be selected in Intermec Shell (see Chapter 8) or using the Intermec Fingerprint instruc­tion SETSTDIO, see Intermec Fingerprint v8.xx, Programmer’s Reference Manual. Use the <F5/i> key to get information on the active communi­cation channels.
Switch off both PC and printer before connecting them together.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 13
Chapter 2—Installation

Controls and Indicators

The EasyCoder PF4i Compact Industrial has several ways of communi­cating directly with its operator: three colored indicator lamps, a display window, a membrane-switch keyboard with 22 programmable keys, a big programmable “Print” button on the printer’s front, and a beeper.

Indicator Lamps

The indicators are colored LEDs (Light Emitting Diodes) and are used for the following purposes:
Power (solid green) indicates that the power is on.
Status (solid green) indicates that the printer is ready for use. Status (fl ashing green) indicates that the printer is communicating. Status (solid red) indicates an error condition (see Chapter 10).
Intermec Readiness Indicator (blue; on, blink, or off). Represented by a blue light on Intermec handheld computers, access
points, and printers, the Intermec Readiness Indicator is part of an exclusive monitoring system from Intermec. The Intermec Readiness Indicator helps users quickly determine the readiness of the Intermec device individually and as part of a solution. The Intermec Readiness Indicator has three different states: On, Blinking, and Off. When the Indicator is off, the device is not ready to operate individually or as part of a solution. When the Indicator is blinking, the device may be initializing, waiting for external resources, or in need of user atten­tion. And when the Indicator is On, the device is ready for use as part of a solution. Also see Chapter 10.
14 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 2—Installation
Display
The display window contains an LCD (Liquid Crystal Display) with background illumination and two lines of text, each with 16 characters. It guides the operator through the setup and indicates possible errors during printing.
The Intermec Fingerprint programming language and the Intermec Direct Protocol allow custom-made messages to be composed and dis­played according to the requirements of the application.

Keyboard

The keyboard is of the membrane-switch type and has 22 keys. The key­board is supplemented by a large “Print” button on the printer’s front. Some keys have hard-coded functions in the startup and setup modes.
Print button
Feed/Pause a print job. Repeat last printed label.
Toggle between pause and printing when executing a print job.
+
+
Interrupt a running Fingerprint program.
Enter the Setup Mode (see Chapter 7).
Feed out a blank label or the equivalent.
Perform a Testfeed (feed a blank label, adjust the media feed).
Display error messages, IRI status, and communication channel information. Scroll between various types of information after pressing the <F5/i> key. Possible error messages and information on active
communication channels are shown in a loop.
Keyboard Color Code
Yellow Operation of the printer (operator level) Green Setup or service (site or service technician level) White Data input to printer (operator or technician level)
In application programs created using the Intermec Fingerprint pro­gramming language, the keys can be assigned to various functions or be disabled individually. Since one key is assigned as shift key, up to 44 different key combinations are possible. An audible signal, which can be turned off if so desired, acknowledges that a key has been pressed.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 15
Chapter 2—Installation

Beeper

The beeper notifi es the operator when an error has occurred and acknowledges that a key has been pressed. The Intermec Fingerprint pro­gramming language allows the key acknowledge signal to be turned off. The frequency and duration of signals can be specifi ed. Thus, it is pos­sible to create different signals for different conditions or even to make the printer play simple melodies!
16 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Starting Up

3
This chapter explains how to start up the printer after installation or after having been switched off. It covers the following topics:
• Startup fi les
• Memory cards
• Switching on the printer
• Display messages at startup
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 17
Chapter 3—Starting Up

Startup Files

When the printer is switched on, its behavior depends on the existence of a startup fi le (autoexec.bat) in its memory. There are two cases:
A The printer is only fi tted with the Intermec Shell fi le-managing
program, which allows the operator to choose between a variety of applications and functions.
B In addition to Intermec Shell, the printer is also fi tted with a custom-
made application program that is design to perform a specifi c task, for example to print tickets, baggage tags, or product labels for a certain company. Such a program may be initiated by a startup fi le (autoexec. bat) stored in the printer’s permanent memory or in a memory card.
There can be one startup fi le stored in each of three different parts of the printer’s memory. If there are startup fi les stored in more than one part, only one will be used with the following priority:
1. An autoexec.bat fi le stored in a memory card, provided the card was inserted in the printer before the power was switched on.
2. An autoexec.bat fi le stored in the read/write part of the printer’s per­manent memory (device "/c").
3. The pup.bat fi le (Intermec Shell) in the read-only part of the printer’s permanent memory (device "/rom").
Note: If you insert a CompactFlash memory card that contains a startup fi le before you switch on the printer, this startup fi le will be used instead of Intermec Shell.
18 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 3—Starting Up

Memory Card

If you want to use a memory card, you must insert it into the slot in the printer’s rear plate before you switch on the power. The memory card must be a CompactFlash card (8MB-1GB). CompactFlash cards marked “CF+” will not work. You can use the CompactFlash card to expand the printer’s storage memory ("card1:"). There are also three types of prepro­grammed CompactFlash cards:
• Font Cards provide additional fonts that can be used as long as the card remains inserted in the printer.
• Font Install Cards permanently install additional fonts in the printer, which can be used even after the card has been removed.
• Firmware Cards automatically replace the printer’s fi rmware, usually with an updated version.
CompactFlash cards are widely used for consumer’s computer products like digital cameras. You can get a certain protection from theft by install­ing an optional plate that covers an inserted CompactFlash card.
CompactFlash memory card
Protection plate with screw (option)
Note: Always switch off the power before inserting or removing a memory card! The card will only fi t in one way. A memory card is only detected if it is inserted before the printer is started.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 19
Chapter 3—Starting Up

Switching On the Printer

Before switching on the printer, make the necessary connections, insert any memory card you want to use, and check that the printhead is engaged.
Switch on the power using the On/Off switch on the rear plate. The “Power” control lamp on the front panel lights up when the power is on. Wait for a few moments, while the printer loads the program and runs some self-diagnostic tests:
Starting

After a short time, the printer is initialized. The progress of the initializa­tion is indicated by an increasing number of colons on the lower line in the display:
Initializing :::
The type of startup fi le running in the printer is indicated by the message shown in the display window immediately after initialization.

A. Intermec Shell Startup Program

ENTER=SHELL 5 sec. v.8.1 4 sec. v.8.1 3 sec. v.8.1 2 sec. v.8.1 1 sec. v.8.1
Refer to Chapter 8 for more information on Intermec Shell. The digits in the lower right corner of the display indicate the version of Intermec Shell.

B. Custom-Made Application Program

Any other display messages than those illustrated above indicates that the printer is running some custom-made, non-standard application pro­gram, or that some error has occurred.
20 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Media Load

