Honeywell Q674E, Q674D, Q674B, T874A, T874D User Manual

T874A,D Zone T hermostats/
Q674B,D,E Subbases
Installation Instructions for the Trained Service Technician.
Application
These T874A,D Zone Thermostats and Q674B,D,E Subbases provide 24 to 30 Vac temperature control in Honeywell Trol-A-Temp heating/cooling zone systems.
TABLE 1—THERMOSTAT/SUBBASE AND SYSTEM COMPATIBILITY.
Thermostat/ Application
Subbase Model
T874A/Q674B Zone 1; conventional Zone 1; conventional Any zone; conventional heat-cool. Single-stage T874A/Q674D Zones other than zone 1; Zones other than zone 1; Not applicable Single-stage T874A/Q674E Not applicable Not applicable Any zone; conventional heat-cool. Single-stage
T874D/Q674B Not applicable Zone 1; conventional Any zone; conventional heat-cool. Multistage T874D/Q674D Not applicable Zones other than zone 1; Not applicable Multistage
T874D/Q674E Not applicable Not applicable Any zone; conventional heat-cool. Multistage
a
Subbase not included with thermostat; order separately.
T874A1465/Q674B1471 HEAT-OFF-COOL ON-AUTO White/Gray Stg. 1— Stg. 1— T874A1465/Q674D1123 None None White/Gray 0.1 to 1.2 0 to 1.5 T874A1465/Q674E1379 HEAT-OFF-COOL-AUTO ON-AUTO White/Gray T874D1801/Q674B1463 HEAT-OFF-COOL ON-AUTO Beige/Brown Stg. 1— Stg. 1— T874D1827/Q674B1471 HEAT-OFF-COOL ON-AUTO White/Gray 0.1 to 1.2; 0 to 1.2; T874D1801/Q674D1115 None None Beige/Brown Stg. 2— Stg. 2— T874D1827/Q674D1123 None None White/Gray 0.1 to 1.0. 0 to 1.0. T874D1827/Q674E1379 HEAT-OFF-COOL-AUTO ON-AUTO White/Gray
a
Subbase not included with thermostat; order separately.
Number
Thermostat/Subbase Switching Subbase Heating Cooling
Order Number
Mini-Zone Mabs II, Mabs II-L Mabs XX Stages
heat-cool. heat-cool. conventional heat-cool. conventional heat-cool.
heat-cool. conventional heat-cool
and heat pump.
TABLE 2—THERMOSTAT/SUBBASE SPECIFICATIONS.
System Fan Color (Adj.) (Fixed)
See Table 1 for thermostat/subbase and system compatibil­ity; see Table 2 for thermostat specifications. For complete Honeywell Trol-A-Temp System specification and appli­cation information, refer to the system specification in­cluded with the control panel.
Thermostat/ Anticipator Range (A)
Operation
On a 2-heat thermostat, the two stages of heat make sequentially as the temperature drops. Make refers to the mercury switch initiating a call for heat or cool.
There are about 2° F [1° C] between stages so that the second stage makes only when the first stage cannot handle the load. This is the interstage differential.
S. M. • Rev. 6-93 • • ©Honeywell Inc. 1993 • Form Number 69-0580—2
Recycling Notice
M3375
This control contains mercury in a sealed tube. Do not
place control in the trash at the end of its useful life.
If this control is replacing a control that contains mercury
in a sealed tube, do not place your old control in the trash.
Contact your local waste management authority for instructions regarding recycling and the proper disposal of this control, or of an old control containing mercury in a sealed tube.
If you have questions, call Honeywell at 1-800-468-1502.
M3375
Installation
M3703
SUBBASE
HORIZONTAL OUTLET BOX
1
NOT INCLUDED WITH UNIT.
1
WHEN INSTALLING THIS PRODUCT…
1. Read these instructions carefully. Failure to fol­low them could damage the product or cause a hazard­ous condition.
2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After installation is complete, check out product operation as provided in these instructions.
CAUTION
!
1. Disconnect power supply to prevent electrical shock or equipment damage.
2. To prevent interference with the thermostat linkage, keep wire length to a minimum and run wires as close as possible to the subbase.
