INFICON CDG100Dhs User Manual

Capacitance Diaphragm Gauge
Stripe CDG100Dhs
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Operating Manual
Incl. EC Declaration of Conformity Further languages under www.inficon.com
Product Identification
In all communications with INFICON, please specify the infor­mation given on the product nameplate. For convenient refer­ence copy that information into the space provided below.
Model:
PN: SN:
V W
2
)
Validity
This document applies to products of the Stripe CDG100Dhs series.
Part numbers of standard products are indicated below. OEM products have other part numbers and different parameter settings (e.g. factory setting of setpoint) as defined in the corresponding ordering information.
3C D 9- 6 6 1-238 0
Flange
1
DN 16 ISO-KF
3
DN 16 CF-R
9
½˝ tube
E
8VCR female
5
Torr ( × 133 Pa; × 1.33 mbar
Unit
6
mbar (× 100 Pa)
3
0.1
4
0.25
5
Measurement
range (F.S.)
The part number (PN) can be taken from the product nameplate.
0.5
6
1
7
2
8
5
9
10
A
20
B
50
C
100
D
200
E
500
F
1000 (Torr only)
G
1100 (mbar only)
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If not indicated otherwise in the legends, the illustrations in this document correspond to gauges with DN 16 ISO-KF vacuum connection. They apply to gauges with other vacuum connec­tions by analogy.
We reserve the right to make technical changes without prior notice.
Intended Use
The temperature compensated Capacitance Diaphragm Gauges of the Stripe CDG100Dhs series are intended for absolute pressure measurement of gases in their respective pressure ranges ( 3).
Ideally the measurement values can be read out digitally via EtherCAT interface or analog. The gauges can also be operated in connection with an INFICON Vacuum Gauge Controller (VGC series) or another appropriate controller.
Functional Principle
A ceramic diaphragm is deflected by pressure. The deflection is measured capacitively and converted into a digital or into an analog linear output signal by the digital electronics. The digital output signal can only be read out via the EthreCAT interface.
The output signal is independent of the gas type. Very accurate pressure measurement is achieved by heating the
sensor to a constant temperature of 100°C which results in a compensation of changes in the ambient conditions and a re­duced deposition of process products and by-products in proc­ess applications.
Trademarks
SKY® INFICON GmbH
®
VCR
Swagelok Marketing Co.
4
Patents
EP 1070239 B1, 1040333 B1 US Patents 6528008, 6591687, 7107855, 7140085
Scope of Delivery
1× gauge Stripe CDG100Dhs 1× pin for adjusting settings via buttons 1× insulation shell 1× Calibration Test Report 1× Operating Manual German 1× Operating Manual English
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Contents
Product Identification 2 Validity 3 Intended Use 4 Functional Principle 4 Trademarks 4 Patents 5 Scope of Delivery 5
Safety 8
1
1.1 Symbols Used 8
1.2 Personnel Qualifications 8
1.3 General Safety Instructions 9
1.4 Liability and Warranty 9
2 Technical Data 10 3 Installation 16
3.1 Vacuum Connection 16
3.2 Power Connection 20
3.2.1 D-Sub, 15-pin Connector 21
3.2.2 EtherCAT Connector 22
3.2.3 Mini USB Type B Connector (Diagnostic Port) 23
4 Operation 24
4.1 Status Indication 24
4.2 Zeroing the Gauge 25
4.2.1 <ZERO> Adjustment 25
4.3 Switching Functions SP1, SP2 29
4.4 Error Status 33
4.5 ATM Setpoint 34
4.6 Activating the Factory Setting (Factory Reset) 35
4.7 Diagnostic Port (USB Interface) 36
4.8 EtherCAT Operation 37
5 Deinstallation 38
5.1 Power Connection 38
5.2 Vacuum Connection 38
6 Maintenance, Repair 41
6
7 Returning the Product 41 8 Disposal 42
Further Information 43
EC Declaration of Conformity 44
For cross-references within this document, the symbol ( XY) is used, for cross-references to further documents, listed under "Further Information", the symbol ( [Z]).
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1 Safety
1.1 Symbols Used
DANGER
Information on preventing any kind of physical injury.
WARNING
Information on preventing extensive equipment and environ­mental damage.
