Ibm THINKPAD Z61P, THINKPAD Z61E, THINKPAD Z61M Manual

ThinkPad

®

Z61e, Z61m, and Z61p

Hardw are

Maintenance Manual

October 2006

This manual supports:

ThinkPad Z61e, Z61m, and Z61p

(MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453)

ThinkPad

®

Z61e, Z61m, and Z61p

Hardw are

Maintenance Manual

Note

Before using this information and the product it supports, be sure to read the general information under “Notices” on page

165.

First Edition (October 2006)

U.S. GOVERNMENT USERS – RESTRICTED RIGHTS: Our products and/or services are provided with

RESTRICTED RIGHTS. Use, duplication or disclosure by the Government is subject to the GSA ADP Schedule

contract with Lenovo Group Limited, if any, or the standard terms of this commercial license, or if the agency is

unable to accept this Program under these terms, then we provide this Program under the provisions set forth in

Commercial Computer Software–Restricted Rights at FA R 52.227-19, when applicable, or under Rights in

Data-General, FA R 52.227.14 (Alternate III).

About this manual

This manual contains service and reference information for ThinkPad

®

Z61e, Z61m,

and Z61p (MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453) products.

Use this manual along with the advanced diagnostic tests to troubleshoot

problems.

The manual is divided into sections as follows:

v The common sections provide general information, guidelines, and safety

information required in servicing computers.

v The product-specific section includes service, reference, and product-specific

parts information.

Important

This manual is intended for trained service personnel who are familiar with

ThinkPad products. Use this manual along with the advanced diagnostic tests

to troubleshoot problems effectively.

Before servicing a ThinkPad product, be sure to review the safety information

under “Safety notices: multilingual translations” on page 7, “Safety

information” on page 13, and “Laser compliance statement” on page 17.

2 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

Introduction

Important service information

Important

BIOS and device driver fixes are customer-installable. The BIOS and device

drivers are posted on the customer support site http://www.lenovo.com/

support

Advise customers to contact the Customer Support Center at 800-426-7378 if

they need assistance in obtaining or installing any software fixes, drivers, and

BIOS downloads.

Customers in Canada should call the Customer Support Center at

800-565-3344 for assistance or download information.

Strategy for replacing FRUs

Before replacing parts

Make sure that all software fixes, drivers, and BIOS downloads are installed

before replacing any FRUs listed in this manual.

To download software fixes, drivers, and BIOS, do as follows:

1. Go to http://www.lenovo.com/support

2. Enter the product number of the computer or press Auto-detect button on

the screen.

3. Select Downloads and drivers.

4. Follow the directions on the screen and install the necessary software.

Use the following strategy to prevent unnecessary expense for replacing and

servicing FRUs:

v If you are instructed to replace a FRU but the replacement does not correct the

problem, reinstall the original FRU before you continue.

v Some computers have both a processor board and a system board. If you are

instructed to replace either the processor board or the system board, and

replacing one of them does not correct the problem, reinstall that board, and

then replace the other one.

v If an adapter or a device consists of more than one FRU, any of the FRUs may

be the cause of the error. Before replacing the adapter or device, remove the

FRUs, one by one, to see if the symptoms change. Replace only the FRU that

changed the symptoms.

Attention: The setup configuration on the computer you are servicing may have

been customized. Running Automatic Configuration may alter the settings. Note

the current configuration settings (using the View Configuration option); then,

when service has been completed, verify that those settings remain in effect.

Strategy for replacing a hard disk drive

Always try to run a low-level format before replacing a hard disk drive.

Attention: The drive startup sequence in the computer you are servicing may

have been changed. Be extremely careful during write operations such as copying,

saving, or formatting. If you select an incorrect drive, data or programs can be

overwritten.

Important notice for replacing a system board

Some components mounted on a system board are very sensitive. Improper

handling of a system board can cause damage to those components, and may

cause a system malfunction.

Attention: When handling a system board:

v Do not drop a system board or apply any excessive force to it.

v Avoid rough handling of any kind.

v Avoid bending a system board and hard pushing to prevent cracking at each

BGA (Ball Grid Array) chipset.

How to use error messages

Use the error codes displayed on the screen to diagnose failures. If more than one

error code is displayed, begin the diagnosis with the first error code. Whatever

causes the first error code may also cause false error codes. If no error code is

displayed, see whether the error symptom is listed in the Symptom-to-FRU Index

for the computer you are servicing.

Strategy for replacing FRUs for CTO, CMV, and GAV

Product definition

Dynamic Configure To Order (CTO)

This

provides the ability for a customer to configure an IBM

®

or a Lenovo solution

from an eSite, and have this configuration sent to fulfillment, where it is built and

shipped directly to the customer. The machine label, PC Entitlement Warehouse

(PEW), eSupport, and the HMM will load these products as the 4-digit MT and

3-digit model, where model = “CTO” (Example: 1829-CTO).

Custom Model Variant (CMV)

This is a unique configuration that has been negotiated between IBM or Lenovo

and the customer. A unique 4-digit MT and 3-digit model is provided to the

customer to place orders (Example: 1829-W15). A CMV is a special bid offering.

Therefore, it is NOT generally announced.

v The MTM portion of the machine label is the 4-digit MT and 3-digit model,

where model = “CTO” (Example: 1829-CTO). The PRODUCT ID portion of the

machine label is the 4-digit MT and 3-digit CMV model (Example: 1829-W15).

v The PEW record is the 4-digit MT and 3-digit model, where model = “CTO”

(Example: 1829-CTO).

v eSupport will show both the CTO and CMV machine type models (Example:

1829-CTO and 1829-W15 will be found on the eSupport site.)

v The HMM will have the 4-digit MT and 3-digit CTO model only (Example:

1829-CTO). Again, CMVs are custom models and are not found in the HMM.

Important service information

4 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

General Announce Variant (GAV)

This is a standard model (fixed configuration). GAVs are announced and offered to

all customers. The MTM portion of the machine label is a 4-digit MT and 3-digit

model, where model = a “fixed part number”, not “CTO” (Example: 1829-F1U).

