Page 1
0009H/OOOSH
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Page 2
GUARANTEE
All
Husky Farm Equipment manufactured
by
Husky Farm Equipment Limited
is
guaranteed. Guarantee covers all
the replacement cost or repair
of
all parts said
to
be
defective
from
manufacture. Guarantee also covers labour installing said parts,
if
installed
at
Husky's Manufacturing plant. Time and use
is
the essence
of
the guarantee. If equipment IS used
on
a private property for
an
individual's use, guarantee will
be
in
effect for twelve months from
date
of
invoice. If equipment
is
used
for
commercial use
to
do custom
work
for
money then guarantee will
be
in
effect for three months only
from date
of
invoice.
EXEMPTIONS
FROM
GUARANTEE
Cost
of
transportation
of
equipment to
or
from Husky Fann Equipment Limited either
by
customer or
by
Husky's service staff or cost
of
mail or
of
public transportation
is
not
covered. Tires and electric or hydraulic motors are covered by
manufacturer's warranty and although Husky may assist to get
warranty, Husky will not
be
responsible other than that allowed
by
manufacture's warranty. Items subject
to
normal wear from use not
covered
by
guarantee
jf
faulty part
is
simply worn.
Page 3
TABLE
OF
CONTENTS
SECTION
DESCRIPTION
......................................•...•
PAGE
1
Introduction
............•.••...........•...••.•.•.•...••••••••
01
2
Safety
•.........•...............•....................•........•
02
2.01
General Safety
....................................................
03
2.02
Operating Safety
..................................................
04
2.03
Maintenance Safety
....... ,........ ,..............................
04
2.04
Hydraulic
Safety.
, . "
..............................
,
..............
05
2.05
Transport Safety
..................................................
05
2.06
Manure Storage Facility
..........................................
06
2.07
Storage Safety
...................................................
06
2.08
Tire Safety
.......................................................
06
2.09
Safety Decals
.....................................................
06
2.10
Sign-Off
For'~
.........................................
"
.......
07
3
Safety
Decal
Lucations
..................•.•.•.•.••......••••••
08
4
Operation
•...................•......................•••••••••.
09
4.01
To
the New Operator
Or
Owner
.......
..
.........................
09
4.02
How The Machine Works
.........................................
09
4.03
Break - In
........................................................
10
4.03.1
Towing
.......................................................
,
...
10
4.04
Pre-Operation Checklist
..........................................
10
4.05
Equipment Matching
.............................................
II
4.06
Installation
Of
Pump
............................................
12
4.06.1
Trailer Model
....................................................
12
4.06.2
2 Point Hitch Model
..............................................
12
4.07
Attaching Accessories
............................................
13
4.08
Operation
of
the H5000/H6000 Pump
............................
13
4.09
Removing the Liquid Manure Pump
..............................
14
4.10
Clean-Up
.........................................................
14
4.11
Storage
...........................................................
14
4.11.1
Placing
In
Storage
................................................
14
4.11.2
Removing From Storage
..........................................
14
5
Service
and
Maintenance
..........................•.•.•••.••..
IS
5.01
Service
...........................................................
15
5.01.1
Fluids and Lubricants
.............................................
15
5.01.2
Greasing
.........................................................
15
5.n
1.3
Gearbox Service
..............................
,...................
16
5,C)1.4
Bearings Service
...... ,...........................................
16
5.01.5
Servicing Intervals
................................................
16
5.01.6
Service Record
.... . .............................................
17
5.02
Maintenance
...........
.
.........................................
18
5.02.1
PTO Safety Shield Maintenance
..................................
18
5.02.2
PTO Driveline Shear Pin
..........................................
18
5.02.3
Gearbox Maintenance
............................................
19
5.02.4
Changing Bearings
...............................................
19
5.02.5
Greasing Wheel Bearings
....... .................................
19
6
Trouble
Shooting
..•.................................••••••...
20
7
Options
.••.........••....•...•••.•........•........•........••
21
7.01
Crust Buster
.............
.
.......................................
21
7.02
Hydraulic Propeller Agitator
......................................
21
7.03
Vertical Deflector
................................................
21
7.04
2 Point Hitch Pump
...............................................
21
8
Specifications
.•.•.•••...........•..••.....••....•••••••.•.....
22
8.01
Mechamical Specifications
.......................................
22
8.02
Tire Options
..............
.
......................................
22
8.03
Wheel Bolt Torque
...............................................
22
9
Index
....................•...•••••............................
23
10
Parts
Book
.........•...................................••.•.••
23
Page 4
SERIAL NUMBER LOCATION
Always give your dealer
the
serial number of your Liquid Manure Pump when ordering parts
or
requesting service or other information.
The serial number plale(s)
is
located where indicated. Please mark
the
number
in
the
space provided
for
easy reference.
SERIAL NUMBER LOCATION
Model
Serial
Production
year~
____
._
Page 5
1 INTRODUCTION
Congratulations on your choice
of
a Husky Liquid Manure
Pump
to compliment your farming operation.
This
equipment
has been designed and manufactured to meet the needs
of
most discerning operators. The highest
quality
components
are used throughout, and
each
step
of
Husky manufacturing
is
inspected
under
strict quality
control.
Safe, efficient and trouble-free operation
of
your Husky Liquid Manure Pump requires that
you
and
everyone
else
who
will be operating
or
maintaining the machine read and understand all
of
the safety, operation,
maintenance
and trouble shooting information contained within this Operator's Manual.
Keep this manual handy for frequent reference and
to
pass on to new operators
or
owners. Call your
Husky Dealer
if
you need assistance, information
or
additional copies
of
the manuals.
OPERA
TOR ORIENTATION
The directions left. right. front and rear, as mentioned throughout the manual. are as seen from the tractor driver's
seat
and
facing
in
the direction
of
travel.
PAGE
1
Page 6
2 SAFETY
SAFETY ALERT SYMBOL
This Safety Alert symbol means
ATTENTION!
BECOME
ALERT
YOUR
SAFETY
IS
INVOLVED
The Safety Alert symbol identifies
important safety messages on
the
Husky Liquid Manure Pump and
in
this manual. When You sec this
symbol.
be
alert
to
the possibility
of
personal injury or death. Follow the
instmctions
in
the
safety message.
Why
is
SAFETY important
to
you?
3 Big Reasons
Accidents Disable and Kill
Accidents Cost
Accidents Can Be A voided
DA~GER
An
immediate and specific hazard
whit:h
WILL result
in
severe personal
injury
or
death if
the
proper
SIGNAL
WORDS:
precautions
are
not
taken.
Note
the
use
of
the
signal words DANGER.
WARNING
- A specific hazard or unsafe practice
WARNING
and
CAUTION
with
the
safety messages. which COULD result
in
severe
The
appropriate signal word
for
each message
has
been
personal injury
or
death if
the
proper
selected using the following guide-lines
precautions are
not
taken.
CAUTION
- Unsafe practices which COULD
result
in
personal injury if the proper
practices are
not
taken, or
as
a
reminder
of
good safety practices.
PAGE 2
Page 7
SAFETY
2.01
GENERAL SAFETY
YOU are responsible for
the
SAFE
operation and maintenance
of
your Husky Liquid
Manure Pump. YOU must ensure that
you
and
anyone
else who
is
going
to
operate, maintain or work around
the Husky Liquid Manure Pump
be
familiar with
the
operating and maintenance procedures
and
related
SAFETY information contained
in
this manual. This
manual will take you step-by-step through your
working day
and
alerts you
to
all good safety practices
that should be adhered
to
while operating this
equ ipment.
Remember, YOU arc
the
to
safety. Good safety practices
not
only protect
you
bU!
also
the
people around you. Make these practices a
working part
of
your safety program.
