Honeywell Fusion4 MSC-L Installation Manual
Fusion4 MSC-L
Installation & Operation Manual
Fusion4 MSC-L
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© 2021 - Honeywell International Inc.
Table of Contents
CHAPTER 1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 Functionality Overview . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.3 Target Audience for this Manual . . . . . . . . . . . . . . . . . 1-3
CHAPTER 2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Safety Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.1.2 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.2 Safety Instructions for the MSC-L . . . . . . . . . . . . . . . . 2-2
2.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 2.2.1.1 EC Declaration of Conformity (for EU) . . . . . . . . . . . . . . . . . . .2-2
2.2.1.2 Control Drawings for FM & CSA . . . . . . . . . . . . . . . . . . . . . . . .2-2 2.2.1.3 Users. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 2.2.1.4 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 2.2.1.5 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 2.2.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 2.2.3 Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . . .2-3 2.2.4 Personal Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 2.2.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.2.4.1.1 Opening the MSC-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.2.5 Commissioning and Maintenance. . . . . . . . . . . . . . . . . . . . . . .2-4 2.2.5.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 2.2.6 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 2.2.6.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.2.7 Accordance to Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
2.2.7.1 Explosion Safety Limiting Values . . . . . . . . . . . . . . . . . . . . . . .2-6 2.2.7.2 Explosion Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 2.2.7.3 Low-Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 2.2.7.4 The MSC-L Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
2.3 Safety Instructions for the LAD . . . . . . . . . . . . . . . . . . 2-8
2.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10 2.3.1.1 EC declaration of conformity (for EU) . . . . . . . . . . . . . . . . . . .2-10 2.3.1.2 Control Drawings for FM & CSA . . . . . . . . . . . . . . . . . . . . . . .2-10 2.3.2 Explosion Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
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2.3.3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
2.3.4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
2.3.5 Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . .2-10
2.3.6 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 2.3.7 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.3.8 The LAD Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
2.4 Safety Instructions for the IR Controller . . . . . . . . . . 2-13
2.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
2.4.2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
2.4.2.1 EC declaration of conformity (for EU) . . . . . . . . . . . . . . . . . . .2-15
2.4.3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
2.4.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
2.4.5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15 2.4.6 Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . .2-15 2.4.7 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16 2.4.8 IR Controller Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16
2.5 Liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
CHAPTER 3 SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3.1.1.1 Transactions and Batches. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3.1.2 Batch principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3.1.2.1 Batch Flow Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 3.1.3 Types of Blending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4 3.1.3.1 Straight Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3.1.3.2 Ratio Blending. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4 3.1.3.3 Side Stream Blending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3.1.3.4 Sequential Blending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5 3.1.4 Additive Injection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 3.1.5 Loading Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 3.1.5.1 Device loading capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 3.1.6 Menu-based MSC-L Control . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
3.2 MID Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 3.2.2 MID Approval Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 3.2.3 Component-level Requirements . . . . . . . . . . . . . . . . . . . . . . .3-10
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3.2.4 System-level Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
3.2.5 The Fusion4 MSC-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