Also, PEW, eSupport, and the HMM will list these products under the same fixed

model number.

FRU identification for CTO, CMV, and GAV products

There are three information resources to identify which FRUs are used to support

CTO, CMV, and GAV products. These sources are PEW, eSupport, and the HMM.

Using PEW

v PEW is the primary source for identifying FRU part numbers and FRU

descriptions for the key commodities for CTO, CMV and GAV products at a MT

- serial number level. An example of key commodities are hard disk drives,

system boards, microprocessors, Liquid Crystal Displays (LCDs), and memory.

v Remember, All CTO and CMV products are loaded in PEW under the 4-digit

MT and 3-digit model, where model = “CTO” (Example: 1829-CTO). GAVs are

loaded in PEW under the 4-digit MT and 3-digit model, where model = a “fixed

part number”, not “CTO” (Example: 1829-F1U).

v PEW can be accessed at the following Web site:

http://w3-3.ibm.com/pc/entitle

Customers can also access PEW via

http://www-307.ibm.com/pc/support/site.wss/product.do?template=/

warranty/warranty.vm&sitestyle=lenovo

Click

on MACHINE LOOKUP, followed by WARRANTY INFORMATION. Input

the MT and the Serial number and the list of key commodities will be returned

in the PEW record under COMPONENT INFORMATION.

v Business Partners using Eclaim will access PEW when performing Entitlement

Lookup. Business Partners will enter Loc ID, MT and Serial, and the key

commodities will be returned in the Eclaim record under SYSTEM DETAILS.

v Authorized IBM Business Partners can access Eclaim at the following We b site:

https://wca.eclaim.com

Using eSupport

For Key Commodities (Examples - hard disk drive, system board,

microprocessor, LCD, and memory)

v eSupport can be used to view the list of key commodities built in a particular

machine serial (this is the same record found in PEW).

v eSupport can be accessed at the following Web site: http://www.lenovo.com/

support

v To view the key commodities, click on PA RT S INFORMATION, then PAR TS

LOOKUP. Type in the model type and serial number. The key commodities will

be returned in the eSupport record under PA RT S SHIPPED WITH YOUR

SYSTEM.

For the Remaining FRUs (the complete list of FRUs at the MT Model level)

v eSupport can be used to view the complete list of FRUs for a machine type and

model.

v To view the complete list of FRUs, type in the machine type and model

(Example: 1829-CTO) under QUICK PATH. Under “View by Document Type”

select PA RTS INFORMATION. Under “Filter by Category” select SERVICE

Important service information

Introduction 5

PARTS. Under “Parts Information by Date” select SYSTEM SERVICE PARTS. The

list of service parts by description, with applicable machine type model and FRU

will be displayed.

Using the HMM

Use the HMM as a back-up to PEW and eSupport to view the complete list of

FRUs at the MT Model level.

Important information about replacing RoHS compliant FRUs

RoHS, The Restriction of Hazardous Substances in Electrical and Electronic

Equipment Directive (2002/95/EC) is a European Union legal requirement

affecting the global electronics industry. RoHS requirements must be

implemented on Lenovo products placed on the market after June 2006. Products

on the market before June 2006 are not required to have RoHS compliant parts.

So, if the original FRU parts are non compliant, replacement parts can also be

non compliant. In all cases if the original FRU parts are RoHS compliant the

replacement part must also be RoHS compliant.

Lenovo plans to transition to RoHS compliance well before the implementation

date and expects its suppliers to be ready to support Lenovo's requirements and

schedule. Products sold in 2005 and 2006, will contain some RoHS compliant FRUs.

The following statement pertains to these products and any product Lenovo

produces containing RoHS compliant FRUs.

RoHS compliant FRUs have unique FRU part numbers. Before or after the RoHS

implementation date, failed RoHS compliant parts must always be replaced using

RoHS compliant FRUs, so only the FRUs identified as compliant in the system

HMM or direct substitutions for those FRUs may be used.

Products marketed before June 2006 Products marketed after June 2006

Current or original

part

Replacement FRU Current or original

part

Replacement FRU

Non-RoHS Can be Non-RoHS Must be RoHS Must be RoHS

Non-RoHS Can be RoHS

Non-RoHS Can sub to RoHS

RoHS Must be RoHS

Note: A direct substitution is a part with a different FRU part number that is

automatically shipped by the distribution center at the time of the order.

Important service information

6 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

Diskette compatibility matrix

The compatibility of each of the drives with the diskettes for it is as follows:

Diskette

drive

Diskette

capacity

Compatibility

3.5-inch 1.0 MB Read and write

2.0 MB Read and write

4.0 MB Not compatible

Safety notices: multilingual translations

In this manual, safety notices appear in English with a page number reference to

the appropriate multilingual, translated safety notice found in this section.

The following safety notices are provided in English, French, German, Hebrew,

Italian, and Spanish.

Safety notice 1

Before the computer is powered on after FRU replacement, make sure all screws, springs,

and other small parts are in place and are not left loose inside the computer. Verify this

by shaking the computer and listening for rattling sounds. Metallic parts or metal flakes

can cause electrical shorts.

Avant de remettre l’ordinateur sous tension après remplacement d’une unité en clientèle,

vérifiez que tous les ressorts, vis et autres pièces sont bien en place et bien fixées. Pour

ce faire, secouez l’unité et assurez-vous qu’aucun bruit suspect ne se produit. Des pièces

métalliques ou des copeaux de métal pourraient causer un court-circuit.

Bevor nach einem FRU-Austausch der Computer wieder angeschlossen wird, muß

sichergestellt werden, daß keine Schrauben, Federn oder andere Kleinteile fehlen oder im

Gehäuse vergessen wurden. Der Computer muß geschüttelt und auf Klappergeräusche

geprüft werden. Metallteile oder-splitter können Kurzschlüsse erzeugen.