Caution
Information on correct handling or use. Disregard can lead to malfunctions or minor equipment damage.
Notice
<…> Labeling
1.2 Personnel Qualifications
Skilled personnel
All work described in this document may only be carried out by persons who have suitable technical training and the neces­sary experience or who have been instructed by the end-user of the product.
8
1.3 General Safety Instructions
Adhere to the applicable regulations and take the necessary precautions for the process media used.
Consider possible reactions with the product materials.
Adhere to the applicable regulations and take the necessary precautions for all work you are going to do and consider the safety instructions in this document.
Before beginning to work, find out whether any vacuum com­ponents are contaminated. Adhere to the relevant regulations and take the necessary precautions when handling contamin­ated parts.
Communicate the safety instructions to all other users.
1.4 Liability and Warranty
INFICON assumes no liability and the warranty becomes null and void if the end-user or third parties
disregard the information in this document
use the product in a non-conforming manner
make any kind of interventions (modifications, alterations etc.)
on the product
use the product with accessories not listed in the product documentation.
The end-user assumes the responsibility in conjunction with the process media used.
Gauge failures due to contamination or wear and tear are not covered by the warranty.
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2 Technical Data
Measurement range
1)
Accuracy
0.1 … 0.5 F.S.
0.1 … 1100 F.S.
Temperature effect on zero
0.1 … 0.5 F.S. 1 … 1100 F.S.
Temperature effect on span 0.02% of reading / °C Resolution Gas type dependence none
Output signal analog (measurement signal)
Measurement range 0 … +10 V Voltage range –5 … +10.5 V
Relationship voltage-pressure linear
Output impedance
Loaded impedance
Step response time
2)
Analog output signal Digital output signal (EtherCAT interface)
Identification
Resistance R
Voltage
Ident
"Validity"
0.4% of reading
0.2% of reading
0.0050% F.S./ °C
0.0025% F.S./ °C
0.003% F.S.
(limited to +10.5 V)
0 Ω (short-circuit proof)
>10 kΩ
1 ms
2 ms
13.2 kΩ referenced to sup­ply common 5 V
1)
Non-linearity, hysteresis, repeatability at 25 °C ambient operating
temperature without temperature effects after operation of 2 h.
2
)
Increase 10 … 90 % F.S.R.
10
Remote Zero Adjust
External switching contact
digital input for zero adjust­ment ( 25) 30 V (dc) / <5 mA (dc)
Switching functions setpoints SP1/2, ATM, error
status
Setpoint relay
Setting range 1 … 99% F.S. (0.1 … 9.9 V) Hysteresis Switching characteristics
3)
1% F.S.
3)
Low Trip Point (default)
Relay contact 30 V (dc) / 0.5 A (dc)
floating (NO)
closed p ≤ p open p ≥ p
(LED lit solid)
SP
(LED off)
SP
Status relay
Relay contact 30 V (dc) / 0.5 A (dc)
connected to supply com­mon (pin 5)
closed measurement mode
warning
open no supply voltage
Diagnostic port
Cable
warming up, error
Mini USB type B, 5-pin USB cable type A/mini B
EtherCAT interface
Specification, data format, communication protocol
[5], [6]
Data rate 100 Mbps Note address explicit device identification Physical layer 100Base-Tx (IEEE 802.3)
3
)
The hysteresis and the switching characteristics can be programmed via
the serial interface or the diagnostic port.
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EtherCAT connector 2×RJ45, 8-pin, socket
input and output
Cable 8-pin, shielded, Ethernet
Patch Cable (CAT5e quality or higher)
Cable length 100 m
For further information on the EtherCAT interface  [3]
Supply
DANGER
The gauge may only be connected to power sup­plies, instruments or control devices that conform to the requirements of a grounded protective extra­low voltage (PELV). The connection to the gauge has to be fused
Supply voltage
at the gauge
4)
.
+14 … +30 V (dc) or ±15 V (dc)
Power consumption while being heated at operating temperature
Fuse to be connected
4)
1.25 AT
16 W 11 W
The gauge is protected against reverse polarity of the supply voltage and overload.
Electrical connection 15-pin D-Sub, male Sensor cable 15-pin plus shielding
4)
INFICON controllers fulfill this requirement.