Be
certain
that
EVERYONE operating this equipment
is
familiar with
the
recommended operating and maintenance
procedures
and
follows
all
the
safety precautions. Most
accidents
can
be
prevented.
Do
not risk injury or death
by ignoring good safety practices.
Husky Liquid Manure
Pump
owners
must give operating instructions
to
operators
or
employees before allowing
them
to
operate
the
Liquid
Manure Pump
and
at
least annually thereafter per
OSHA regulation
192X.57.
Husky
LiqUid
Manure Pump owners
must follow safety practices
as
recommended
by
the
Agriculture Safety AssociatIons across Canada.
The most important safety device
on
this equipment
is
a SAFE operator. It
is
the
operator's
responsibility
to
read
and
understand
ALL
Safety
and
Operating instructions
tn
the
manual
and
to follow
these.
All
accidents
can
be avoided.
A person
who
has
not
read
and
understood all operating and safety instructions
is
not
qualiried
to
operate
the
machine.
An
untrained operator
exposes themselves and bystanders
to
possible serious
injury or death.
Do
not modify
the
equipment
in
any
way. Unauthorized modification
may
impair
the
function and/or safety
and
could affect
the
life
of
the
equipment.
Think SAFETY!
Work
SAFEL
Y!
1.
Read and understand
the
[
~
I
Operator's Manual and safety.signs
...~..
before operatmg, mamtammg.
adjusting or unplugging
the
husky
liquid manure pump.
2.
Have a first aid kit available
for
use
should
the
need arise and know
how
to
use
it.
3.
Have a
fire
extinguisher
available
for
use should
the
need
IT]
arise and
know
how
lO
use
it.
4.
Install
and
properly secure
all
shields and guards
before operating.
5.
Do
not
allow riders on the machine or traclor.
6.
SlOp
tractor engine, disengage PTO clutch. sct park
brake. remove ignition
key
and
wait for all moving
parts
to
SlOp
before serVIcing, adjusting, repairing or
unplugging.
7.
Never enter manure storage facility without
appropriate respiratory equipment and
an
independent
oxygen supply.
X.
Review safety related items with
all
operators
annually
PAGE 3
Page 8
2.02
OPERATING
SAFETY
I.
Read and understand the Operator's Manual and
all
safely signs before operating. servicing, adjusting or
unplugging.
2. Do not allow riders on
the
Husky Liquid Manure
Pump or the tractor during operation. transport or
filling.
3.
Do not operate a PTO driven system unless the
required shields
arc
in
place and secured.
4.
Never wear loose fitting clothing. keep hands. feel.
hair and clothing away
from
all
moving and/or rotating
parts. while working with machlllery. usc personal
protective clothing and eye
and
car protection
as
needed.
5. Stop tractor engine. disengage
PTO
clutch. set park
brake.
remove ignition key
and
wait for
all
moving
parts
to
stop before servicing. adjusting. repainng
or
unplugging.
6. Before applying hydraulic pressure
to
the system.
make sure everyone
IS clear and that
all
connections arc
tight and all components arc
in
good repair.
7.
Never enter Manure tank or manure storage (aLility
without wearing appropriate breathlllg gear that carnes
an independent supply
of
oxygen.
R.
Always
usc
a tractor
of
sulliclent size
and
\\clght
to
maintain vehicle stability during transport and during
usc.
9,
Clean or install reflectors and S
MY
emblem before
transporting and add extra
I
ight:-.
j(jr
transportlllg during
times
of
limited vlsibilJty.
10.
Make sure parking brake on ,he tractor
is
SCI
and
block wheels so
it
cannot roll.
II,
Make sure
the
PTO
is
not
run
on
too great
an
angle
it
will cause vibration and could shear a
pin
in
the
PTO
or
it
could cause
the
PTO
to
break and increase
the
danger
of
injury,
12.
Review
all
safety instructions annually,
Think
SAFETY!
Work
SAFEL
Yl
2.03
MAINTENANCE
SAFETY
I. Read and understand
all
the
information contained
m
the
Operator's Manual regarding maintenance,
adjustmg and operating
the
Husky Liquid Manure
Pump.
2,
Block
the
[rame
up
securely and firmly
if
adjustments and maintenance
to
the Liquid Manure
Pump require raising the wheel and lire assemblies
off
the
ground.
],
Exercise extreme caution when working around or
with high-pressure hydraul
ie
systems. Depressurize
the
system when connecting or disconnecting
the
hose
couplers.
-+.
Vicar heavy gloves and eye protection when
searching
for
suspected hydraulic leaks, A
high-pressure concentrated stream
of
hydraulic nuid
can
pierce
the
skin. I [ such happens, seck immediate
medical attention
as
infection and toxic reaction could
develop.
5,
Do
not
attempt any adjustment or mamtenance
to
any system
of
the
Liquid Manure Pump when
the
implement
is
in
motion.
6,
Be
very
cardul and exercise extreme caution when
\\.-orking
around or ncar a rotating PTO shalL
Do not operate PTO system unless the rotating
shield
and
all
other guards arc
in
place,
«I,
Never wear lil-lItting, baggy or frayed clothing and
never have ullkemptlong hair when working around or
011 any
oi'
the
drive system (omponents.
l),
SlOP
the
engme, place all controls
in
neutral,
remove
the
Ignition key, set
the
park brake and wait for
all
moving parts
to
stop before servicing. adjusting,
repainng or unplugging any system or component.
1
()
Ne\'er enter tank or manure storage facility without
weanng appropriate breathing gear that carnes
an
independent supply
of
oxygen. The buddy system
is
also a recommended procedure,
PAGE
4
Page 9
2.04 HYDRAULIC SAFETY
2.05 TRANSPORT SAFETY
I. Make sure thai all components in the hydraulic
system are kept in
2.
Replace any worn. cut, abraded, flattened or
crimped hoses and metal lines.
3. Do not attempt any makeshift repairs
hydraulic lines. fittings
or
cements.
extremely high-pressure: 1600 to 3000 pounds per
square inch. Such repairs will rail suddenly and create a
hazardous and unsare condition.
4. Wear proper hand and
eye protection when
searching ror a high-pressure
hydraulic leak. Use a piece
or
wood or cardboard as a
backstop instead
isolate and identiry a leak.
5.
Ir
injured by a concentrated high-pressure stream
of
hydraulic fluid. seek medical attention immediately.
Serious infection
hydraulic fluid piercing the skin surface.
6. Before applying pressure
all components are tight and that lines, hoses and
couplings are not damaged and kept
good
condition and are clean.
or
hoses by using tape, clamps
The
hydraulic system operates under
~
~
or
hands to
or
toxic reaction can develop from
to
the system, make sure
in
good repair.
to
r~
~
the
I.
Make sure you are in compliance with all local
regulations regarding transporting agricultural
equipment
local law enforcement agency for further information.
2.
emblem and all reflectors and lights required by the
local highways and transport authorities are in place
and are clean and visible by overtaking and oncoming
traffic.
3.
positively and safely to the tractor drawbar. Use
sarety chain
transporting.
4. Transport according to local regulations covering
maximum width, weight and length.
5.
rough roads and surfaces.
6. Always usc a tractor
to maintain vehicle stability during transport.
7.
Always use hazard warning flashers on tractor
w hen transporting unless prohibited by law.
on
public roads and highways. Consult
Ensure that the SMV (Slow Moving Vehicle)
Ensure that the Liquid Manure Pump
to
secure a safe hitch hookup when
Do not exceed speed limits. Reduce speed
of
sufficient size and weight
is
hitched
your
proper
on
7.
Make sure all hydraulic hoses arc not snagged on
anything
Think
SAFETY!