Prima di accendere l’elaboratore dopo che é stata effettuata la sostituzione di una FRU,

accertarsi che tutte le viti, le molle e tutte le altri parti di piccole dimensioni siano nella

corretta posizione e non siano sparse all’interno dell’elaboratore. Verificare ciò scuotendo

l’elaboratore e prestando attenzione ad eventuali rumori; eventuali parti o pezzetti

metallici possono provocare cortocircuiti pericolosi.

Antes de encender el sistema despues de sustituir una FRU, compruebe que todos los

tornillos, muelles y demás piezas pequeñas se encuentran en su sitio y no se encuentran

sueltas dentro del sistema. Compruébelo agitando el sistema y escuchando los posibles

ruidos que provocarían. Las piezas metálicas pueden causar cortocircuitos eléctricos.

Diskette compatibility matrix

Introduction 7

Safety notice 2

DANGER

Some standby batteries contain a small amount of nickel and cadmium. Do not

disassemble a standby battery, recharge it, throw it into fire or water, or short-circuit it.

Dispose of the battery as required by local ordinances or regulations. Use only the

battery in the appropriate parts listing. Use of an incorrect battery can result in

ignition or explosion of the battery.

Certaines batteries de secours contiennent du nickel et du cadmium. Ne les démontez

pas, ne les rechargez pas, ne les exposez ni au feu ni à l’eau. Ne les mettez pas en

court-circuit. Pour les mettre au rebut, conformez-vous à la réglementation en vigueur.

Lorsque vous remplacez la pile de sauvegarde ou celle de l’horloge temps réel, veillez

à n’utiliser que les modèles cités dans la liste de pièces détachées adéquate. Une

batterie ou une pile inappropriée risque de prendre feu ou d’exploser.

Die Bereitschaftsbatterie, die sich unter dem Diskettenlaufwerk befindet, kann

geringe Mengen Nickel und Cadmium enthalten. Sie darf nur durch die Verkaufsstelle

oder den IBM Kundendienst ausgetauscht werden. Sie darf nicht zerlegt,

wiederaufgeladen, kurzgeschlossen, oder Feuer oder Wasser ausgesetzt werden. Die

Batterie kann schwere Verbrennungen oder Verätzungen verursachen. Bei der

Entsorgung die örtlichen Bestimmungen für Sondermüll beachten. Beim Ersetzen der

Bereitschafts-oder Systembatterie nur Batterien des Typs verwenden, der in der

Ersatzteilliste aufgeführt ist. Der Einsatz falscher Batterien kann zu Entzündung oder

Explosion führen.

Alcune batterie di riserva contengono una piccola quantità di nichel e cadmio. Non

smontarle, ricaricarle, gettarle nel fuoco o nell’acqua né cortocircuitarle. Smaltirle

secondo la normativa in vigore (DPR 915/82, successive disposizioni e disposizioni

locali). Quando si sostituisce la batteria dell’RTC (real time clock) o la batteria di

supporto, utilizzare soltanto i tipi inseriti nell’appropriato Catalogo parti. L’impiego di

una batteria non adatta potrebbe determinare l’incendio o l’esplosione della batteria

stessa.

Algunas baterías de reserva contienen una pequeña cantidad de níquel y cadmio. No

las desmonte, ni recargue, ni las eche al fuego o al agua ni las cortocircuite.

Deséchelas tal como dispone la normativa local. Utilice sólo baterías que se

encuentren en la lista de piezas. La utilización de una batería no apropiada puede

provocar la ignición o explosión de la misma.

Safety notices

8 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

Safety notice 3

DANGER

The battery pack contains small amounts of nickel. Do not disassemble it, throw it

into fire or water, or short-circuit it. Dispose of the battery pack as required by local

ordinances or regulations. Use only the battery in the appropriate parts listing when

replacing the battery pack. Use of an incorrect battery can result in ignition or

explosion of the battery.

La batterie contient du nickel. Ne la démontez pas, ne l’exposez ni au feu ni à l’eau.

Ne la mettez pas en court-circuit. Pour la mettre au rebut, conformez-vous à la

réglementation en vigueur. Lorsque vous remplacez la batterie, veillez à n’utiliser que

les modèles cités dans la liste de pièces détachées adéquate. En effet, une batterie

inappropriée risque de prendre feu ou d’exploser.

Akkus enthalten geringe Mengen von Nickel. Sie dürfen nicht zerlegt,

wiederaufgeladen, kurzgeschlossen, oder Feuer oder Wasser ausgesetzt werden. Bei

der Entsorgung die örtlichen Bestimmungen für Sondermüll beachten. Beim Ersetzen

der Batterie nur Batterien des Typs verwenden, der in der Ersatzteilliste aufgeführt ist.

Der Einsatz falscher Batterien kann zu Entzündung oder Explosion führen.

La batteria contiene piccole quantità di nichel. Non smontarla, gettarla nel fuoco o

nell’acqua né cortocircuitarla. Smaltirla secondo la normativa in vigore (DPR 915/82,

successive disposizioni e disposizioni locali). Quando si sostituisce la batteria,

utilizzare soltanto i tipi inseriti nell’appropriato Catalogo parti. L’impiego di una

batteria non adatta potrebbe determinare l’incendio o l’esplosione della batteria stessa.

Las baterías contienen pequeñas cantidades de níquel. No las desmonte, ni recargue,

ni las eche al fuego o al agua ni las cortocircuite. Deséchelas tal como dispone la

normativa local. Utilice sólo baterías que se encuentren en la lista de piezas al

sustituir la batería. La utilización de una batería no apropiada puede provocar la

ignición o explosión de la misma.

Safety notices

Introduction 9

Safety notice 4

DANGER

The lithium battery can cause a fire, an explosion, or a severe burn. Do not recharge it,

remove its polarized connector, disassemble it, heat it above 100°C (212°F), incinerate

it, or expose its cell contents to water. Dispose of the battery as required by local

ordinances or regulations. Use only the battery in the appropriate parts listing. Use of

an incorrect battery can result in ignition or explosion of the battery.

