Honeywell TH6320 User Manual

RedLINK™Wireless System
With Equipment Interface Module
® U.S. Registered Trademark. Copyright © 2008 Honeywell International Inc. All rights reserved.
Wireless control for up to 3 Heat/2 Cool heat pump systems or up to 2 Heat/2 Cool conventional systems.
DISCONNECT POWER BEFORE BEGINNING INSTALLATION. Can cause electrical
shock or equipment damage.
MERCURY NOTICE: If this product is replacing a control that contains mercury in a sealed tube, do not place the old control in the trash. Contact your local waste management authority for instructions regarding recycling and proper disposal.
Must be installed by a trained, experienced technician. Read these instructions carefully. Failure to follow these instructions can damage the product or cause a hazardous condition.
System Installation Guide
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Installation guide for:
Wireless equipment interface module
FocusPRO
®
wireless thermostats
Wireless remote control
Wireless outdoor air sensor
Return air sensor
RedLINK™ Installation Guide (EIM)
2
System installation at a glance
The THM5320R equipment interface module (EIM) provides control of all heating and cooling equipment from any FocusPRO wireless thermostat.
Thermostat
Outdoor air sensor
Remote
control
EIM
Installation procedure
Mount and wire EIM ....................................................Pages 3-4
Install batteries in wireless devices ................................Page 5
Link all devices to wireless network ..........................Pages 5-7
Exit wireless setup ............................................................Page 8
Customize thermostat (installer setup) ....................Pages 8-12
Mount thermostat and outdoor sensor..........................Page 13
To replace system components if needed, see page 15 For system-specific wiring guides, see pages 16-17
4
6
5
3
2
1
DISCONNECT POWER BEFORE BEGINNING INSTALLATION. Can cause electrical
shock or equipment damage.
HVAC equipment
If you have more than one Equipment Interface Module (EIM): Thermostats are linked to specific EIMs. Optional accessories must be linked to each EIM separately.
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3
Mount and wire EIM
1
Mount EIM on wall near HVAC equipment, or on the equipment itself. Do not
install inside HVAC equipment. Use screws & anchors as appropriate
for mounting surface.
EIM wiring
Wiring must comply with local electrical codes.
Strip 1/4” insulation, then insert wires as shown.
Press tabs only to remove
wires from
terminal block if necessary.
Continued on next page >>
Install EIM Install return air sensor (optional)
Install sensor on return air duct at least 12” (305mm) upstream from ventilator, humidifier or dehumidifier (do not mount downstream)
Drill 1/4” hole (6.4mm)
The return air sensor maintains safe indoor temperature if thermostat power is lost.
EIM wiring guide
Stage 1 heat
FURNACE
Transformer
Stage 2 heat
Fan
24Vac 120Vac
Air conditioning
Compressor
(stage 1)
Compressor
(stage 2)
Return
air sensor
Changeover
relay
Backup heat (gas/electric)
Relay **
Fan relay
Compressor
(stage 1)
Compressor
(stage 2)
Return
air sensor
EQUIPMENT INTERFACE MODULE
CONVENTIONAL SYSTEMS
EQUIPMENT INTERFACE MODULE
HEAT PUMP SYSTEMS
AIR HANDLER
Transformer
24Vac 120Vac
A/B/C/D unused (reserved for future use)
A/B/C/D unused (reserved for future use)
See detailed wiring guides for specific system types on pages 16-17.
4
RedLINK™ Installation Guide (EIM)
** L terminal sends continuous output when thermostat is
set to EmHeat. L terminal is for use with zone panels.
Install batteries in wireless devices
2
When system wiring is complete, install batteries in all devices. Make sure batteries are inserted properly (see polarity marks on illustrations below).
Link all devices to wireless network
3
Restore AC power, then press the
CONNECT
button at the EIM and wait for green flashing light to begin linking devices to the wireless network (see pages 6-7).
If the light stops flashing before you have linked all devices, press
CONNECT
again.
Press
CONNECT
Thermostat
Install quick reference cardInstall 2 fresh AA
batteries
Remote control (optional) Outdoor air sensor (optional)
Install 3 fresh AA batteries
Install 2 fresh AA lithium batteries
Flashing status light times out after 15 minutes of inactivity. Press
CONNECT
again if
necessary.
5
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Programmable models only
Continued on next page
>>
If light does not flash, another EIM/wireless adapter may be in wireless setup mode. Exit wireless setup at the other EIM/wireless adapter.