Work
SAFEL
Y!
PAGES
Page 10
2.06 MANURE STORAGE
2.
08
TIRE SAFETY
FACILITY SAFETY
I.
Never enter tank or manure storage facility
without wearing appropriate breathing gear that carries
an
independent supply
of
oxygen.
2.
Keep others. especially children. out
of
these
structures.
3.
Use
special care when opening storage facilities
to
prevent yourself or others
from
falling
in.
4.
Stored manure gives off hydrogen sulfide gas.
One
breath can kill. Keep away. Keep others away.
A DANGER
Do
nOi
enter manure storage facility.
5.
Do
not
enter storage facility without oxygen
supplying equipment. The surface always crusts
and
looks solid.
It
is
not.
Stay away.
6.
Set and adjust agitator before placing
in
pll. Never
enter pit
to
unplug. Remove firs\.
7.
Always have a ladder
in
storage tank
as
a means
of
getting out should
you
inadvcrtently
fall
in.
2.07 STORAGE SAFETY
I. Store
the
Liquid Manure
Pump
on a firm.
level
surface.
2.
Store away
from
areas
of
human activity.
Do
not
permit children
to
play
on
or around
the
stored Liquid
Manure Pump.
3.
Make sure the unit
is
sil1ing. or blocked
up
firmly
and solid and will
not
tip
or sink into a soft area.
I.
Failure
to
follow proper procedures when
mounting a tire
on
a wheel or
rim
can produce an
explosion which may result
in
serious injury or death.
2.
Do
not attempt
to
mount a tire unless you have the
proper equipment and experience
to
do
the
job.
3.
Have
a qualified tire dealer or repair service
perform required
tire
maintenance.
4.
Check wheel bolt torque daily.
2.09 SAFETY DECALS
I.
Keep
safety decals and signs clean and legible
at
all
times.
2.
Replace
safelY
decals if destroyed. missing.
painted over or unreadable.
3.
If a section
of
the
pump
is
replaced that carries a
safety decal. apply a
new
decal immediately.
4.
SafCty
decals or signs
arc
available
from
your
Dealer's Parts Department.
HOW TO INSTALL SAFETY
DECALS:
•
Be
sure that
the
installation area IS clean and dry .
•
DeClde
on
the
exact position before you remove
the
backing paper.
Remove
the
smallest portion
or
the
split backing
paper.
• Place
the
sign
in
pOSition
and
slowly peel back the
remaillll1g
paper. smoothing
the
sign
as
it
is
applied.
P
GE
{;
Page 11
2.10 SIGN-OFF FORM
Husky Farm Equipment follows the general standards specified by the American Society
of
Agriculture Engineers (ASAE). the Occupational Safety and Health Administration (OSHA) and safety practices
as
recommended
by the Agriculture Safety Associations across Canada.
Anyone
who will
be
operating
and/or
maintaining the Husky Liquid Manure Pump must read and clearly understand
ALL
Safety.
Operating
and
Maintenance
information presented
in
this manual.
Do not operate
or
allow anyone else
LO
operate this equipment until such information has been
reviewed. Annually review this information before the season start-up.
Make these periodic reviews
of
SAFETY and
OPERATION
a standard practice for all
of
your
equipment.
We
feel that an untrained operalor is unqualified to operate this machine.
A
sign-off
sheet
is
provided
[,our
record keeping to
show
that all personnel
who
will be
working with the equipment have read and undersland the information
in
Lhe
Operator's Manual and have been
instructed
in
the operation
of
the equipment.
EMPLOYEE SIGN-OFF FORM
i
I
DATE-
rEMPLOYEES SIGNATURE I
.
I~m
I
I :
EMPLOYERS SIGNATURE
---~-
I
i
PAGE 7
Page 12
3 SAFETY DECAL LOCATIONS
The types
of
decals
on
the
equipment
are
shown
in
the
illustration below. Good safety requires
that
you
familiarize yourself with
the
various Safety Decals.
the
type
of
warning
and
the
area. or particular
function related
to
that area. that requires your SAFETY AWARENESS.
Think SAFETY! Work SAFELY!
"J~<'~~~
SHIELD
MISSING
DO
NOT
OPERATE
L2
WimlmHIIO
383334
"J~·S~
ROTA TlNG DRIVELINE
CONTACT
CAN
CAUSE
DEATH
KEEPAWAY!
DO
NOT OPERATE
WITHOUT-
•
ALL
DRIVELINE.
TRACTOR
AND
EQUIPMENT
SHIELDS
IN
PLACE
•
DRIVELINES
SECURELY
ATTACHED
AT
BOTH
ENDS
•
DRIVELINE
SHIELDS
THAT
TURN
FREEL
Y ON
DRIVELIN
E
A
DANGER
"J~(.~S~
SHIELD
MISSING
A
CAUTION
DO
NOT
OPERATE
ALWAYS
TIE
DOWN
L2
W~ID
383334
A
DANGER
R09690
REMEMBER If safety decals
have
been damaged. removed. become illegible or parts replaced without decals.
new
decals must
be
applied. New decals
are
avaIlable
[rom
your authOrized dealer.
PAGE 8
Page 13
---
4 OPERATION
4.01 TO THE NEW
OPERATOR OR OWNER
Husky Farm Equipment's Liquid
Manure Pumps are designed
to
efficiently agitate
and
pump liquid manure from
the
storage facility
to
the
hauling tank, transferring
to
alternative storage or
to
feed
a high pressure irrigation pump
for
Irrigating
the
manure. Many
of
the features incorporated into this
machine are the result
of
suggestions made by
customers like you. Read this manual carefully
to
learn
how
to
operate the machine safely and
how
to
set
it
to
provide maximum efficiency. The manual will take you
step-by-step through your working day.
By
following
the
operating instructions
in
conjunction with a
good
maintenance program. your Liquid Manure Pump
will
provide many years
of
trouble-free service.
General Information About the
Husky Liquid Manure
H5000/H6000 Pump
Husky Farm Equipment Limited
deSIgns
and manufactures
all
of
its
products
so
they
can
be
operated safely. However
the
responsibility
for
safe operation rests with those who use
and
maintain
these products.
The Husky Liquid Manure
Pump
should be operated only by those
who
have been
trained
to
do so. and who
have
read these operating
instructions
and
operating manual. Failure
to
follow
the
instructions. procedures
and
safety precautions
in
this
manual
may
increase the possibility
of
an
accident or
injury.
The Husky H5000 Liquid Manure
Pump
is
designed
to
be driven with a farm tractor with
a
540
RPM
PTO (1:1.35 ratio), or
the
gear box can
be
turned over
to
operate
at
1000
RPM
(1.35: I ratio).
The
Husky H6000 Pump
is
designed just
for
1000
RPM
(1:1
ratio). If
run
at
higher RPM's damage
to
gear
box
and
drive train could result.
The Husky Liquid Manure Pump
comes
in
different lengths
to
suit different pit depths.
make sure
the
pump you
are
using
is
matched with
the
pit
so
that
PTO runs reasonably straight. If
PTO
is
run
on
too great
an
angle
it
will cause vibration and could
shear a pin
in
the
PTO or
it
could cause
the
PTO
to
break and increase
the
danger
of
injury. or
it
would
wear the bearings
in
the
gear box prematurely.
The
H5000 Liquid Manure Pump
takes between
70
and
100
HP
tractor to operate
efficiently. The H6000 Liquid Manure Pump takes 150
HP.
A smaller tractor will operate the Liquid Manure
Pump satisfactorily
to
fill
tank or transfer but will not
come
up
to
full
RPM. putting a larger tractor on the
pump will
not
damage
the
pump providing
it
is
run
at
proper speed.