La pile de sauvegarde contient du lithium. Elle présente des risques d’incendie,

d’explosion ou de brûlures graves. Ne la rechargez pas, ne retirez pas son connecteur

polarisé et ne la démontez pas. Ne l’exposez pas à une temperature supérieure à 100°C,

ne la faites pas brûler et n’en exposez pas le contenu à l’eau. Mettez la pile au rebut

conformément à la réglementation en vigueur. Une pile inappropriée risque de

prendre feu ou d’exploser.

Die Systembatterie ist eine Lithiumbatterie. Sie kann sich entzünden, explodieren

oder schwere Verbrennungen hervorrufen. Batterien dieses Typs dürfen nicht

aufgeladen, zerlegt, über 100 C erhitzt oder verbrannt werden. Auch darf ihr Inhalt

nicht mit Wasser in Verbindung gebracht oder der zur richtigen Polung angebrachte

Verbindungsstecker entfernt werden. Bei der Entsorgung die örtlichen Bestimmungen

für Sondermüll beachten. Beim Ersetzen der Batterie nur Batterien des Typs

verwenden, der in der Ersatzteilliste aufgeführt ist. Der Einsatz falscher Batterien

kann zu Entzündung oder Explosion führen.

La batteria di supporto e una batteria al litio e puo incendiarsi, esplodere o procurare

gravi ustioni. Evitare di ricaricarla, smontarne il connettore polarizzato, smontarla,

riscaldarla ad una temperatura superiore ai 100 gradi centigradi, incendiarla o gettarla

in acqua. Smaltirla secondo la normativa in vigore (DPR 915/82, successive

disposizioni e disposizioni locali). L’impiego di una batteria non adatta potrebbe

determinare l’incendio o l’esplosione della batteria stessa.

La batería de repuesto es una batería de litio y puede provocar incendios, explosiones

o quemaduras graves. No la recargue, ni quite el conector polarizado, ni la desmonte,

ni caliente por encima de los 100°C (212°F), ni la incinere ni exponga el contenido de

sus celdas al agua. Deséchela tal como dispone la normativa local.

Safety notices

10 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

Safety notice 5

Safety notice 6

DANGER

If the LCD breaks and the fluid from inside the LCD gets into your eyes or on your

hands, immediately wash the affected areas with water for at least 15 minutes. Seek

medical care if any symptoms from the fluid are present after washing.

Si le panneau d’affichage à cristaux liquides se brise et que vous recevez dans les yeux

ou sur les mains une partie du fluide, rincez-les abondamment pendant au moins quinze

minutes. Consultez un médecin si des symptômes persistent après le lavage.

Die Leuchtstoffröhre im LCD-Bildschirm enthält Quecksilber. Bei der Entsorgung die

örtlichen Bestimmungen für Sondermüll beachten. Der LCD-Bildschirm besteht aus Glas

und kann zerbrechen, wenn er unsachgemäß behandelt wird oder der Computer auf den

Boden fällt. Wenn der Bildschirm beschädigt ist und die darin befindliche Flüssigkeit in

Kontakt mit Haut und Augen gerät, sollten die betroffenen Stellen mindestens 15

Minuten mit Wasser abgespült und bei Beschwerden anschließend ein Arzt aufgesucht

werden.

Nel caso che caso l’LCD si dovesse rompere ed il liquido in esso contenuto entrasse in

contatto con gli occhi o le mani, lavare immediatamente le parti interessate con acqua

corrente per almeno 15 minuti; poi consultare un medico se i sintomi dovessero

permanere.

Si la LCD se rompe y el fluido de su interior entra en contacto con sus ojos o sus manos,

lave inmediatamente las áreas afectadas con agua durante 15 minutos como mínimo.

Obtenga atención medica si se presenta algún síntoma del fluido despues de lavarse.

To avoid shock, do not remove the plastic cover that protects the lower part of the

inverter card.

Afin d’éviter tout risque de choc électrique, ne retirez pas le cache en plastique

protégeant la partie inférieure de la carte d’alimentation.

Aus Sicherheitsgründen die Kunststoffabdeckung, die den unteren Teil der

Spannungswandlerplatine umgibt, nicht entfernen.

Per evitare scosse elettriche, non rimuovere la copertura in plastica che avvolge la

parte inferiore della scheda invertitore.

Para evitar descargas, no quite la cubierta de plástico que rodea la parte baja de la

tarjeta invertida.

Safety notices

Introduction 11

Safety notice 7

DANGER

Safety notice 8

DANGER

Though the main batteries have low voltage, a shorted or grounded battery can

produce enough current to burn personnel or combustible materials.

Bien que le voltage des batteries principales soit peu élevé, le court-circuit ou la mise

à la masse d’une batterie peut produire suffisamment de courant pour brûler des

matériaux combustibles ou causer des brûlures corporelles graves.

Obwohl Hauptbatterien eine niedrige Spannung haben, können sie doch bei

Kurzschluß oder Erdung genug Strom abgeben, um brennbare Materialien zu

entzünden oder Verletzungen bei Personen hervorzurufen.

Sebbene le batterie di alimentazione siano a basso voltaggio, una batteria in corto

circuito o a massa può fornire corrente sufficiente da bruciare materiali combustibili o

provocare ustioni ai tecnici di manutenzione.

Aunque las baterías principales tienen un voltaje bajo, una batería cortocircuitada o

con contacto a tierra puede producir la corriente suficiente como para quemar material

combustible o provocar quemaduras en el personal.

Before removing any FRU, power off the computer, unplug all power cords from

electrical outlets, remove the battery pack, and then disconnect any interconnecting

cables.

Avant de retirer une unité remplaçable en clientèle, mettez le système hors tension,

débranchez tous les cordons d’alimentation des socles de prise de courant, retirez la

batterie et déconnectez tous les cordons d’interface.

Die Stromzufuhr muß abgeschaltet, alle Stromkabel aus der Steckdose gezogen, der

Akku entfernt und alle Verbindungskabel abgenommen sein, bevor eine FRU entfernt

wird.

Prima di rimuovere qualsiasi FRU, spegnere il sistema, scollegare dalle prese elettriche

tutti i cavi di alimentazione, rimuovere la batteria e poi scollegare i cavi di

interconnessione.

