Caution: Federal (USA) law restricts this device to sale by or on the order of a physician.
Indications for Use
The Integra® Duo LED Surgical Headlight System is designed to provide supplemental
illumination aiding visualization during surgical, diagnostic, or therapeutic procedures.
Contraindications
The Integra Duo LED Surgical Headlight System is contraindicated for use in neonatal
transillumination, ophthalmic procedures, photosensitive patients or patients who have
received photosensitizing agents (hematoporphyrin derivatives) within three months.
4
Page 5
Table of Symbols
500hPa
Restriction of Hazardous Substances
(China) 5-Year Safe Use Period
Product complies with the
requirements of directive 93/42/EEC
Listed by ETL
For Baery Purposes- No Naked
Flames
Class II Equipment, used on power
adapter
Recycle
Eligible for Call2Recycle ProgramRecycle (Taiwan)
Non-Sterile
Waste Electrical and Electronic
Equipment
ManufacturerDate of Manufacture
(YYYY-MM-DD)
1060hPa
Storage Atmospheric Pressure
Limitations
0%
95%
Storage Humidity Limitations
(Non-Condensing)
o
49
C
o
F)
(120
o
C
0
o
F)
(-4
Storage Temperature Limitations
MR Unsafe
Serial Number
Catalog Number
Consult Instructions for Use
www.integralife.com
Caution
Keep Dry
Authorized Representative in the
European Community
Caution: Federal (USA) law
restricts this device to sale by or on
the order of a physician
Degrees of protection provided by
enclosures (IP Code) for power
adapter
5
Page 6
General Warnings
• The user should carefully study the Instructions for Use (IFU) before using the Integra
Duo LED Surgical Headlight System in the clinical environment. Instructions should be
followed, with special aention given to warnings, controls, and user specifications.
The IFU should be made available to appropriate personnel.
• This IFU contains information about the proper procedures for preparing this product
for its use and care.
• Before every procedure, carefully inspect the Integra Duo LED Surgical Headlight
System to ensure it has been properly maintained, cleaned, and is fully functional.
DO NOT use if inspection reveals any damage or loose connectors.
• Follow the instructions of other manufacturers’ equipment when used in conjunction
with this product.
• To reduce the risk of fire and electric shock, do not expose electrical equipment to
moisture. When cleaning, do not immerse any electrical device in liquid.
• Do not use or store liquids on or above the Integra Duo LED Surgical Headlight System.
• Safety precautions must always be exercised when using electrical equipment to
prevent operator/patient shock, fire hazard or equipment damage.
• Electric shock hazard. If unit is not functioning properly, DO NOT OPEN. Please refer
to the Repair and Return section of this manual.
• The Integra Duo LED Surgical Headlight System must be used only with the
recommended Integra baery or with the AC power adapter supplied by Integra.
Using a different AC power adapter may not provide protection against electric shock.
• The Integra Duo LED Surgical Headlight System should never be used in ocular
surgery or in a surgical procedure requiring direct illumination of the eye.
6
Page 7
General Warnings (Continued)
• Use care not to point the Headlight directly at the eye while in use.
• Only use enough light to ensure good visualization and avoid prolonged close
stationary illumination of tissue to reduce the risk of thermal injury.
• When the Integra Duo LED Surgical Headlight System is not in use, turn off the power.
• Explosion hazard. Do not use the Integra Duo LED Surgical Headlight System in the
presence of flammable anesthetics, liquids, vapors, gases, or dusts.
• Keep cooling vents free of obstructions.
• To ensure patient / operator safety and optimal product performance, use only
recommended accessories and supplies with the system according to the instructions
for use. Use of accessories and cables other than those specified or provided by the
manufacturer of this equipment could result in increased electromagnetic emissions or
decreased electromagnetic immunity of this equipment and result in improper operation.
• The Integra Duo LED Surgical Headlight System complies with applicable domestic
and international standards for electromagnetic interference and should not present
problems to other equipment or be affected by other devices. As a precaution, avoid
using the device in close proximity to other equipment.