12
Cable length
Supply voltage 15 V
8 m (0.14 mm²/conductor) 15 m (0.25 mm²/conductor)
Supply voltage 24 V 43 m (0.14 mm²/conductor)
75 m (0.25 mm²/conductor)
Supply voltage 30 V 88 m (0.14 mm²/conductor)
135 m (0.25 mm²/conductor)
For longer cables, larger conductor cross-sections are required (R
1.0 Ω).
cable
Grounding concept
"Power Connection"
Materials exposed to vacuum ceramics (Al2O3 99.5%),
stainless steel AISI 316L
3
Internal volume 4.2 cm Admissible pressure (absolute)
1000 / 1100 F.S. 1 … 500 F.S.
0.1 … 0.5 F.S.
Bursting pressure (absolute) 6 bar
3 bar
2.6 bar
1.3 bar
Admissible temperatures
Storage Operation Bakeout
–20 °C … +85 °C +10 °C … +50 °C 110 °C at the flange
Relative humidity 80% at temperatures
+31 °C, decreasing to 50% at +40°C
Use indoors only, altitude up to
3000 m NN Degree of protection IP 30 Mounting orientation standing upright to horizon-
tal
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Dimensions [mm]
ø85
ø82
3.8
110.4
31.5
DN 16 ISO-KF
15.7
Weight 837 … 897 g
14
½¨ tube
DN 16 CF-R
8VCR
female
Analog Measurement Signal vs. Pressure
Pressure p
1.1×F.S.
1.0×F.S.
0.9×F.S.
0.8×F.S.
0.7×F.S.
0.6×F.S.
0.5×F.S.
0.4×F.S.
0.3×F.S.
0.2×F.S.
0.1×F.S.
0.0×F.S.
0
12 345678910
Measurement U
p = (U
/ 10 V) × p (F.S.)
out
Conversion Torr Pascal
Torr mbar 5) Pa
c 1.00
1013.25 / 760 =
1.3332…
[V]
out
101325 / 760 =
133.3224…
4)
Example: Gauge with 10 Torr F.S.
Measurement signal U
= 6 V
out
p = (6 V / 10 V) × 10 Torr
= 0.6 × 10 Torr = 6 Torr
5)
Source: NPL (National Physical Laboratory)
Guide to the Measurement of Pressure and Vacuum, ISBN 0904457x / 1998
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3 Installation
WARNING
WARNING: fragile components The ceramic sensor may be damaged by impacts. Do not drop the product and prevent shocks and
3.1 Vacuum Connection
impacts.
DANGER
DANGER: hot surface Touching the hot surface (>65 °C) can cause
burns. Protect hot parts to prevent accidental contact and
mount warning signs.
DANGER
DANGER: overpressure in the vacuum system >1 bar
Injury caused by released parts and harm caused by escaping process gases can result if clamps are opened while the vacuum system is pressurized.
Do not open any clamps while the vacuum system is pressurized. Use the type clamps which are suited to overpressure.
16
DANGER: overpressure in the vacuum system >2.5 bar
KF flange connections with elastomer seals (e.g. O-rings) cannot withstand such pressures. Process media can thus leak and possibly damage your health.
Use O-rings provided with an outer centering ring.
DANGER: protective ground Products that are not correctly connected to ground
can be extremely hazardous in the event of a fault. Electrically connect the gauge to the grounded
vacuum chamber. This connection must conform to the requirements of a protective connection ac­cording to EN 61010:
CF and VCR flanges fulfill this requirement.
For gauges with a KF flange, use a conductive
metallic clamping ring.
For gauges with a ½" tube, take appropriate measures to fulfill this requirement.
Caution: vacuum component Dirt and damages impair the function of the vac-
uum component. When handling vacuum components, take appro-
priate measures to ensure cleanliness and prevent damages.
DANGER
DANGER
Caution
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Caution
Caution: dirt sensitive area Touching the product or parts thereof with bare
hands increases the desorption rate. Always wear clean, lint-free gloves and use clean
tools when working in this area.
Mount the gauge so that no vibrations occur.
Mounting orientation
standing upright to horizontal
If adjustment should be possible after the gauge has been in­stalled, be sure to install it so that the buttons can be accessed with a pin.