3. Do not overtighten thermostat captive mount­ing screws, because damage to subbase threads can result.
4. Do not short across terminals of systems con­trols. This can burn out the thermostat heat anticipator.
IMPORTANT: Thermostats are calibrated at the factory by
using subbases mounted at true level. Inaccurate sub­base leveling will cause thermostat control deviation.
LOCATION
Locate the subbase about 5 ft [1.5 m] above the floor in
an area with good air circulation at average temperature.
Do not mount the subbase where the thermostat may be
affected by:
— drafts or dead spots behind doors and in corners. — hot or cold air from ducts. — radiant heat from sun, appliances or fireplace. — concealed pipes and chimneys. — unheated (uncooled) areas such as an outside wall
behind the thermostat.
MOUNTING THE SUBBASE
The thermostat subbase can be mounted on a horizontal
outlet box or directly on the wall.
1. To mount on a horizontal outlet box, install the sub-
base on the outlet box as shown in Fig. 1.
For a wall installation, hold the subbase in position and mark holes for the anchors (Fig. 2). Obtain wall anchors locally. Take care that the wires do not fall back into the wall opening. Set aside subbase. Drill two 3/16 in. [4.8 mm] holes and gently tap anchors into the holes until flush with the wall.
2. Pull electrical wires through the cover plate (if used) and subbase cable opening (Fig. 3). See Wiring the Sub­base section before pulling any wires.
IMPORTANT: Use 18 gauge, color-coded thermostat
cable for proper wiring.
3. Secure the subbase with the screws provided. Do not fully tighten the subbase screws.
Fig. 1—Installation of subbase on outlet box.
Fig. 2—Installation of subbase on wall.
WALL
WIRES THROUGH WALL OPENING
WALL ANCHORS (2)
M926
Fig. 3—Subbase components and leveling procedure.
SPIRIT LEVEL
MOUNTING HOLES (2)
TOP MOUNTING HOLES (2)
SUBBASE
WIRING TERMINAL
POST (2) FOR MOUNTING THERMOSTAT
MOUNTING HOLES
MOUNTING SCREWS (2)
THERMOSTAT CABLE OPENING
TO SPRING FINGER CONTACTS ON THE THERMOSTAT (UP TO 12)
M927
4. Level the subbase using a spirit level, as shown in Fig. 3, and firmly tighten the subbase mounting screws. The subbase mounting holes allow minor out-of-level adjustments.
IMPORTANT: An incorrectly leveled subbase will cause
the temperature control to deviate from set point.
WIRING THE SUBBASE
All wiring must comply with local electrical codes and ordinances. Follow equipment manufacturer wiring in­structions when available. To wire subbase:
1. Connect wires to the subbase terminals. Refer to
Figs. 6-10 for wiring diagrams of typical zone systems. A
2
letter code is located near each subbase terminal for identi­fication. The terminal barrier permits straight or conven­tional wraparound wiring connection (Fig. 4).
2. Some Q674 Subbases have RC and RH terminals for isolated heating and cooling transformers. For zoning systems, jumper RC and RH terminals as shown in Fig. 5 and wire as single R terminal.
3. Firmly tighten each terminal screw.
4. Fit wires as close as possible to the subbase. Push excess wire back into hole.
5. Plug the hole with nonflammable insulation to pre­vent drafts from affecting the thermostat.
Fig. 4—Wiring connections.
FOR STRAIGHT INSERTION– STRIP 5/16 in. [8 mm]
FOR WRAPAROUND– STRIP 7/16 in. [11 mm]
Fig. 5—Jumper RC and RH terminals for single transformer system. Strip wire 3/4 in. [19 mm].
RCR
H
W2
ZONE 1 RELAY
4
Y2
ZONE 2 RELAY
ZONE 2ZONE 1
M6 M4
T6 T5 T4
M1
RCR
H
T874A THERMOSTAT/ Q674D SUBBASE
4
3
Y1 Y2
RC
4 56Z
DAMPER ACTUATOR
123X
RH W2
M1633
M929
W1
SUBBASE TERMINAL SCREW
Fig. 6—Typical hookup for MM-2 Mini-zone Control Panel with T874A Thermostat/Q674B,D Subbase in single-stage heating-cooling two-zone system.