4
This chapter explains how to load the printer with media, that is labels, tickets, tag, or strips, for the fol­lowing modes of operation:
• Tear-Off (straight-through)
• Tear-Off with Quick-Load (straight-through)
• Cut-Off
• Peel-Off (self-strip)
• External supply (fan-folds)
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 21
Chapter 4—Media Load
Tear-Off (Straight-through)
The EasyCoder PF4i Compact Industrial can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media is torn off manually against the printer’s tear bar. This method is also known as “straight-through printing.”
Use the <Feed> key (see fi gure #10) when loading the same type of media. When switching to a new type of media, or if the printer does not feed out the media properly, simultaneously press the <Shift> and <Feed> keys to perform a “testfeed.”
Tear-off can be used for:
• Non-adhesive continuous stock
• Self-adhesive continuous stock with liner
• Self-adhesive labels with liner
• Tickets with gaps, with or without perforations
• Tickets with black marks, with or without perforations
An optional label taken sensor can hold the printing of the next copy in the batch until the present copy has been removed, see Chapter 9, “Options.”
22 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Tear-Off , cont.
Chapter 4—Media Load
1
Open the front and side doors.
3
2
Turn the printhead lift lever clockwise to raise the printhead.
4
If necessary, fold down the edge guide. Remove any empty core from the media supply roll post.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 23
Fit a new roll of media on the supply post and adjust the edge guide so the roll becomes fl ush with the center section.
Chapter 4—Media Load
Tear-Off , cont.
5 6
Route the media through the print mechanism. Then push it inwards as far as it will go. Close the edge guide on the media supply post.
This diagram shows the media path.
7
Turn the printhead lift lever counter­clockwise to engage the printhead.
24 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
8
Adjust the position of the green edge guide so the media is guided with a minimum of play.
Tear-Off , cont.
Chapter 4—Media Load
9
Close the front and side door, making sure that the media runs through the slot in the front door.
10
Press the Feed key to advance the media and adjust the media feed. Tear off the media by pulling it either upwards or downwards.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 25
Chapter 4—Media Load
Tear-Off with Quick-Load (Straight-through)
In addition to the media load procedure for tear-off (straight-through) operation described earlier in this chapter, the EasyCoder PF4i Compact Industrial can optionally be fi tted with a set of Quick-Load guides that makes media load much easier and quicker.
The printer is normally delivered with two different sets of Quick-Load guides: wide and narrow. The wide type generally guides the media better, but the media must be at least 80 mm (3.15 inches) wide. The narrow type allows a media width as narrow as 40 mm (1.57 inches), but it may be less suited for wide and thin media.
Quick-Load cannot be combined with peel-off (self-strip) operation.
An optional label taken sensor can hold the printing of the next copy in the batch until the present copy has been removed, see Chapter 9, “Options.”
Use the <Feed> key (see fi gure #5) when loading the same type of media. When switching to a new type of media, or if the printer does not feed out the media properly, simultaneously press the <Shift> and <Feed> keys to perform a “testfeed.” Fully automatic loading, without the opera­tor having to press any key, requires a special set of Intermec Fingerprint instructions in the application program.
26 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Tear-Off with Quick-Load, cont.
Chapter 4—Media Load
1
Lift up the upper media guide and pull out the green edge guide (save it for later use).
2
Narrow Guides
Rail Notch
Wide Guides
Press the wide or narrow Quick-Load guides onto the shaft as illustrated, making sure that the notches fi t the rail at the rear of the lower media guide.
43
Insert the media between the guides
and feed it forward until the media If necessary, adjust the outer Quick­Load guide to fi t the width of the media.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 27
reaches the platen roller and cannot be
inserted any further.
Chapter 4—Media Load
Tear-Off with Quick-Load, cont.
5 6
Close the front and side doors, making Keep pushing the media forward while pressing the Feed key.
sure that the media runs through the
slot in the front door.
28 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 4—Media Load
Cut-Off
The EasyCoder PF4i Compact Industrial can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media is to be cut off by an automatic paper cutter (option).
Use the <Feed> key (see fi gure #12) when loading the same type of media. When switching to a new type of media or if the printer does not feed out the media properly, simultaneously press the <Shift> and <Feed> keys to perform a “testfeed.”
Cut-off can be used for:
• Non-adhesive continuous stock
• Self-adhesive labels with liner (cut only liner between labels)
The cutter is designed to cut through paper-based media with a thickness between 60 and 175 µm, whick roughly corresponds to a paper weight of 60 to 175 grams/m not be used to cut through labels, because the adhesive will stick to the shears, which can damage the cutter.
The cutter is held by a snap-lock and can be tilted forward to facilitate media load. A switch prevents the cutter from operating when in open position.
2
(basis weight 40 to 120 lb). The cutter should
The optional label taken sensor cannot be used with the cutter.
The paper cutter can be used with both a standard edge guide and Quick-Load guides and with any type of side door. In this chapter, a printer with a standard edge guide and a long side door is illustrated.
There is no front door when a cutter is installed.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 29
Chapter 4—Media Load
Cut-Off , cont.
1
Open the cutter and the side door.
3
2
Turn the printhead lift lever clockwise to
raise the printhead.
4
Fit a new roll of media on the supply If necessary, fold down the edge guide. Remove any empty core from the media supply roll post.
30 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
post and adjust the edge guide so
the roll becomes fl ush with the center
section.
Chapter 4—Media Load
Cut-Off , cont.
5 6
Route the media through the print mechanism and cutter. Then push it towards the center section as far as it will go. This diagram shows the media path.
7
Turn the printhead lift lever counter­clockwise to engage the printhead.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 31
8
Adjust the position of the green edge guide so the media is guided with a minimum of play.
Chapter 4—Media Load
Cut-Off , cont.
9 10
Close the side door.
Close the cutter while pulling at the
media.
11
An optional tray can be attached to the cutter to collect the cut off labels, tickets, or tags.
32 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
12
Press the Feed key to advance the media
and adjust the media feed.
Chapter 4—Media Load
Peel-Off (Self-strip)
The EasyCoder PF4i Compact Industrial can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when self-adhesive labels are separated from the liner immediately after printing. The liner is then wound up on an integral liner takeup hub. This is also known as “Self-strip” operation.
Peel-off operation cannot be performed when Quick-Load guides are fi tted.
Use the <Feed> key (see fi gure #13) when loading the same type of media. When switching to a new type of media, or if the printer does not feed out the media properly, simultaneously press the <Shift> and <Feed> keys to perform a “testfeeed.”
Peel-off can only be used for:
• Self-adhesive labels with liner
An optional label-taken sensor can hold the printing of the next label in a batch until the present label has been removed, see Chapter 9, “Options.”
Note: Peel-off operation sets high demands on the media in regard of label stiffness, release characteristics of the adhesive and liner, resistance against electrostatic charging etc., so the labels will be dispensed properly. Consult your media supplier or test the media to ascertain that it is suitable for your applica­tion.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 33
Chapter 4—Media Load
Peel-Off , cont.
1
Open the front and side doors.
3
2
Turn the printhead lift lever clockwise to
raise the printhead.
4
If necessary, fold down the edge guide. Pull out the handle to collapse the takeup hub, then remove any liner.
34 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Remove any empty core from the media
supply roll post.
Peel-Off , cont.
5 6
Fit a new roll of labels on the supply post.
Chapter 4—Media Load
Remove labels from the fi rst 50 cm (20 inches) of the liner. Route the liner through the print mechanism, push it inwards, and adjust the edge guides so the label path becomes fl ush with the center section.
7
Close the edge guide on the supply post. Route the liner around the tear bar and the liner drive roller and back under the print mechanism and guide shaft.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 35
8
Insert the start of the liner under the lip of the takeup hub, then rotate the hub counterclockwise a few turns to wind up some of the liner.
Chapter 4—Media Load
Peel-Off , cont.
9 10
This diagram shows the media and liner paths.
11
Adjust the position of the green edge guide so the media is guided with a minimum of play.
36 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Turn the printhead lift lever counter-
clockwise to engage the printhead.
12
Close the front and side doors.
Peel-Off , cont.
13
Press the Feed key to advance the media and adjust the media feed.
Chapter 4—Media Load
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 37
Chapter 4—Media Load

External Supply (Fan-fold)

The EasyCoder PF4i Compact Industrial can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media supply is placed behind the printer, usually in the form of fan-folded tickets or tags. External supply can be used with tear­off (straight-through) printing—preferably with Quick-Load.
External supply can only be used with a long side door, not the megatop. There is no need to remove the media supply roll post.
When using an external media supply, take care to protect the media from dust, dirt or other foreign particles, that can impair the printout quality or cause unnecessary wear to the printhead.
Depending on brand and quality, all direct thermal media are more or less sensitive to heat, direct sunlight, moisture, oil, plasticizers, fat, and other substances. You should protect them accordingly.
This diagram shows the media path from an external supply. In case of the standard edge guide (as opposed to Quick-Load guides), turn it to vertical position.
38 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Thermal Transfer
5
Printing
This chapter explains how to load the printer with ribbon for thermal transfer printing.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 39
Chapter 5—Thermal Transfer Printing

