Honeywell t874a-f Installation Instructions Manual

Page 1
T874A-F Multistage Thermostats
M3375
with Restricted Set Point
Q674A-E,G Subbases
Installation Instructions for the Trained Service Technician.
Application
The T874A-F Thermostats provide 24 to 30 Vac control
for heating and/or cooling systems. See Tables 1 and 2.
T874 A B C D E F
Heating Stages 1122— 2 Cooling Stages 1212 2 —
The Q674A-E,G Subbases provide wiring terminals, system and fan switching, and mounting bases for T874 Multistage Thermostats.
TABLE 2—SWITCHING POSITIONS.
Q674 Switch Positions
Model System Fan
A Heat-Auto-Cool Auto-On B Heat-Off-Cool Auto-On C Off-Auto Auto-On D None None E Off-Heat-Auto-Cool Auto-On G Off-Auto None
Operation
On a 2-heat thermostat, the two stages of heat make sequentially as the temperature drops. Make refers to the mercury switch initiating a call for heat or cool.
There are about 2° F [1° C] between stages so that the second stage makes only when the first stage can not handle the load. This is the interstage differential.
The LED indicators are light emitting diodes on the subbase that light when something specific happens with­in the system.
Up to four of the LEDs listed below may be included on your subbase. When an LED lights, refer to the following list for the meaning:
FILTER: Clogged filter needs replacement.
EM. HT.: Emergency heat is operating. The compres-
sor has failed, and the heat pump is not operating. LED lights when system switch is placed in the EM. HT. position.
AUX. HT.: Auxiliary heat is operating, which means the
weather is so cold that the heat pump can not handle
the load alone. LOCKOUT: System is shut down and needs maintenance. CHECK: System needs to be checked. See heating sys-
tem instructions for specific meaning. SERVICE: See heating system instructions for specific
meaning. LEDs are not field replaceable.
Recycling Notice
This control contains mercury in a sealed tube. Do not
place control in the trash at the end of its useful life.
If this control is replacing a control that contains mercury
in a sealed tube, do not place your old control in the trash.
Contact your local waste management authority for
instructions regarding recycling and the proper disposal of this control, or of an old control containing mercury in a sealed tube.
Installation
WHEN INSTALLING THIS PRODUCT…
1. Read these instructions carefully. Failure to fol-
low them could damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on
the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out the product
operation as provided in these instructions.
1 60-1227—1S. M. • Rev. 6-93 • • ©Honeywell Inc. 1993 • Form Number 60-1227—1
M3375
Page 2
!
CAUTION
1. Disconnect the power supply to prevent elec­trical shock and equipment damage.
2. Run wires as close as possible to the subbase. To prevent interference with the thermostat linkage, keep wire length to a minimum. Push excess wire back into the hole, and plug the hole to prevent drafts from affecting thermo­stat operation.
3. Do not tighten the thermostat captive mount­ing screws to the point of damaging the sub­base threads.
4. Do not short across coil terminals on the relay. This may burn out the heat anticipator.
IMPORTANT: Thermostats are calibrated at the factory by
using subbases mounted at true level. Inaccurate sub­base leveling will cause thermostat control deviation.
LOCATION
Install the thermostat about 5 ft [1.5 m] above the floor
in an area with good air circulation at average temperature.
Do not install thermostat where it can be affected by: —drafts, or dead spots behind doors and in corners. —hot or cold air from ducts. —radiant heat from sun or appliances. —concealed pipes and chimneys. —unheated (uncooled) areas, such as an outside wall,
behind the thermostat.
MOUNT THE SUBBASE
The thermostat subbase can be mounted on a vertical
outlet box, horizontal outlet box or directly on the wall.
1. To mount on a vertical outlet box, order Honeywell 193121A Adapter Assembly. See Fig. 1. The assembly includes an adapter ring, two screws and a cover plate to cover marks on the wall. Install the ring and cover plate on the vertical outlet box. The horizontal outlet box requires placing the subbase on the box and tightening two mount­ing screws.
For a wall installation, hold the subbase in position and mark the holes for the anchors. See Fig. 2. Obtain wall anchors locally. Be careful that the wires do not fall back into the wall opening. Set subbase aside. Drill two 3/16 in. [5 mm] holes and gently tap anchors into the holes until flush with the wall.
2. Pull electrical wires through the cover plate (if used) and subbase cable opening. See Fig. 3. See Wire the Sub­base section before pulling any wires.
IMPORTANT: Use 18 gauge, color-coded thermostat
cable for proper wiring.
