Husky H6000, H5000 Operator's Manual

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GUARANTEE
All
Husky Farm Equipment manufactured
by
Husky Farm Equipment Limited
is
guaranteed. Guarantee covers all
the replacement cost or repair
of
all parts said
to
be
defective
from
manufacture. Guarantee also covers labour installing said parts,
if
installed
at
Husky's Manufacturing plant. Time and use
is
the essence
of
the guarantee. If equipment IS used
on
a private property for
an
individual's use, guarantee will
be
in
effect for twelve months from
date
of
invoice. If equipment
is
used
for
commercial use
to
do custom
work
for
money then guarantee will
be
in
effect for three months only
from date
of
invoice.
EXEMPTIONS
FROM
GUARANTEE
Cost
of
transportation
of
equipment to
or
from Husky Fann Equipment Limited either
by
customer or
by
Husky's service staff or cost
of
mail or
of
public transportation
is
not covered. Tires and electric or hydraulic motors are covered by manufacturer's warranty and although Husky may assist to get warranty, Husky will not
be
responsible other than that allowed
by
manufacture's warranty. Items subject
to
normal wear from use not
covered
by
guarantee
jf
faulty part
is
simply worn.
TABLE
OF
CONTENTS
SECTION
DESCRIPTION
......................................•...•
PAGE
1
Introduction
............•.••...........•...••.•.•.•...••••••••
01
2
Safety
•.........•...............•....................•........•
02
2.01
General Safety
....................................................
03
2.02
Operating Safety
..................................................
04
2.03
Maintenance Safety
....... ,........ ,..............................
04
2.04
Hydraulic
Safety.
, . "
..............................
,
..............
05
2.05
Transport Safety
..................................................
05
2.06
Manure Storage Facility
..........................................
06
2.07
Storage Safety
...................................................
06
2.08
Tire Safety
.......................................................
06
2.09
Safety Decals
.....................................................
06
2.10
Sign-Off
For'~
.........................................
"
.......
07
3
Safety
Decal
Lucations
..................•.•.•.•.••......••••••
08
4
Operation
•...................•......................•••••••••.
09
4.01
To
the New Operator
Or
Owner
.......
..
.........................
09
4.02
How The Machine Works
.........................................
09
4.03
Break - In
........................................................
10
4.03.1
Towing
.......................................................
,
...
10
4.04
Pre-Operation Checklist
..........................................
10
4.05
Equipment Matching
.............................................
II
4.06
Installation
Of
Pump
............................................
12
4.06.1
Trailer Model
....................................................
12
4.06.2
2 Point Hitch Model
..............................................
12
4.07
Attaching Accessories
............................................
13
4.08
Operation
of
the H5000/H6000 Pump
............................
13
4.09
Removing the Liquid Manure Pump
..............................
14
4.10
Clean-Up
.........................................................
14
4.11
Storage
...........................................................
14
4.11.1
Placing
In
Storage
................................................
14
4.11.2
Removing From Storage
..........................................
14
5
Service
and
Maintenance
..........................•.•.•••.••..
IS
5.01
Service
...........................................................
15
5.01.1
Fluids and Lubricants
.............................................
15
5.01.2
Greasing
.........................................................
15
5.n
1.3
Gearbox Service
..............................
,...................
16
5,C)1.4
Bearings Service
...... ,...........................................
16
5.01.5
Servicing Intervals
................................................
16
5.01.6
Service Record
.... . .............................................
17
5.02
Maintenance
...........
.
.........................................
18
5.02.1
PTO Safety Shield Maintenance
..................................
18
5.02.2
PTO Driveline Shear Pin
..........................................
18
5.02.3
Gearbox Maintenance
............................................
19
5.02.4
Changing Bearings
...............................................
19
5.02.5
Greasing Wheel Bearings
....... .................................
19
6
Trouble
Shooting
..•.................................••••••...
20
7
Options
.••.........••....•...•••.•........•........•........••
21
7.01
Crust Buster
.............
.
.......................................
21
7.02
Hydraulic Propeller Agitator
......................................
21
7.03
Vertical Deflector
................................................
21
7.04
2 Point Hitch Pump
...............................................
21
8
Specifications
.•.•.•••...........•..••.....••....•••••••.•.....
22
8.01
Mechamical Specifications
.......................................
22
8.02
Tire Options
..............
.
......................................
22
8.03
Wheel Bolt Torque
...............................................
22
9
Index
....................•...•••••............................
23
10
Parts
Book
.........•...................................••.•.••
23
SERIAL NUMBER LOCATION
Always give your dealer
the
serial number of your Liquid Manure Pump when ordering parts
or
requesting service or other information.
The serial number plale(s)
is
located where indicated. Please mark
the
number
in
the
space provided
for
easy reference.
SERIAL NUMBER LOCATION
Model
Serial
Production
year~
____
._
1 INTRODUCTION
Congratulations on your choice
of
a Husky Liquid Manure
Pump
to compliment your farming operation.
This
equipment
has been designed and manufactured to meet the needs
of
most discerning operators. The highest
quality
components
are used throughout, and
each
step
of
Husky manufacturing
is
inspected
under
strict quality
control.
