The trademarks of the products mentioned in this manual are held by the companies that
produce them.
RateWatcher™ is a registered trademark of INFICON GmbH.
Teflon® and Viton® are registered trademarks of E. I. duPont de Nemours Company or its affiliates.
Swagelok® is a registered trademark of Swagelok Company.
VCR®, VCO®, and Ultra-Torr® are registered trademarks of Cajon Company.
ConFlat® is a registered trademark of Varian Corporation.
FOMBLIN® is a registered trademark of Ausimont SpA.
Microdot® is a registered trademark of Microdot Corp.
Scotch-Brite™ is a trademark of 3M.
All other brand and product names are trademarks or registered trademarks of their respective companies.
Disclaimer
The information contained in this manual is believed to be accurate and reliable. However, INFICON assumes
no responsibility for its use and shall not be liable for any special, incidental, or consequential damages related
to the use of this product.
Due to our continuing program of product improvements, specifications are subject to change without notice.
WARRANTY AND LIABILITY - LIMITATION: Seller warrants the products
manufactured by it, or by an affiliated company and sold by it, and described on
the reverse hereof, to be, for the period of warranty coverage specified below, free
from defects of materials or workmanship under normal proper use and service.
The period of warranty coverage is specified for the respective products in the
respective Seller instruction manuals for those products but shall not be less than
one (1) year from the date of shipment thereof by Seller. Seller's liability under this
warranty is limited to such of the above products or parts thereof as are returned,
transportation prepaid, to Seller's plant, not later than thirty (30) days after the
expiration of the period of warranty coverage in respect thereof and are found by
Seller's examination to have failed to function properly because of defective
workmanship or materials and not because of improper installation or misuse and
is limited to, at Seller's election, either (a) repairing and returning the product or
part thereof, or (b) furnishing a replacement product or part thereof, transportation
prepaid by Seller in either case. In the event Buyer discovers or learns that a
product does not conform to warranty, Buyer shall immediately notify Seller in
writing of such non-conformity, specifying in reasonable detail the nature of such
non-conformity. If Seller is not provided with such written notification, Seller shall
not be liable for any further damages which could have been avoided if Seller had
been provided with immediate written notification.
THIS WARRANTY IS MADE AND ACCEPTED IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, WHETHER OF MERCHANTABILITY OR
OF FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE, AS BUYER'S
EXCLUSIVE REMEDY FOR ANY DEFECTS IN THE PRODUCTS TO BE SOLD
HEREUNDER. All other obligations and liabilities of Seller, whether in contract or
tort (including negligence) or otherwise, are expressly EXCLUDED. In no event
shall Seller be liable for any costs, expenses or damages, whether direct or
indirect, special, incidental, consequential, or other, on any claim of any defective
product, in excess of the price paid by Buyer for the product plus return
transportation charges prepaid.
No warranty is made by Seller of any Seller product which has been installed,
used or operated contrary to Seller's written instruction manual or which has been
subjected to misuse, negligence or accident or has been repaired or altered by
anyone other than Seller or which has been used in a manner or for a purpose for
which the Seller product was not designed nor against any defects due to plans or
instructions supplied to Seller by or for Buyer.
This manual is intended for private use by INFICON® Inc. and its customers.
Contact INFICON before reproducing its contents.
NOTE: These instructions do not provide for every contingency that may arise in
connection with the installation, operation or maintenance of this equipment.
Should you require further assistance, please contact INFICON.
www.inficon.com reachus@inficon.com
Front Load Single and Dual Sensors Operating Manual
Front Load Single and Dual Sensors Operating Manua
This page is intentionally blank.
TOC - 4
PN 074-156N
1.1 Introduction
INFICON Front Load Sensors (see Figure 1-1) offer proven reliability and durability
combined with excellent thermal stability. The front load design allows for easy
insertion of the crystal holder in applications lacking sufficient room for side access.