Antes de quitar una FRU, apague el sistema, desenchufe todos los cables de las tomas

de corriente eléctrica, quite la batería y, a continuación, desconecte cualquier cable de

conexión entre dispositivos.

Safety notices

12 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

Safety information

The following section presents safety information with which you need to be

familiar before you service a ThinkPad computer.

General safety

Follow these rules to ensure general safety:

v Observe good housekeeping in the area of the machines during and after

maintenance.

v When lifting any heavy object:

1. Make sure that you can stand safely without slipping.

2. Distribute the weight of the object equally between your feet.

3. Use a slow lifting force. Never move suddenly or twist when you attempt to

lift.

4. Lift by standing or by pushing up with your leg muscles; this action removes

the strain from the muscles in your back. Do not attempt to lift any object that

weighs more than 16 kg (35 lb) or that you think is too heavy for you.

v

Do not perform any action that causes hazards to the customer, or that makes

the equipment unsafe.

v Before you start the machine, make sure that other service representatives and

the customer’s personnel are not in a hazardous position.

v Place removed covers and other parts in a safe place, away from all personnel,

while you are servicing the machine.

v Keep your toolcase away from walk areas so that other people will not trip over

it.

v Do not wear loose clothing that can be trapped in the moving parts of a

machine. Make sure that your sleeves are fastened or rolled up above your

elbows. If your hair is long, fasten it.

v Insert the ends of your necktie or scarf inside clothing or fasten it with a

nonconductive clip, about 8 centimeters (3 inches) from the end.

v Do not wear jewelry, chains, metal-frame eyeglasses, or metal fasteners for your

clothing.

Attention: Metal objects are good electrical conductors.

v Wear safety glasses when you are hammering, drilling, soldering, cutting wire,

attaching springs, using solvents, or working in any other conditions that might

be hazardous to your eyes.

v After service, reinstall all safety shields, guards, labels, and ground wires.

Replace any safety device that is worn or defective.

v Reinstall all covers correctly before returning the machine to the customer.

v Fan louvers on the machine help to prevent overheating of internal components.

Do not obstruct fan louvers or cover them with labels or stickers.

Electrical safety

Observe the following rules when working on electrical equipment.

Safety information

Introduction 13

Important

Use only approved tools and test equipment. Some hand tools have handles

covered with a soft material that does not insulate you when working with

live electrical currents.

Many customers have, near their equipment, rubber floor mats that contain

small conductive fibers to decrease electrostatic discharges. Do not use this

type of mat to protect yourself from electrical shock.

v Find the room emergency power-off (EPO) switch, disconnecting switch, or

electrical outlet. If an electrical accident occurs, you can then operate the switch

or unplug the power cord quickly.

v Do not work alone under hazardous conditions or near equipment that has

hazardous voltages.

v Disconnect all power before:

– Performing a mechanical inspection

– Working near power supplies

– Removing or installing main units

v

Before you start to work on the machine, unplug the power cord. If you cannot

unplug it, ask the customer to power-off the wall box that supplies power to the

machine, and to lock the wall box in the off position.

v If you need to work on a machine that has exposed electrical circuits, observe the

following precautions:

– Ensure that another person, familiar with the power-off controls, is near you.

Attention: Another person must be there to switch off the power, if

necessary.

– Use only one hand when working with powered-on electrical equipment;

keep the other hand in your pocket or behind your back.

Attention: An electrical shock can occur only when there is a complete

circuit. By observing the above rule, you may prevent a current from passing

through your body.

– When using testers, set the controls correctly and use the approved probe

leads and accessories for that tester.

– Stand on suitable rubber mats (obtained locally, if necessary) to insulate you

from grounds such as metal floor strips and machine frames.

Observe the special safety precautions when you work with very high voltages;

Instructions for these precautions are in the safety sections of maintenance

information. Use extreme care when measuring high voltages.

v Regularly inspect and maintain your electrical hand tools for safe operational

condition.

v Do not use worn or broken tools and testers.

v Never assume that power has been disconnected from a circuit. First, check that it

has been powered off.

v Always look carefully for possible hazards in your work area. Examples of these

hazards are moist floors, nongrounded power extension cables, power surges,

and missing safety grounds.

v Do not touch live electrical circuits with the reflective surface of a plastic dental

mirror. The surface is conductive; such touching can cause personal injury and

machine damage.

Safety information

14 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

v Do not service the following parts with the power on when they are removed

from their normal operating places in a machine:

– Power supply units

– Pumps

– Blowers and fans

– Motor generators

and similar units. (This practice ensures correct grounding of the units.)

v If an electrical accident occurs:

– Use caution; do not become a victim yourself.

– Switch off power.

– Send another person to get medical aid.

Safety inspection guide

The purpose of this inspection guide is to assist you in identifying potentially

unsafe conditions. As each machine was designed and built, required safety items

were installed to protect users and service personnel from injury. This guide

addresses only those items. Yo u should use good judgment to identify potential

safety hazards due to attachment of non-ThinkPad features or options not covered

by this inspection guide.

If any unsafe conditions are present, you must determine how serious the apparent

hazard could be and whether you can continue without first correcting the

problem.

Consider these conditions and the safety hazards they present:

v Electrical hazards, especially primary power (primary voltage on the frame can

cause serious or fatal electrical shock)

v Explosive hazards, such as a damaged CRT face or a bulging capacitor

v Mechanical hazards, such as loose or missing hardware

To

determine whether there are any potentially unsafe conditions, use the

following checklist at the beginning of every service task. Begin the checks with

the power off, and the power cord disconnected.

Checklist:

1. Check exterior covers for damage (loose, broken, or sharp edges).

2. Power off the computer. Disconnect the power cord.

3. Check the power cord for:

a. A third-wire ground connector in good condition. Use a meter to measure

third-wire ground continuity for 0.1 ohm or less between the external

ground pin and the frame ground.

b. The power cord should be the type specified in the parts list.

c. Insulation must not be frayed or worn.