Safe, efficient and trouble-free operation
of
your Husky Liquid Manure Pump requires that
you
and
everyone
else
who
will be operating
or
maintaining the machine read and understand all
of
the safety, operation,
maintenance
and trouble shooting information contained within this Operator's Manual.
Keep this manual handy for frequent reference and
to
pass on to new operators
or
owners. Call your
Husky Dealer
if
you need assistance, information
or
additional copies
of
the manuals.
OPERA
TOR ORIENTATION
The directions left. right. front and rear, as mentioned throughout the manual. are as seen from the tractor driver's seat
and
facing
in
the direction
of
travel.
PAGE
1
2 SAFETY
SAFETY ALERT SYMBOL
This Safety Alert symbol means
ATTENTION!
BECOME
ALERT
YOUR
SAFETY
IS
INVOLVED
The Safety Alert symbol identifies
important safety messages on
the
Husky Liquid Manure Pump and
in this manual. When You sec this symbol.
be
alert
to
the possibility
of personal injury or death. Follow the instmctions
in
the
safety message.
Why
is
SAFETY important
to
you?
3 Big Reasons
Accidents Disable and Kill
Accidents Cost
Accidents Can Be A voided
DA~GER
An
immediate and specific hazard
whit:h
WILL result
in
severe personal
injury
or
death if
the
proper
SIGNAL
WORDS:
precautions
are
not
taken.
Note
the
use
of
the
signal words DANGER.
WARNING
- A specific hazard or unsafe practice
WARNING
and
CAUTION
with
the
safety messages. which COULD result
in
severe
The
appropriate signal word
for
each message
has
been
personal injury
or
death if
the
proper
selected using the following guide-lines
precautions are
not
taken.
CAUTION
- Unsafe practices which COULD
result
in
personal injury if the proper
practices are
not
taken, or
as
a
reminder
of
good safety practices.
PAGE 2
SAFETY
2.01
GENERAL SAFETY
YOU are responsible for
the
SAFE
operation and maintenance
of
your Husky Liquid
Manure Pump. YOU must ensure that
you
and
anyone
else who
is
going
to
operate, maintain or work around
the Husky Liquid Manure Pump
be
familiar with
the
operating and maintenance procedures
and
related
SAFETY information contained
in
this manual. This manual will take you step-by-step through your working day
and
alerts you
to
all good safety practices
that should be adhered
to
while operating this
equ ipment.
Remember, YOU arc
the
to
safety. Good safety practices
not
only protect
you
bU!
also
the
people around you. Make these practices a
working part
of
your safety program.
Be
certain
that
EVERYONE operating this equipment
is
familiar with
the
recommended operating and maintenance
procedures
and
follows
all
the
safety precautions. Most
accidents
can
be
prevented.
Do
not risk injury or death
by ignoring good safety practices.
Husky Liquid Manure
Pump
owners
must give operating instructions
to
operators
or
employees before allowing
them
to
operate
the
Liquid
Manure Pump
and
at
least annually thereafter per
OSHA regulation
192X.57.
Husky
LiqUid
Manure Pump owners
must follow safety practices
as
recommended
by
the
Agriculture Safety AssociatIons across Canada.
The most important safety device
on
this equipment
is
a SAFE operator. It
is
the
operator's
responsibility
to
read
and
understand
ALL
Safety
and
Operating instructions
tn
the
manual
and
to follow
these.
All
accidents
can
be avoided.
A person
who
has
not
read
and
understood all operating and safety instructions
is
not
qualiried
to
operate
the
machine.
An
untrained operator
exposes themselves and bystanders
to
possible serious
injury or death.
Do
not modify
the
equipment
in
any
way. Unauthorized modification
may
impair
the
function and/or safety
and
could affect
the
life
of
the
equipment.
Think SAFETY!
Work
SAFEL
Y!
1.
Read and understand
the
[
~
I
Operator's Manual and safety.signs
...~.. before operatmg, mamtammg. adjusting or unplugging
the
husky
liquid manure pump.
2.
Have a first aid kit available
for
use
should
the
need arise and know
how
to
use
it.
3.
Have a
fire
extinguisher
available
for
use should
the
need
IT]
arise and
know
how
lO
use
it.
4.
Install
and
properly secure
all
shields and guards
before operating.
5.
Do
not
allow riders on the machine or traclor.
6.
SlOp
tractor engine, disengage PTO clutch. sct park
brake. remove ignition
key
and
wait for all moving
parts
to
SlOp
before serVIcing, adjusting, repairing or
unplugging.
7.
Never enter manure storage facility without
appropriate respiratory equipment and
an
independent
oxygen supply.
X.
Review safety related items with
all
operators
annually
PAGE 3
2.02
OPERATING
SAFETY
I.
Read and understand the Operator's Manual and
all safely signs before operating. servicing, adjusting or unplugging.
2. Do not allow riders on
the
Husky Liquid Manure
Pump or the tractor during operation. transport or
filling.
3.
Do not operate a PTO driven system unless the
required shields
arc
in
place and secured.
4.