Ribbon Load

The EasyCoder PF4i Compact Industrial can print on labels, tickets, tags, and continuous stock using either direct thermal printing on special heat-sensitive media or thermal transfer printing using a special ink­coated ribbon.
Thermal transfer printing makes it possible to use a wide range of receiv­ing face materials and gives a durable printout less vulnerable to fat, chemicals, heat, sunlight etc. than direct thermal printing. Make sure to select a type of ribbon that matches the type of receiving face material and to set up the printer accordingly.
The EasyCoder PF4i Compact Industrial can use transfer ribbon rolls wound with the ink-coated side facing either outward or inward. Illustra­tions in this manual show the ink-coated side facing inward.
Even if ribbon usually is loaded in connection with media replenishment, no loaded media are shown in the illustrations in this chapter in order to give a clearer view of the ribbon path. Refer to Chapter 4 for media load instructions.
Most transfer ribbons do not smear at room temperature.
40 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Ribbon Load, cont.
Chapter 5—Thermal Transfer Printing
1
Open the front and side doors.
2
Turn the printhead lift lever clockwise to raise the printhead.
43
In case of ribbon reload, remove any used ribbon and empty ribbon core.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 41
Unpack a roll of original Intermec thermal transfer ribbon.
Chapter 5—Thermal Transfer Printing
Ribbon Load, cont.
5
Slide the ribbon roll onto the supply hub so the ink-coated side faces down when the ribbon is routed through the print mechanism.
7
6
20 cm (8 in.)
Route the ribbon through the print
mechanism and pull out approximately
20 cm (8 inches) of ribbon.
8
Without releasing the ribbon, turn the printhead lift lever counterclockwise to engage the printhead and lock the ribbon.
42 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Slide the empty cardboard core onto
the ribbon rewind hub so the ribbon
is wound up when the hub rotates
counterclockwise.
Ribbon Load, cont.
9 10
Turn the printhead lift lever clockwise to raise the printhead and release the ribbon.
Chapter 5—Thermal Transfer Printing
Manually advance the ribbon until all of the transparent leader has passed the printhead and the ribbon becomes tight.
11
Turn the printhead lift knob counter­clockwise to engage the printhead. Close the front and side doors.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 43
12
Chapter 5—Thermal Transfer Printing
44 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Setting Up the Printer

6
This chapter describes the various parameters that are used in the Setup Mode (see Chapter 7) or in the vari­ous application programs to confi gure the printer for the user’s specifi c requirements. It covers the following topics:
• Description
• Default setup
• Setup Parameters in regard of communication, feed adjust, media, and print defi nes.
When measures are specifi ed as “dots”, the actual length in millimeters or inches depends on the printhead density. Convert as follows:
8 dots/mm (203.2 dots/inch) printhead:
1 dots = 0.125 mm = 0.0049 inches (4.9 mils)
11.81 dots/mm (300 dots/inch) printhead:
1 dot = 0.085 mm = 0.0033 inches (3.3 mils)
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 45
Chapter 6—Setting Up the Printer

Description

The setup controls the printer in regard of serial communication, media feed, and print speed, and specifi es which type of media and (optionally) ribbon is loaded in the printer.
Check the list of the printer’s default setup parameters on the next page to see if they match your requirements. If not, you will have to change the setup using one of the methods described below. The setup may also be changed by Intermec PrintSet, InterDriver, and LabelShop, or third­party application programs.

Setup Mode

• Press the <Setup> key on the printer’s built-in keyboard to enter the Setup Mode, or
• select the Setup option in Intermec Shell to enter the Setup Mode, or
• execute the Intermec Fingerprint Setup Mode, or
• access the Setup Mode via the printer’s home (requires an optional EasyLAN interface board).
See Chapter 7, “Setup Mode” in this manual and the EasyLAN docu-
mentation.
SETUP instruction to enter the

Intermec Fingerprint

• Use setup strings to change individual setup parameters remotely from the host, or
• use setup fi les to create sets of setup parameters remotely from the host.
See the Intermec Fingerprint v8.xx manuals.

Intermec Direct Protocol

• Use setup strings to change individual setup parameters remotely from the host.
See the Intermec Direct Protocol v8.xx manuals.
46 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 6—Setting Up the Printer
Default Setup
The printer’s default setup is listed below (assuming no options installed):
Ser-Com "uart1:"
Baud rate 9600 bps
Character length 8 bits
Parity None
Stop bits 1 bit
RTS/CTS Disable
ENQ/ACK Disable
XON/XOFF, data to host Disable
XON/XOFF, data from host Disable
New line CR/LF
Receive buffer 1024 bytes
Transmit buffer 1024 bytes
Feedadjust:
Startadjust 0
Stopadjust 0
Media:
X-start (8 dots/mm = 203.2 dpi) 24
X-start (11.81 dots/mm = 300 dpi) 36 (option)
Width (8 dots/mm = 203.2 dpi) 832
Width (11.81 dots/mm = 300 dpi) 1248 (option)
Length (8 dots/mm = 203.2 dpi) 1200
Length (11.81 dots/mm = 300 dpi) 1800 (option)
Media type Label (w Gaps)
Paper type Thermal transfer
Ribbon constant 90
Ribbon factor 25
Label offset 0
Low diameter 0
Contrast ±0%
Print Defi nes:
Print speed 100 mm/sec.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 47
Chapter 6—Setting Up the Printer

Reading the Current Setup

The printer’s current setup values can be read from the printer’s display window by browsing through the Setup Mode.
You can list the printer’s current setup values by printing test label “Setup Info” in the Setup Mode or by using Intermec Shell.
The current setup values can be sent to the host via the standard serial communication channel using a SETUP WRITE "uart1:" state­ment (see Intermec Fingerprint v8.xx, Programmer’s Reference Manual).
48 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 6—Setting Up the Printer

Setup Parameters

Serial Communication

The serial communication parameters control the communication between the printer and the connected computer or other devices on the standard serial port "uart1:" and the optional serial ports "uart2:" and "uart3:". The optional ports require an optional interface board. The printer’s fi rmware detects if an interface board is installed in the printer and presents additional sets of communication setup menus depending on type of communication (refer to diagrams 3-5 in Chapter 7, “Setup Mode”).
Note: The serial communication parameters have no effect on parallel or EasyLAN communications, or on the IN and OUT ports on the optional Industrial Interface Board.
For the serial communication channel "uart1:", the following parameters can be set. Make sure they match the setup of the connected device or vice versa. If the setup of the printer and the setup of the host do not match, the response from the printer to host will be garbled.
Baud Rate
The baud rate is the transmission speed in bits per second. There are 10 options:
• 300
• 600
• 1200
• 2400
• 4800
• 9600 (default)
• 19200
• 38400
• 57600
• 115200
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 49
Chapter 6—Setting Up the Printer
Character Length
The character length specifi es the number of bits that will defi ne a character. Eight bits are recommended, because that option allows more special characters and characters specifi c for foreign languages to be used. Refer to the Intermec Fingerprint v8.xx, Programmer’s Reference Manual for more information.
• 7 Characters ASCII 000 to 127 decimal
• 8 Characters ASCII 000 to 255 decimal (default)
Parity
The parity decides how the fi rmware will check for transmission errors. There are fi ve options:
• None (default)
• Even
• Odd
• Mark
• Space
Stop Bits
The number of stop bits specifi es how many bits will defi ne the end of a character. There are two options:
• 1 (default)
• 2
Flow Control
RTS/CTS is a protocol where the communication is controlled by cur­rents through separate lines in the cable being set either to high or low. By default, this option is disabled.
RTS high indicates that the transmitting unit is able to receive characters. RTS low indicates that the receive buffer is fi lled to 75% (see XON/ XOFF).
CTS high indicates that the unit transmitting the CTS signal is ready to receive data. CTS low indicates that the receive buffer is full (see XON/ XOFF). In some computer programs, for example MS Windows Termi­nal, RTS/CTS is designated “Hardware.”
ENQ/ACK is a protocol where the communication is controlled by the control characters ENQ (ASCII 05 dec.) and ACK (ASCII 06 dec.) being transmitted on the same line as the data. The sending unit trans­mits ENQ at regular intervals. If the response ACK is not received, the
50 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 6—Setting Up the Printer
transmission is held up awaiting an ACK character from the receiving unit. By default, ENQ/ACK is disabled.
XON/XOFF is a protocol where the communication is controlled by the control characters XON (ASCII 17 dec.) and XOFF (ASCII 19 dec.) being transmitted on the same line as the data. XON/XOFF can be enabled/disabled separately for data received from the host by the printer (printer sends XON/XOFF) and for data transmitted to the host from the printer (host sends XON/XOFF).
XOFF is sent from the printer when its receive buffer is fi lled to 75%, and the transmission from the host is held, waiting for an XON charac­ter. When enough data have been processed so the receive buffer is fi lled only to 50%, the printer sends an XON character and the host resumes transmitting data. The same principles apply to XON/XOFF sent by the host, even if the percentage fi gure may differ. By default, XON/XOFF is disabled for data in both directions.
New Line
Selects the character(s) transmitted from the printer to specify the switch­ing to a new line. There are three options:
• CR/LF ASCII 13 + 10 dec. (default)
• LF ASCII 10 dec.
• CR ASCII 13 dec.
Receive Buff er
The receive buffer stores the input data before processing. Default size is 1024 bytes.
Transmit Buff er
The transmit buffer stores the output data to be transmitted before trans­mission. Default size is 1024 bytes.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 51
Chapter 6—Setting Up the Printer