3. Secure the cover plate (if used) and subbase with the screws provided. Do not fully tighten the subbase screws.
4. Level the subbase using a spirit level, see Fig. 3, and firmly tighten the subbase mounting screws. The subbase mounting holes allow for minor out-of-level adjustments.
IMPORTANT: An incorrectly leveled subbase will cause
the temperature control to deviate from set point.
Fig. 1—Installation of subbase on outlet box.
VERTICAL  OUTLET
1
BOX
ADAPTER RING
MOUNTING SCREWS (2)
SUBBASE
HORIZONTAL OUTLET
1
BOX
NOT INCLUDED WITH UNIT.
1
ACCESSORY PARTS AVAILABLE (193121A).
2
SUBBASE
 2
COVER  PLATE 
MOUNTING SCREWS (2)
MOUNTING SCREWS (2)
 2
M925
Fig. 2—Installation of subbase on wall.
WALL
WIRES THROUGH WALL OPENING
WALL ANCHORS (2)
M926
Fig. 3—Subbase components and leveling procedure.
SPIRIT LEVEL
MOUNTING  HOLES (2)
TOP  MOUNTING  HOLES (2)
SUBBASE
WIRING TERMINAL
POST (2) FOR MOUNTING THERMOSTAT
MOUNTING HOLES
MOUNTING SCREWS (2)
THERMOSTAT CABLE OPENING
TO SPRING FINGER  CONTACTS ON THE  THERMOSTAT  (UP TO 12)
M927
2
Page 3
WIRE THE SUBBASE
Disconnect power supply before beginning installation to prevent electrical shock or equipment damage. All wiring must comply with local electrical codes and ordinances. Follow equipment manufacturer’s wiring instructions when available. To wire the subbase, proceed as follows:
1. Connect the system wires to the subbase. See Figs. 5 through 11. A letter code is located near each terminal for identification. The terminal barrier permits straight or con­ventional wraparound wiring connections. See Fig. 4.
2. Firmly tighten each terminal screw.
3. Fit wires as close as possible to the subbase. Push excess wire back into the hole.
4. Plug the hole with nonflammable insulation to pre­vent drafts from affecting the thermostat.
Fig. 5—T874D/Q674A in standard heating/cooling system.
Fig. 4—Wiring connections.
FOR STRAIGHT INSERTION– STRIP 5/16 in. [8 mm]
SUBBASE TERMINAL SCREW
BARRIER
FOR WRAPAROUND– STRIP 7/16 in. [11 mm]
M928
FALL
H1
H1 ANTICIPATOR
H2 ANTICIPATOR
FALL
H2
RISE
C1
C1 ANTICIPATOR
C2 ANTICIPATOR
RISE
C2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
1
JUMPER RC, RH FOR SINGLE TRANSFORMER.
2
OPTIONAL CHECK-LITE ON SOME MODELS.
3
FAN SWITCH
AUTO
ON
SYSTEM SWITCH
HEAT AUTO COOL
CHECK
3
RH
HEAT RELAY 1
W1
W2
X1
2
G
Y2
Y1
RC
HEAT RELAY 2
FAN RELAY
COMPRESSOR CONTACTOR 2
COMPRESSOR CONTACTOR 1
L1 (HOT)
L2
L1 (HOT)
1
L2
1
M932A
3 60-1227—1
Page 4
Fig. 6—T874D/Q674B in standard heating/cooling system.
FALL
H1
H1 ANTICIPATOR
H2 ANTICIPATOR
FALL
H2
RISE
C1
C1 ANTICIPATOR
C2 ANTICIPATOR
RISE
C2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
JUMPER RC AND RH FOR SINGLE TRANSFORMER SYSTEMS. OPTIONAL LIGHT ON SOME MODELS.
3
FAN SWITCH
AUTO
ON
SYSTEM SWITCH
HEAT
OFF
COOL
Fig. 7—T874D/Q674C in standard heating/cooling system.
FALL
H1
H1 ANTICIPATOR
H2 ANTICIPATOR
FALL
H2
RISE
C1
C1 ANTICIPATOR
C2 ANTICIPATOR
RISE
C2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
1
JUMPER TERMINALS RC-RH FOR SINGLE SYSTEM TRANSFORMER ONLY.
2
B,O TERMINALS ON SOME MODELS.
