Intermec ColorCoder V4 – Service Manual Ed. 1
2
Chapter 0 Introduction
0.1 Contents, cont'd.
3. Mechanical System
3.1 Externals ....................................................................................... 79
A. External Covers .......................................................................79
B. Control Panel ...........................................................................82
3.2 Image Formation System...............................................................83
A. BJ Head ................................................................................... 83
B. Recovery Unit .........................................................................93
C. Fan Unit ................................................................................100
D. Motor Unit ............................................................................ 104
3.3 Ink Supply System ......................................................................108
A. Upper Ink Room.................................................................... 108
B. Pump Unit .............................................................................109
3.4 Pick-Up/Feeder System ...............................................................122
A. Roll Unit................................................................................122
B. Feeder Unit ............................................................................131
C. Rowels and Rollers ................................................................141
3.5 PCBs........................................................................................... 144
A. Engine 1 PCB ........................................................................144
B. Formatter PCB ...................................................................... 145
C. Counter PCB ......................................................................... 146
D. Engine 2 PCB ........................................................................147
E. DC Power Supply Unit ..........................................................148
4. Installation
4.1 Installation Suggestions ............................................................... 150
4.2 Unpacking and Installation ..........................................................151
A. Unpacking .............................................................................151
B. Installation (roll type) ............................................................152
C. Installation (fan-fold type) ..................................................... 160
D. Check of Image and Operation .............................................. 166
E. Head Shading ........................................................................ 167
F. Relocation and Transportation ...............................................168
4.3 Daily Care by Customer ..............................................................172
A. Image Maintaining Functions ................................................173
B. Cleaning ................................................................................174
5. Maintenance and Servicing
5.1 Parts to be Replaced Periodically.................................................175
5.2 Consumable Parts........................................................................ 175
5.3 Maintenance................................................................................ 176
6. Troubleshooting
6.1 Preface ........................................................................................ 179
A. Initial Inspection ....................................................................179
B. Others ....................................................................................180
6.2 Specifications and Adjustments ................................................... 181
A. Electrical System ...................................................................181
6.3 Test Print..................................................................................... 183
A. Outline .................................................................................. 183
B. Test Patterns ..........................................................................184
C. Head Cleaning ....................................................................... 192
D. Cleaning of Head Face .......................................................... 193
6.4 Head Shading ..............................................................................195
A. Outline .................................................................................. 195
B. Procedure to Make HS Data ..................................................197
6.5 Service Mode .............................................................................. 211
A. Outline .................................................................................. 211
B. Operation of Service Mode .................................................... 211
C. Functions of Service Mode ....................................................212
D. List of Service Mode .............................................................213
E. Service Mode Menu Hierarchy Diagram ............................... 223