3.3 System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.4 FlexConn Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
3.5 Hardware Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.5.1 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
3.5.2 Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
3.5.3 Grounding Concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
3.6 PCB Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3.6.1 PCB Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
3.6.1.1 CAN-HMI-MSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
3.6.1.1.1 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
3.6.1.1.2 Component Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
3.6.1.2 CAN-ARM-MSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
3.6.1.2.1 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
3.6.1.2.2 Component Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
3.6.1.3 CAN-IN-OUT-MSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
3.6.1.3.1 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
3.6.1.3.2 Component Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
3.6.2 CAN-PSF-MSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35
3.6.2.1 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35
3.6.2.2 Power Board Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36
3.6.2.3 Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36
3.6.2.4 Fuse Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
3.6.2.4.1 MSC-SHORTCUT-BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
3.6.3 Device Electrical Features . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
3.6.4 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
3.6.5 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39
3.7 Available Input/Output Functions of the MSC-L. . . . 3-39
3.8 Input Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
3.8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-41
3.8.2 Digital Input DC (DI DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-41
3.8.2.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-41
3.8.2.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43
3.8.3 Single Pulse Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43
3.8.3.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43
3.8.3.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-45
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3.8.4 Dual-Pulse Input (Quad PI). . . . . . . . . . . . . . . . . . . . . . . . . . .3-45
3.8.4.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-45
3.8.4.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47
3.8.5 Analog Input (AI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47
3.8.5.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47
3.8.5.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49
3.8.6 Resistance Temperature Detector. . . . . . . . . . . . . . . . . . . . . .3-49
3.8.6.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49
3.8.6.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-51
3.8.7 Digital Input AC (DI AC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-51
3.8.7.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-51
3.8.7.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-52
3.9 Output Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
3.9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-53 3.9.2 Pulse Output (PO DC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-53 3.9.2.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-53 3.9.2.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-55 3.9.3 Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-55 3.9.3.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-55 3.9.3.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-56 3.9.4 Digital Output Electromechanical Relay (AC or DC). . . . . . . .3-56 3.9.4.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-56
3.9.4.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-58
3.9.5 Digital Output Solid State Relay AC . . . . . . . . . . . . . . . . . . . .3-59
3.9.5.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-59 3.9.5.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-61
3.10 Communication Functions . . . . . . . . . . . . . . . . . . . . . 3-62
3.10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-62 3.10.2 RS-485 Communication (2-wire or 4-wire) . . . . . . . . . . . . . . .3-62 3.10.2.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-62
3.10.2.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-64 3.10.2.3 Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-64 3.10.3 Ethernet Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-64 3.10.3.1 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-64 3.10.3.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-65
3.10.3.3 Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-65
3.11 Security Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