4. Check for cracked or bulging batteries.

5. Remove the cover.

6. Check for any obvious non-ThinkPad alterations. Use good judgment as to the

safety of any non-ThinkPad alterations.

7. Check inside the unit for any obvious unsafe conditions, such as metal filings,

contamination, water or other liquids, or signs of fire or smoke damage.

8. Check for worn, frayed, or pinched cables.

Safety information

Introduction 15

9. Check that the power-supply cover fasteners (screws or rivets) have not been

removed or tampered with.

Handling devices that are sensitive to electrostatic discharge

Any computer part containing transistors or integrated circuits (ICs) should be

considered sensitive to electrostatic discharge (ESD.) ESD damage can occur when

there is a difference in charge between objects. Protect against ESD damage by

equalizing the charge so that the machine, the part, the work mat, and the person

handling the part are all at the same charge.

Notes

1. Use product-specific ESD procedures when they exceed the requirements

noted here.

2. Make sure that the ESD protective devices you use have been certified

(ISO 9000) as fully effective.

When handling ESD-sensitive parts:

v Keep the parts in protective packages until they are inserted into the product.

v Avoid contact with other people.

v Wear a grounded wrist strap against your skin to eliminate static on your body.

v Prevent the part from touching your clothing. Most clothing is insulative and

retains a charge even when you are wearing a wrist strap.

v Use the black side of a grounded work mat to provide a static-free work surface.

The mat is especially useful when handling ESD-sensitive devices.

v Select a grounding system, such as those listed below, to provide protection that

meets the specific service requirement.

Note

The use of a grounding system to guard against ESD damage is desirable

but not necessary.

– Attach the ESD ground clip to any frame ground, ground braid, or green-wire

ground.

– When working on a double-insulated or battery-operated system, use an ESD

common ground or reference point. Yo u can use coax or connector-outside

shells on these systems.

– Use the round ground prong of the ac plug on ac-operated computers.

Grounding requirements

Electrical grounding of the computer is required for operator safety and correct

system function. Proper grounding of the electrical outlet can be verified by a

certified electrician.

Safety information

16 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

Laser compliance statement

Some models of ThinkPad computer are equipped from the factory with an optical

storage device such as a CD-ROM drive or a DVD-ROM drive. Such devices are

also sold separately as options. If one of these drives is installed, it is certified in

the U.S. to conform to the requirements of the Department of Health and Human

Services 21 Code of Federal Regulations (DHHS 21 CFR) Subchapter J for Class 1

laser products. Elsewhere, the drive is certified to conform to the requirements of

the International Electrotechnical Commission (IEC) 825 and CENELEC EN 60 825

for Class 1 laser products.

If a CD-ROM drive, a DVD-ROM drive, or another laser device is installed, note

the following:

CAUTION:

Opening the CD-ROM drive, the DVD-ROM drive, or any other optical storage

device could result in exposure to hazardous laser radiation. There are no

serviceable parts inside those drives. Do not open.

Use of controls or adjustments or performance of procedures other than those

specified herein might result in hazardous radiation exposure.

O uso de controles, ajustes ou desempenho de procedimentos diferentes daqueles aqui

especificados pode resultar em perigosa exposição à radiação.

Pour éviter tout risque d’exposition au rayon laser, respectez les consignes de réglage

et d’utilisation des commandes, ainsi que les procédures décrites.

Werden Steuer- und Einstellelemente anders als hier festgesetzt verwendet, kann

gefährliche Laserstrahlung auftreten.

L’utilizzo di controlli, regolazioni o l’esecuzione di procedure diverse da quelle

specificate possono provocare l’esposizione a.

El uso de controles o ajustes o la ejecución de procedimientos distintos de los aquí

especificados puede provocar la exposición a radiaciones peligrosas.

Laser compliance statement

Introduction 17

A CD-ROM drive, a DVD-ROM drive, or any other storage device installed may

contain an embedded Class 3A or Class 3B laser diode. Note the following:

DANGER

Emits visible and invisible laser radiation when open. Do not stare into the beam, do

not view directly with optical instruments, and avoid direct exposure to the beam.

Radiação por raio laser ao abrir. Não olhe fixo no feixe de luz, não olhe diretamente

por meio de instrumentos óticos e evite exposição direta com o feixe de luz.

Rayonnement laser si carter ouvert. Évitez de fixer le faisceau, de le regarder

directement avec des instruments optiques, ou de vous exposer au rayon.

Laserstrahlung bei geöffnetem Gerät. Nicht direkt oder über optische Instrumente in

den Laserstrahl sehen und den Strahlungsbereich meiden.

Kinyitáskor lézersugár ! Ne nézzen bele se szabad szemmel, se optikai eszközökkel.

Kerülje a sugárnyalábbal való érintkezést !.

Aprendo l’unità vengono emesse radiazioni laser. Non fissare il fascio, non guardarlo

direttamente con strumenti ottici e evitare l’esposizione diretta al fascio.

Radiación láser al abrir. No mire fijamente ni examine con instrumental óptico el haz

de luz. Evite la exposición directa al haz.

Laser compliance statement

18 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

General descriptions

The descriptions in this chapter apply to any ThinkPad model that has the

PC-Doctor

®

for DOS diagnostics program. Some descriptions might not apply to

your particular computer.

Read this first

Before you go to the checkout guide, be sure to read this section.

Important notes

v Only certified trained personnel should service the computer.

v Before replacing any FRU, read the entire page on removing and

replacing FRUs.

v When you replace FRUs, use new nylon-coated screws.

v Be extremely careful during such write operations as copying, saving, or

formatting. Drives in the computer that you are servicing sequence might

have been altered. If you select an incorrect drive, data or programs might

be overwritten.

v Replace a FRU only with another FRU of the correct model. When you

replace a FRU, make sure that the model of the machine and the FRU part

number are correct by referring to the FRU parts list.

v A FRU should not be replaced because of a single, unreproducible

failure. Single failures can occur for a variety of reasons that have nothing

to do with a hardware defect, such as cosmic radiation, electrostatic

discharge, or software errors. Consider replacing a FRU only when a

problem recurs. If you suspect that a FRU is defective, clear the error log

and run the test again. If the error does not recur, do not replace the FRU.

v Be careful not to replace a nondefective FRU.