BARRIER
MINIZONE (MM-2) CONTROL PANEL
Y2 Y1
O
TO SINGLE­STAGE HEATING/ COOLING EQUIPMENT
G2 G1 RC RH
B W2 W1
E
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
1
ZONE 1 O AND B TERMINALS MUST BE CONNECTED FOR PROPER SYSTEM OPERATION.
2
JUMPER RC AND RH TERMINALS TOGETHER AND WIRE AS SINGLE R TERMINAL.
3
DO NOT CONNECT W2 AND Y2 TERMINALS TO CONTROL PANEL.
4
TRANSFORMER
L2
1
L1 (HOT)
M928
T874A THERMOSTAT/Q674B SUBBASE
2
OG B
HEAT
COOL
RELAY
RELAY
CHANGEOVER CONTROL
O1
COOL
G1
FAN
B1
HEAT
B
2
24 V, 40 VA
1
3
RC RH W1
Y1
T6 T5 T4 M6 M4 M1
4 56Z
DAMPER ACTUATOR
123X
3 69-0580—2
MOUNTING THE THERMOSTAT
1. Remove the thermostat cover by pulling the bottom edge of the cover outward away from the base until it snaps free from the cover clip.
spring fingers are not bent flat, preventing proper electri­cal contact with the subbase.
4. Set the heat anticipator indicator(s) to 0.1A for
proper system operation (Fig. 11).
5. Note the two tabs on the top inside edge of the
NOTE: The cover is hinged at the top and is removed by
pulling out at the bottom.
thermostat base. The tabs fit into the corresponding slots on the top of the subbase. Mount the thermostat on the subbase. See Fig. 12.
2. Carefully remove and discard the polystyrene packing insert that protects the mercury switches during shipment.
3. Turn over the thermostat base and note the spring fingers that engage the subbase contacts. Make sure the
Fig. 7—Typical hookup for MABS II and MABS II-L Control Panels with T874A Thermostat/Q674B,D Subbases in single-stage heating-cooling zone system. MABS II Control Panel shown; MABS II-L Control Panel hookup is the same.
6. Align the two captive mounting screws in the thermo­stat base with the posts on the subbase (Fig. 12). Tighten both screws. Do not overtighten the screws or damage to the subbase posts can result.
TO SINGLE­STAGE HEATING/ COOLING EQUIPMENT
MABS II CONTROL PANEL
SECOND
EM. HEAT
STAGE
RELAY
RELAY
Y 2
Y 1 O
G 2 G 1
R C R H B
W 2
W 1 E
T874A THERMOSTAT/Q674B SUBBASE
3 4 4
OGB
FAN RELAY
ADD-A-
ZONE
A 4 A
EM. HEAT
3 A
24 V, 40 VA 2 A
TRANSFORMER
1
1
L2 L1
(HOT)
2
Y1 RC RH W1 W2 Y2
HEAT
COOL
RELAY
RELAY
CHANGEOVER CONTROL
O
COOL
1 G
FAN
1 B
HEAT
1 E 1
2 1
Y1 Y2 RC RH W2 W1
CAC RELAY
ZONE 1
T 8 T 7
T 6 T 5
T 4
M
6
M
4
M
1
456Z
DAMPER ACTUATOR
123X
T874A THERMOSTAT/ Q674D SUBBASE
2
ZONE 1
ZONE 2
RELAY
RELAY
ZONE 2
T
8
T
7
T
6
T
5
T
4 M 6
M 4 M 1
456Z
DAMPER ACTUATOR
123X
T874A THERMOSTAT/ Q674D SUBBASE
Y1 Y2 RC RH W2 W1
ZONE 3 RELAY
ZONE 3
T 8 T 7
T 6 T 5
T 4
M
6
M
4
M
1
2
4
456Z
DAMPER ACTUATOR
123X
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2
JUMPER RC, RH TOGETHER AND WIRE AS SINGLE R TERMINAL.
3
ZONE 1 O AND B TERMINALS MUST BE CONNECTED FOR PROPER SYSTEM OPERATION.
4
DO NOT CONNECT W2 AND Y2 TERMINALS TO CONTROL PANEL.
4
M1634
Fig. 8—Typical hookup for MABS II and MABS II-L Control Panels with T874D Thermostat/Q674B,D Subbases in multistage heating-cooling zone system. MABS II Control Panel shown; MABS II-L Control Panel hookup is the same.