3.11.1 Device Security Recommendations . . . . . . . . . . . . . . . . . . . .3-66
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3.11.2 Network and Security Control Recommendations . . . . . . . . .3-66
3.11.3 How to report a security vulnerability . . . . . . . . . . . . . . . . . . .3-67
CHAPTER 4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Mounting and Dimensions . . . . . . . . . . . . . . . . . . . . . . 4-1 4.2 Gland Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4.2.2 Metric Gland Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4.2.3 NPT Cable Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
4.3 Opening the MSC-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 4.4 Closing the MSC Lid . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11 4.5 Removing/Replacing the PCBs . . . . . . . . . . . . . . . . . 4-12 4.6 Fusing and Power Consumption . . . . . . . . . . . . . . . . 4-13
4.6.1 Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13 4.6.1.1 Internal Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
4.6.1.2 External Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
4.6.2 Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16 4.6.3 Disconnecting/breaker device. . . . . . . . . . . . . . . . . . . . . . . . .4-17
4.7 Wiring Termination Guidance. . . . . . . . . . . . . . . . . . . 4-17
4.7.1 Wiring Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17 4.7.2 Backplane Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19 4.7.2.1 ARM-1-BACKPLANE-MSC. . . . . . . . . . . . . . . . . . . . . . . . . . .4-20 4.7.2.2 Floorplan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
4.7.2.3 Connector Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22 4.7.2.4 ARM-2-BACKPLANE-MSC. . . . . . . . . . . . . . . . . . . . . . . . . . .4-26 4.7.2.5 Floorplan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-27
4.7.2.6 Connector Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28 4.7.3 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32
4.7.3.1 Wire Sizes and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32
4.7.4 Recommended Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-33 4.7.5 Wire Crimps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-33 4.7.6 Internal Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34 4.7.6.1 AC Cable 1 (Gland 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34 4.7.6.2 AC Cable 2 (Gland 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
4.7.6.3 DC cable 1 (Gland 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
4.7.6.4 AC Cable 3 (Gland 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36
4.7.6.5 AC Cable 4 (Gland 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36
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4.7.6.6 Analog Cable 1 (Gland 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-37
4.7.6.7 AC Cable 5 (Gland 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-38
4.7.6.8 DC Cable 2 (Gland 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-38
4.7.6.9 DC Cable 3 (Gland 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-39
4.7.6.10 DC Cable 4 (Gland 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
4.7.6.11 DC Cable 5 (Gland 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
4.7.6.12 Comms Cable 1 (Gland 12) . . . . . . . . . . . . . . . . . . . . . . . . . .4-41
4.7.6.13 DC Cable 6 (Gland 13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-41
4.7.6.14 DC Cable 7 (Gland 14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
4.7.6.15 Comms Cable 2 (Gland 15) . . . . . . . . . . . . . . . . . . . . . . . . . .4-42 4.7.6.16 DC Cable 8 (Gland 16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42 4.7.6.17 DC Cable 9 (Gland 17) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-43 4.7.6.18 AC Cable 6 (Gland 18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-43
4.7.6.19 DC Cable 10 (Gland 19) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-43 4.7.6.20 DC Cable 11 (Gland 20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44 4.7.6.21 AC Cable 7 (Gland 21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45
4.7.6.22 AC Cable 8 (Gland 22) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45 4.7.6.23 Analog Cable 2 (Gland 23) . . . . . . . . . . . . . . . . . . . . . . . . . . .4-46 4.7.6.24 AC Cable 9 (Gland 24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-47
4.7.6.25 AC Cable 10 (Gland 25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-48 4.7.6.26 DC Cable 12 (Gland 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-49
4.7.7Connecting MSC-L to NexWatch DR4208S Card Reader . . .4-49
4.7.8ARM-1-BACKPLANE-MSC Terminal Assignment Guide . . . .4-49
4.7.9ARM-2-BACKPLANE-MSC Terminal Assignment Guide . . . .4-69
4.8 Display Replacement Instructions. . . . . . . . . . . . . . . 4-84