3
FAN SWITCH
AUTO
ON
SYSTEM SWITCH
OFF
AUTO
3
RH
HEAT RELAY 1
W1
HEAT RELAY 2
W2
HEAT DAMPER OR CHANGEOVER RELAY
B
2
X1
O
COOL DAMPER OR CHANGEOVER RELAY
G
Y2
COMPRESSOR CONTACTOR 2
Y1
COMPRESSOR CONTACTOR 1
RC
RH
2
HEAT RELAY 1
W1
HEAT RELAY 2
W2
HEAT DAMPER
B
3
O
COOL DAMPER
G
Y2
COMPRESSOR CONTACTOR 2
Y1
COMPRESSOR CONTACTOR 1
2
RC
FAN RELAY
FAN RELAY
L1 (HOT)
L2
L1 (HOT)
L2
M933A
L1 (HOT)
L2
L2
L1 (HOT)
1
1
1
1
M5122
4
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Fig. 8—T874D/Q674D in standard heating/cooling system.
FALL
H1
H1 ANTICIPATOR
H2 ANTICIPATOR
H2
FALL
C1
RISE
C1 ANTICIPATOR
C2 ANTICIPATOR
C2
RISE
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
1
2
JUMPER RC, RH FOR SINGLE TRANSFORMER. 
3
B TERMINAL OPTIONAL.
NO FAN SWITCH
NO SYSTEM SWITCH
Fig. 9—T874D/Q674E in standard heating/cooling system.
FALL
H1
H1 ANTICIPATOR
H2 ANTICIPATOR
FALL
H2
RISE
C1
C1 ANTICIPATOR
C2 ANTICIPATOR
RISE
C2
12POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
JUMPER RC, RH FOR SINGLE TRANSFORMER.
FAN SWITCH
AUTO
ON
SYSTEM SWITCH
OFF HEAT AUTO
COOL
3
RH
B
HEAT RELAY 1
W1
HEAT RELAY 2
W2
2
Y2
COMPRESSOR CONTACTOR 2
Y1
COMPRESSOR CONTACTOR 1
RC
2
RH
HEAT RELAY 1
W1
HEAT RELAY 2
W2
O
B
G
FAN RELAY
Y2
COMPRESSOR CONTACTOR 2
Y1
COMPRESSOR CONTACTOR 1
RC
L1 (HOT)
L2
1
L2
L1 (HOT)
M3667
L1 (HOT)
1
L2
L1 (HOT)
1
L2
M934
5 60-1227—1
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Fig. 10—T874D/Q674G in standard heating/cooling system.
FALL
H1
H1 ANTICIPATOR
H2  ANTICIPATOR
FALL
H2
RISE
C1
C1  ANTICIPATOR
C2  ANTICIPATOR
RISE
1
C2
2
RH
NO FAN SWITCH
W1
HEAT RELAY 1
2
W2
HEAT RELAY 2
B
SYSTEM SWITCH
OFF
AUTO
O
Y2
COMPRESSOR CONTACTOR 2
Y1
COMPRESSOR CONTACTOR 1
RC
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.  JUMPER RC, RH FOR SINGLE TRANSFORMER.
L1 (HOT)
L2
1
1
L2
L1 (HOT)
M3726
Fig. 11—Typical Q674 terminal designations. The thermostat used determines the number of connections.
STAGE 1 HEATING RELAY
STAGE 2 HEATING RELAY
STAGE 3 HEATING RELAY
CLOGGED FILTER SWITCH
SYSTEM MONITOR
OUTDOOR THERMISTOR
HEATING DAMPER MOTOR (OR CHANGEOVER VALVE)
EMERGENCY HEAT RELAY
RC
OW3
1
RH
W2
E
L
Y1 Y2
W1
X
B
X1
G
T
Q674 SUBBASE
COOLING DAMPER MOTOR (OR CHANGEOVER VALVE)
STAGE 1 COOLING RELAY
STAGE 2 COOLING RELAY
COOLING FAN RELAY COIL
M954
LED
1 ADD JUMPER (RH-RC) FOR HOOKUP USING COMMON TRANSFORMER.
2
POWER SUPPLY
 2 PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
POWER SUPPLY
2
6
Page 7
MOUNTING THE THERMOSTAT
1. Remove the thermostat cover by pulling the bottom
edge of the cover upward until it snaps free of the cover clip. NOTE: The cover is hinged at the top. Remove it by pull-
ing up at the bottom.
2. Carefully remove and discard the polystyrene packing
insert, which protects the mercury switches during shipment.
3. Turn the thermostat base over and note the spring fingers that engage the subbase contacts. Make sure the spring fingers are not bent flat, preventing proper electrical contact with the subbase.