TO SINGLE­STAGE HEATING/ COOLING EQUIPMENT
MABS II CONTROL PANEL
SECOND
EM. HEAT
STAGE
RELAY
RELAY
Y2 Y1
O G2 G1 RC RH
ADD-A-ZONE
B W2 W1
E
T874D THERMOSTAT/Q674B SUBBASE
2
3
RC
OG
BY2W2Y1RH W1
FAN
HEAT RELAY
COOL
FAN
HEAT
EM. HEAT
COOL RELAY
CHANGEOVER CONTROL
O1 G1 B1 E1
2 1
RELAY
A4 A3 A2 A1
TRANSFORMER
1
L2 L1
(HOT)
24 V, 40 VA
ZONE 3 RELAY
ZONE 3
T8 T7 T6 T5
T4 M6 M4 M1
T874D THERMOSTAT/ Q674D SUBBASE
2
RC
Y2 W2 Y1
456Z
DAMPER ACTUATOR
123X
RH W1
T874D THERMOSTAT/ Q674D SUBBASE
RC
ZONE 1 RELAY
2
Y2 W2 Y1
ZONE 2 RELAY
ZONE 2
T8 T7 T6 T5 T4 M6 M4 M1
RH W1
456Z
DAMPER ACTUATOR
123X
444
CAC RELAY
ZONE 1
T8 T7 T6 T5 T4 M6 M4 M1
456Z
DAMPER ACTUATOR
23X
1
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
JUMPER RC, RH TOGETHER AND WIRE AS SINGLE R TERMINAL.
3
ZONE 1 O AND B TERMINALS MUST BE CONNECTED FOR PROPER SYSTEM OPERATION.
4
IF SINGLE-STAGE COOLING, DO NOT CONNECT Y2; IF SINGLE-STAGE HEATING, DO NOT CONNECT W2.
5 69-0580—2
M1393A
Fig. 9—Typical hookup for MABS XX Control Panel with T874A Thermostat/Q674B,E Subbases in single­stage heating-cooling zone system.
MABS XX CONTROL PANEL
ZONE 1
HEAT FAN COOL HEAT FAN COOL HEAT FAN COOL
ZONE 2 ZONE 3
TO SINGLE­STAGE HEATING/ COOLING EQUIPMENT
L2 L1
(HOT)
MCM
ZONE 1
FAN FAN FAN
ZONE SYS
DAMPER
YWGGh
12 GYR W
1
2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. WIRE ONLY THE TERMINAL CONNECTIONS SHOWN. SOME TERMINALS NOT AVAILABLE ON ALL THERMOSTATS. IF THERMOSTAT HAS
2
R/RC/RH TERMINALS, JUMPER TOGETHER AND WIRE AS SINGLE R TERMINAL. DO NOT CONNECT THERMOSTAT O AND B TERMINALS TO CONTROL PANEL.
O B RC RH
ZONE 1
M6 M4 M1 VO VC
G
Y1
Y1
Y2
R
W1
W2
O
B B B
T874A THERMOSTAT/ Q674B OR E SUBBASE
456Z
DAMPER ACTUATOR
12
3X
W1
2
W2
T874A THERMOSTAT/ Q674B OR E SUBBASE
G
G
Y2
R
O
OPEN CLOSE
YRW
ZONE 2
M6 M4 M1 VO VC
456Z
DAMPER ACTUATOR
123X
ZONE 2
ZONE SYS
DAMPER
OPEN CLOSE
CAC FC
ZONE 3
ZONE SYS
DAMPER
OPEN CLOSE
GYRWM6
G
Y1 Y2
R
W1
2
W2
O
T874A THERMOSTAT Q674B OR E SUBBASE
ZONE 3
M4
456Z
123X
M1 VO VC
DAMPER ACTUATOR
ZONE
ADD-A-
M1636
1
2 3
4 5
6 7
8 9
6
r
Settings
Checkout
Before beginning checkout of thermostat operation, set switches on the control panel for the desired system operation. See instructions provided with the control panel.
TABLE 5—SYSTEM SET-UP FOR THERMOSTAT CHECKOUT.