4.02 HOW THE MACHINE
WORKS
The Husky Liquid Manure Pump uses
a P.T.O. driven impeller or
fan
assembly
to
carry
the
manure
in
a pipe
from
the
pit or storage area to a
manure spreader. remote storage facility. truck or
container
of
some description. A pipe attached
to
the
top
of
the
pump called a discharge pipe carries
the
manure.
D':.';~~
.-.
".'."
I!I.....
~
.~
=-
FIG. 1 PRINCIPALS OF OPERATION
Optional equipment includes
1.
Hydraulic or manual deflector / crustbuster
2.
Electric drive
3.
Hydraulic propeller agitating
fan
4. Two point hitch
PAGE 9
Page 14
4.03
BREAK-IN FOR
4.04 PRE-OPERATION
H5000/H6000
Although there are
restrictions on
mechanical checks that must be done
term integrity
first time, follow this procedure:
A. Before Using
I.
Lubricate
2.
Check level
3.
Retorque wheel bolls 10
Maintenance section.
B.
After 40 and 100 miles on the road or 2 hours
and 5 hours
I.
Retorque wheel bolts
in
Maintenance section.
2.
Check
the
pump when it
of
the
unit. When using
all
grease points.
of
oil
in
of
use:
all
hardware. Tighten
the
to
gearbox
the
specd'ied values listed
as
no
operational
is
new, there are some
to
insure long
the
pump
to
be
Jr2
the
values listed
required.
full
for
CHECKLIST
Efficient and safe operation
Husky Liquid Manure Pump rcquires that each operator
reads and understands
the
related safety precautions outline
ope
rat
ion
checkl
important for both personal safety and maintaining the
good mechanical condition
checklist
I.
the
2.
111
operate
3.
tractor using a drawbar
made
-I.
on
so thai the
be
followed.
Lubricate
"Mamtenanee Section".
Usc
Ensure that
for
Ensure that
both ends and that there
the
only a tractor
the
Pump.
draw bolts
PTO
won't come apart or jam
the
operating procedures and all
in
this section. A pre-
ist
is
prov ided
machine per the schedule oullined
of
adequate power and weight
the
machine
pin
IS
installed.
the
PTO
driveline
for
the
of
the Pump that this
IS
properly allached
and
a retainer such
is
securely attached
IS
proper overlap
operator.
up.
as
in
of
the
It
to
to
the
a pin
length
is
in
3.
Lubricate
C. Then go to the service schedule as outlined
maintenance schedule.
4.03.1
I. When towing the Husky Liquid Manure
always put a safety pin
chains as required by the Department
2.
At
never travel
3.
Always check wheel bolts and bearings
before and during towing.
4.
Tie a
the pump while towing
Department
5.
Usc Slow Moving Vehicle sign
25
M.P.H. or
Transport.
all
grease points.
TOWING
in
the draw bolt and
of
T ransporl.
high speed the pump may weave on
at
excessive speed.
red
flag, or
of
Transport.
red
as
required by
light
or
at
night
on
as required
If
towing less
the
Department
usc
the
in
safelY
the
and
end 01'
by
th('
Pump
road.
tires
the
than
of
).
Check
thai
PTO
shields are
rotate freely
shield sarety chain (If supplied)
(\
When
A.
and
replace any damaged components.
H.
dm
trae tor's hydraul
C.
IS
D.
specifications match the requirements
motors &
7.
Check
the
specified pressure (Sec Specifications Section).
X.
Check
as
required
and
telescope rreely. Secure
uSll1g
the
hydraulic system
Inspect
connectors. Tighten any loose fillings and
Use
from
Be
rJIled
Be
the
the
to
all
hydraulic lines,
a clean cloth
the
couplers before connecting
ie
system.
sure
the
hydraullc reservoir
to
the
required specification.
sure
the
cyl
inders.
tires
and
ensure that they arc inflated
wheel bolt torques.
Ihe
specified level.
in
place
to
the
PTO
for
hoses,
to
wipe any accumulated
tractor hydraulic system
Be
sure
and
guards.
the
pump:
in
the
10
that
it
the
PTO
fittings
to
tractor
of
retorque
can
the
the
to
PAGE
9.
Be
installed
10
sure that any lights, reOeclors or SMV signs
are
clean.
if
Page 15
4.05 EQUIPMENT MATCHING
Special attention must be given
to
selecting a tractor with sufficient
power
to safely
maneuver
and
run the
pump.
As
a general guideline. Table I lists the minimum horsepower requirements [or the tractor
when
the unit is in normal conditions.
TABLE 1 TRACTOR HORSEPOWER REQUIREMENTS
SIZE OF PUMP
APPROX.
RECOMMENDED
3" electric
pump
L1TRES
1400 LPM (300 GPM)
TRACTOR HORSEPOWER
5
HP
electric motor
4" electric
pump
2000 LPM (450 Imp
GPM)
10
HP
electric motor
6"
IOI
Pump
14000 LP
(3000 Imp GPM)
60
to
70 Tractor
HP
8" H5000
pump
23000 LPM (5000 Imp GPM)
90 to 100 Tractor HP
8"
H6000
pump
31000 LPM ( 7000 Imp
GPM)
150 to 160 Tractor HP
S"PL290 lagoon pump
31000 LPM (7000 Imp GPM)
150 to 160 Tractor HP
Propeller Agitator
100000 LPM (22000 Imp GPM)
100
to
150 Tractor
HP
Always
use tractor
o[
su[[iclent Size and horsepower
that
is
appropriate for the pump
HYDRAULIC SYSTEM:
If
using a hydraulic system. make
51" RETRACTED
I~~
70" EXTENDED I
o
....
l-===tt=b
sure that the system
is
set
to supply the specified
volume
and pressure for the pump.
If
you have any
FIG. 2 DRIVELINE
DIMENSION
questions
about the type
of
hydraulic system
in
the
If
the dimension varies by more than
tractor
or
its output. consult the tractor Operator's
3 inches (76 mm) adjust the tractor drawbar.
(Refer
to
Manual.
The
motor requires 20
GPM
(75 Litre/min)
tractor manual for details.)
now
at 2000 PSI.
PAGE 1)
Page 16
4.06
INSTALLATION
OF
THE H50001H6000 PUMP
4.06.1
TRAILER MODEL
I.
There are 2 hitches on the tongue
of
the
pump:
the
hitch at the end
of
the tongue
is
for transportation,
and the hitch sliding on the tongue
is
to
hook on
to
the
tractor for operating the pump.
2.
When hooking up hydraulics follow these steps
A.
Inspect all hydraulic lines, hoses , fillings
and connectors. Tighten any loose fittings and
replace any damaged components.
B.
Use a clean cloth to wipc any accumulated
dirt from thc couplcrs bcfore connectmg
to
the
tractor's hydraulic system.
C.
Be
sure the hydraulic reservoir
in
the tractor
is
filled to the required speciCication.
D.
Be sure the tractor hydraulic system
specifications match the reqUiremcnts
of
the
pump.
3.
Use the hitch that slides on thc tongue for backmg
up
to
the edge
of
the
pit,
hook up
thc
hydraulic hoses
to
the tractor making sure they are fully cngaged,
unlatch the brackets that fastens the tongue
to
the
gearbox bracket. pull the
"I"
pin handle on the trailer
roller assembly
to
allow the pump
to
slide.
Run
the
hydraulics
in
and out several times
to
make sure that air
is
eliminated from the hydraulic lines and motor. Tilt
the pump into the pit and lowcr the pump until
it
reaches the bottom
of
the pit using the controls on the
valve bank and in the tractor. If
the
tractor has only onc
hydraulic bank
it
is possible
to
tip the pump into a
vertical position first and then switch hoscs
to
lower the
pump into the pit.