18
Remove the protective lid and connect the product to the
vacuum system.
Seal with
centering ring
Protective lid
Clamp
Keep the protective lid.
Mount the insulation shell.
Insulation shell
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3.2 Power Connection
Make sure the vacuum connection is properly made
( 16).
DANGER
The gauge may only be connected to power sup­plies, instruments or control devices that conform to the requirements of a grounded protective extra­low voltage (PELV) The connection to the gauge has to be fused
Ground loops, differences of potential, or EMC problems
may affect the measurement signal. For optimum signal quality, please do observe the following notes:
Use an overall metal braided shielded cable. The connector must have a metal case.
Connect the cable shield to ground at one side via the connector case. Make sure the connector case has direct contact to the cable's shield on its whole cir­cumference. Do not connect the other side of the shield.
Connect the supply common with protective ground directly at the power.
Use differential measurement input (signal common and supply common conducted separately).
Potential difference between supply common and housing 18 V (overvoltage protection).
6)
.
6)
INFICON controllers fulfill this requirement.
20
3.2.1 D-Sub, 15-pin Connector
If no sensor cable is available, make one according to the following diagram (cable length and conductor cross-sections 12).
1M
3 4 1 8
9 10 13 14
2 12
7 11
5
6
15
case
Status
SP1
SP2
Ident
10
18 V
680 nF
Electrical connection
Pin 1, 4 Relay SP1, closing contact Pin 2 Signal output (measuring
signal) or thresholds SP1/2 Pin 3 Status Pin 5 Supply common Pin 7, 11 Supply (+14…+30 V) Pin 8, 9 Relay SP2, closing contact Pin 10 Gauge identification or
Remote Zero Adjust Pin 12 Signal common Pin 15 Housing (Chassis Ground) Case Connector case
Pin 6, 13, 14: NC
Remote Zero Adjust
14…30 V
9
15
1
8
D-Sub, 15-pin
female
soldering side
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3.2.2 EtherCAT Connector
EtherCAT is a communications interface. It is powered
via the sensor cable.
If no EtherCAT cables are available, make them according to the following diagram. Connect the EtherCAT cables.
FCC68, 8-pin, soldering side
81
Pin 1 TD+ Transmission data + Pin 2 TD- Transmission data ­Pin 3 RD+ Receive data + Pin 6 RD­Pin 4, 5, 7 and 8: NC
FCC68 cable <IN> port
Receive data -
FCC68 cable <OUT> port
Sensor cable
22
3.2.3 Mini USB Type B Connector (Diagnostic Port)
A standard USB cable can be used. If no cable is available, make one according to the following diagram. Connect the cable.
5 1
Pin 1 VBUS (5 V) Pin 2 D­Pin 3 D+ Pin 4 ID Pin 5 GND
Mini USB typ B, soldering side
Mini USB type B
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4 Operation
Put the gauge into operation. If you are using an INFICON con­troller, define the measurement range ( [1], [2].
A warm-up time of at least ½ hour should be allowed; for precise pressure measurements a warm-up time of at least 2 hours is required.
4.1 Status Indication
LED LED status Meaning
<STATUS> off no supply voltage
lit solid green measurement mode
blinking green
lit solid red error
<SP1> lit green green
blinking green waiting for setpoint 1 input
off p > setpoint 1
<SP2> lit solid green
blinking green waiting for setpoint 2 input
off p > setpoint 2
EtherCAT LEDs [3]
24
short blinks long blinks
warning, over/underrange warming up
p
setpoint 1
p
setpoint 2
4.2 Zeroing the Gauge
The gauge is factory calibrated while "standing upright" ( "Calibration Test Report").
Perform a zero adjustment, when the gauge is operated
for the first time.
Due to long time operation or contamination, a zero drift could occur and zero adjustment may become necessary.
For adjusting the zero, operate the gauge under the same con­stant ambient conditions and in the same mounting orientation as normally.
The output signal (measuring signal) is depending on the moun­ting orientation. The signal difference between the vertical and horizontal mounting orientation is:
4.2.1 <ZERO> Adjustm ent
F.S. ΔU / 90°
1000 Torr/mbar 2 mV
100 Torr/mbar 10 mV
10 Torr/mbar 50 mV
1 Torr/mbar 300 mV
0.1 Torr/mbar 1.8 V
If the gauge is operated via a controller, the zero of the
whole measuring system has to be adjusted on the controller: first, adjust the zero of the gauge and then, the zero of the controller.