Link thermostat to wireless network
Wireless Setup
0
0
NextBack
Wireless Setup
36
52
Back Next
Wireless SetupWireless Setup
Back
Press
NEXT
(always leave zone number set
to zero).
Press
NEXT
(or see page 11 to change the
zone name if needed).
Press
CONNECT
to establish a link to the
wireless network.
After a brief pause, the confirmation screen at left should be displayed, to verify that the wireless connection has been established.
Press
DONE
to display the home screen.
Wireless SetupWireless Setup
Connected
Done
Zone number
Zone name
Connect
6
RedLINK™ Installation Guide (EIM)
Zone numbers 1-4 are for use with TrueZONE panels only.
If E1 appears, see error codes on page 14.
Change zone name only if you have more than one thermostat and EIM.
Link remote control to wireless network (optional)
1 Make sure the Connected light on the
EIM is flashing (see page 5).
2 Press
CONNECT
at the remote. There will be a short delay as the remote seeks a signal from the wireless network.
3 When the screen displays
“Connected,” press
DONE
.
4 Press NOat the next screen to save
and exit. (Or press
YES
and repeat
steps 1-4 to link another EIM.)
WIRELESS SETUP
CONNECT
Link outdoor sensor to wireless network (optional)
1 Make sure the Connected light on the
EIM is flashing (see page 5).
2 Press the
CONNECT
button on the back
of the sensor.
3 Check thermostat to verify that the
outdoor sensor is working. After about 15 seconds, the thermostat should display outdoor temperature and humidity.
(If you are installing more than one EIM, repeat steps 1-3 for each.)
Press and release
7
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YES NO
CONNECT MORE?
If E1 appears, see error codes on page 14.
The linking procedure may time out if there is no keypress within 30 minutes. To begin again, press and hold the blank space (or arrow if present) in the lower right corner of the screen until the display changes (about 3 seconds)
Press to link another EIM
Press to save and exit
Customize thermostat (installer setup)
5
Function Setting
Press or to change setting (see tables on pages 9-11)
Press
NEXT
to display next
function screen
Press DONE to save & exit.
Follow the steps below to begin installer setup. At each function screen, press
or to change the setting as desired, then press
NEXT
to advance to
the next function screen. See tables on pages 9-11 for a description of options for each function.
Exit wireless setup
4
Press
CONNECT
at the EIM to exit wireless setup (light should stop flashing).
1
0
Back NextDone
0
0
BackDone Next
To begin, press and hold the
FAN
and buttons
until the display changes (about 3 seconds).
8
RedLINK™ Installation Guide (EIM)
FAN
Note: The EIM will automatically exit wireless setup after 15 minutes of inactivity.
Note: If installing more than one thermostat and EIM, you must exit wireless setup before
installing an additional thermostat and EIM.
Installer setup tables
0
1
2
3
5
6
7
8
9
10
12
13
14
Zone number
System type
Changeover valve (O/B terminal)
Fan control (conventional heat)
Stage 1 heat cycle rate (CPH= cycles per hour)
Stage 2 heat cycle rate (CPH)
Stage 3 heat cycle rate (CPH)
Emergency heat cycle rate (CPH)
Stage 1 compres­sor cycle rate
Stage 2 compres­sor cycle rate
Manual/Auto changeover
Adaptive Intelligent Recovery
Temperature display
0 No zoning (single thermostat used with THM5320R EIM)
[Options: select zone 1, 2, 3 or 4]
0 1 heat/1 cool conventional
1 1 heat/1 cool heat pump (no aux. heat) 2 Heat only (includes Series 20) 3 Heat only with fan 4 Cool only 5 2 heat/1 cool heat pump 6 2 heat/2 cool conventional 7 2 heat/1 cool conventional 8 1 heat/2 cool conventional 9 2 heat/2 cool heat pump 10 3 heat/2 cool heat pump
0 O/B terminal controls valve in cooling
1 O/B terminal controls valve in heating
0 Gas/Oil heat (equipment controls fan)
1 Electric furnace (thermostat controls fan)
5 Gas or oil furnaces (less than 90% efficiency)
1 Steam or gravity systems 3 Hot water systems & furnaces of over 90% efficiency 9 Electric furnaces
[Cycle rate options: 1 to 12 CPH]
5 Gas or oil furnaces (less than 90% efficiency)
1 Steam or gravity systems 3 Hot water systems & furnaces of over 90% efficiency 9 Electric furnaces
[Cycle rate options: 1 to 12 CPH]