CHAPTER 5 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5.1.2 Text Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 Service Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5.3 Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3.1 Fusion4 IR Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 5.3.2 Fusion4 Local Access Device . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 5.3.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 5.3.2.2 LAD Application Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
5.3.3 Integrated Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6 5.3.4 Navigation with Fusion4 IR Controller and Fusion4 LAD . . . . .5-8
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5.3.4.1 Basic Navigation (Fusion4 IR Controller + Fusion4 LAD) . . . . .5-8
5.3.4.2 LEDs (Fusion4 IR Controller + Fusion4 LAD) . . . . . . . . . . . . . .5-9
5.3.4.3 Special Function Key (Only LAD) . . . . . . . . . . . . . . . . . . . . . .5-10
5.3.4.4 SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
5.3.4.4.1 Product Type Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-11 5.3.4.4.2 Directory Structure and File Organization. . . . . . . . . . . . . . . . . . . . .5-13 5.3.4.4.3 Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13
5.3.4.5 Language Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
5.3.4.5.1 Building a Local Language Pack for the MSC-L . . . . . . . . . . . . . . . .5-14 5.3.4.5.2 Configuring a User Display Language for the MSC-L. . . . . . . . . . . .5-14
5.4 Menu and Navigation . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
5.4.2 Key benefits of the HMI on the Main Menu. . . . . . . . . . . . . . .5-15 5.4.3 Navigation Rules for the Menu-based Screens. . . . . . . . . . . .5-15 5.4.4 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16 5.4.5 Stream Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17 5.4.5.1 Product Streams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17 5.4.5.2 Additive Streams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17 5.4.5.3 External Additive Streams. . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18 5.4.6 Arm Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-19 5.4.7 Text Input Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20 5.4.8 Numeric Input Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-21 5.4.9 Enumeration Input Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .5-21 5.4.10 Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-22
5.5 Device Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.5.1 Security Levels (SL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24 5.5.2 Rules of Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
5.6 Device Commissioning. . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.6.1 Using the Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26
5.6.2 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26
5.6.2.1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-28 5.6.2.2 Stream Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34 5.6.2.3 Arm Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-41
5.6.2.4 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-43 5.6.2.5 Info (Device Information). . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-45 5.6.2.6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-46
5.6.2.7 Transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-51 5.6.2.8 LAD Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-52
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5.7 Loading Application Overview . . . . . . . . . . . . . . . . . . 5-53 5.8 Unloading Application Overview . . . . . . . . . . . . . . . . 5-54 5.9 LPG Loading Application Overview. . . . . . . . . . . . . . 5-56 5.10 LNG Loading Application Overview . . . . . . . . . . . . . 5-61
5.10.1 About LNG Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-61 5.10.2 MSC-L Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-61 5.10.3 LNG Loading using MSC-L . . . . . . . . . . . . . . . . . . . . . . . . . . .5-61 5.10.3.1 Nitrogen purging to truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-63 5.10.3.2 Release truck pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-64 5.10.3.3 Recirculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-64
5.10.3.4 Truck loading process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-67
5.10.3.5 Nitrogen purging to open air . . . . . . . . . . . . . . . . . . . . . . . . . .5-70
5.10.4 LNG Loading Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . .5-71 5.10.5 LNG Loading Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-77
5.11 Dual Bay Loading Application Overview. . . . . . . . . . 5-87
5.11.1 About Dual Bay Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-87
5.11.2 MSC-L Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-87 5.11.3 Dual Bay Loading using MSC-L . . . . . . . . . . . . . . . . . . . . . . .5-87 5.11.4 Authorization Modes supported for Dual Bay Loading . . . . . .5-88 5.11.5 Dual Bay Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-88 5.11.6 Dual Bay Loading Operations . . . . . . . . . . . . . . . . . . . . . . . . .5-97