• Portable RF communications equipment (including peripherals such as antenna cables
and external antennas) should be used no closer than 30 cm (12 inches) to any part of
the Integra Duo LED Surgical Headlight System, including cables specified by Integra.
Otherwise, degradation of the performance of this equipment could result.
• Care should be taken if the equipment is used adjacent to or stacked with other
equipment; if adjacent or stacked use is inevitable, the equipment should be observed
to verify normal operation in the configuration in which it will be used.
7
Page 8
General Warnings (Continued)
• When the Integra Duo LED Surgical Headlight System employs the direct power
option, the cord may present a tripping hazard.
• No modification of this equipment is allowed.
• This device is not indicated for use in the MR environment.
Baery Warnings
• Defective baeries can damage the Integra Duo LED Surgical Headlight System.
If the baery shows any signs of damage, leakage, or cracking, it must be replaced
immediately, and only with an Integra baery recommended for or supplied with the
system.
• Improper disposal of baeries may create an explosion or contamination hazard.
Never dispose of baeries in refuse containers. Do not dispose of the baery in fire.
Always recycle baeries according to local regulations.
• Improper handling of the baery can lead to heat generation, smoke, bursting, or fire.
• Do not remove the label from the baery.
• Do not immerse the baery in water or other liquids.
• Do not disassemble or modify the baery.
• Do not directly connect or short-circuit the positive (+) and negative baery terminals.
• To avoid short circuits, keep baery terminals away from metal objects.
• Do not expose the baery to temperatures higher than 49°C/120°F.
8
Page 9
Baery Charger Warnings
• Do not expose the charger or power supply to water or liquids. The case is not sealed.
• Do not open the charger or power supply case. No user serviceable parts are inside.
• Do not cover the fan exhaust or obstruct the airflow; this will cause overheating.
• Use only the Integra supplied power supply, charger, baeries and power cords.
• Store the charger in a cool spot, away from external heat sources.
Caution
• During recharging, the charger may become warm.
• This device should be used in environments that meet the operating environmental
conditions in the Device Specifications section of this manual.
9
Page 10
Overview
The Integra Duo LED Surgical Headlight System is a self-contained headlight system that
can be operated using either baery or direct power supply. Using a baery pack gives the
surgeon complete mobility allowing unrestricted movement in and around the operating
suite. The direct power supply option is intended to be a back-up to the baery system but
could also be used as a primary power source for unlimited operating time.
The Integra Duo LED Surgical Headlight System provides supplemental illumination during a
surgical procedure. It does not have any essential performance that is not covered by basic safety.
The Integra Duo LED Surgical Headlight System utilizes an LED light source with an active
cooling system. A thermostatically-controlled cooling fan draws air through ports on the
luminaire, quietly cooling the LED. The air is drawn through a duct system and is gently
exhausted behind the surgeon and outside the surgical field. The major components of the
headlight itself are shown in Figure 1 and described on the adjacent page.
Headlight
Headlight Cable
Comfort Code
Alphanumeric Sizing
System
TM
Rear Knob
Figure 1
10
Top Knob
Duct System
Luminaire
Iris Wheel
Occipital Basket
Page 11
Luminaire
Headlight
Cable
Contains the LED light source, an iris wheel for controlling spot size,
and optical elements to project a homogeneous spot of light to the
surgical field.
The cable connects the headlight to the baery holster.
Duct System
Headband
Padding
Suspension
Linkage
Intensity
Knob
Comfort
Code™
Alphanumeric
Sizing System
Serves as a conduit for airflow from the luminaire to the cooling fan.
Offers versatile size adjustment using two knobs (top and rear), lateral
strap, and a pivoting occipital basket. Headband also incorporates a
replaceable pad set for comfort.
Five (5) pads provide a so and responsive interaction between the
headband and the user. Replacement of padding every six (6) months
is recommended.
These two links connect the luminaire to the headband and provide
range of motion while positioning.