The zero can be adjusted via
the <ZERO> button on the gauge,
the diagnostic port ( [4]),
the EtherCAT interface ( [3]),
tina95e1 (2014-07) 25
the digital input "Remote Zero" (briefly apply the supply voltage to pin 10),
an INFICON Vacuum Gauge Controller (VGC series).
While the gauge is being heated and/or under atmos-
pheric pressure, the zeroing function is locked in order for operating errors to be prevented.
Evacuate the gauge to a pressure according to the table
below:
Recommended final pressure for
F.S.
1100 mbar 1000 Torr 500 Torr/mbar 200 Torr/mbar 100 Torr/mbar 50 Torr/mbar 20 Torr/mbar 10 Torr/mbar 5 Torr/mbar 2 Torr/mbar 1 Torr/mbar
0.5 Torr/mbar
0.25 Torr/mbar
0.1 Torr/mbar
<5×10 <2.5×10-2 Torr <10-2 Torr <5×10-3 Torr <2.5×10-3 Torr <10-3 Torr <5×10-4 Torr <2.5×10-4 Torr <10-4 Torr <5×10-5 Torr <2.5×10-5 Torr <10-5 Torr <5×10-6 Torr
-2
Torr
zero adjustment
<6.65×100 Pa <6.65×100 Pa
<3.33×100 Pa <1.33×10-0 Pa <6.65×10-1 Pa <3.33×10-1 Pa <1.33×10-1 Pa <6.65×10-2 Pa <3.33×10-2 Pa <1.33×10-2 Pa <6.65×10-3 Pa <3.33×10-3 Pa <1.33×10-3 Pa <6.65×10-4 Pa
<6.65×10-2 mbar
<3.33×10-2 mbar <1.33×10-2 mbar <6.65×10-3 mbar <3.33×10-3 mbar <1.33×<10-3 mbar <6.65×10-4 mbar <3.33×10-4 mbar <1.33×10-4 mbar <6.65×10-5 mbar <3.33×10-5 mbar <1.33×10-5 mbar <6.65×10-6 mbar
If the final pressure is too high for zero adjustment (>25% of the F.S.), the zero cannot be reached and the <STATUS> LED blinks green. If this is the case, activate the factory setting and adjust the zero again ( 35).
Operate the gauge for at least 2 hours (until the signal is
stable).
26
Briefly press the <ZERO> button with a pin (max.
ø1.1 mm). The zero adjustment runs automatically. The <STATUS> LED blinks until the adjustment (duration 8 s) is completed.
Press the button briefly
max. ø1.1 mm
After zero adjustment, the gauge automatically returns
to the measurement mode.
The <STATUS> LED blinks green if
the signal output is negative (< -20 mV) when the final pres­sure has been attained
the zero adjustment has failed.
4.2.2 <ZERO> Adjustment with Ramp Functi on
The ramp function allows to adjust the pressure value at a known reference pressure within the measurement range of the gauge.
It also permits to adjust an offset of the characteristic curve in order to
compensate for the offset of the measuring system or
obtain a slightly positive zero for a 0 … 10 V AD converter.
The offset should not exceed 5% of the F.S. (+500 mV). At a higher positive offset, the upper limit of the measurement range is exceeded.
tina95e1 (2014-07) 27
Zero adjustment using the ramp function can be
performed via
the <ZERO> button on the gauge,
the EtherCAT interface ( [3]),
the diagnostic port ( [4]),
Recommended procedure for adjusting the offset of a
measuring system: Notice 25.
Operate the gauge for at least 2 hours (until the signal is
stable).
Push the <ZERO> button with a pin (max. ø1.1 mm) and
keep it depressed. The <STATUS> LED starts blinking. After 5 s, the zero adjustment value, starting at the current output value, keeps continually changing (ramp) until the button is released or until the setting limit (max. 25% F.S.) is reached. The corresponding output signal is delayed by about 1 s.