What to do first

When you do return a FRU, you must include the following information in the

parts exchange form or parts return form that you attach to it:

__ 1. Name and phone number of servicer

__ 2. Date of service

__ 3. Date on which the machine failed

__ 4. Date of purchase

__ 5. Failure symptoms, error codes appearing on the display, and beep

symptoms

__ 6. Procedure index and page number in which the failing FRU was detected

__ 7. Failing FRU name and part number

__ 8. Machine type, model number, and serial number

__ 9. Customer’s name and address

Note for warranty:

During the warranty period, the customer may be responsible for repair costs if the

computer damage was caused by misuse, accident, modification, unsuitable

physical or operating environment, or improper maintenance by the customer.

Following is a list of some common items that are not covered under warranty and

some symptoms that might indicate that the system was subjected to stress beyond

normal use.

Before checking problems with the computer, determine whether the damage is

covered under the warranty by referring to the following list:

The following are not covered under warranty:

v LCD panel cracked from the application of excessive force or from being

dropped

v Scratched (cosmetic) parts

v Distortion, deformation, or discoloration of the cosmetic parts

v Plastic parts, latches, pins, or connectors that have been cracked or broken by

excessive force

v Damage caused by liquid spilled into the system

v Damage caused by the improper insertion of a PC Card or the installation of an

incompatible card

v Improper CD insertion or use of an optical drive

v Diskette drive damage caused by pressure on the diskette drive cover, foreign

material in the drive, or the insertion of a diskette with multiple labels

v Damaged or bent diskette eject button

v Fuses blown by attachment of a nonsupported device

v Forgotten computer password (making the computer unusable)

v Sticky keys caused by spilling a liquid onto the keyboard

v Use of an incorrect ac adapter on laptop products

The following symptoms might indicate damage caused by nonwarranted

activities:

v Missing parts might be a symptom of unauthorized service or modification.

v If the spindle of a hard disk drive becomes noisy, it may have been subjected to

excessive force, or dropped.

Read this first

20 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

Related service information

This section provides information about the following:

v “Service We b site”

v “Restoring the factory contents by using Product Recovery CDs”

v “Passwords” on page 22

v “Power management” on page 24

Service Web site

When the latest maintenance diskette and the system program service diskette

become available, they will be posted on http://www.lenovo.com/think/spm

Restoring the factory contents by using Product Recovery

CDs

When the hard disk drive is replaced because of a failure, no Product Recovery

program is on the new hard disk. In this case, you must use the recovery CD for

the computer. Order the recovery CD and the hard disk drive at the same time so

that you can recover the new hard disk drive with the pre-installed software when

they arrive. For information on which CD to order, see “Recovery CDs” on page

157.

To install the factory contents by using Product Recovery CDs, do the following:

Note

The recovery process might take up to 2 hours.

1. Insert the Rescue and Recovery Disk1 of 1 into the optical drive, then restart

the computer. This will take several minutes.

When the “Welcome to Rescue and Recovery” screen is displayed, press

Continue. From the Rescue and Recovery menu on the left panel, select

Restore Your System. A message giving a warning that USB devices used in

recovery must be connected when the computer is turned on appears. Click

OK.

“Restore Your System” window appears. Select Restore my hard drive to the

original factory state, and click Next. A warning appears, click Yes. Step 3

menu appears. Select I do not want to save any files and click Next. Step 6

menu appears with a warning, select Next. A warning appears not to power

down the computer during the recovery process. Click OK. One more warning

appears saying that recovery is intended only for unrecoverable system

problems. Click OK.

2. The Terms and Conditions window appears, select I accept these terms and

conditions and press OK. Previous menus may remain on the screen, but the

Predesktop installer begins copying files. When this completes, the computer

will restart and a window will ask you to insert a Product Recovery

Supplemental Disk, if you have one. Press No.

3. You will then be prompted to insert Product Recovery Disk 1 into the optical

drive. Insert the Product Recovery Disk 1 into the optical drive, and press OK.

In similar fashion, you will be prompted to insert the remaining recovery CDs

until all the files are copied.

After all the files are copied, the computer will restart and return to the

“Welcome to Rescue and Recovery” screen where a window “Recovering your

system, this may take several minutes” appears and .IMZ files are processed.

Related service information

General descriptions 21

A total progress bar allows you to audit this process, which will take about 8

minutes. The final recovery CD may be safely removed during this time, but

may also be left in the optical drive since it is not bootable.

4. You will then be prompted to restart the computer. Select Yes. A warning

window appears, giving you one last chance to stop the restart, but disappears

automatically after about 5 seconds. File processing continues in DOS full

screen mode for about two minutes and the computer restarts to the Windows

desktop. No user intervention is required (and should be avoided) after this

point.

5. Windows setup continues on the desktop and DOS window for the system

setup, with progress measured by a Factory Preinstallation window on the right

side of the screen.

The processes updating installed drivers, optimizing shell, customizing shell

settings, customizing power settings, ins here are: Waiting for plug and play to

finish, updating installed drivers, optimizing shell, customizing shell settings,

customizing power settings, installing applications, recording OEM application

preferences, and launching Sysprep.

A warning that antivirus software is not installed appears repeatedly in the

system tray, but this should be ignored.

The entire process at desktop takes about 25 minutes. Then the computer

restarts, does some more DOS full screen processing, and restarts again to a

Windows desktop where factory preinstallation continues for about 12 more

minutes, another restart to a DOS screen and then back to the Windows splash

screen and back to the desktop for more preinstallation.

This lasts about 10 more minutes and the computer restarts to do NTFS

conversion and then restarts to the OOBE (Out of Box Experience)

environment.

Passwords

As many as three passwords may be needed for any ThinkPad computer: the

power-on password (POP), the hard-disk password (HDP), and the supervisor

password (SVP).