5 Gas or oil furnaces (less than 90% efficiency)
1 Steam or gravity systems 3 Hot water systems & furnaces of over 90% efficiency 9 Electric furnaces
[Cycle rate options: 1 to 12 CPH]
9 Electric furnace
[Cycle rate options: 1 to 12 CPH]
3 Recommended cycle rate
[Cycle rate options: 1 to 6 CPH]
3 Recommended cycle rate
[Cycle rate options: 1 to 6 CPH]
0 Manual (User options: Heat/Cool/Off) 1 Automatic (User options: Heat/Cool/Auto/Off)
Applies only to Model TH6320 0Off
1On
0 Fahrenheit
1 Celsius
Setup functions Settings & Options (factory default in bold)
9
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15
16
26
27
28
32
33
35
Compressor off time (minimum)
Schedule format
Auxiliary heat control
Maximum heat setpoint
Minimum cool setpoint
Temp. display offset (indoor)
Temp. display offset (outdoor)
Humidity display offset (outdoor)
5 5 minutes (Heat On/Cool On flashes during off time)
[Options: 0 to 4 minutes]
Applies only to Model TH6320
0 Weekday/weekend program schedule
1 Weekday/Saturday/Sunday program schedule
Applies only to Model TH5320
0 Comfort **
1 Economy
90 Max. heat temperature setting is 90°F (32°C)
[Options: 40 to 90°F (4.5 to 32°C)]
50 Min. cool temperature setting is 50°F (10°C)
[Options: 50 to 99°F (10 to 37°C)]
0 Thermostat displays actual temperature
[Options: -3 to +3°F offset (-1.5 to +1.5°C)]
0 Thermostat displays actual temperature
[Options: -5 to +5°F offset (-2.5 to +2.5°C)]
3 Thermostat displays actual humidity
[Other options: 0 = -15%, 1 = -10%, 2 = -5%, 4 = 5%, 5 = 10%, 6 = 15% offset]
** See page 11
Installer setup tables
Setup functions Settings & Options (factory default in bold)
10
RedLINK™ Installation Guide (EIM)
36
39
90
Zone name
Wireless setup
RESET
52 Thermostat
Installer setup tables
Setup functions Settings & Options (factory default in bold)
0 Disconnect thermostat from wireless system
1 Thermostat is connected to wireless system
0No reset
1 Reset installer options & program schedule to factory
default settings
1 Basement 2 Bathroom 3 Bathroom 1 4 Bathroom 2 5 Bathroom 3 6 Bedroom 7 Bedroom 1 8 Bedroom 2 9 Bedroom 3 10 Bedroom 4 11 Boat House 12 Bonus Room 13 Computer Room 14 Den 15 Dining Room 16 Exercise Room 17 Family Room 18 Fireplace 19 Foyer
20 Game Room 21 Garage 22 Great Room 23 Guest Room 24 Gym 25 Kid’s Room 26 Kitchen 27 Kitchen 1 28 Kitchen 2 29 Laundry Room 30 Library 31 Living Room 32 Lower Level 33 Master Bath 34 Master Bed 35 Media Room 36 Music Room 37 Nursery 38 Office
39 Office 1 40 Office 2 41 Pantry 42 Play Room 43 Pool Room 44 Porch 45 Rec Room 46 Sewing Room 47 Spa 48 Storage Room 49 Studio 50 Sun Room 51 Theater
52 Thermostat
53 Upper Level 54 Utility Room 55 Walk In Closet 56 Wine Cellar 57 Workshop
Special functions
Comfort/Economy (Setup Function 26):
If you choose Comfort, auxiliary heat will respond quickly to meet the temperature setpoint. If you choose Economy, the system will wait longer. Auxiliary heat will be activated only if the setpoint is not reached within a reasonable time.
11
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System test
02
0
BackDone Next
To begin, press and hold the and buttons until the display changes (about 3 seconds)
Press or to check system status Press
NEXT
to advance to next test
Press
DONE
to terminate system test
02
04
10
20
30
40
70
Wireless test
Return air sensor
Heating system
Emergency heating system
Cooling system
Fan system
Thermostat information
(for reference only)
0Off 1 Test radio signal (after a brief pause, screen displays 1-10
to show signal strength; 5 or higher recommended)
Screen displays return air temperature if device is installed and working properly
0 Heat and fan turn off 1 Heat turns on 2 Stage 2 heat turns on 3 Stage 3 heat turns on
0 Heat and fan turn off 1 Heat and fan turn on
0 Compressor and fan turn off 1 Compressor and fan turn on 2 Stage 2 compressor turns on
0 Fan turns off 1 Fan turns on
71 Software revision number (major revisions) 72 Software revision number (minor revisions) 73 Configuration identification code (major) 74 Configuration identification code (minor) 75 Production configuration date code (week) 76 Production configuration date code (year)
System Test System Status
Follow the procedure below to test for proper operation.