5.12 Weighbridge Loading Application Overview . . . . . 5-102
5.12.1 About Weighbridge Loading . . . . . . . . . . . . . . . . . . . . . . . . .5-102 5.12.2 MSC-L Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-102 5.12.3 MSCL loading using weighbridge . . . . . . . . . . . . . . . . . . . . .5-102
5.12.4 Weighbridge configuration . . . . . . . . . . . . . . . . . . . . . . . . . .5-103 5.12.5 Weighbridge Loading Operations . . . . . . . . . . . . . . . . . . . . . 5-110
5.13 Interfacing With External Additive Controller. . . . . .5-117
5.13.1 Connecting External Additive Controllers . . . . . . . . . . . . . . . 5-118 5.13.1.1 Topology and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-118 5.13.2 Configuring External Additive Controller . . . . . . . . . . . . . . . . 5-119 5.13.2.1 Device Configuration - Communication. . . . . . . . . . . . . . . . . 5-119 5.13.2.2 Stream Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-120 5.13.2.3 Stream Configuration - Stream n . . . . . . . . . . . . . . . . . . . . .5-120
5.13.2.3.1 Stream Configuration - Stream n - Identification. . . . . . . . . . . . . . .5-120 5.13.2.3.2 Stream Configuration - Stream n - I/O Bindings . . . . . . . . . . . . . . .5-121 5.13.2.3.3 Stream Configuration - Stream n - Control Settings . . . . . . . . . . . .5-121
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5.13.2.3.4 Stream Configuration - Stream n - Alarms . . . . . . . . . . . . . . . . . . .5-122
5.13.3 Configuring MSC-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-122
5.13.3.1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-122
5.13.3.2 External Additive Stream Configuration . . . . . . . . . . . . . . . .5-123
5.13.3.3 Arm Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-123
5.13.4 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-124
5.13.4.1 Process Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-124
5.13.4.2 Transaction Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-126
5.13.4.3 Alarm Handling for External additive streams. . . . . . . . . . . .5-127
5.13.4.3.1 Setting Alarm Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-127 5.13.4.3.2 External Additive Alarms Generated by MSC-L . . . . . . . . . . . . . . .5-128 5.13.4.3.3 Mapping of Alarms on External Additive Controller. . . . . . . . . . . . .5-128
5.14 Sequential Blending Overview. . . . . . . . . . . . . . . . . 5-130
5.14.1 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-130
5.14.2 Load Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-131 5.14.3 Inter mini batch behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . .5-132 5.14.4 Flow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-132 5.14.5 Batch record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-132 5.14.6 Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-132 5.14.7 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-132
5.15 Rail Loading Application Overview . . . . . . . . . . . . . 5-133
5.15.1 About Rail Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-133 5.15.2 MSC-L Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-134 5.15.3 Rail Loading using MSC-L . . . . . . . . . . . . . . . . . . . . . . . . . .5-134
5.15.4 Rail Loading Configuration . . . . . . . . . . . . . . . . . . . . . . . . . .5-139 5.15.5 Rail Loading Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-142 5.15.6 Transaction and Batch record . . . . . . . . . . . . . . . . . . . . . . . .5-149
5.16 1010 Emulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-151
5.16.1 1010BJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-151 5.16.1.1 License type and constraints. . . . . . . . . . . . . . . . . . . . . . . . .5-151 5.16.1.2 Assumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-151
5.16.1.3 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-151
5.16.2 1010RD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-152
5.16.2.1 License type and constraints. . . . . . . . . . . . . . . . . . . . . . . . .5-152 5.16.2.2 Assumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-152 5.16.2.3 Configurations Required . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-152
5.16.2.4 Transaction Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-153
5.17 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . 5-154
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5.17.1 Device Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-155
5.17.1.1 Device Configuration . General. . . . . . . . . . . . . . . . . . . . . . .5-155
5.17.1.1.1 System Config . General Identification . . . . . . . . . . . . . . . . . . . . . .5-156 5.17.1.1.2 System Config . General . Units . . . . . . . . . . . . . . . . . . . . . . . . . . .5-156 5.17.1.1.3 System Config . General . Display . . . . . . . . . . . . . . . . . . . . . . . . .5-158 5.17.1.1.4 System Config . General . Time . . . . . . . . . . . . . . . . . . . . . . . . . . .5-162 5.17.1.1.5 System Config . Device . Settings . . . . . . . . . . . . . . . . . . . . . . . . .5-162