Because they are assembled mechanically rather than soldered, parts can
conveniently be replaced in the field. Sensors can be ordered individually or in a
sensor and feedthrough combination that can be either welded or assembled with
Ultra-Torr® O-ring compression fittings.
Figure 1-1 Front Load Sensors
Front Load Single and Dual Sensors Operating Manual
Chapter 1
Introduction
The Front Load Sensor comes in two styles: Single or Dual.
The Front Load Single Sensor comes in two sensor configurations:
Standard or Right Angle (Compact).
PN 074-156N
Standard configuration—installed from the side or bottom of the chamber, with
the cooling tubes aligned parallel to the crystal face.
Right Angle configuration—installed through the top of the vacuum system,
with the water cooling tubes aligned perpendicular to the crystal face.
For the Front Load Dual Sensor, a Standard configuration (i.e., waterlines parallel
to the crystal face) is available.
Optionally, single sensors can be ordered with a pneumatically driven crystal
shutter to protect the crystal during source warm up, or when the sensor is not used
during deposition of an alternate material, or to extend crystal life when used
with RateWatcher™ or rate sampling.
NOTE: Crystal shutters are standard on Front Load Dual Sensors.
1 - 1
Front Load Single and Dual Sensors Operating Manual
CAUTION
WARNING
1.2 Definition of Notes, Cautions and Warnings
Before using this manual, please take a moment to understand the Cautions and
Warnings used throughout. They provide pertinent information that is useful in
achieving maximum instrument efficiency while ensuring personal safety.
NOTE: Notes provide additional information about the current topic.
Failure to heed these messages could result in damage
to the instrument.
Failure to heed these messages could result in personal
injury.
1.3 How to Contact INFICON
Worldwide customer support information is available under Support >> Support
Worldwide at www.inficon.com:
Sales and Customer Service
Technical Support
Repair Service
When communicating with INFICON about a Front Load Sensor, please have the
following information readily available:
The Sales Order or Purchase Order number of the Front Load Sensor
purchase.
The Lot Identification Code, located on the side surface of the sensor head.
A description of the problem.
The exact wording of any error messages that may have been received.
An explanation of any corrective action that may have already been attempted.
PN 074-156N
1 - 2
Front Load Single and Dual Sensors Operating Manual
1.3.1 Returning Sensor to INFICON
Do not return any sensor component to INFICON before speaking with a Customer
Support Representative and obtaining a Return Material Authorization (RMA)
number. Front Load Sensors will not be serviced without an RMA number.
Packages delivered to INFICON without an RMA number will be held until the
customer is contacted. This will result in delays in servicing the Front Load Sensor.
Prior to being given an RMA number, a completed Declaration Of Contamination
(DoC) form will be required. DoC forms must be approved by INFICON before an
RMA number is issued. INFICON may require that the sensor be sent to a
designated decontamination facility, not to the factory.
1.4 Unpacking and Inspection
1If the Front Load Sensor has not been removed from its packaging, do so now.
The sensor and accessories are packaged in a single cardboard carton with a
rigid foam insert. Carefully remove the packaged accessories before removing
the sensor.
2Carefully examine the sensor for damage that may have occurred during
shipping. It is especially important to note obvious rough handling on the
outside of the container. Immediately report any damage to the carrier and to
INFICON.
NOTE: Do not discard the packaging material until inventory has been taken
and installation is successful.
3Refer to the invoice and the information contained in section 1.4.1 or section
1.4.2 on page 1-5 to take inventory.
4To install the sensor, see Chapter 2, Sensor Installation.
5For additional information or technical assistance, contact INFICON (refer to
section 1.3).
PN 074-156N
1 - 3
Front Load Single and Dual Sensors Operating Manual
S L –
A
B
0
3
4
0
1
0
7
8
E
G
NOTE 1:
Orders for a WELDED sensor/feedthrough combination cannot
be accepted without a completed sensor length specification
form (provided by INFICON). Once a welded sensor order is
confirmed, it can not be canceled.