System test number
System status
12
RedLINK™ Installation Guide (EIM)
CAUTION: EQUIPMENT DAMAGE HAZARD. Compressor protection (minimum off time) is bypassed during testing. To prevent equipment damage, avoid cycling the compressor quickly.
Outdoor sensor (optional)
Place sensor securely
in bracket, facing
away from wall
Mount the sensor on a vertical exterior wall, at least 6 inches below any overhang. Choose a location protected from direct sunlight.
Mount thermostat & outdoor sensor
6
3/16” holes for drywall 7/32” holes for plaster
Wall anchor
Mounting screw
Detach wallplate
Wallplate
13
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To check location before mounting: Restore thermostat Home screen, then hold the sensor where you intend to install it and press the
CONNECT
button. If sensor is working properly, thermostat will switch to display outdoor temperature and humidity.
Press and release
Error codes (thermostat & remote control)
If E1 appears during setup, check error code number (right side of screen):
29 Attempting to connect incompatible wireless devices. 30 Invalid zone number. Zone number must be set to zero (see page 6). 33 Faulty return air sensor. Check wiring or replace sensor as needed. 34 Low signal strength. Move wireless device to a different location and try again. 38 Make sure Connected light on EIM is flashing and you are 2+ feet away from EIM.
EIM status lights
System status lights
Power: EIM is working properly.
Heat: Heating system is on.
Cool: Cooling system is on.
Fan: Fan is on.
Wireless status light
Solid green: EIM is working properly and communicating with wireless devices.
Flashing green: Linking to wireless devices (light flashes for 15 minutes after you press
CONNECT
).
Solid red: Communication problem. Check EIM and wireless devices.
When installation is complete, check the status lights on the equipment interface module to verify proper operation.
14
RedLINK™ Installation Guide (EIM)
Note: If Connected light is flashing, press
CONNECT
button to turn off flashing light, then
recheck status lights.
15
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Replacing system components
Thermostat
To replace a thermostat, install batteries and follow the procedures on pages 5-6 to link it to the wireless network. If necessary, modify settings as needed (see tables on pages 9-11).
Remote control & outdoor sensor
To replace a remote control or outdoor air sensor, install batteries and follow the procedures on pages 5-7 to link it to the wireless network.
Equipment interface module (EIM)
After installing a new EIM, you must re-set the thermostat and remote control to communicate with the new EIM, as described below.
At the thermostat:
1 Press and hold
the
FAN
and buttons for 3 seconds.
2 Press
BACK
twice to display Function 39 (wireless setup).
3 Press
to change Function 39 setting to 0 (disconnect from old EIM).
4 Follow the procedures on pages 5-6 to link to new EIM.
At the remote control:
1 Press and hold
the blank space (or arrow if present) in the lower right
corner of the screen until the display changes (about 3 seconds).
2 Press
REMOVE
, then
YES
to disconnect from old EIM.
3 Follow the procedure on page 7 to link to new EIM.
Press and hold for about 3 seconds
Conventional systems
System-specific wiring guides
Cool Only System [5]
C 24VAC common R Power [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] Y Compressor contactor G Fan relay
1H/1C System (2 transformers)
C 24VAC common R Power [1] Rc Power (cooling) [1, 2] Rh Power (heating) [1, 2] W Heat relay Y Compressor contactor G Fan relay
2H/2C System (1 transformer) [
6]
C 24VAC common R Power [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] W Heat relay (stage 1) W2 Heat relay (stage 2) Y Compressor contactor (stage 1) Y2 Compressor contactor (stage 2) G Fan relay
2H/2C System (2 transformers) [
6]
C 24VAC common R Power [1] Rc Power (cooling) [1, 2] Rh Power (heating) [1, 2] W Heat relay (stage 1) W2 Heat relay (stage 2) Y Compressor contactor (stage 1) Y2 Compressor contactor (stage 2) G Fan relay
1H/1C System (1 transformer)
C 24VAC common R Power [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] W Heat relay Y Compressor contactor G Fan relay
Heat Only System [
3]
C 24VAC common R Power [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] W Heat relay
Heat Only System (Series 20) [
3]
C 24VAC common R Series 20 valve terminal “R” [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] W Series 20 valve terminal “B” Y Series 20 valve terminal “W”
Heat Only System (Normally open zone valve) [
3]
C 24VAC common R Power [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] Y Normally open zone valve
Heat Only System With Fan [
4]
C 24VAC common R Power [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] W Heat relay G Fan relay
See [notes] on next page.