Located on the holster and regulates power to the LED from either
baery or direct power supply. This rotary switch allows for adjustment
of light intensity.
An alphanumeric sizing system is located on the rear strap and leers
located on the top strap. Once the correct fit is determined, this
combination will allow for quick setup of the headlight.
Suspension Linkage
Baery Holster
Intensity Knob
11
Page 12
Integra Duo 2-Bay Kit
The standard model includes all of the components
for both portable baery operation and direct
power operation.
Integra Duo 4-Bay Kit
LED Headlight
with Cable
The deluxe model includes all of the components
for both portable baery operation and direct
power operation. With two additional bays, it
offers twice the charging capability of the standard
model.
12
LED Headlight
with Cable
Page 13
LED Headlight & Case
Baery Holster
2 Baeries
90600
Direct Power Supply:
AC Power Adapter & Power Cord
90690
LED Headlight & Case
90600
90621
2-Bay Charger: Baery Charger Base,
Charger Power Supply & Charger Cord
Baery Holster
90621
90622
90624
2 Baeries
90622
Direct Power Supply:
AC Power Adapter & Power Cord
90690
4-Bay Charger: Baery Charger Base,
Charger Power Supply & Charger Cord
90664
13
Page 14
Preparing the System:
Donning the Integra Duo Headlight
Loosen both knobs (top and rear) by turning
1
counter-clockwise to a size large enough to
allow the headlight to easily fit onto your head
without disturbing loupes, caps, mask, etc.
Carefully don the headlight. Position the
2
occipital basket ensuring the pad sits low on
the back of your head.
Adjust the top knob until the brow pad is
3
positioned comfortably against your forehead.
Aer adjusting the top knob, tighten the rear
4
knob slowly until headlight feels snug.
Confirm that the headlight is securely
5
adjusted to your head, tight enough for
your preference and loose enough to stay
comfortable for the duration of your case.
If not, tighten or loosen the knobs as needed.
14
Page 15
Achieve optimal fit by rotating the dials
until your Comfort Code size is set on
the headlight.
Properly fiing the occipital basket will
help keep the headband straps from riding
too high on your head, avoiding undue
pressure on tender points of the cranium.
Over-tightening the top knob may
cause the occipital basket to pivot
upward, becoming unseated from the
back of your head.
Tightening the back knob allows the
pivoting straps to “self-adjust” and
conform to the shape of your head.
OR
TightenLoosen
Write down your Comfort Code size
(number on rear strap & leer on top strap)
15
Page 16
Preparing the System:
Aaching the Baery Holster & Power
Plug the gray headlight cable into the keyed
6
connection point on the underside of the
baery holster. Align the indications on
the headlight cable and baery holster
connections; push the connector to snap it
into place.
7
Clip the baery holster to a comfortable location.
8a
Baery Power Option: Insert and fully seat
the baery into the baery holster. For proper
baery orientation, align the baery so that the
5-pin connector in the holster mates with the 5
slots on the baery.
Direct Power Supply Option: Plug the black
8b
AC power adapter into the baery holster
adjacent to the intensity knob. Align the
indications on the direct power cable and
baery holster connections; push the
connector to snap it into place.
9
To power on the LED Surgical Headlight, turn
the intensity knob, located on the underside
of the baery holster, clockwise. Turn the
headlight off by rotating the intensity knob
counter-clockwise.
16
Page 17
Disconnection requires a 1/4 turn
counter-clockwise.
The Integra Duo logo on the baery will
be visible through the opening of the
baery holster, as shown.
Disconnection requires a 1/4 turn
counter-clockwise.
The illuminated spot size is controlled
by rotating the iris adjustment wheel
located on the luminaire.
17
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18
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Baery Charge Status
The baery utilizes a 5-bar
LCD “fuel gauge”, located
on the top surface of the
baery, to indicate its
charge status.
BarsCharge
Low Baery Notifications
An audible notification in
the form of a three-tone
cycle will sound when the
baery has fieen minutes
of life remaining at the
current intensity seing.