4. Set the heat anticipator indicators to the respective current setting for each stage. See Setting the Heat Antici­pator section.
5. Note the tabs along the top inside edge of the thermo­stat base. The tabs fit into the subbase notches. Mount the thermostat base on the subbase and tighten the captive mounting screws. See Fig. 1.
6. Place the upper edge of thermostat cover on the thermostat base and swing cover downward until it engages with the cover clip on the base.
Setting
SETTING THE HEAT ANTICIPATOR
Set each heat anticipator to match its primary control current draw. If the primary control nameplate has no rating or if further adjustment is necessary, use the following procedure to determine the current draw of each stage. The current draw of each heating stage must be measured with the thermostat removed and the power on.
1. Connect an ac ammeter of appropriate range between
the heating terminals of the subbase:
Stage 1: between W1 and RH or R. Stage 2: between W2 and RH or R.
2. Move the system switch to HEAT or AUTO.
3. After one minute, read the ammeter and record the
reading.
4. After mounting the thermostat, set the adjustable heat anticipator(s) to match the respective reading(s) measured in step 3.
TEMPERATURE SETTING
Move the heating and cooling levers to the desired
positions. The minimum differential between the heating and cooling set points is 3° F [2° C], which means the setting levers cannot be set closer together than 3° F [2° C].
The T874 is equipped with a restricted set point feature
for fuel efficiency.
Factory-installed stops are set so the set point levers
cannot be set above 68° F [20° C] or 72° F [22° C] on heating (depending on the model) or below 78° F [26° C] on cooling (Fig. 12).
Do not attempt to change the location of these stops,
because they are nonadjustable.
Fig. 12—Restricted set point.
SUBBASE SETTING
System switching positions control thermostat opera-
tion as follows:
OFF: Both the heating and cooling systems are off. If the
fan switch is in the AUTO position, the cooling fan is also off (Q674B,C,E or G only).
HEAT: Heating system is controlled by the thermostat.
Cooling system is off (Q674A,B or E only).
COOL: Thermostat controls the cooling system. Heat-
ing system is off (Q674A, B or E only).
AUTO: The thermostat automatically switches between
heat and cool modes, depending on the indoor tem­perature (Q674A,C,E or G only).
Fan switching positions control fan operation as fol-
lows (Q674A,B,C or E):
ON: Fan operates continuously. AUTO: Fan operates with cooling equipment as con-
trolled by the thermostat or with the heating equip­ment as controlled by the plenum switch.
To switch positions, use thumb and index finger to slide lever to the desired position. The switch lever must stop over the desired function indicator mark for proper circuit operation.
Checkout
HEATING
Move the system switch on the Q674 Subbase to HEAT or AUTO. Move the heating lever on the T874 about 10° F [6° C] above room temperature. Both stages of heating should start and the fan should run after a short delay. Move the heating lever about 10° F [6° C] below room temperature. The heating equipment should shut off, and the fan should run for a short time and then shut off.
COOLING
Move the system switch on the Q674 Subbase to COOL or AUTO. Move the cooling lever on the T874 Thermostat about 10° F [6° C] below room temperature. The cooling equipment and fan should start. Move the cooling lever about 10° F [6° C] above room temperature. The cooling equipment and fan should stop.
FAN
Move the subbase system switch to OFF or AUTO, and the fan switch to ON. The fan should run continuously. When the fan switch is in the AUTO position, the fan operation is controlled by the heating or cooling system.
7 60-1227—1
Page 8
Calibration
THERMOSTAT
T874 Thermostats are accurately calibrated at the fac-
tory. They do not have provision for field calibration.
THERMOMETER
1. Remove thermostat cover by pulling up from the
bottom of cover until it clears the locking springs.
2. Set the cover on a table near an accurate thermometer.
3. After allowing five or ten minutes for stabilization, compare the readings. If they are the same, replace the cover and put the system into operation. If they are differ­ent, recalibrate the thermostat thermometer; see step 4.
4. Insert a small screwdriver in the thermometer shaft (Fig. 13) and turn it until the thermometers read the same. When the thermometer is calibrated, replace the cover and place the system into operation.
NOTE: Hand heat will offset the thermometer reading.
After making each adjustment, wait five or ten minutes for the thermometer to stabilize before comparing.
Fig. 13—Thermometer calibration.
M5070
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Honeywell Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley, MN 55422 Scarborough, Ontario
Printed in U.S.A. www.honeywell.com/yourhome
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QUALITY IS KEY
8
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