It
is
best
if
the pump rests on the
floor
of
the pit but
if
it
does not reach
it
will do
no
harm except the pump may push sideways when
agitation takes place.
4. After the pump
is
in
the pit rcady for pumping the
hitch must be unhitched and backcd over the tongue
and hooked up to thc back tongue.
It will be necessary
to
block or fasten the pump until It
is
re-hitched:
otherwise
it
could roll back and fall into an open top
pit. This can usually be done by driving a stake
in
behind the
pump
axle or into the crotch
of
the tongue.
or
chain to wall or post.
5.
Block wheels
of
tractor when
III
pIau:.
6.
Hook
up
the PTO and the discharge pipe by
following the instructions
in
the Attaching Accessories
section next
in
this manual.
4.06.2
2 POINT HITCH
I. The two point hitch model
is
mounted onto the
hitch arms
of
the tractor.
as
the arms are lifted the
pump
is
positioned straight out behind the tractor. The
pump
is
equipped with a hydraulic cylinder
to
tip
it
into
the pit. Follow hydraulic hookup steps from trailer
installation section
4.06.1 and hook up the hydraul
ic
hoses
to
the tractor hydraulic system. Work the
cylinder
in
and out a
few
times
to
makc sure that air is
elimmated from the hydraulic lines.
2.
Always make sure the tractor
is
heavy enough
to
support the pump so the tractor will not lift
up
on the
front end. Back over the wall
of
the pit and using the
hydraulic cylinder tip the pump into the pit. after the
pump
IS
vertical lower the
hilCh
arms until the
pump
rcsts on the bottom
of
the pit Always lock parking
brakes
Cirmly
so tractor will not roll back into pit.
3.
Block wheels
of
tractor when in place.
4.
Hook
up
the PTO and the discharge pipe by
following the instructions in
the
Attaching Accessories
section next
in
this manual.
5.
When removing the pump from the pit raise the
two point hitch arms and tilt the pump up with the
hydraulic cylinder. Do not catch the agitation tecs on
the concrete as you are lifting the pump out. Drive
away from thc pit being very careful that you do not
let
the clutch out too quickly or the tractor may raise on
the front end as the pump
is
quite heavy.
PAGE
12
Page 17
4.07 A TT ACHING
ACCESSORIES
I. After the pump
is
in
place using the installation
guideline section 4.06. Hook
up
the
PTO
to
the pump
and
to
the tractor. make sure
the
quick disconnect pin
is
latched properly on both ends. if equipped with safety
collar check that pin has returned
to
running position.
Check the shield on the PTO
to
make sure
it
is
turning
freely and
in
proper working condition. Fasten PTO
safety chain to the guard on
the
Husky Liquid Manure
Pump and tractor if equipped. Never operate a machine
unless the PTO shield
is
working properly.
2.
Check
to
make sure the rubber gaskel
is
in
pia"..;
in
the top
of
the pump. then install the discharge pipe and
latch tightly, raise the pipe up
to
the level required
to
clear the top
of
the manure spreader then place the
bipod legs into each side
of
the pipe
to
support
it
at
the
proper level. Solid footing
is
needed for the legs. Then
put
in
safety pin supplied
to
hold legs into discharge
pipe. Install the chain provided between the legs so the
legs cannot slip out allowing the pipe
to
come down.
3. Install
an
anchor chain onto the discharge pipe so
it
cannot lift up before pumping. The force
of
liquid
coming out
of
the pipe will lift the pipe into the air
which could cause damage or injury
as
it
comes back
down, The anchor could
be
hcavy weights. stakes
driven into the ground or a concrete block, Thc
H5000/H600(l pipe would require approx. 600
Ibs.
(270
kg) to hold
it
down. make surc
the
rope or chain used
IS tight so the pipe cannot lin high enough
to
unlatch
the bipod legs. Make sure the safety pins are installed
in
the
hooks
of
the
blpod legs
so
they cannot come
unhooked. Never
kave
discharge pipe
full
or
manure
as
it
could freeze and split
it
.
A
CAUTION
ALWAYS
TIE
DOWN
FIG
3. TIE PIPE DOWN
4.08 OPERATION OF THE
H5000/H6000 PUMP
I,
You are now ready
to
slart the pump before
starting make sure the
lOp
valve
is
elosed. This can be
done by using the correct lever on the control bank.
Open one
of
the agitator valves and start the pump
slowly until you are satisfied everything
is
functioning
properly. You will know whether you need
to
use the
top
agitator or the bottom one, if you have a lot
of
crust
on the manure you will use the top one, otherwise use
the bottom one,
2.
There
is
a manual or hydraulic vertical detlector
which
is
optional that can be used
to
deflect the stream
up or down
to
break through the crust.
3.
The agitator can be rotated CW
or
CCW by using
the hydraulics
to
rotate the spouts.
4.
After you have agitated the pit
by
breaking up the
solids then you can start hauling.
It may not be
necessary
to
have the pit completely agitated before
hauling
as
you will continue
to
agitate between loads as
you haul the manure
to
the field.
5,
When you are ready
to
fill
the spreader (follow the
spreader operation manual when operating the
spreader), slow the tractor down or turn the
P.T.O. ofT
Caution should
be
taken if the tractor
is
left
at
full
R.P,M. Open
the
top valve by using the hydraulic
lever proVided.
6. Usually
the
pump creates foam as
it
is
loading the
manure spreader and when the spreader
is
nearly
full
the
foam
will rise above the fill hole so you can tell
when the tank
is
full.
!fYOU
want the tank right full you
may have
to
slow the stream down until the foam
subsldes.
7,
It
lS
usually not necessary
to
c10sc
the agitator
valve when pumping.
as
11
will pump fast enough with
onc agitator valve open.
If
the manure
is
very thick or
you want
to pump very fast then you would have
to
close the agitator valves.
It
will not damage anything
if
all
three valves should accidentally be closed while the
pump
is
runnmg
..
PAGE
13
Page 18
4.09
REMOVING
LIQUID
4.11
STORAGE
MANURE
I. Drain
thenremove the pipe and bipod
1
Remove
<-.
3.
When removing
hook onto the front hitch
be
taken when tilling
hit
the
4.
Lift
pump
catch
lifting
make sure
5.
When lifting out
the
clutch out too
front
end
the
manure
the
P.T.O.
from
the
of
the
pump
tractor cab or operator and cause damage.
the
pump with
up
with
[he
the
agitation tees
the
pump oul. Drive away
all
paris
as
the
pump
the
hydraullc cylinder. careful
on
of
the
pump are clear
the
2 point hitch pump
fast
or
the
is
quite heavy
4.10 CLEAN-UP
At
the
end
faciltty. follow this procedure
I. Wash the outside
Pump
with a
hose
2.
If
the
temperatures arc below freezing.
water has a chance
3.
All Manure pumps arc subject
in
the
manure. if
should be stored away
inside.
sprayer and to spray light
usmg.
It is good practice
or
or pressure washer.
to
drain
the
pump
from
PUMP
from
the
discharge plpe.
legs
from
the
the
pump
pump
from
the
the
tongue. Caution should
fOf\vard
hydraulic motor. tilt
the
concrete
from
tractor
of
cleaning your manure
to
clean
the
Husky
so
pump
to
is
rem('ved from
IhL:
to
have a small
oil
both
that
as
the
pit slowly
may
raisL:
the
machine:
Liquid Manure
be
will
not
the
cCkLlS
pit
area prell:rably
belOIT
pump
pit
always
it
cannot
not
you
do
not
on
sure
rrL:eze.
of
the
pit
call1ster
and
the
[0
are
to
let
the
thL:
aud
it
aCier
4.11.1 PLACING IN
After
the
systems of
replace
any down
Since
to
thoroughly wash
from
manure. debris
good practice
spray Ilght
I.