The notification will repeat
more frequently as the
baery approaches the
fully discharged state.
Approx.
Minutes
Remaining
581-100%
461% - 80%
341% - 60%
221% - 40%
11% - 20%
00%
Audible Notification
Cycles
151
121
92
63
3Continuous
The baery life of the
headlight is dependent
on the intensity seing.
A headlight on maximum
intensity with a fully
charged baery will
operate for approximately
4 hours.
Conserving Baery Life
Lowering the headlight intensity seing will extend the life of the baery.
Raising the intensity seing will reduce the baery life.
19
Page 20
Recharging the Baery
1
1.Place the baery charger on a flat, level surface away from sources of heat and moisture.
2
2. Connect the baery charger base, power supply, and supplied charger cord. Plug the
charger cord into any standard outlet.
3
3. Place the baery into one of the charger’s baery bays, ensuring that the 5-pin
connector is fully seated.
4
1.The baery will automatically begin charging. The indicating light on the charger
will provide charging status information.
Indicating LightStatus
Green FlashingBaery Charging
Green SolidBaery Fully Charged
Red SolidError, Replace Baery
• A completely discharged baery should become fully charged in approximately
three (3) hours.
• Charge the baeries completely before first use.
• A baery may become fully discharged if le unused for a long period.
• If the LED Surgical Headlight System will not be used for several months or longer,
remove the baery from the baery holster prior to storing the system.
• The charger has holes allowing you to mount the unit to the wall if desired.
20
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-Bay Charger
-Bay Charger
21
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Maintenance
The Integra Duo LED Surgical Headlight System requires no routine maintenance.
For servicing and/or repair, refer to the Repair and Return section of this manual.
Padding70% Isopropyl alcoholWipe down the padding, while
70% Isopropyl alcohol
or lukewarm water and
mild detergent
Wipe the surfaces of the
headlight and cables. Excess
solution entering the headlight
assembly could damage
internal components.
not saturating the cloth.
Cleaning Caution
• Do not immerse any component of the LED Surgical Headlight System in cleaning
solution.
• Do not sterilize the LED Surgical Headlight System.
22
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Troubleshooting
Trouble AreaPossible CauseCorrective Action
Headlight will not
switch on.
Brightness of spot
decreases during use
and/or the luminaire
becomes hot to the
touch.
Brightness of spot is
diminished and/or the
spot appears fuzzy.
Fully charged baery
operates headlight for
less than 2 hours.
Cooling fan is making a
whirring, clicking sound
or is not spinning.
Cord connections
and/or baery may not be
completely seated.
Temperature of LED
may have increased due
to blockage of airflow.
Detach and firmly seat cord
and/or baery to assure
complete connection.
Turn off the headlight; check
and remove any obstructions
from the luminaire, intensity
knob, and fan vents.1 Return
to Integra for service if issue is
not resolved.
Lens may be dirty.Clean lens with 70% Isopropyl
alcohol.
Baery may be losing
Replace baery.
charge capacity.
Fan may have been
Return to Integra for service.
damaged aer dropping
headlight or as a result of
electrostatic discharge.
1
The operating temperature of the LED is continuously monitored and the fan speed is adjusted to
maintain proper LED operating temperatures. In the event of a malfunction in the cooling system or
blockage of airflow, the power in the LED will be reduced to the low seing. If the temperature of the
LED continues to rise, the intensity of the headlight will default to a seing less than the low seing of
the headlight. This serves to communicate the overheating condition while maintaining some level of
illumination until an alternate light source can be employed.
23
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Device Specifications
Portable LED Headlight: Integra 90600
Classification
Type
Waage
Lamp Life
Color Temperature
Spot Size Range
Power Input
Risk Group 1
Baery: Integra 90622
Type
Capacity
Voltage
Electrical Safety
2-Bay Baery Charger: Integra 90624
Input
Output
Electrical Safety
FDA Class II, Exempt: CA, EU, AU: Class 1
LED
9.3 Was
48,000 Hours
Average 5900°K
42mm to 125mm at 16 in (~40cm) working distance
The Integra LED Surgical Headlight System is intended for use in the electromagnetic environment
specified below. The customer or user should ensure that it is used in such an environment.