Keep the button depressed
max. ø1.1 mm
28
Push the <ZERO> button again:
Fine adjustment within 0...3 s:
the zero adjustment value changes by one unit (push <ZERO> button in intervals of 1 s)
Change of direction within 3...5 s:
the zero adjustment changes its direction (the blinking frequency of the <STATUS> LED changes briefly)
If the <ZERO> button is released for more than 5 s, the
gauge returns to the measurement mode.
The <STATUS> LED blinks green if the signal output is negative (< -20 mV).
4.3 Switching Functions SP1, SP2
The two switching functions can be set to any pressure within the measurement range of the gauge. A solid state relay is provided for each switching function.
The current threshold setting
is output at the measurement signal output instead of the pressure signal and can be measured with a voltmeter after the <SP1> or <SP2> button is pressed
can be read / written via the diagnostic port ( [4]) and the EtherCAT interface ( [3]).
Switching characteristics and hysteresis
The switching characteristics and the hysteresis of each
set point can only be programmed via the diagnostic port ( [4]) and the EtherCAT interface (→ [3]).
tina95e1 (2014-07) 29
Low Trip Point (default)
If the pressure in the vacuum system is lower than the setpoint, the corresponding LED (<SP1> or <SP2>) is lit solid and the corresponding relay is closed.
Measurement signal (pressure p)
Reset value
Setpoint
Hysteresis (1% F.S.)
Threshold value
Off
OffOn
High Trip Point
If the pressure in the vacuum system is higher than the setpoint, the corresponding LED (<SP1> or <SP2>) is lit solid and the corresponding relay is closed.
Measurement signal (pressure p)
Threshold value
Setpoint
Hysteresis (1% F.S.)
Reset value
Off
OffOn
30
Time t
Time t
4.3.1 Adjusting the Setpoints SP1, SP2
The thresholds of the setpoints can be adjusted via
the buttons on the gauge
the diagnostic port ( [4])
the EtherCAT interface ( [3]).
DANGER
DANGER: malfunction If processes are controlled via the signal output,
keep in mind that by pushing an <SP> button the measurement signal is suppressed and the cor­responding threshold value is output instead. This can cause malfunctions.
Push the <SP> button only if you are sure that no malfunction will cause.
The setpoints can be adjusted via
the buttons on the gauge,
the diagnostic port ( [4])
the EtherCAT interface ( [3]).
Adjusting Setpoint <1>
Push the <SP> button with a pin (max. ø1.1 mm). The
gauge changes to the switching function mode and outputs the current threshold value at the measurement value output for about 10 s (LED <1> blinks).
tina95e1 (2014-07) 31
Press the button
max. ø1.1 mm
For changing the threshold value, push the <ZERO> button
and keep it depressed. The threshold keeps changing from the current value (ramp) until the button is released or until the limit of the setting range is reached.
Keep the button depressed
max. ø1.1 mm
Push the <ZERO> button again:
Fine adjustment within 0...3 s:
Change of direction within 3...5 s:
the zero adjustment value changes by one unit
the zero adjustment changes its direction (the blinking frequency of the <STATUS> LED changes briefly)
32
If the <ZERO> button is released for more than 5 s, the
gauge returns the measurement mode.
The factory setting of the reset value is 1% F.S. above
the Low Trip Point and 1% F.S. below the High Trip Point (hysteresis).
If after programming of the hysteresis the button <SP> is
pushed, the factory setting of the hysteresis (1%) is reactivated.
Programming setpoint SP1
Programmable parameters: ( [3], [4])
Low Trip Point Low Trip Enable Low Trip Point Hysteresis
High Trip Point
High Trip Enable High Trip Point Hysteresis
Setpoint Mode
Adjusting setpoint SP2
The adjustment procedure is the same as for setpoint SP1.
4.4 Error Status
The setpoints SP1 and SP2 can be programmed to error status via the diagnostic port or the EtherCAT interface.
tina95e1 (2014-07) 33
M
4.5 ATM Setpoint
The setpoints SP1 and SP2 of gauges with separate atmos­pheric pressure sensor pressure setpoint (ATM setpoint) via the diagnostic port or the EtherCAT interface.
The ATM setpoint is defined as a factor of the current atmos­pheric pressure. The relay switches when the pressure in the vacuum system has reached the defined value (differential pressure in relation to the atmospheric pressure).