Inspect
fillings. Tighten any loose fillings. Replace any hose
that
is
the
crimped end
.::.
Lubncate
Section).
fillL:d
washing.
3.
Check
section
-l.
Touch
rusting.
:)
SL:icct
for
slOrage.
6.
Rcl'ram
Hu~ky
the
Husky Liquid Manure Pump. Repair or
any
worn or damaged components
time
at
the
beginning
the
machine works with manure.
the
unit
working on
badly cut, nicked. abraded or
tv1ake
with
grease
an
Liquid
the
components while
and
reSidue
to
have a small camster sprayer and
oil
both before and arter using.
all
hydraulic hoses. lines. couplers and
of
the
all
grease fitlings (see Maintenance
sure that
to
remove any water residue from
the
bearmgs accord
up
all
palnt nicks
area
that
('rom letting
Manure Pump.
should
filling.
all
grease eavities have been
IS
dry.
childn':l1
STORAGE
season's use. inspect all
to
prevent
of
the
next season.
it
is
necessary
to
prevent manure acids
in
storage.
be
removed. It
is
separating from
ing
to
the
maintenance
and
scratches
level
play
and
free
on
or around
to
prevent
or
debris
the
4.11.2 REMOVING FROM
STORAGE
All
is
to
the
4.
When cleaning
thorough cleaning
Section
4.
I I )
at
and
the
end or
inspection
the
is
reqUired
season. a
( rdel'
more
to
PAGE
the
ownL:r
senicing.
I.
condensation
perIOd.
2.
the
3.
14
Follow
Lubrll.:ah:
Torque
specified values.
Check
BcCore
should do a thorough inspection and
this procedure:
al
I grease fillings
that
all
wheel bolts and check tire pressure
the
level of oil
starting
accumulated during
in
the
to
use
to
gearbox
the
machine.
remove any
the
storage
to
be
1/2
full.
to
Page 19
5
SERVICE AND
MAINTENANCE
A
MAINTENANCE
SAFETY
I. Stop tractor engine, place all controls in neu1rql,
set park brake, remove ignition key and wait for
...
.1
moving parts to stop before servicing, repairing,
adjusting
or
unplugging.
2. Be careful when working around a high pressure
hydraulic system.
Wear
the proper eye and hand
protection when searching for leaks. Use a piece
of
wood
or
cardboard as a backdrop when searching for
leaks.
3. Seek immediate medical attention
if
hydraulic
nuid pierces the skin as toxic reaction and infection
could develop.
4. Keep hands. fcet, hair and clothing away from
all moving
or
rotating parts.
5.
Make sure that all shields and guards are m
place before operating.
6.
Clear
the area
of
bystanders. especially
children. when carrymg out any maintenance or
making adjustments.
7. Always securely support the frame with stands
or
large blocks when removing a tire
or
working
under
the machine.
R.
Never
enter the tank without
weanng
appropriate breathing equipment that carries an
independent supply
of
oxygen. Keep others out
of
the tank.
5.01
SERVICE
5.01.1 FLUIDS AND
LUBRICANTS
I.
Grease
Use an SAE multi-purpose high temperature grease
with extreme pressure (EP) performance and containing
at least 1.5% molybedenum disulfide. Also acceptable
is
an SAE multi-purpose lithium base grease.
2.
Wheel Bearing Grease
Use an Esso EP2
or
equivalent bearing grease at all
times.
3.
Gear Box Oil
Use a SAE 90 EP gear box oil. The
EP (Extreme Pressure) additive gives better life
in
the
gear box.
4. Storing Lubricants
Your machine can operate at top efficiency
only
if
clean lubricants are used. Use clean containers to
handle all lubricants. Store them, properly labelled and
sealed,
in
an area protected from dust, moisture and
other contaminants.
5.01.2 GREASING
Refer to section 5.01.1 for
recommended grease. Use the Maintenance Checklist
provided to keep a record
of
all scheduled
maintenance.
I. Use only a hand-held grease gun for all greasing.
Air
powered greasing systems can damage the seals on
bearings and lead to early bearing failure.
2.
Wipe grease fitting with a clean cloth before
greasing. to avoid injecting dirt and grit.
3. Replace and repair broken fittings immediately.
4.
If
fittings will not take grease, remove and clean
thoroughly. Also clean the lubricant passageway.
Replace with a new fitting
if
necessary.
5.
Grease all grease fittings daily when
in
use.
Pl\Gt:
i3
Page 20
5.01.3
GEARBOX
Refer
to
section
5.01.1
for
recommended Oil.
Use
the
Maintenance Checklist
provided
to
keep a record
of
all
scheduled
maintenance.
I. Do not
fill
the
gear box over
112
full
as
this
will
result
in
overheating
2.
Oil level should
be
checked daily when
in
use.
3.
There
is
a vent plug
in
the
side
of
the
box
to
relieve the pressure
as
the
oil warms
up
and expands.
It
is
possible
that
some
of
the
oil
may
push out through
the
plug when
it
is
used
the
first
time
4.
It
is
normal [or
the
box
to
run
quite
warm
when
working, if
it
should get vcry
hot
check
the
oil
immediately and stop
until
it
cools down
FIG. 4
GEARBOX
5.01.4
BEARINGS
I.
The bearing on
the
bollom
of
the
H5000/H6000
liquid manure pump
is
called a marine bearing
and
it
is
lubricated with
the
manure itself.
this
bearing needs
no
attention. When
the
pump
is
out
of
the
pit
and
in
transport position
you
can
check
the
bearing wear
by
lifting on
the
fan
at
the
bOllom,
if
the
fan
moves
over
il2 "/12.7mm
it
is
time
to
change
the
bearing. (See
changing
the
bearing
in
section 5.02.4
of
this
manual).
2.
The bearing
in
the
centre
of
the
pump
is
an
oil
impregnated wooden block .
it
docs
not
usually need
replacing
as
it
just keeps
the
shaft
from
whipping
at
high
speeds.
If
the
bearing
is
worn
112
"1l2.7mm
It
is
time
to
change
the
bearing. (See changing
the
bearing
in
section 5.02.4
of
this manual)
5.01.5
SERVICING
INTERVALS
8 HOURS
OR
DAILY
I. Grease
PTO
Knuckles
2.
Grease
PTO
Drive Knuckle below Gearbox
3.
Grease
PTO
Shield.
4.
Check Gear
Box
Oil
Daily.
HOURS BETWEEN
SERVICING
~ ~
?
I r I
I •
~--r-Li
~
~
-
Ir~-
-=-~~~~l
li~-~
~--lJ§iL_J
FIG. 5
PTO DRIVELINE
SERVICING
ANNUALLY
1.
Pull
PTO
apart grease telescope.
2.
Grease
PTO
Shield.
3.
Change Oil
in
Gearbox
If
the
Husky H5000!H6000 pump
is
used properly
It
should give many years
of
service.
When
worn
parts are needed always call your dealer or
the
factory
and
get original parts.
PAGE
16
Page 21
5.01.6 SERVICING RECORD
See Lubrication and Maintenance sections for details
of
service.
Copy
this page to continue record .
ACTION
CODE:
../
CHECK
C
CHANGE
CL
CLEAN
L
LUBRICATE
R
REPLACE
I'
I
SERVICED
BY
MAINTENANCE
8
HOURS
L
PH)
Driveline
• L
Driveshaft Knuckle
!
......
../
01
I
20
HOURS
L
PTO Drivelinc
L
Drivcshafl Knuckle
!
t?'Oil
In
Gearbox
..........
~~
..