Never wear loose fitting clothing. keep hands. feel.
hair and clothing away
from
all
moving and/or rotating parts. while working with machlllery. usc personal protective clothing and eye
and
car protection
as
needed.
5. Stop tractor engine. disengage
PTO
clutch. set park
brake.
remove ignition key
and
wait for
all
moving
parts
to
stop before servicing. adjusting. repainng
or
unplugging.
6. Before applying hydraulic pressure
to
the system.
make sure everyone
IS clear and that
all
connections arc
tight and all components arc
in
good repair.
7.
Never enter Manure tank or manure storage (aLility without wearing appropriate breathlllg gear that carnes an independent supply
of
oxygen.
R.
Always
usc
a tractor
of
sulliclent size
and
\\clght
to
maintain vehicle stability during transport and during
usc.
9,
Clean or install reflectors and S
MY
emblem before
transporting and add extra
I
ight:-.
j(jr
transportlllg during
times
of
limited vlsibilJty.
10.
Make sure parking brake on ,he tractor
is
SCI
and
block wheels so
it
cannot roll.
II,
Make sure
the
PTO
is
not
run
on
too great
an
angle
it
will cause vibration and could shear a
pin
in
the
PTO
or
it
could cause
the
PTO
to
break and increase
the
danger
of
injury,
12.
Review
all
safety instructions annually,
Think
SAFETY!
Work
SAFEL
Yl
2.03
MAINTENANCE
SAFETY
I. Read and understand
all
the
information contained
m
the
Operator's Manual regarding maintenance,
adjustmg and operating
the
Husky Liquid Manure
Pump.
2,
Block
the
[rame
up
securely and firmly
if
adjustments and maintenance
to
the Liquid Manure
Pump require raising the wheel and lire assemblies
off
the
ground.
],
Exercise extreme caution when working around or
with high-pressure hydraul
ie
systems. Depressurize
the
system when connecting or disconnecting
the
hose
couplers.
-+.
Vicar heavy gloves and eye protection when
searching
for
suspected hydraulic leaks, A
high-pressure concentrated stream
of
hydraulic nuid
can
pierce
the
skin. I [ such happens, seck immediate
medical attention
as
infection and toxic reaction could
develop.
5,
Do
not
attempt any adjustment or mamtenance
to
any system
of
the
Liquid Manure Pump when
the
implement
is
in
motion.
6,
Be
very
cardul and exercise extreme caution when
\\.-orking
around or ncar a rotating PTO shalL
Do not operate PTO system unless the rotating
shield
and
all
other guards arc
in
place,
«I,
Never wear lil-lItting, baggy or frayed clothing and
never have ullkemptlong hair when working around or
011 any
oi'
the
drive system (omponents.
l),
SlOP
the
engme, place all controls
in
neutral,
remove
the
Ignition key, set
the
park brake and wait for
all
moving parts
to
stop before servicing. adjusting,
repainng or unplugging any system or component.
1
()
Ne\'er enter tank or manure storage facility without
weanng appropriate breathing gear that carnes
an
independent supply
of
oxygen. The buddy system
is
also a recommended procedure,
PAGE
4
2.04 HYDRAULIC SAFETY
2.05 TRANSPORT SAFETY
I. Make sure thai all components in the hydraulic system are kept in
2.
Replace any worn. cut, abraded, flattened or
crimped hoses and metal lines.
3. Do not attempt any makeshift repairs hydraulic lines. fittings or
cements. extremely high-pressure: 1600 to 3000 pounds per square inch. Such repairs will rail suddenly and create a hazardous and unsare condition.
4. Wear proper hand and eye protection when
searching ror a high-pressure hydraulic leak. Use a piece
or
wood or cardboard as a backstop instead isolate and identiry a leak.
5.
Ir
injured by a concentrated high-pressure stream
of
hydraulic fluid. seek medical attention immediately. Serious infection hydraulic fluid piercing the skin surface.
6. Before applying pressure all components are tight and that lines, hoses and couplings are not damaged and kept
good
condition and are clean.
or
hoses by using tape, clamps
The
hydraulic system operates under
~
~
or
hands to
or
toxic reaction can develop from
to
the system, make sure
in
good repair.
to
r~
~
the
I.
Make sure you are in compliance with all local regulations regarding transporting agricultural equipment local law enforcement agency for further information.
2.
emblem and all reflectors and lights required by the local highways and transport authorities are in place and are clean and visible by overtaking and oncoming traffic.
3.
positively and safely to the tractor drawbar. Use sarety chain transporting.
4. Transport according to local regulations covering maximum width, weight and length.
5.
rough roads and surfaces.
6. Always usc a tractor to maintain vehicle stability during transport.
7.
Always use hazard warning flashers on tractor
w hen transporting unless prohibited by law.
on
public roads and highways. Consult
Ensure that the SMV (Slow Moving Vehicle)
Ensure that the Liquid Manure Pump
to
secure a safe hitch hookup when
Do not exceed speed limits. Reduce speed
of
sufficient size and weight
is
hitched
your
proper
on
7.
Make sure all hydraulic hoses arc not snagged on
anything
Think
SAFETY!
Work
SAFEL
Y!
PAGES
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