5.17.1.2 System Config . Device . I/O Binding . . . . . . . . . . . . . . . . . .5-164
5.17.1.2.1 System Config . I/O bindings . Inputs . . . . . . . . . . . . . . . . . . . . . . .5-164 5.17.1.2.2 System Config . I/O bindings . Outputs. . . . . . . . . . . . . . . . . . . . . .5-164
5.17.1.3 System Config . Device . Communication. . . . . . . . . . . . . . .5-165
5.17.1.3.1 Serial. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-165 5.17.1.3.2 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-168 5.17.1.3.3 IR HHC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-169
5.17.1.4 System Config . Device. I/O Settings . . . . . . . . . . . . . . . . . .5-170
5.17.1.4.1 DI (for both AC# and DC#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-171 5.17.1.4.2 PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-172 5.17.1.4.3 RTD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-174 5.17.1.4.4 AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-176 5.17.1.4.5 AO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-178 5.17.1.4.6 PO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-179 5.17.1.4.7 EMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-180
5.17.1.5 System Config . Device . Alarms. . . . . . . . . . . . . . . . . . . . . .5-180
5.17.1.5.1 System Config . Alarms . Next scheduled service . . . . . . . . . . . . .5-181 5.17.1.5.2 System Config . Alarms . Programmable Alarms . . . . . . . . . . . . . .5-181 5.17.1.5.3 System Config . Alarms . Deadman . . . . . . . . . . . . . . . . . . . . . . . .5-182 5.17.1.5.4 System Config . Alarms . Permissives . . . . . . . . . . . . . . . . . . . . . .5-184 5.17.1.5.5 System Config . Alarms . Fixed. . . . . . . . . . . . . . . . . . . . . . . . . . . .5-185
5.17.1.6 System Config . Device . Authorization. . . . . . . . . . . . . . . . .5-185
5.17.1.6.1 System Config . Authorization. Setup . . . . . . . . . . . . . . . . . . . . . . .5-186 5.17.1.6.2 System Config . Authorization. Databases . . . . . . . . . . . . . . . . . . .5-187
5.17.1.7 Device Configuration . Base Conditions . . . . . . . . . . . . . . . .5-189 5.17.1.8 Device Configuration . Workflow Settings . . . . . . . . . . . . . . .5-190
5.17.1.8.1 System Config . Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-191 5.17.1.8.2 System Config . Prompts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-195
5.17.1.9 Device Configuration . RIT Panel . . . . . . . . . . . . . . . . . . . . .5-196 5.17.2 Bay Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-198 5.17.2.1 System Config . bay . Identification. . . . . . . . . . . . . . . . . . . .5-198
5.17.2.2 Bay Configuration . I/O Binding. . . . . . . . . . . . . . . . . . . . . . .5-199
5.17.2.2.1 Bay Configuration . I/O Binding . Inputs . . . . . . . . . . . . . . . . . . . . .5-199 5.17.2.2.2 Device Configuration . I/O Binding . Outputs . . . . . . . . . . . . . . . . .5-199
5.17.2.3 Bay Configuration . Alarms . . . . . . . . . . . . . . . . . . . . . . . . . .5-200
5.17.2.3.1 System Config . Alarms . Programmable alarms . . . . . . . . . . . . . .5-201
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5.17.2.3.2 System Config . Alarms . Weighbridge alarms . . . . . . . . . . . . . . . .5-202
5.17.2.4 System Config . Bay . Permissives . . . . . . . . . . . . . . . . . . . .5-203
5.17.2.5 Bay Configuration . Weighbridge . . . . . . . . . . . . . . . . . . . . .5-205
5.18 Stream Configuration . . . . . . . . . . . . . . . . . . . . . . . . 5-206
5.18.1 Stream Configuration - Product Streams . . . . . . . . . . . . . . .5-207 5.18.1.1 Stream Config. . Stream n . Identification . . . . . . . . . . . . . . .5-207
5.18.1.2 Stream Config . Stream n . I/O Bindings. . . . . . . . . . . . . . . .5-208
5.18.1.2.1 The I/O Bindings . Input Parameters . . . . . . . . . . . . . . . . . . . . . . .5-209 5.18.1.2.2 The I/O Bindings . Output Parameters . . . . . . . . . . . . . . . . . . . . . .5-211
5.18.1.3 Stream Config. . Stream n . Control Settings . . . . . . . . . . . .5-212
5.18.1.3.1 Product Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-212 5.18.1.3.2 Valve Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-222
5.18.1.4 Volume Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-224
5.18.1.4.1 Volume Conversion Essential Information . . . . . . . . . . . . . . . . . . .5-224 5.18.1.4.2 Volume Conversion Calculation Details . . . . . . . . . . . . . . . . . . . . .5-229 5.18.1.4.3 Stream Config. Stream n . Volume Conversion . . . . . . . . . . . . . . .5-233
5.18.1.5 Stream Config . Stream n . Alarms . . . . . . . . . . . . . . . . . . . .5-235 5.18.2 Stream Configuration . Additive streams. . . . . . . . . . . . . . . .5-245 5.18.2.1 Additive Stream Config. . Stream n . Identification . . . . . . . .5-246 5.18.2.2 Additive Config. Stream n . I/O Bindings. . . . . . . . . . . . . . . .5-246