Immunity TestIEC 60601-1-2 Test LevelCompliance Level
Conducted RF IEC
61000-4-6
Radiated RF IEC
610000-4-3
NOTE 1.
At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2.
These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
NOTE 3.
Table 9 testing included.
3V with 6V ISM, Amateur 80% AM
at 1 kHz or risk frequency
150 kHz – 80 MHz
3 V/m,
80% AM AT 1 kHz or risk frequency
80 MHz – 2700 MHz
V1 = 3 Vrms
E1 = 3 Vrms
28
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Integra Duo Ordering Information
REF #DescriptionHeadlightBaery KitAC Power Kit
90620USDuo Headlight
System w/ 2-Bay
Kit - US
90620UKDuo Headlight
System w/ 2-Bay
Kit - UK
90620EUDuo Headlight
System w/ 2-Bay
Kit - EU
90620AUDuo Headlight
System w/ 2-Bay
Kit - AU
90640USDuo Headlight
System w/ 4-Bay
Kit - US
90640UKDuo Headlight
System w/ 4-Bay
Kit - UK
90600 - Duo
Headlight Only
w/ Carrying Case
90600 - Duo
Headlight Only
w/ Carrying Case
90600 - Duo
Headlight Only
w/ Carrying Case
90600 - Duo
Headlight Only
w/ Carrying Case
90600 - Duo
Headlight Only
w/ Carrying Case
90600 - Duo
Headlight Only
w/ Carrying Case
90630US -Duo
2-Bay Kit (Charger, 2
Baeries,
Holster) - US
90630UK -Duo
2-Bay Kit (Charger, 2
Baeries,
Holster) – UK
90630EU -Duo
2-Bay Kit (Charger, 2
Baeries,
Holster) - EU
90630AU -Duo
2-Bay Kit (Charger, 2
Baeries,
Holster) - AU
90634US -Duo
4-Bay Kit (Charger, 2
Baeries,
Holster) - US
90634UK -Duo
4-Bay Kit (Charger, 2
Baeries,
Holster) – UK
90660US - Duo
Direct Power Kit
(Supply & AC
Cable) - US
90660US - Duo
Direct Power Kit
(Supply & AC
Cable) - UK
90660US - Duo
Direct Power Kit
(Supply & AC
Cable) - EU
90660US - Duo
Direct Power Kit
(Supply & AC
Cable) - AU
90660US - Duo
Direct Power Kit
(Supply & AC
Cable) - US
90660US - Duo
Direct Power Kit
(Supply & AC
Cable) - UK
90640EUDuo Headlight
System w/ 4-Bay
Kit - EU
90640AUDuo Headlight
System w/ 4-Bay
Kit - AU
90600 - Duo
Headlight Only
w/ Carrying Case
90600 - Duo
Headlight Only
w/ Carrying Case
90634EU -Duo
4-Bay Kit (Charger, 2
Baeries,
Holster) - EU
90634AU -Duo
4-Bay Kit (Charger, 2
Baeries,
Holster) - AU
90660US - Duo
Direct Power Kit
(Supply & AC
Cable) - EU
90660US - Duo
Direct Power Kit
(Supply & AC
Cable) - AU
29
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Replacement Parts & Accessories Ordering Information
REF #DescriptionContains
90690USDuo Direct Power AC Cable Only – USPower cord (12’)
90690UKDuo Direct Power AC Cable Only – UK
90690EUDuo Direct Power AC Cable Only – EU
90690AUDuo Direct Power AC Cable Only – UK
90624USDuo 2-Bay Charger w/ Power Supply &
Cord – US
90624UKDuo 2-Bay Charger w/ Power Supply &
Cord – UK
90624EUDuo 2-Bay Charger w/ Power Supply &
Cord – EU
90624AUDuo 2-Bay Charger w/ Power Supply &
Cord – AU
90664USDuo 4-Bay Charger w/ Power Supply &
Cord – US
90664UKDuo 4-Bay Charger w/ Power Supply &
Cord – UK
90664EUDuo 4-Bay Charger w/ Power Supply &
Cord – EU
90664AUDuo 4-Bay Charger w/ Power Supply &
Cord – AU
90621Duo Baery Holster (Qty 1)Baery holster only
90622Duo Lithium Ion Baeries (Qty 2)(2) Baeries
90642Duo Replacement Padding Set(1) Set of headlight padding
2-bay charger w/ power supply
and charger cord
4-bay charger w/ power supply
and charger cord
90620CSDuo Carrying CaseCase only
90670Duo Refresh Kit (padding, 2 baeries, holster)Holster, (2) baeries, and pad set
30
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Repair & Return
Returning Device for Repair: This device must be clean and decontaminated prior to
return to Integra. Integra reserves the right to return any unrepaired equipment that is
contaminated with blood or other organic material.