Heating Cooling Control Zones Other Zones Other Panel Zone 1 Than Zone 1 Zone 1 Than Zone 1
Mini-zone Set thermostat Move the heating set Set thermostat Move the cooling set MABS II system switch to point lever 10° F system switch to point lever 10° F MABS II-L HEAT; set fan switch [6° C] below room COOL; set fan [6° C] above room
to AUTO. Move the temperature. switch to AUTO. temperature. heating set point Move the cooling lever 10° F [6° C] set point lever 10° F below room [6° C] above room temperature. temperature.
MABS XX On all zone thermostats, set the system On all zone thermostats, set the system
switch to HEAT; set the fan switch to AUTO. switch to COOL; set the fan switch to AUTO. Move the heating set point lever 10° F [6° C] Move the cooling set point lever 10° F [6° C] below room temperature. above room temperature.
NOTE: The control panel provides a three- NOTE: The control panel provides a three-
minute time delay when 24V is applied to minute time delay when 24V is applied to the control panel and at the end of each the control panel and at the end of each equipment cycle. The high-speed fan runs equipment cycle. The high-speed fan runs during this time delay. during this time delay.
HEATING
NOTE: If a plenum fan control is used in the heating
system, there will be a short delay on a call for heat to allow the furnace to heat the plenum. The fan starts immediately in electric heat systems. Allow 30 seconds for the damper to open or close completely.
Make sure all zone thermostats are set as instructed in
the Heating column in Table 5. Check each zone thermo­stat as follows:
1. If thermostat has a fan switch, set it to ON. See Fig. 13. After 30 seconds, place your hand in front of an air register in that zone to check for air flow at the register.
2. Reset fan switch, if provided, to AUTO. After 30 sec­onds, make sure air flow at register has stopped.
3. Move heating set point lever on zone thermostat 10° F [6° C] above room temperature to call for heat.
4. After 30 seconds (longer, if necessary, for time delay on plenum fan control), check for warm air at the register.
5. Move heating set point lever on the zone thermostat 10° F [6° C] below room temperature to end a call for heat. After 30 seconds (longer, if necessary, for time delay on plenum fan control or control panel), check that air flow at the register has stopped.
6. Repeat steps 1-5 for each zone thermostat.
To set up the system for thermostat checkout, adjust
each thermostat settings as shown in Table 5.
COOLING
CA UTION
!
Do not operate cooling equipment if outdoor temperature is below 50° F [10° C]. Refer to manufacturer recommendations.
Make sure all zone thermostats are set as instructed in
the Cooling column in Table 5. Check each zone thermo­stat as follows:
1. Move cooling set point lever on the zone thermostat
10° F [6° C] below room temperature to call for cooling.
2. After 30 seconds, place your hand in front of an air
register in that zone to check for cool air at the register.
3. Move the cooling set point lever on the zone thermo-
stat 10° F [6° C] above room temperature to end the call for cooling. After 30 seconds (longer, if necessary, for time delay on control panel), check that air flow at the register has stopped.
4. Repeat steps 1-3 for each zone thermostat. When system checkout is complete, return all thermo-
stats to the desired settings for normal system operation.
9 69-0580—2
Calibration
THERMOSTAT
T874 thermostats are accurately calibrated at the
factory. They do not have provision for field calibration.
THERMOMETER
The thermometer in your thermostat has been accu­rately calibrated at the factory. The thermometer should only need adjustment if it has been dropped or shifted due to mishandling.
If the set point lever and the thermometer reading do not agree:
1. Remove the thermostat cover by pulling up from the
bottom of cover until it clears the mounting slots.
2. Set the thermostat cover on a table near an accurate
thermometer.
3. Allow ten minutes for the cover thermometer to sense the area temperature; compare the readings. Be care­ful not to touch the thermometer or breathe on it.
4. If the readings are the same, replace the cover and put the system into operation.
5. If the readings are different, insert a small screw­driver in the thermometer slot (Fig. 14) and turn it until the thermometers have the same reading.
6. Replace the thermostat cover and put the system into operation.
NOTE: Hand heat will offset the thermometer reading.
After making each adjustment, wait ten minutes for the thermometer to stabilize before comparing.
Fig. 14—Thermometer calibration.
M5070
Home and Building Control Home and Building Control Helping You Control Your World
Honeywell Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley, Minnesota 55422 Scarborough, Ontario
M1P 2V9
Printed in U.S.A.
QUALITY IS KEY
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