Feedadjust

The Feedadjust part of the Setup Mode controls how much of the media is fed out or pulled back before and/or after the actual printing. These settings are global and will be effected regardless of which program is run.
Note: The fi rmware uses the front edges of labels w. gaps, the ends of detection slots, and the forward edges of black marks for detection, all seen in relation to the feed direction.
Start Adjust
The Start Adjust value is given as a positive or negative number of dots. Default value is 0, which places the origin a certain distance back from the forward edge of the copy.
• A positive start adjustment means that the specifi ed length of media will be fed out before the printing starts. Thus, the origin is moved further back from the forward edge of the copy.
• A negative start adjustment means that the specifi ed length of media will be pulled back before the printing starts. Thus, the origin is moved towards the forward edge of the copy.
Stop Adjust
The Stop Adjust value is given as a positive or negative number of dots. Default value is 0, which stops the media feed in a position suitable for tear off operation.
• A positive stop adjustment means that the normal media feed after the printing is completed will be increased by the specifi ed value.
• A negative stop adjustment means that the normal media feed after the printing is completed will be decreased by the specifi ed value.
52 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 6—Setting Up the Printer
Recommended Feed Adjustments
The following settings allow printing from the top of the label. Minor deviations from the recommended values may be required due to various combinations of media types, roll size, type of media supply device, and individual differences between printers.
Adjustment 8 dots/mm 11.81 dots/mm Distance Distance type 203.2 dpi (std) 300 dpi (option) in mm in inches
Tear-Off (Straight-through)
Start adjust: -100 dots -148 dots 12.5 0.49
Stop adjust: 0 dots 0 dots 0 0
Peel-Off (Self-strip)
Start adjust: -56 dots -83 dots 7 0.28
Stop adjust: -44 dots -65 dots 5.5 0.22
Cut between labels
Start adjust: 0 dots 0 dots 0 0
Stop adjust: +160 dots +236 dots 20.0 0.78
Cut between labels and print from leading edge of next label
Start adjust: -250 dots -369 dots 31.25 1.23
Stop adjust: +160 dots +236 dots 20.0 0.78
Cut variable length strip (No liner allowed!)
Start adjust: -250 dots -369 dots 31.25 1.23
Stop adjust: +275 dots +406 dots 34.38 1.35
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 53
Chapter 6—Setting Up the Printer