Warranty Service and Repair: To obtain service under warranty or return product for
repair, the customer should contact their local Integra representative or call Integra
Service & Repair at:
LocationNumber
US (toll-free)+1 888-772-7378
Outside USA+1 781-565-1401
Limited Warranty: Integra warrants that the LED Surgical Headlight System shall be free
from defects in material and workmanship under normal use and service for a period of
three (3) years from the date of shipment, except the baeries, which are warranted for one
(1) year from the date of shipment. Integra’s sole and exclusive liability under the warranty
shall be, at Integra’s option, either to repair or replace any component which fails during
the warranty period due to any defect in workmanship or material if:
1. Customer promptly reports such defect to Integra in writing.
2. If requested by Integra, customer returns equipment to Integra with shipping
charges paid by Integra.
3. Upon inspection, Integra finds the equipment to be defective.
This warranty is contingent upon normal and proper use of the LED Surgical Headlight
System. It does not cover equipment that has been modified with non-Integra parts
without the wrien approval of Integra, subjected to unusual physical or electrical stress,
or damaged during shipment. This warranty is non-transferable unless authorized in
writing by Integra.
Integra reserves the right to make design changes on its products without liability to
incorporate said change in Integra products previously designed or sold.
Upon receipt of the product, it should be carefully inspected. If any defect is discovered,
notification must be given immediately to the manufacturer or authorized distributor.
31
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PRODUCT INFORMATION DISCLOSURE
INTEGRA LIFESCIENCES CORPORATION (“INTEGRA”) HAS EXERCISED REASONABLE
CARE IN THE SELECTION OF MATERIALS AND THE MANUFACTURE OF THESE
PRODUCTS. INTEGRA WARRANTS THAT THESE PRODUCTS SHALL CONFORM TO
THE PRODUCT LIMITED WARRANTY AS PROVIDED IN THE PRODUCT LABELING OR
APPLICABLE PRODUCT CATALOG. THIS WARRANTY IS EXCLUSIVE AND INTEGRA
DISCLAIMS ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED, INCLUDING
BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE. INTEGRA SHALL NOT BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE, DIRECTLY OR INDIRECTLY ARISING
FROM USE OF THESE PRODUCTS. INTEGRA NEITHER ASSUMES NOR AUTHORIZES ANY
PERSON TO ASSUME ANY OTHER OR ADDITIONAL LIABILITY OR RESPONSIBILITY IN
CONNECTION WITH THESE PRODUCTS.
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34
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35
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Integra LifeSciences Services (France)
Immeuble Séquoïa 2 97 allée Alexandre Borodine
Parc Technologique de la Porte des Alpes
69800 Saint Priest, France
Tel: +33 (0) 4 37 47 59 50
Fax: +33 (0) 4 37 47 59 25
Integra York PA, Inc.
589 Davies Drive
York, PA 17402 USA
toll-free phone: 800-654-2873
fax: 888-980-7742
integralife.com
custsvcnj@integralife.com