If any of these passwords has been set, a prompt for it appears on the screen

whenever the computer is turned on. The computer does not start until the

password is entered.

Exception: If only an SVP is installed, the password prompt does not appear when

the operating system is booted.

Power-on password:

A power-on password (POP) protects the system from being powered on by an

unauthorized person. The password must be entered before an operating system

can be booted.

Hard-disk password:

There

are two hard-disk passwords (HDPs):

v User HDP—for the user

v Master HDP—for the system administrator, who can use it to get access to the

hard disk even if the user has changed the user HDP

Related service information

22 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

Note: There are two modes for the HDP: User only and Master + User. The

Master + User mode requires two HDPs; the system administrator enters

both in the same operation. The system administrator then provides the user

HDP to the system user.

Attention: If the user HDP has been forgotten, check whether a master HDP has

been set. If it has, it can be used for access to the hard disk drive. If no master

HDP is available, Lenovo does not provide any services to reset either the user or

the master HDP, or to recover data from the hard disk drive. The hard disk drive

can be replaced for a scheduled fee.

Supervisor password:

A

supervisor password (SVP) protects the system information stored in the BIOS

Setup Utility. The user must enter the SVP in order to get access to the BIOS Setup

Utility and change the system configuration.

Attention: If the SVP has been forgotten and cannot be made available to the

servicer, there is no service procedure to reset the password. The system board

must be replaced for a scheduled fee.

How to remove the power-on password

To remove a POP that you have forgotten, do the following:

(A) If no SVP has been set:

1. Turn off the computer.

2. Remove the battery pack.

For how to remove the battery pack, see “1010 Battery pack” on page 58.

3. Remove the backup battery.

For how to remove the backup battery, see “1140 Backup battery” on page 78.

4. Turn on the computer and wait until the POST ends.

After the POST ends, the password prompt does not appear. The POP has been

removed.

5. Reinstall the backup battery and the battery pack.

(B) If an SVP has been set and is known by the servicer:

1. Turn on the computer; then, while the “To interrupt normal startup, press the

blue ThinkVantage button” message is displayed at the lower-left of the screen,

press the ThinkVantage button. Rescue and Recovery screen opens.

Note:

To check whether the ThinkPad computer supports the Passphrase

function, enter BIOS Setup Utility and go to Security --> Password. If

Using Passphrase item is displayed in the menu, this function is

available on the ThinkPad computer.

2. Click Access BIOS. The system Restart Required window is displayed.

3. Click Yes. The computer restarts, and the BIOS Setup Utility screen opens.

4. Select Security, using the cursor directional keys to move down the menu.

5. Select Password.

6. Select Power-On Password.

7. Type the current SVP in the Enter Current Password field. then leave the Enter

New Password field blank, and press Enter twice.

8. In the Changes have been saved window, press Enter.

9. Press F10; then, in the Setup confirmation window, select Yes .

Related service information

General descriptions 23

How to remove the hard-disk password

Attention: If User only mode is selected and the user HDP has been forgotten

and cannot be made available to the servicer, Lenovo does not provide any

services to reset the user HDPs or to recover data from the hard disk drive. The

hard disk drive can be replaced for a scheduled fee.

To remove a user HDP that has been forgotten, when the SVP and the master HDP

are known, do the following:

1. Turn on the computer; then, while the “To interrupt normal startup, press the

blue ThinkVantage button” message is displayed at the lower-left of the

screen, press the ThinkVantage button. The Rescue and Recovery screen

opens.

For models supporting the Passphrase function, press F1 while HDP icon is

appearing on the screen; then enter the master HDP. For the other models,

enter the master HDP.

Note: To check whether the ThinkPad computer supports the Passphrase

function, enter BIOS Setup Utility and go to Security --> Password. If

Using Passphrase item is displayed in the menu, this function is

available on the ThinkPad computer.

2. Click Access BIOS. The system Restart Required window is displayed.

3. Click Yes. The computer restarts, and the BIOS Setup Utility screen opens.

4. Select Security, using the cursor directional keys to move down the menu.

5. Select Password.

6. Select Hard-disk x password, where x is the letter of the hard disk drive. A

pop-up window opens.

7. Select Master HDP.

8. Type the current master HDP in the Enter Current Password field. then leave

the Enter New Password field blank, and press Enter twice.

9. Press F10.

10. Select Yes in the Setup Configuration window.

Both user HDP and master HDP will have been removed.

Power management

To reduce power consumption, the computer has three power management modes:

screen blank, standby, and hibernation.

Screen blank mode

Screen blank mode has three variants, as follows:

1. If you press Fn+F3, or if the time set on the “LCD off timer” in the BIOS Setup

Utility expires,

v The LCD backlight turns off.

v The hard disk drive motor stops.

v The speaker is muted.

2.

If you are using the Advanced Configuration and Power Interface (ACPI)

operating system and you press Fn+F3,

v The LCD backlight turns off.

v The hard disk drive motor stops.

3.

If the time set on the “Turn off monitor” timer in the operating system expires,

v The LCD backlight turns off.

To end screen blank mode and resume normal operation, press any key.

Related service information

24 MT 0660, 0672, 0673, 0674, 0675, 9450, 9451, 9452, and 9453

Ibm THINKPAD Z61P, THINKPAD Z61E, THINKPAD Z61M Manual

Contents

About this manual

Introduction

Important service information

Strategy for replacing FRUs

Strategy for replacing a hard disk drive

Important notice for replacing a system board

How to use error messages

Strategy for replacing FRUs for CTO, CMV, and GAV

Product definition

FRU identification for CTO, CMV, and GAV products

Using PEW

Using eSupport

Using the HMM

Important information about replacing RoHS compliant FRUs

Safety notices: multilingual translations

Diskette compatibility matrix

General safety

Electrical safety

Safety information

Safety inspection guide

Handling devices that are sensitive to electrostatic discharge

Grounding requirements

Laser compliance statement

General descriptions

Read this first

What to do first

Service Web site

Related service information

Passwords

How to remove the power-on password

How to remove the hard-disk password

Power management

Screen blank mode