Media

The media parameters tell the fi rmware the characteristics of the media that will be used, so the printout will be positioned correctly and get the best quality possible.
Media Size
The size of the printable area is defi ned by three parameters; X-Start, Width, and Length.
X-Start
Specifi es the position of the origin along the dots on the printhead.
The default X-start value prevents printing outside labels when the liner is slightly wider than the labels. If you want to maximize the print width, reset the X-start value to 0.
By increasing the value for the X-start parameter, the origin will be moved outwards, away from the inner edge of the media path. In other words, the larger X-start value, the wider inner margin and the less avail­able print width.
Width
Specifi es the width of the printable area in number of dots from the origin. Thus, the sum of the X-start and width values gives the outer margin of the printable area. The width should be set to prevent printing outside the media, which may harm the printhead.
Length
Specifi es the length of the printable area in number of dots from the origin along the Y-coordinate and allocates memory space for two identi­cal image buffers in the printer’s temporary memory.
The size of each buffer can be calculated using this formula:
Buffer size (bits) = [Print length in dots] x [Printhead width in dots]
Note: The temporary memory has other functions that also require some memory space. To obtain a longer print area, the memory can be increased by fi tting a larger SDRAM SIMM on the printer’s CPU board as described in the Service Manual.
• The length setup also decides the amount of media feed when using “fi x length strip.”
54 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
PRINT
WINDOW
Chapter 6—Setting Up the Printer
• The length setup creates an emergency stop, which works when the printer is set up for “Label (w gaps)”, “Ticket (w mark)”, or “Ticket (w gaps).” If the label stop sensor (LSS) has not detected a gap or mark within 150% of the set length, the media feed is automatically stopped to avoid feeding out a whole roll of media, because of an LSS malfunction.
By setting up the X-start, the Width, and the Length, you will create a print window inside which the printing can be performed. Any object or fi eld extending outside the print window in any direction will either be clipped or cause an error condition (Error 1003 “Field out of label”), see Intermec Fingerprint v8.xx, Programmer’s Reference Manual.
Print Window (8 dots/mm standard printhead)
10.3 mm (0.41 in)
max. 104.0 mm (4.095 in)
PRINT
PRINT
WINDOW
WINDOW
FEED
DIRECTION
Dot #831
Dot-line on printhead
Dot #0
Length
Origin
X-start Width (1-832)
25-114.3 mm (1-4.5 in)
Intermec offers a number of non-standard thermal printheads, see Chap­ter 8.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 55
Chapter 6—Setting Up the Printer
Media Type
The Media Type parameters control how the label stop sensor (LSS) and the media feed work. There are fi ve media type options:
Label (w gaps) is used for adhesive labels mounted on liner.
Ticket (w mark) is used for labels, tickets, or continuous stock pro­vided with black marks at the back.
Ticket (w gaps) is used for tickets and tags with detection slits.
Fix length strip is used for continuous stock where the length of the print window decides the length of media to be fed out.
Var length strip is used for continuous stock. The size of the print image decides the length of each copy.
It is important to select the correct media type, so the printer can indi­cate the following errors.
Error 1005 “Out of paper” indicates that the last ordered copy could not be printed because of an empty media stock.
Error 1031 “Next label not found” indicates that the last ordered label or ticket was successfully printed, but no more labels/tickets can be printed because of an empty media stock.
56 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 6—Setting Up the Printer
Paper Type
The Paper Type parameters control the heat emitted from the printhead to the direct thermal media or, optionally, the transfer ribbon in order to produce the dots that make up the printout image.
Labels, tickets, tags, strip, and ribbons for various types of application are available from Intermec. For the best printout quality and maximum life of the printhead, use Intermec supplies. Setup recommendations for Intermec supplies offered in Europe and North America are listed in Appendix D.
As a general rule, high energy and/or high print speed will shorten the life of the printhead. Never use higher paper type and print speed set­tings than necessary for obtaining an acceptable printout quality and throughput speed.
If the ambient temperature is lower than +15°C (+59°F), decrease the print speed by 50 mm/sec.
Start by choosing between two alternatives:
• Direct Thermal printing (option)
• Thermal Transfer printing (default)
Your choice will decide which parameters to enter next:
Direct Thermal Printing
• Label Constant (range 50 to 115)
• Label Factor (range 10 to 50)
When adjusting the image darkness for non-Intermec direct thermal media, set the Label Factor to the recommended value for the type of direct thermal media. Set the Label Constant to the value listed below and decrease or increase it for lighter or darker images respectively until you are satisfi ed with the printout quality.
General Paper Type Settings Guide (Direct Thermal)
Sensitivity1 Label Label Max Print Speed Constant Factor 8 dots/mm 11.81 dots/mm
Low 100 40 100 100
Standard 90 40 125 125
High 80 40 175 150
Ultra high 60 40 200 150
1
/. Note that preprint and varnish decrease the sensitivity of direct thermal media.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 57
Chapter 6—Setting Up the Printer
Thermal Transfer Printing
• Ribbon Constant (range 50 to 115)
• Ribbon Factor (range 10 to 50)
• Label Offset (range -50 to 50)
• Ribbon Sensor (autoadjustment)
• Low Diameter (range 25 to 80 mm)
When adjusting the image darkness for non-Intermec media and transfer ribbons, set the Ribbon Factor to the recommended value for the type of thermal transfer ribbon. Set the Ribbon Constant at the value listed below and decrease or increase it for lighter or darker images respectively until you are satisfi ed with the printout quality. The Label Offset param­eter is presently not used, so keep it at the default value 0.
General Paper Type Settings Guide (Thermal Transfer)
Type Ribbon Ribbon Max Print Speed Constant Factor 8 dots/mm 11.81 dots/mm
Wax (Europe) 80 25 150 125
Wax (U.S.A.) 65 25 150 125
Wax/Resin (Europe) 90 25 150-200 125-150
Wax/Resin (U.S.A.) 75 25 150-200 125-150
Resin (Europe) 100 30 200 150
Resin (U.S.A.) 90 30 200 150
The Ribbon Sensor parameter is read-only. When performing a Testfeed or when pressing the <Enter> key when the Ribbon Sensor menu is dis­played, the printer will feed out some media and autoadjust the sensor. The resulting setting is displayed in the menu.
The Low Diameter parameter specifi es the diameter of the ribbon supply roll, where SYSVAR(26) switches from 0 to 1. SYSVAR(26) = 0 means that there is still a suffi cient supply of ribbon, whereas SYSVAR(26) = 1 means that it is time to consider replacing the ribbon supply. The diameter is expressed in millimetres (1 mm = 0.04 in.) and an accuracy of ±3 mm can be expected. Note that this setting has little effect unless SYSVAR(26) is read by a Fingerprint program. However, Error 1083 “Ribbon Low” is reported at every tenth printing operation. By default, the low diameter is 0, that is, the ribbon low function is disabled.
58 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 6—Setting Up the Printer
Contrast
Use the contrast parameter to make minor adjustments of the blackness in the printout, for example to adapt the printer to variations in quality between different batches of the same media. 11 options are displayed in an endless loop from -10% to +10%. Default value is 0%. The contrast is reset to the default (±0) whenever a new paper type is specifi ed, regard­less which method has been used.
Testfeed
The sensitivity of the label stop sensor (LSS) may need to be adjusted when switching from one type of media to another. This is especially the case when using adhesive labels since the transparency of the liner (backing paper) may vary. When the Testfeed menu is displayed, press the <Enter> key. A number of blank copies will be fed out until the fi rmware has decided the proper setting for the LSS. At the same time, the front edges of the labels, tickets, etc. are detected so the feed control can position the media according to the Feedadjust parameter (same as the Intermec Fingerprint statement TESTFEED). Four values used for troubleshooting the LSS are displayed (read-only information).
Print Defi nes
Head Resistance
The printhead resistance is measured automatically at startup (read-only information).
Testprint
The test labels ”Diamonds”, “Chess”, “Bar Codes #1”, and “Bar Codes #2” are used to check the printout quality and facilitate adjustment of the printhead pressure, see Chapter 12. The test labels “Setup Info” and “Hardware Info” list the printer’s current setup and the installed elec­tronic devices. Test label “Network Info” is only printed if the printer has an optional EasyLAN interface board. If the information does not fi t on one label, two or more labels will be printed. If the printer refuses to print a test label, press the <i> key to fi nd out what is wrong, for example “printhead lifted” or “out-of paper”. See next page for examples of test labels.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 59
Chapter 6—Setting Up the Printer
Test Labels
702 ohms/8 dots
Diamonds
Bar Codes #1
UART1 9600-8-N-1
RTS/CTS DISABLE
ENQ/ACK DISABLE
XON/XOFF
DATA TO HOST DISABLE
DATA FROM HOST DISABLE
NEW LINE CR/LF
REC BUF 300
TRANS BUF 300
PRINT CONFIG
Setup Info
STARTADJ 0
STOPADJ 0
XSTART 24
WIDTH 808
LENGTH 1200
MEDIA TYPE LABEL (w GAPS)
PAPER TYPE TRANSFER
LABEL CONSTANT 85
LABEL FACTOR 40
RIBBON CONSTANT 90
RIBBON FACTOR 25
LABEL OFFSET 0
RIBBON SENSOR 14
LOW DIAMETER 36
CONTRAST +0%
TESTFEED 170 202 2 5
HEAD RESIST 702
PRINT SPEED 100
LTS VALUE 8
IP SELECTION DHCP+BOOTP
IP ADDRESS 192.168.235.104
NETMASK 255.255.254.0
DEFAULT ROUTER 192.168.234.1
NAMESERVER 192.169.234.20
FIRMWARE
Fingerprint (version number)
MCS (number, date, time, and processor family)
Chess
Bar Codes #2
Hardware
1-971631-50 / PSU / 1.0 / 0031-000000
1-971633-25 / Console / 1.1 / 0033-000000
1-959032-01 / TPH / 0.0 / 0001Z-00085
1-971630-50 / CPU / 1.1 / 0030-000016
1-971641-50 / IEEE1284-1 / 1.1 / 0146-000010
EasyLAN / 00104017B872 Model PF4i
Hardware version 4.0 (CLIC version 1)
Ram 8192 (k)
Flash 0+4096 (k)
Hardware Info
CompactFlash 0 (k)
c: 4023296 bytes free
tmp: 3702056 bytes free
Odometer 0 (m)
60 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 6—Setting Up the Printer
Print Speed
The print speed is variable between 100 and 200 mm/sec. for printers fi tted with an 8 dots/mm (203.2 dpi) printhead and between 100 and 150 mm/sec. for printers with an optional 11.81 dots/mm (300 dpi) printhead. Generally, the lower the speed, the better the printout qual­ity. This is especially true when printing bar codes with the bars running across the media path (“ladder style”), when printing on demanding face materials, and when printing at low ambient temperatures. The default setting is 100 mm/sec. (approximately 4 inches/sec.).
The combination of a large media roll (>152 mm/6 inches diameter) and/or narrow media width in combination with high print speed (> 150 mm/6 inches per sec.) could cause jerks in the media feed. Such jerks will compress text and spoil the readability of ladder-style bar codes placed close to the front edge of the label. In case of batch printing, only the fi rst label in the batch will be affected. Negative startadjust values tend to increase the jerks.
• If the media roll is larger than 152 mm (6 inches), do not use a print speed > 150 mm/sec.
• If a negative start adjust is used, do not use a print speed > 125 mm/sec.
• Narrow media width may require further restrictions on print speed.
• Avoid placing text and ladder-style bar codes close to the front edge of labels.
LSS Test
The function on the label stop sensor (LSS) can be tested automatically or manually as decribed in Chapter 12 “Adjustments.”
LTS (Label Taken Sensor)
The sensitivity of the LTS can be tested and adjusted as described in Chapter 12 “Adjustments.”
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 61
Chapter 6—Setting Up the Printer

Returning to Factory Default Setup

There are two ways to return to the factory default setup of the printer:
A Insert a special CompactFlash memory card and restart the printer.
B Using the printer’s built-in keyboard.
To reset the printer using the keyboard, do like this:
1 Lift the printhead.
2 Switch on the power to the printer and press the <i/F5> key and wait
until the printer beeps.
3 Swiftly press the following keys:
<d/F4> t <c/F2> t <c/F2> t <e/F1>
4 The following message will be displayed:
Factory Default? Enter=Yes ESC=No
5 Within 10 seconds, press <Enter> to reset the printer to factory
default. The parameters will be reset and the printer will continue the normal startup.
If you press <Esc/F2> or wait until the 10 seconds timeout has passed,
the normal startup will continue without any reset being performed.
Note: If any of the fi les "card:NOSHELL.CFG", rom:NOSHELL.CFG", or "c:NOSHELL.CFG" exists in the printer’s memory, no reset to factory default will be performed.
The factory default will remove all fi les used to store settings. It will not reset settings that already has been read when the fi les are removed. This means that EasyLAN Wireless settings (SSID, keys, etc.) will retain their values from the previous start. However, the next reboot will reset them to factory default.
62 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Setup Mode

7
This chapter describes how to enter the setup mode at installation, explains how to navigate in the setup mode, and provides overviews over which parameters and messages are available for the standard printer and with various interface boards.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 63
Chapter 7—Setup Mode

Entering Setup Mode at Installation

The method of entering the Setup Mode depends on which startup fi les are stored in the printer’s memory, a subject that was more thoroughly discussed in Chapter 3, “Starting Up.”

EasyCoder PF4i Compact Industrial with Intermec Shell

• Switch on the power.
• When the display shows the message “Enter=Shell; x sec...”, press <Enter>.
• Press <Setup> (this facility can be used anywhere within Intermec Shell).
• Set up the printer as described in this chapter.
• Return to Intermec Shell by pressing <Setup>.