16
RedLINK™ Installation Guide (EIM)
17
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System-specific wiring guides
Heat pump systems
2H/2C Heat Pump [10]
C 24VAC common R Power [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] O/B Changeover valve [7] Y Compressor contactor (stage 1) Y2 Compressor contactor (stage 2) G Fan relay
3H/2C Heat Pump [
11]
C 24VAC common R Power [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] O/B Changeover valve [7] Aux Auxiliary heat relay Y Compressor contactor (stage 1) Y2 Compressor contactor (stage 2) G Fan relay L Relay [12]
[
1] Power supply. Provide disconnect means and overload protection as required.
[2] Remove jumper (Rc to Rh) for systems with two transformers. [3] In Installer Setup, set system type to Heat Only. [4] In Installer Setup, set system type to Heat Only with Fan. [5] In Installer Setup, set system type to Cool Only. [6] In Installer Setup, set system type to 2 Heat/2 Cool Conventional. [7] In Installer Setup, set changeover valve to O or B. [8] In Installer Setup, set system type to 1 Heat/1 Cool Heat Pump. [9] In Installer Setup, set system type to 2 Heat/1 Cool Heat Pump. [10] In Installer Setup, set system type to 2 Heat/2 Cool Heat Pump. [11] In Installer Setup, set system type to 3 Heat/2 Cool Heat Pump. [12] “L” terminal sends a continuous output when thermostat is set to Em. Heat.
Connect to zoning panel and switch to Emergency Heat.
1H/1C Heat Pump [
8]
C 24VAC common R Power [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] O/B Changeover valve [7] Y Compressor contactor G Fan relay
2H/1C Heat Pump [
9]
C 24VAC common R Power [1] Rc [R+Rc+Rh joined by jumper] Rh [R+Rc+Rh joined by jumper] O/B Changeover valve [7] Aux Auxiliary heat relay Y Compressor contactor G Fan relay L Relay [12]
See [notes] below.
18
RedLINK™ Installation Guide (EIM)
Specifications & replacement parts
Operating Ambient Temperature
Thermostat: 32 to 120° F (0 to 48.9° C) Remote control: 32 to 120° F (0 to 48.9° C) EIM: -40 to 165° F (-40 to 73.9° C) Outdoor air sensor: -40 to 140° F (-40 to 60° C) Return air sensor: 0 to 200° F (-17.8 to 93.3° C)
Operating Relative Humidity
Thermostat: 5% to 90% (non-condensing) Remote control: 5% to 90% (non-condensing) EIM: 5% to 95% (non-condensing) Outdoor air sensor: 0% to 100% (condensing)
Physical Dimensions (height, width, depth)
Thermostat: 3-9/16 x 5-13/16 x 1-1/2 inches (91 x 147 x 38 mm) EIM: 8-1/8 x 8 x 1-7/8 inches (206 x 203 x 47 mm) Outdoor air sensor: 5 x 3-1/2 x 1-11/16 inches (127 x 89 x 43 mm) Return air sensor: 3-7/8 x 4-1/8 x 1-1/4 inches (77 x 102 x 25 mm)
Sensor probe is 3-3/4 inches long (77 mm)
Electrical Ratings (EIM)
Terminal Voltage (50/60 Hz) Running Current
W (heating) 18 to 30 VAC 1.00A Y (cooling) 18 to 30 VAC 1.00A G (fan) 18 to 30 VAC 0.60A O/B (changeover) 18 to 30 VAC 0.60A W2 (heating) 18 to 30 VAC 0.60A Y2 (cooling) 18 to 30 VAC 0.60A Aux/E (Auxiliary) 18 to 30 VAC 1.00A L (Output) 18 to 30 VAC 0.60A
Accessories & Replacement Parts
Item Part Number
Equipment Interface Module (EIM) THM5320R1000 Wireless adapter THM4000R1000 FocusPRO®wireless thermostat (programmable) TH6320R1004 FocusPRO®wireless thermostat (non-programmable) TH5320R1002 Remote control REM5000R1001 Outdoor air sensor C7089R1013 Return air sensor C7735A1000 Battery holder 50007072-001 Cover plate (covers marks left by old thermostats) 50002883-001
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