NOTE 2:
Feedthrough configuration varies depending on options
selected (with or without shutter, type of feedthrough, etc).
Example: SL-A0E37 uses feedthrough PN 002-042 while
SL-A1E37 uses feedthrough PN 750-030-G1.
Type of Sensor
(Includes in-vacuum cable.
Crystals sold separately.)
Standard sensor
(water lines parallel)
Right angle sensor
(water lines perpendicular)
Shutter Assembly – SEE NOTE 4
None
Standard shutter
Length of Sensor –
SEE NOTES 1 and 3
Standard length:
20.3 to 71.1 cm (8 to 28 in.)
includes 78.1 cm (30.75 in.)
in-vacuum cable. SEE NOTE 6
Extended length:
71.1 to 121.9 cm (28 to 48 in.)
includes 152.4 cm (60 in.)
in-vacuum cable. SEE NOTE 6
Feedthrough Connection –
SEE NOTE 4
Sensor not connection to
feedthrough
Sensor welded to feedthrough
Feedthrough equipped with
Ultra-Torr
®
compression fittings
(allows for adjustable sensor
length)
Feedthrough – SEE NOTE 2
None
1 in. bolt
CF40
NOTE 3:
Sensor lengths are measured from center of the crystal to the
vacuum side (sealing surface) of the feedthrough (see length
specification form).
NOTE 4:
Sensors ordered with shutters and 1 in. bolt style feedthrough can
only be welded (compression fittings not available).
NOTE 5:
Front Load sensors ordered with a CF40 feedthrough and a shutter
can not be welded due to dimensional limits of the CF40.
NOTE 6:
For sensors ordered without a weld connection (option “0” or “8”),
tubes are made to a length of approximately 76.2 cm (30 in.) for
“E” length and approximately 121.9 cm (48 in.) for “G” length
sensors.
Operation with a 152.4 cm (60 in.) cable requires a monitor /
controller with ModeLock technology (XTC/3, IC6, Cygnus 2).
1.4.1 Single Sensor Configuration Overview and Parts
Front Load Single Sensor . . . . . . . . . . . SL-XXXXX, see Figure 1-2.
Figure 1-2 Front Load Single Sensor configurations
Front Load Single and Dual Sensors Operating Manual
D L –
0
3
4
0
7
8
A
E
G
NOTE 1:
Orders for a WELDED sensor/feedthrough combination cannot
be accepted without a completed sensor length specification
form (provided by INFICON). Once a welded sensor order is
confirmed, it cannot be canceled.
NOTE 2:
Feedthrough configuration varies depending on options selected
(type of feedthrough and connection). Example: DL-AE37 uses
feedthrough PN 750-707-G1 while DL-AE48 uses feedthrough
PN 206-890-G2.
NOTE 3:
Sensor lengths are measured from center of the crystal closest
to the end of the sensor to the vacuum side (sealing surface) of
the feedthrough (see length specification form).
NOTE 4:
Front Load Dual Sensors ordered with a CF40 feedthrough
cannot be welded due to dimensional limits of the CF40.
NOTE 5:
For sensors ordered without a weld connection (option “0”
or “8”), tubes are made to a length of approximately 76.2 cm
(30 in.) for “E” length and approximately 121.9 cm (48 in.) for
“G” length sensors.
Operation with 152.4 cm (60 in.) in-vacuum cables requires
a monitor / controller with ModeLock technology (XTC/3, IC6,
Cygnus 2).
Type of Sensor
(Includes in-vacuum cables.
Crystals sold separately.)
Standard dual sensor
(water lines parallel to
crystal face) with shutter
Length of Sensor –
SEE NOTES 1 and 3
20.3 to 71.1 cm (8 to 28 in.)
includes two 78.1 cm (30.75 in.)
in-vacuum cables.