EasyCoder PF4i Compact Industrial with a custom-made application program

• Normally, there is no need to enter the Setup Mode for custom-made application programs. Necessary provisions for changing the setup, manually or automatically, should be provided by the program.
64 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 7—Setup Mode

Navigating in Setup Mode

While going through the setup procedure, you are guided by texts in the printer’s display. You can navigate between setup menus, acknowledge displayed values, select or type new values, etc. by using the keys on the printer’s keyboard.
Note: An external keyboard cannot be used inside the Setup Mode.
Move one menu to the left on the same level or scroll back in a stack of options
Move up one level
Move one menu to the right on the same level or scroll forward in a stack of options
Move down one level
Display error messages at test label printing failure.
-
1
/. “Left”, “right”, “up”, and “down” refer to the overviews later in this chapter.
Enter numeric values.
Specify negative values (leading position).
Clear displayed values.
Acknowledge and move to next menu or perform testfeeds in the Testfeed menu, or print test labels in the Test label menu.
Exit the Setup Mode. Can be used anywhere in Setup Mode.
1
.
1
.
1
.
1
.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 65
Chapter 7—Setup Mode
The Setup Mode is organized as an endless loop, from which you can select a number of sub-categories. At startup, the fi rmware determines if options such as a label taken sensor, a cutter, or an interface board is installed in the printer. Only installed options are shown in the Setup Mode.
The diagram below shows the options in the main loop. Detailed over­views are shown on the pages that follow.
Starting point
SETUP: PRINT DEFS
SETUP: MEDIA
SETUP: FEEDADJ
SETUP: SER-COM, UART1
SETUP: NETWORK
Option
SETUP: SER-COM, UART2
Option
SETUP: SER-COM, UART3
SETUP: NET-COM, NET1
Option
Option
66 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Setup Mode; Serial Communication "uart1:"

(Intermec Fingerprint v8.20)
Chapter 7—Setup Mode
SETUP: SER-COM, UART1
SER-COM, UART1: BAUDRATE
BAUDRATE; 9600
BAUDRATE; 19200
BAUDRATE; 38400
BAUDRATE; 57500
BAUDRATE; 115200
BAUDRATE; 300
BAUDRATE; 600
BAUDRATE; 1200
BAUDRATE; 2400
BAUDRATE; 4800
Scroll forward Scroll back
SETUP: SER-COM, UART2
See separate overview See separate overview See separate overview
SER-COM, UART1: CHAR LENGTH
CHAR LENGTH8PARITY:
CHAR LENGTH 7
FLOW CONTROL: XON/XOFF
XON/XOFF: DATA TO HOST
DATA TO HOST: DISABLE
DATA TO HOST: ENABLE
Scroll forward Scroll back
SETUP: SER-COM, UART3
SER-COM, UART1: PARITY
NONE
PARITY: EVEN
PARITY: ODD
PARITY: MARK
PARITY: SPACE
Scroll forward Scroll back
XON/XOFF: DATA FROM HOST
DATA FROM HOST: DISABLE
DATA FROM HOST: ENABLE
Scroll forward Scroll back
SETUP: NET-COM, NET1
SER-COM, UART1: STOP BITS
STOP BITS:1FLOW CONTROL:
STOP BITS: 2
Scroll forward Scroll back
SER-COM, UART1: NEW LINE
NEW LINE: CR/LF
NEW LINE: LF
NEW LINE: CR
Scroll forward Scroll back
SETUP: NETWORK
See separate overview
SER-COM, UART1: FLOWCONTROL
RTS/CTS
RTS/CTS: DISABLE
ENQ/ACK: ENABLE
Scroll forward Scroll back
SER-COM, UART1: REC BUF
REC BUF: [1024]:
Continued on the next page
FLOW CONTROL: ENQ/ACK
ENQ-ACK: DISABLE
ENQ/ACK: ENABLE
Scroll forward Scroll back
SER-COM, UART1: TRANS BUF
TRANS BUF: [1024]:
Legend:
Dotted boxes and lines indicate options.
Thick boxes indicates default options.
Values inside brackets indicate default settings.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 67
Chapter 7—Setup Mode

Setup Mode; Feed Adjust

(Intermec Fingerprint v8.20)
Continued from the previous page
SETUP: FEEDADJ
FEEDADJ: STARTADJ
STARTADJ: [0]:
FEEDADJ: STOPADJ:
STOPADJ: [0]:
Continued on the next page
68 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Setup Mode; Media

(Intermec Fingerprint v8.20)
Chapter 7—Setup Mode
Continued from the previous page
Not displayed if a transfer ribbon mechanism is not installed in the printer.
SETUP: MEDIA
MEDIA: MEDIA SIZE
MEDIA SIZE: XSTART
XSTART: [24]:
MEDIA: PAPER TYPE
PAPER TYPE: TRANSFER
TRANSFER: RIBBON CONSTANT
RIBBON CONSTANT: [90]:
PAPER TYPE: DIRECT THERMAL
DIRECT THERMAL: LABEL CONSTANT
LABEL CONSTANT [85]:
MEDIA SIZE: WIDTH
WIDTH: [832]:
TRANSFER: RIBBON FACTOR
RIBBON FACTOR: [25]:
DIRECT THERMAL: LABEL FACTOR
LABEL FACTOR: [40]:
MEDIA SIZE: LENGTH
LENGTH: [1200]:
TRANSFER: LABEL OFFSET
LABEL OFFSET: [0]:
MEDIA: CONTRAST
CONTRAST: +0%
CONTRAST: +2%
CONTRAST: +4%
CONTRAST: +6%
CONTRAST: +8%
CONTRAST: +10%
CONTRAST:
-10%
CONTRAST:
-8%
CONTRAST:
-6%
CONTRAST:
-4%
CONTRAST:
-2%
Scroll forward Scroll back
MEDIA: MEDIA TYPE
MEDIA TYPE: LABEL (w GAPS)
MEDIA TYPE: TICKET (w MARK)
MEDIA TYPE: TICKET (w GAPS)
MEDIA TYPE: FIX LENGTH STRIP
MEDIA TYPE: VAR LENGTH STRIP
Scroll forward Scroll back
TRANSFER: RIBBON SENSOR
RIBBON SENSOR: [14]:
MEDIA: TEST FEED
TEST FEED: [26 28 0 10]
Press <Enter> to per­form a testfeed. Values are read-only.
Continued on the next page
TRANSFER: LOW DIAMETER
LOW DIAMETER: [0]:
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 69
Chapter 7—Setup Mode

Setup Mode; Print Defs

(Intermec Fingerprint v8.20)
Continued from the previous page
SETUP: PRINT DEFS
PRINT DEFS: HEAD RESIST
HEAD RESIST: [nnn]:
Read-only
PRINT DEFS: LTS
LTS: LTS ADJUST
REMOVE LABEL AND PRESS ENTER
SENSITIVITY 10 OUT OF 9-10
PRINT DEFS: TESTPRINT
TESTPRINT: DIAMONDS
TESTPRINT: CHESS
TESTPRINT: BAR CODES #1
TESTPRINT: BAR CODES #2
TESTPRINT: SETUP INFO
TESTPRINT: HARDWARE INFO
Only displayed if an optional LTS (Label Taken Sensor) is installed in the printer.
LTS: LTS TEST
REMOVE LABEL ENTER TO STOP
PRINT DEFS: PRINT SPEED
PRINT SPEED: [100]:
TESTPRINT: NETWORK INFO
Scroll forward Scroll back
<Enter> to print <?> for error info
LTS: LTS VALUE
LTS VALUE: [10]:
Only displayed if an optional EasyLAN board is installed.
Return to the start of the Setup Mode loop (SETUP/SER-COM, UART1) or press <Setup> to exit the Setup Mode.
PRINT DEFS: LSS TEST
LSS TEST: LSS AUTO
LSS AUTO:
LSS TEST: LSS MANUAL
LSS [G: 2]D: 6
Toggle between gain (G) and drive (D)
Decrease/increase value inside brackets
70 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 7—Setup Mode

Setup Mode; Serial Communication "uart2:" (option)