Example: ATM setpoint: 110% of the atmospheric pressure
(= factor 1.1) Switching characteristic: High Trip Point Hysteresis: 10 mbar
easurement signal
(pressure p)
ATM setpoint 110% (= factor 1.1)
1078 mbar
7)
can be programmed to atmospheric
Threshold value
Hysteresis (1% F.S.)
980 mbar
Atmospheric pres/ sure (ambience)
7
)
The atmospheric pressure sensor measures the atmospheric pressure
(pressure outside the vacuum system).
34
Reset value
OffOnOff
The current ATM threshold setting
can be read / written via the diagnostic port
is output at the measurement signal output instead of the
pressure signal, can be measured with a voltmeter, and is displayed on the LCD display after the <SP1> or <SP2> button is pressed
can be read / written via the EtherCAT interface.
DANGER
DANGER: malfunction If processes are controlled via the signal output,
keep in mind that by pushing the <SP> button the measurement signal is suppressed and the cor­responding threshold value is output instead. This can cause malfunctions.
Push the <SP> button only if you are sure that no
Programming ATM setpoint
Programmable parameters: ( [3], [4])
malfunction will cause.
Factor of ATM Low Trip Enable Low Trip Point Hysteresis
High Trip Enable
High Trip Point Hysteresis
Setpoint Mode
Switching characteristics of the setpoints 29. Diagnostic port [4].
4.6 Activating the Factory Setting (Factory Reset)
All user defined parameters (e.g. zero, filter) are restored to their default values.
tina95e1 (2014-07) 35
Loading of the default parameters is irreversible.
Loading the default parameters:
Put the gauge out of operation. Keep the <ZERO> button depressed for at least 5 s while
the gauge is being put into operation (Power ON).
4.7 Diagnostic Port (USB Interface)
The diagnostic port <DIAG> permits to output the pressure reading and all status information and to enter all settings at the same time ( [4]). A standard USB cable type A/mini B can be used.
Required software: T-Gauge. Please contact your local INFICON service center.
Mini USB type B
36
4.8 EtherCAT Operation
Caution
Caution: data transmission errors Any attempt to simultaneously operate the gauge
via the EtherCAT interface and the diagnostic port causes data transmission errors.
Therefore the gauge must not be operated simul­taneously via the EtherCAT interface and the diag­nostic port.
For operating the gauge via EtherCAT, prior installation of the device specific ESI file is required on the bus master side. This file can be downloaded from our website.
Explicit Device Address Setting (default 00
)
hex
During device initialization, the device address switches are read by the device firmware. This device address is supported to the master as Explicit Device Identification.
4
2
068
E
A
4
2
068
E
A
The explicit device address is set in hexa-
4
2
decimal form (00 … FFF
068
A
E
<x100>, <x10> and <x1> switches.
) via the
hex
Example: Device address = 0xDDD (dec 3549): 0x100 * 0xD (dec 3328) + 0x10 * 0xD (dec 208) + 0x1 * 0xD (dec 13)
Status LED
LEDs on the gauge inform on the gauge status and the current EtherCAT status ( [3]).
tina95e1 (2014-07) 37
5 Deinstallation
Preconditions:
Vacuum system vented
Vacuum system cooled to <50 °C
5.1 Power Connection
Put the gauge out of operation. Unfasten the lock screws and disconnect the sensor cable.
5.2 Vacuum Connection
DANGER
DANGER: hot surface Touching the hot surface (>65 °C) can cause
burns. Put the product out of operation and allow it to cool
down.
WARNING
WARNING: fragile components The ceramic sensor may be damaged by impacts. Do not drop the product and prevent shocks and
impacts.
38
DANGER: contaminated parts Contaminated parts can be detrimental to health
and environment. Before beginning to work, find out whether any
parts are contaminated. Adhere to the relevant regulations and take the necessary precautions when handling contaminated parts.
Caution: vacuum component Dirt and damages impair the function of the vac-
uum component. When handling vacuum components, take appro-
priate measures to ensure cleanliness and prevent damages.
Caution: dirt sensitive area Touching the product or parts thereof with bare
hands increases the desorption rate. Always wear clean, lint-free gloves and use clean
tools when working in this area.