--
...........
---~
..
~
40
HOURS
PT6---"
Knuckle
..t
Od
j n
Gearbox
...
80
HOURS
OR
ANNllALL
Y
I
Wheel Bearings
I
Machine
I
Bearings
on
Shaft
•
C
Oil In
Gearbox
I
-
..
750
HOURS
OR
ANNUALLY
C Oil In
Gearbox
I
..t
Bearings
on
Shaft
..
I
I
I
I
I
I
J
I
I
f
!
I
!
I
i
I
I
•
· .
•
I
I
!
I
I
I I
.-
I
I
._
..
!
I
I
I
.
..
-
I
..
-
I
I
I
I
!
i
I
I
I I
!
II
!
•
•
I
I
!
I
.1--
PAGE 17
Page 22
5.02
MAINTE~ANCE
5.02.2
PTO
DRIVELI~E
The efficient and safe operation
of
SHEAR
PIN
your Husky H5000/H6000 Liquid Manure Pump
will
depend
to
a great degree on your diligence
in
following
the
maintenance and adjustment procedures outlined
in
this section. If you follow these recommendations. your
Pump should work
to
its
maximum potential.
5.02.1
PTO
SAFETY
SHIELD
MAI~TENANCE
It IS important that
the
shield
components rotate freely over
the
PTO
shaft.
Lubricating both
the
shield bearings and also penodic
cleaning
will
ensure safe operation
or
the rotating
shield
T'O
disassemble .... lean and
1l1bricate
the
shield.
follow this procedure:
A.
Press down the collar bearing catches with a screw
driver
to
release
the
cone.
Pull
the
cone towards
the
tube
to
remove
il.
B.
Spread
the
collar bearing
and
remove
from
the
tube. Clean collar and
the
yokc bearing groove. Arter
cleaning thoroughly. apply a good coat
of
grease
to
the
bearing groove.
C.
Fit
the
collar bearing mlo
the
groove
and
the
tube
ensuring that
the
collar catches are centered over
the
matching holes. The tube and beanng must rotate
freely
in
the
beanng groove.
D.
Fasten
the
cone
by
Jining up
the
cone grease lilting
over
the
grease filling
hok
on
the
collar bearing.
Make
sure that
all
catches are fastened and
that
the
shield
turns freely over
the
shall
[)Jl
~
i\
CONE
COLLAR
TUBE
BEARING
FIG. 6
DRIVELINE
SHIELD
COMPONENTS
The PTO driveline
is
equipped with a
shear pin
to
prevent damage
to
the
mechanical drive
should
an
obJect jam
in
the
fan.
Follow this procedure when replacing the shear pin:
I.
Stop tractor engine. place
all
controls
in
neutral.
set parking brake. remove ignition
key
and wait for all
moving parts
to
stop before dismounting.
2.
Remove the ends
of
the
shear bolt
from
each part
of
the
yoke.
II
may be necessary
(0
tap out
the
boILs
with a punch
if
the
end
is
distorted.
3.
What
to
check
for
Oil
the
brass bearing and thrust
washer type
of
shear !lange assembly. Check that the
brass bearing
is
not
worn. Check that
the
thrust washer
IS
in
place and
not
worn or missing. Check
the
snap
nng that
it
IS correctly seated
in
the
groove.
4.
What to check
for
on
the
ball bearmg shear !lange
assembly. Check that
all
the balls are
in
the
cavity.
Ensure that
the
grease filling
is
in
place and tight
to
hold
all
the
balls
in
the
proper location. If
the
shear
Ilange was allowed
to
rotate several limes. then the ball
groO\\:s on
the
mner and outer pans should be checked
Cor
wear or fracture.
'i L
inc
up
the
bol
t hole and install
the
shear
boIL
recommended
by
the
manufacture.
O.
Tighten
the
shear bolt securely
in
position.
7.
Determine
the
cause
or
the
bolt shearing. Remove
the
cause before using
the
machine again.
A
CAUTION.
Use only
the
Grade
of
bolts to
replace the shear pin that
the
manufacturer
n:commends. This bolt
is
designed
to
shear
at
a
spcciric load
to
protect
the
system. Other bolls will
nOl1!ive
the
desired protection.
PAGE
18
Page 23
5.02.3
GEARBOX
5.02.5 GREASING WHEEL
MAINTENANCE BEARINGS
I. Keep
the
vent plug clean
at
all
times
2.
Change
the
oil
at
regularly scheduled times
as
per
section 5.01.6
of
this manual.
3.
Remove
the
gearbox from
the
pump.
4.
Drain
all
the
old oil from
the
gearbox and dispose
of
in
a regulated fashion NOTE: Always drain
oil
at
operatmg temperature
5.
Monitor
the
oil
for
metal
fragments or filings
to
check
ror
premature wear.
6.
Rinse clean
the
inside
or
the
gearbox with a
sol
vent
cleaner.
7.
Replace
with
new
oil
as
per
5.01.1
of
this manual
X.
Reinstall gearbox
5.02.4 CHANGING BEARINGS
During
the
life
of
the
Husky Liquid
Manure Pump
the
bearings
may
become worn
and
need
to
be
replaced. Proceed
in
this manner:
I. Stop tractor engine, place
all
controls
in
neutral.
sCi parking brake. remove ignition
key
and
wail
for
all
movmg parts
to
stop before adjusting or repairing
the
machine.
2.
Remove
the
implement
and
PTO
assembly and lay
it
to
the
side.
3.
Remove cover plate
and
foot
assembly.
4.
Inspect inside housing
for
any
wear.
5.
Remove dnve shaft universal
yoke
rrom
gearbox
6.
Unscrew bolts holding middle wood block (blocks)
in
place. Unscrew bolt holding bollom marine bearing
in
place.
7.
Pull
the
complete shaft
from
the
pump. being
careful not
to
bend
it.
8.
The bearing can then
be
removed
from
the
shaft
by
taking the universal off
the
shaft.
Follow
this
procedure when greasing
the
wheel
bearings:
I.
Be
sure
the
pump
is
on
flat ground.
2.
Jack
up
the
axle assembly and place stands or
blocks under
the
rrame.
3.
Remove
the
hub
cap. cotter pin. nut & hub
to
expose
the
bearings.
4.
Re-grease
the
bearings.
Use
only ESSO
EP2
or
eqUivalent grease
on
these
bearings.
5.
If
the
grease appears
to
be
dirty
and
contaminated,
wash
the
bearlllgs. axle
and
cavity using a good
solvent.
6.
Liberally apply grease
to
all
the
components
keeping
them
free
from
any dirt.
7.
Install
the
hub
on
the
shaft and secure
in
position
with
the
nul.
colter pin & hub cap.
8.
Remove blocks or stands from under
the
frame.
9.
Lower
to
the
ground.
PAGE
19
Page 24
6 TROUBLE SHOOTING
The Husky Farm Equipment H5000/H6000 Liquid Manure Pump
is
a simple transportable pump
that
is
used
to
transfer liquids. It
is
a reltable system that requires mimmum maintenance.
In
the following section, we have listed many
of
the problems. causes and solutions to the
problems you may encounter.
If
you
encounter a problem that
is
difficult. after having read through this trouble
shooting section. please call your local Husky dealer
or
call the factory direct. Ask
for
service and have serial
number
of
your Pump rcady.
PROBLEM
CAUSE SOLUTION
Pump
fan
docs not run.
Broken shear bolt.
Replace shear pin. Check for cause
of
failure & remove cause.
Broken shan
Replace with new part
Broken gear box
Repair
at
your local dealer
Manure won't pump.
Slurry too thick.
Add water & agitate.
Lifting too
far.
Decrease load out position
Fan or pipe plugged. Unplug.