(Intermec Fingerprint v8.20)
SETUP:SETUP: SER-COM, UART2
SER-COM, UART2: BAUDRATE
BAUDRATE; 9600
BAUDRATE; 19200
BAUDRATE; 38400
BAUDRATE; 57500
BAUDRATE; 115200
BAUDRATE; 300
BAUDRATE; 600
BAUDRATE; 1200
BAUDRATE; 2400
BAUDRATE; 4800
These menus will only be displayed when an optional Double Serial or Serial/Industrial interface board is installed. In case of a Double Serial interface baord, also see the overview for Serial Communication, uart3.
SER-COM, UART2: PROT ADDR
PROT ADDR: DISABLE
DATA TO HOST: ENABLE
Only displayed in case
of RS485.
Menus inside this dotted box are not displayed in case of RS485 on "uart2:".
FLOW CONTROL: ENQ/ACK
ENQ-ACK: DISABLE
ENQ/ACK: ENABLE
SER-COM, UART2: TRANS BUF
TRANS BUF: [1024]:
SER-COM, UART2: CHAR LENGTH
CHAR LENGTH8PARITY:
CHAR LENGTH 7
FLOW CONTROL: XON/XOFF
XON/XOFF: DATA TO HOST
DATA TO HOST: DISABLE
DATA TO HOST: ENABLE
SER-COM, UART2: CONNECTED HW
CONNECTED HW: RS232
Read-only
SER-COM, UART2: PARITY
NONE
PARITY: EVEN
PARITY: ODD
PARITY: MARK
XON/XOFF: DATA FROM HOST
DATA FROM HOST: DISABLE
DATA FROM HOST: ENABLE
SER-COM, UART2: PROTOCOL ADDR.
PROTOCOL ADDR. [1]:
Only displayed in case of RS485 on "uart2:". Enter printer’s protocol address (0–31).
PARITY: SPACE
SER-COM, UART2: STOP BITS
STOP BITS:1FLOW CONTROL:
STOP BITS: 2
SER-COM, UART2: NEW LINE
NEW LINE: CR/LF
NEW LINE: LF
NEW LINE: CR
SER-COM, UART2: FLOWCONTROL
RTS/CTS
RTS/CTS: DISABLE
ENQ/ACK: ENABLE
SER-COM, UART2: REC BUF
REC BUF: [1024]:
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 71
Chapter 7—Setup Mode

Setup Mode; Serial Communication "uart3:" (option)

(Intermec Fingerprint v8.20)
SETUP: SER-COM, UART3
SER-COM, UART3: BAUDRATE
BAUDRATE; 9600
BAUDRATE; 19200
BAUDRATE; 38400
BAUDRATE; 57500
BAUDRATE; 115200
BAUDRATE; 300
BAUDRATE; 600
BAUDRATE; 1200
BAUDRATE; 2400
BAUDRATE; 4800
These menus will only be displayed when an optional Double Serial interface board is installed, also see the overview for Serial Communication, uart2.
SER-COM, UART3: CHAR LENGTH
CHAR LENGTH8PARITY:
CHAR LENGTH 7
FLOW CONTROL: XON/XOFF
XON/XOFF: DATA TO HOST
DATA TO HOST: DISABLE
DATA TO HOST: ENABLE
SER-COM, UART3: CONNECTED HW
CONNECTED HW: RS232
Read-only
SER-COM, UART3: PARITY
NONE
PARITY: EVEN
PARITY: ODD
PARITY: MARK
PARITY: SPACE
XON/XOFF: DATA FROM HOST
DATA FROM HOST: DISABLE
DATA FROM HOST: ENABLE
SER-COM, UART3: STOP BITS
STOP BITS:1FLOW CONTROL:
STOP BITS: 2
SER-COM, UART3: NEW LINE
NEW LINE: CR/LF
NEW LINE: LF
NEW LINE: CR
SER-COM, UART3: FLOWCONTROL
RTS/CTS
RTS/CTS: DISABLE
ENQ/ACK: ENABLE
SER-COM, UART3: REC BUF
REC BUF: [1024]:
FLOW CONTROL: ENQ/ACK
ENQ-ACK: DISABLE
ENQ/ACK: ENABLE
SER-COM, UART3: TRANS BUF
TRANS BUF: [1024]:
72 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Chapter 7—Setup Mode

Setup Mode; Network Communication "net1:" (option)

(Intermec Fingerprint v8.20)
SETUP: NET-COM, NET1
NET-COM, NET1: NEW LINE
NEW LINE CR/LF
BAUDRATE; LF
BAUDRATE; CR
SETUP: NETWORK
NETWORK: IP SELECTION
IP SELECTION: DHCP+BOOTP
PARITY: MANUAL
PARITY: DHCP
PARITY: BOOTP
NETWORK: MAC ADDRESS
MAC ADDRESS: 00104017b80e
These menus will only be displayed when an optional EasyLAN interface board is installed.
NETWORK: IP ADDRESS
IP ADDRESS:
192.168.1.79
Read-only if DCHP and/or BOOTP is selected.
NETWORK: NETMASK
NETMASK:
255.255.255.0
NETWORK: DEFAULT ROUTER
DEFAULT ROUTER:
192.168.1.1
NETWORK: NAME SERVER
NAME SERVER:
192.168.1.7
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 73
Chapter 7—Setup Mode
74 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Intermec Shell Startup
8
Program
This chapter describes the Intermec Shell startup program and covers the following topics:
• Introduction
• Starting with Intermec Shell
• Intermec Shell Overview
• Line Analyzer
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 75
Chapter 8—Intermec Shell Startup Program

Introduction

Intermec Shell is a startup program, which is a program that automati­cally starts running when the printer is switched on. Intermec Shell helps the operator to choose between a number of standard or custom-made application programs and to start certain useful facilities, as listed below.

Application Programs

• Intermec Fingerprint (for creating your own programs or to run the Intermec InterDriver)
• Intermec Direct Protocol (easy-to-use slave protocol)
• LINE_AXP.PRG (line analyzer program)
• Other application programs in the printer’s memory.
A prerequisite for a program to appear as an option in Intermec Shell
is that the program is provided with the extension “.PRG” and is stored in the root of the directory "/c" or "card1:". However, some original Intermec utility programs are excluded as long as they remain stored in "/rom":
- ERRHAND.PRG
- FILELIST.PRG
- LBLSHTXT.PRG
- MKAUTO.PRG
- SHELLXP.PRG
- WINXP.PRG
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Chapter 8—Intermec Shell Startup Program

Other Facilities

• Setup Mode (manual setup from printer’s keyboard)
• Print Setup (printing setup on label)
• Testfeed (formfeeds and auto-adjust of the LSS)
• Test Label (printing of test labels)
• Default setup (resetting all setup parameters to default)
• Software Update (downloading data from a host to a CompactFlash card in the printer, upgrading the printer’s fi rmware from a Compact­Flash card, or upgrading the printer’s fi rmware from a fi le in a PC)
• Reboot (restarting the printer)
Note: Intermec Shell is factory-installed in the printer’s per­manent memory (device "/rom"). If you insert a memory card with another startup fi le before you switch on the printer, or if there is a startup fi le stored in the printer’s permanent memory (device "/c"), this startup fi le will be used instead of Intermec Shell (see Chapter 3, “Startup Files”).
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 77
Chapter 8—Intermec Shell Startup Program

Starting with Intermec Shell

A few seconds after you have switched on the power to the printer and the initialization is completed, the countdown menu of the Intermec Shell program will be displayed:
ENTER=SHELL 5 sec. v.8.1
Now you have 5 seconds to enter Intermec Shell by pressing <Enter>.
The lower line tells you how much time you have left. Should the time run out before you have taken any action, the last selected application in Intermec Shell will be opened. If you use the same application all the time, you will only need to switch on the power, once the application has been selected.
If no other application has yet been selected, the current version of Intermec Fingerprint will be opened with "auto" selected as std I/O channel (see Intermec Fingerprint manuals). When the countdown is completed, you will see these lines in the display:
Fingerprint
8.20
If you want to select another application, just cycle the power and enter Intermec Shell before the countdown is completed.
When you enter the Intermec Shell from the countdown menus, the Select Application menu will be displayed:
SHELL SEL. APPLICATION
In this menu, you can choose between two options:
• Press <Enter> to go to menus where you can select an application program.
• Press <`> to go to the Facilities part of Intermec Shell.
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Chapter 8—Intermec Shell Startup Program