DANGER
Caution
Caution
tina95e1 (2014-07) 39
Remove the insulation shell.
Insulation shell
Open both sides
Remove the gauge from the vacuum system and install the
protective lid.
40
6 Maintenance, Repair
Under clean operating conditions, the product requires no main­tenance.
Gauge failures due to contamination or wear and tear
are not covered by the warranty. We recommend checking the zero at regular intervals ( 25).
INFICON assumes no liability and the warranty becomes null and void if any repair work is carried out by the end-user or third parties.
7 Returning the Product
WARNING
WARNING: forwarding contaminated products Contaminated products (e.g. radioactive, toxic,
caustic or microbiological hazard) can be detrimen­tal to health and environment.
Products returned to INFICON should preferably be free of harmful substances. Adhere to the forward­ing regulations of all involved countries and for­warding companies and enclose a duly completed
*)
Form under www.inficon.com
declaration of contamination
Products that are not clearly declared as "free of harmful sub­stances" are decontaminated at the expense of the customer.
Products not accompanied by a duly completed declaration of contamination are returned to the sender at his own expense.
tina95e1 (2014-07) 41
*)
.
8 Disposal
DANGER
DANGER: contaminated parts Contaminated parts can be detrimental to health
and environment. Before beginning to work, find out whether any
parts are contaminated. Adhere to the relevant regulations and take the necessary precautions
Separating the components
After disassembling the product, separate its components ac­cording to the following criteria:
Contaminated components
Other components
when handling contaminated parts.
WARNING
WARNING: substances detrimental to the environ­ment
Products or parts thereof (mechanical and electric components, operating fluids etc.) can be detrimen­tal to the environment.
Dispose of such substances in accordance with the relevant local regulations.
Contaminated components (radioactive, toxic, caustic or bio­logical hazard etc.) must be decontaminated in accordance with the relevant national regulations, separated according to their materials, and disposed of.
Such components must be separated according to their ma­terials and recycled.
42
Further Information
[1] www.inficon.com
Operating Manual Single-Channel Controller VGC401 tinb01e1 INFICON AG, LI–9496 Balzers, Liechtenstein
[2] www.inficon.com
Operating Manual Two- & Three-Channel Measurement and Control Unit VGC402, VGC403 tinb07e1 INFICON AG, LI–9496 Balzers, Liechtenstein
[3] www.inficon.com
Communication Protocol EtherCAT CDGxxxDxx tira68e1 INFICON AG, LI–9496 Balzers, Liechtenstein
[4] www.inficon.com
Kommunikationsanleitung Diagnostic Port via T-Gauge tira84e1 INFICON AG, LI–9496 Balzers, Liechtenstein
[5] ETG.5003.1: Semiconductor Device profile – Part 1:
Common Device Profile (CDP)
[6] ETG.5003.2080: Semiconductor Device profile – Part
2080: Specific Device Profile (SDP): Vacuum Pressure Gauge
tina95e1 (2014-07) 43
EC Declaration of Conformity
We, INFICON, hereby declare that the equipment mentioned below complies with the provisions of the Directive relating to electromagnetic compatibility 2014/30/EU and the Directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment 2011/65/EU.
Product
Capacitance Diaphragm Gauge
Stripe CDG100Dhs
Standards
Harmonized and international/national standards and specifi­cations:
EN 61000-6-2:2005
EN 61000-6-3:2007 + A1:2011
standard)
EN 61010-1:2010
measurement, control and laboratory use)
EN 61326:2013
measurement, control and laboratory use)
Manufacturer / Signatures
INFICON AG, Alte Landstraße 6, LI-9496 Balzers
22 July 2014 22 July 2014
(EMC: generic immunity standard)
(EMC: generic emission
(Safety requirements for electrical equipment for
(EMC requirements for electrical equipment for
44
Dr. Urs Wälchli Managing Director
Hans-Christoph Gehlhar Product Manager
Notes
tina95e1 (2014-07) 45
Notes
46
Notes
tina95e1 (2014-07) 47
LI–9496 Balzers Liechtenstein Tel +423 / 388 3111 Fax +423 / 388 3700
Original: German tina95d1 (2014-07) reachus@inficon.com
t i na95e1
www.inficon.com
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