SEE NOTE 5
Extended length
–
71.1 to 121.9 cm (28 to 48 in.)
includes two 152.4 cm (60 in.)
in-vacuum cables.
SEE NOTE 5
Feedthrough Connection
SEE NOTE 4
Sensor not connected to
feedthrough
Sensor welded to feedthrough
Feedthrough equipped with
Ultra-Torr
®
compression fittings
(allows for adjustable sensor
length)
Feedthrough
SEE NOTE 2
None
1 in. bolt
CF40
Standard length
–
1.4.2 Dual Sensor Configuration Overview and Parts
Two pass water 4.8 mm (3/16 in.)
OD tubing with Microdot® coax connector
(see section 1.8.3 on page 1-25)
With Shutter
Three pass tubes (two water and one air)
4.8 mm (3/16 in.) OD tubing with Microdot
coax connector
(see section 1.8.3 on page 1-25)
Vacuum tight braze or weld joint or
connectors for the water tubes
(welded connections or connections using
Ultra-Torr® O-ring compression fittings may
be provided by INFICON if
sensor/feedthrough combination is
ordered, see Figure 1-2 on page 1-4)
1 - 8
Other . . . . . . . . . . . . . . . . . . . . . . . . XIU or oscillator to match specific
controller/monitor
The cable length from the crystal to the
oscillator should not exceed 101.6 cm
(40 in.) unless a ModeLock instrument is
used. Refer to the controller/monitor
operating manual for cable length limitations.
SL-X1XXX only: Solenoid Valve for air,
PN 750-420-G1
(see
section 3.1 on page 3-1
)
Water Flow Rate. . . . . . . . . . . . . . . . Minimum water flow 150 to 200 cm3/min,
30°C maximum
PN 074-156N
Front Load Single and Dual Sensors Operating Manual
CAUTION
WARNING
Water Quality . . . . . . . . . . . . . . . . . . Coolant should not contain chlorides as
stress corrosion cracking may occur.
Extremely dirty water may result in loss of
cooling capacity.
Do not allow water tubes to freeze. This may happen if the
tubes pass through a cryogenic shroud and the flow of
fluid is interrupted.
Other Mechanical Parts . . . . . . . . . . 304 or 18-8 stainless steel
Braze . . . . . . . . . . . . . . . . . . . . . . . . Vacuum process high temperature
1.6.3 Installation Requirements
Feedthrough . . . . . . . . . . . . . . . . . . . Three pass tubes (two water and one air)
Other . . . . . . . . . . . . . . . . . . . . . . . . Two XIUs or oscillators designed to interface
2O3
Ni-Cr alloy
4.8 mm (3/16 in.) OD tubing with two
Microdot coax connectors
(see section 1.8.3 on page 1-25)
Vacuum tight braze or weld joint or
connectors for the water tubes
(welded connections or connections using
Ultra-Torr® O-ring compression fittings may
be provided by INFICON if
sensor/feedthrough combination is
ordered, see Figure 1-3 on page 1-5)
with the deposition controller or one XIU or
oscillator and one CrystalTwo switch
(not compatible with all controllers/monitors)
PN 074-156N
The cable length from the crystal to the
oscillator should not exceed 101.6 cm
(40 in.) unless a ModeLock instrument is
used. Refer to the controller/monitor
operating manual for cable length limitations.
Solenoid valve assembly for air,
PN 750-420-G1
(see section 3.1 on page 3-1)
Water Flow Rate. . . . . . . . . . . . . . . . Minimum water flow 150 to 200 cm
3
/min,
30°C maximum
1 - 15
Front Load Single and Dual Sensors Operating Manual
CAUTION
WARNING
Water Quality . . . . . . . . . . . . . . . . . . Coolant should not contain chlorides as
stress corrosion cracking may occur.
Extremely dirty water may result in loss of
cooling capacity.
Do not allow water tubes to freeze. This may happen if the
tubes pass through a cryogenic shroud and the flow of
fluid is interrupted.