Fan
rubbing on bottom
of
housing
Knuckle
is
disconnl.."clcd
I.'rom
Connl.."cl
knuckle back
to
gearbox
gcarbox
Gearbox overheated.
Overfilled gcarbox
Drain some
oil
No
oil
Add some oil.
Gearbox noisy
Brokcn
gl.."ar
Replace gear
Nooil
Add some oil.
Manure coming
to
lOp
of
driveshafl
tubl.."
Bearings arc worn if there
is
excessive
flow
Replace bearings
Manure leaking from swivel
jOll1l or
discharge pipe connection
Rubber
gaskd
needs replacing
Replace with a new factory part
Top valve will not work
Jammed with manure
Dismantle and clean
Hydraulic cylinder
not
working
Repair hydraulic cyl inder
Agitator valves will not work
Hydraulic cylinder not working
Repair hydraulic cylinder
Cone plugged
Remove pump and unplug
PAGE
20
Page 25
7
OPTIONS
7.01
CRUST
BUSTER
Is
available to connect to the top
of
the pump
in
place
of
the discharge pipe. lt
is
a vertical
agitator that rotates manually. The hydraulics are run
from tractor
or
the pump. Call factory for details.
7.02 HYDRAULIC
PROPELLER
AGITATOR
Is
available to connect
to
the Drive
shan
tube
or
the pump. The hydraulics are run rrom
tractor. The assembly clamps around the pipe. Call
rae tory ror details.
7.03 VERTICAL
DEFLECTOR
Is available to connect to the top
agitator. Hydraulic option. The assembly bolts on to a
flange on the top valve. This assembly may be
moved
to the bottom
if
needed. Your hole opening needs to be
30 inches larger. Call factory for details.
7.04 2 POINT HITCH PUMP
A vailable
in
all the standard sizes
PAGE
21
Page 26
8
l
SPECIFICATIONS
8.01
MECHANICAL
All capacities are approximate and will vary with materia] consistency.
MODEL
3"
ELEe.
4"
ELEe.
K31
H5000
116000
LAGOON
PROPELLER
L1TRES PER MINUTE 1800
~700
14000
:DOOO
27000
27000
100000
U.S. GALLONfMIN
4RO
720
~600
6000
7000
7000
24000
iIMP.GALLONfMIN
400
000
I
JOOO
5000
6000 6000
22000
i
LENGTH
FEET
4'·
12'
4'
12'
H'
14'
W·I4'
x'.
14'
,0
40 50
20'·24'
I
DIAMETER
J"
4 " 6 "
X"
~
"
H"
N//\
ISHIPPING
WEIGHT
90
KG
105
KG
544
KG
721
KG
721
KG
1710
KG
IRO
KG
III.P. REQUIRED
5 7
1/2
10
-
70
I
100
I
150 150
100
nOtE
SIZ}:
15"
x
~I"
15"
X 21"
24" X
012"
32" X 40"
.1:2"
X 40"
OPEN
012"
X 60"
FAN DIAMETER
4"
I
9"
17 5"
175"
17.5"
17.5"
21"· 26" 19"
I
INLET DIAMETER
5 5"
i
55"
12"
12"
12"
11"
N//\
NUMBER
OF
BLADES
.'
I
J 4
4
"
-1
J
HOUSING DIMENSION
14"X2,"'
15"
X 25"
24" X 30"
2.'" X .\2"
2'"' X J2"
2.\" X 29"
N//\
.............._
...
OV}:RALL
U:NGTII
+
5W'
+
5H"
+
50"
+
55"
+ 55"
+0"
+0"
...
-
_ ........
OVERALL WIDTII
I
42"
42"
09"
69"
09"
102"
.II!"
IOVERALL
m:IGIIT
.10"
30"
60"
64"
I
64"
lib"
52"
TIRt:
SIZE
}'\/;\
:-.;
~05701t
15
205701t
15
I 205701t
15 I 25570RII5
OPT
I
8.02
TIRE OPTIONS
TIRE
SIZE
TIRE
TYPE
P.S.1.
KPA
4.80 X 4 X 8
HIGH
SPEED
TIRE 60
590
IMPLEMENT
TIRE
35
240
5.90 X
15
AGRl-
MAC
35
240
20570Rll5
..........
-
IMPLEMENT
TIRE 240
35
IILX
15
-
AGRI-
MAC 35 240
25570Rll5
16.5L X
16.1
IMPLEMENT
TIRE 240
35
448
18
X 22.5
USED
TRUCK
TIRE 65
-
•
8.03 WHEEL BOLT TORQUE
KG -
METER
WHEEL
BOLT
SIZE!
TORQUE
FT. LBS
OILED
DRY DRY
OILED
I
90
9/16-18NF
I
120
16.5
12.44
24,88
5/8 -
18
NF
ISO
130
17,97
220 41.48
3/4-18NF
300
30.42
I
PAGE
22
Page 27
9
INDEX
A
Attaching Accessories
B
Break -
In
Bearings
Servicing
c
Clean-Up
Changing Bearings
Crust Buster
D
Driveline
Dimensions
Driveline Shield
Components
E
Equipment Matching
Employee
Sign-Off
Form
F
Fluids and Lubricants
G
Gearbox Maintenance
Gearbox Servicing
General Safety
Greasing
Greasing Wheel Bearings
H
/low
the
Machine
Works
Jlydraulic Propeller Agitator
lIydraulic Safety
lIydraulic
System
Introduction
Installation
or
the 1!5000/116000 Pump
Installation
or
Safety Decal
M
Maintenance
Maintenance Safety
Manure
Storage
Facility Safety
Mechanical Speci lications
o
Operation
Operation
of
115000ill6000 Pump
Operating Safety
Operator Orientation
Options
p
Placing
in
Storage
Pre-Operation Checklist
Principals
of
Operation
PTO Driveline Servicing
PTO Driveline
Shear
Pin
PTO Safety Shield Maintenance
PAGE
13
iO
16
14
19
21
II
18
II
07
15
19
16
03
15
19
09
21
05
11
01
12
06
IX
04
06
22
09
13
04
OJ
21
14
10
09
16
1 S
18
10
PARTS
BOOK
The
Parts
Book
with a list
of
all
the
parts
on
your
pump
is
enclosed
with
this
manual
at
the
time
you
purchase
the
pump
new.
Contact
your
local
dealer
or
the
factory
if
you
need a copy
of
the
parts
book
or
you
need a new
copy
of
this
operator's
manual
At
the
time
of
printing
there
is
no
charge
for
these
books
to
an
owner
of
Husky
Liquid
Manure
Equipment
R
Removing from Storage
Removing
Liquid
Manure
Pump
Safety
Safety Alert Symbol
Safety Decal
Safety Decal Locations
Service
Service and Maintenance
Service Record
Service Intervals
Sign-OtT Form
Specifications
Storage
Storage Safety
Tire Options
Tire Safety
S
T
To the New Operator or Owner
Towmg
Tractor Ilorsepower Requirements
Trailer Model Pump
Transport Safety
Trouble Shooting
Two Point lIitch Model Pump
Two Point Ilitch Model
Photo
V
Vertical Dcllcctor
w
Wheel
801t
Ton.jllc
PAGE
14
14
03
02
06
08
15
15
17
16
07
22
14
06
22
06
09
!O
11
12
05
20
12
21
21
22
PAGE 23
Page 28
--
HUSKY FARM EQUIPMENT LIMITED
R.R. # 2
ALMA,
ONTARIO
NOB
lAO
Phone(519) 846-5329 Fax (519) 846-9378
ISSUE
DA
TE: APRIL, 1995
PRINTED
IN
CANADA
PART
NUMBER: 242-00-00-300
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