Selecting an Application

In Intermec Shell, the menus present the options in infi nite loops, To see all menus and options, refer to the overview in this chapter. The Select application lets you choose an application program that resides in the printer’s memory:
Current appl. starts the last selected application (by default Intermec Fingerprint with "auto" selected as standard I/O channel).
Fingerprint is used to create, modify, or run programs written in the Intermec Fingerprint programming language and to run the Intermec InterDriver. This option requires that you also select a standard IN/OUT channel, which is the channel you want to use for commu­nication between the printer and the computer. Normally, you select "uart1:". Refer to the Intermec Fingerprint manuals.
Direct Protocol is an easy-to-use printer protocol for downloading label formats and variable input data to a printer from a host com­puter. This option requires that you also select a standard IN/OUT channel, that is the serial channel you want to use for communication between the printer and the host. Normally, you select "uart1:". Refer to the Intermec Direct Protocol v8.xx, Programmer’s Reference Manual.
LINE-AXP.PRG (Line Analyzer) is a Fingerprint program that cap- tures characters received by the printer on a communication channel and prints them on labels. (See later in this chapter.)
• Other Application Programs will presented as additional options.
Note: When an application program is started, it may automat­ically change the communication setup. If another application is selected later, this communication setup will remain valid, unless the new application includes instructions that auto­matically change the setup. The setup could also be changed manually in the Setup Mode.
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Chapter 8—Intermec Shell Startup Program

Selecting Other Facilities

As an alternative to selecting an application, you can step through a number of other useful facilities:
Setup
Set up the printer using its built-in keyboard, see Chapter 7, “Setup Mode.”
Print Setup
Produce a printout of the printer’s current setup values (test label “Setup Info”).
Testfeed
Feed out a number of label, ticket, tag, or portions of continuous stock while the printer auto-adjusts its media feed and label stop/black mark sensor. It is recommended to perform a Testfeed each time you load a roll of labels from a new batch or a different brand.
Test Label
Print a series of four test labels (test labels “Diamonds”, “Chess”, “Bar Codes #1”, and “Bar Codes #2”) in order to test the printout quality and printhead alignment. The labels are presented in an infi nite loop, so you can print the series over and over again. Press <Enter> for each new label.
Default Setup
Reset all setup parameters to their default values, as listed in Chapter 6, “Setting Up the Printer.”
Software Update
Using the Zmodem communication tool, fi les can be downloaded from a PC, either to be stored on a standard CompactFlash memory card or to upgrade the printer’s fi rmware. The following options are available:
• Update CompactFlash card allows the printer to be used as a Com­pactFlash card programming device. Any fi les can be downloaded from a PC to a standard CompactFlash card inserted in the memory card slot in the printer’s rear plate.
A typical application is to create a fi rmware upgrade card from an
upgrade fi le stored in a PC. You can use the card to upgrade the fi rmware in several printers simply by moving the card from printer to printer. Just insert the card, switch on the power, and wait from the prompts to appear in the printer’s display window.
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Chapter 8—Intermec Shell Startup Program
• Update fi rmware is used to directly upgrade the fi rmware of a specifi c printer from a new fi rmware version stored as a fi le in a PC. If the printer is equipped with an EasyLAN Ethernet or Wireless board, the user must have access rights to upgrade the fi rmware, see the EasyLAN User’s Guide.
If the CompactFlash card or upgrade fi le contains an earlier fi rmware version than the one in the printer, the printer’s fi rmware will be downgraded without warning.
Firmware upgrade fi les can be found on www.intermec.com or be
obtained from your local Intermec distributor.
Reboot
Corresponds to cycling the power to the printer. To exit Intermec Shell without having selected any application, select Reboot. Then wait for the 5 seconds countdown to fi nish, and the last selected application will be opened.
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Chapter 8—Intermec Shell Startup Program

Intermec Shell v8.1 Overview

POWER ON
Fingerprint 8.20 w. std I/O = "auto"
anywhere in Intermec Shell.
ENTER=SHELL
5 sec. v.8.1
ENTER=SHELL
4 sec. v.8.1
ENTER=SHELL
3 sec. v.8.1
ENTER=SHELL
2 sec. v.8.1
ENTER=SHELL
1 sec. v.8.1
Last selected
application is started
Default:
Legend:
Return to previous menu.
Proceed to next menu.
Accept displayed option
and proceed, or
execute displayed option.
Perform a Testfeed
Enter the Setup Mode
from anywhere
in Intermec Shell.
SHELL
SEL. APPLICATION
SHELL
SETUP
SHELL
PRINT SETUP
SHELL
TESTFEED
SHELL
TEST LABEL
SHELL
DEFAULT SETUP
SHELL
SOFTWARE UPDATE
SHELL
REBOOT
Restarts the printer (same as power off/on)
SEL. APPLICATION
CURRENT APPL.
SEL. APPLICATION
Fingerprint 8.20
SEL. APPLICATION
Direct Protocol
Optional application
programs
SEL.APPL rom:
LINE_AXP.PRG
SETUP:
SER-COM,UART1
Last selected application is started
Note: Dotted channels are only shown if the corresponding optional interface pcb is fitted.
STD I/O CHANNEL
auto
STD I/O CHANNEL
uart1:
STD I/O CHANNEL
uart2:
STD I/O CHANNEL
uart3:
STD I/O CHANNEL
centronics:
STD I/O CHANNEL
net1:
STD I/O CHANNEL
usb1:
See the chapter “Setup Mode
Prints a list of current setup values (test label “Setup Info).
Performs a Testfeed (feeds out a number of blank copies while autoadjusting the label stop sensor).
Prints test labels “Diamonds”, Chess”, Bar Codes #1, and Bar Codes #2 in a loo Press Enter for each new label.
ARE YOU SURE?
YES=ENTER/NO=ESC
UPDATE:
COMPACT FLASH?
UPDATE:
FIRMWARE?
DEFAULT SETUP
PERFORMED
TRANSFER FILE
USING ZMODEM
TRANSFER
COMPLETED
TRANSFER FILE
USING ZMODEM
Printer rebooted automatically.
The selected application is started
p
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Chapter 8—Intermec Shell Startup Program

Line Analyzer

The Line Analyzer (LINE_AXP.PRG) is a program written in the Intermec Fingerprint programming language and is intended to help solving possible communication problems. As the name implies, the Line Analyzer captures all incoming characters on a specifi ed communication channel and prints them on one or more labels.
Printable characters are printed in black-on-white, whereas control characters and space characters (ASCII 000–032 dec) are printed in white-on-black.
While the printer is receiving data, the “Ready” control lamp blinks. There is a 0.5 second timeout. That is, if no more characters have been received after 0.5 second, the program considers the transmission termi­nated and prints out a label.
As long as a continuous string of characters is being received, the pro­gram wraps the lines until the label is full and then starts to print another label. At the bottom of each label, the following information is printed:
• Page number
• Number of characters printed on the label
• Total number of characters received so far
The Line Analyzer is displayed as the option “LINE_AXP.PRG" under the “SEL. APPLICATION” menu. After the Line Analyzer has been selected and the printer has started up again, the printer feeds out two labels and the following menu is displayed:
Line Analyzer Sel.port(1-6) 1
Enter the desired communication port using the numeric keys on the printer’s keyboard:
1 = "uart1:" 2 = "uart2:" 3 = "uart3:" 4 = "centronics:" 5 = "net1:" 6 = "usb1:"
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Chapter 8—Intermec Shell Startup Program
If the printer is not fi tted with the specifi ed port, an error message appears in the display and you can select another port:
Line Analyzer Error:56
84 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)

Options

9
This chapter describes the options available for the EasyCoder PF4i Compact Industrial printer. The options can be factory installed, fi eld-installed by an authorized service technician, or in some cases installed by the operator.
Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint) 85
Chapter 9—Options

Introduction

The EasyCoder PF4i Compact Industrial provides a high degree of fl ex­ibility because it has a modular design. By adding options to the basic printer, the EasyCoder PF4i Compact Industrial can be adapted for a variety of applications. Most options can easily be installed by the opera­tor, however a few should be installed by an authorized service technician or are only available as factory-installed options.
Cover
Interface board (various types)
Media supply roll post
1.5-inch rotating
Label taken sensor
supply hub
Paper cutter
3-inch adapter
Cutter tray
Front door
Long side door
Long side door with 8-in. Megatop
86 Intermec EasyCoder PF4i Compact Industrial—User’s Guide (Fingerprint)
Liner takeup and guide shaft
Special printheads
Quick-Load guides (included)
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