5.18.2.2.1 The I/O Bindings . Input Parameters . . . . . . . . . . . . . . . . . . . . . . .5-247 5.18.2.2.2 The I/O Bindings . Output Parameters . . . . . . . . . . . . . . . . . . . . . .5-249
5.18.2.3 Additive Stream Config. . Stream n . Control Settings . . . . .5-251
5.18.2.3.1 Additive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-251 5.18.2.3.2 Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-252
5.18.2.4 Additive Stream Config. Stream n . Alarms. . . . . . . . . . . . . .5-253
5.18.2.4.1 Leaking Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-253 5.18.2.4.2 No Additive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-254 5.18.2.4.3 No Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-254 5.18.2.4.4 Block Valve Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-255 5.18.2.4.5 Deviation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-255 5.18.2.4.6 Fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-256
5.18.3 Stream Configuration - External Additive streams . . . . . . . .5-257 5.18.3.1 Stream Config - Ext add n - Identification . . . . . . . . . . . . . . .5-259
5.18.3.2 Stream Config - Ext add n - Alarms. . . . . . . . . . . . . . . . . . . .5-260
5.19 Arm Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-264
5.19.1 Arm Configuration . Arm n . Identification . . . . . . . . . . . . . . .5-265 5.19.2 Arm Configuration . Arm n . I/O Bindings . . . . . . . . . . . . . . .5-266 5.19.2.1 The I/O Bindings . Input Parameters. . . . . . . . . . . . . . . . . . .5-266 5.19.2.2 The I/O Bindings . Output Parameters . . . . . . . . . . . . . . . . .5-267 5.19.3 Arm Configuration . Arm n . Control Settings . . . . . . . . . . . .5-268
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5.19.3.1 Flow Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-272
5.19.3.2 Preload sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-273
5.19.3.3 Initial flow rate in straight loading . . . . . . . . . . . . . . . . . . . . .5-273
5.19.3.4 Auto High Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-273
5.19.4 Arm Configuration . Arm n . Product Streams. . . . . . . . . . . .5-275
5.19.5 Arm Configuration . Arm n . Additive Streams. . . . . . . . . . . .5-277
5.19.6 Arm Configuration . Arm n . External Additive Streams. . . . .5-277
5.19.7 Arm Configuration . Arm n . Recipes. . . . . . . . . . . . . . . . . . .5-278
5.19.8 Arm Configuration . Arm n . Alarms. . . . . . . . . . . . . . . . . . . .5-284
5.19.8.1 Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-286
5.19.8.1.1 Initial Flow . Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-286 5.19.8.1.2 Full Flow . Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-286 5.19.8.1.3 Pre-stop Flow . Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-287
5.19.8.2 Programmable Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-287 5.19.8.3 Block Valve Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-289 5.19.8.4 Preset Overrrun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-289
5.19.8.5 Clean Arm Underrun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-290 5.19.8.6 Stop Switch not covered . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-290 5.19.8.7 Fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-290
5.20 Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-291
5.20.1 Transaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-292 5.20.2 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-297 5.20.3 Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-299 5.20.4 Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-299 5.20.5 Load Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-300
5.21 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-302
5.21.1 Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-303 5.21.2 Dashboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-304
5.21.2.0.1 Dashboard I/O Type Symbols. . . . . . . . . . . . . . |
. . . . . . . . . . . . . . .5-305 |
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5.21.2.0.2 |
Digital Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . .5-306 |
5.21.2.1 |
Digital Output . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . .5-306 |
5.21.2.2 |
Pulse Input . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . .5-306 |
5.21.2.3 |
Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . .5-307 |
5.21.2.4 |
Analog I/O . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . .5-307 |
5.21.3 |
System Health. . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . .5-308 |
5.21.4 |
Process Data. . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . .5-310 |
5.21.5 |
Storage Info. . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 5-311 |
5.21.6 |
Accumulated Totals . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 5-311 |
5.21.7 |
Comms Info. . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . .5-318 |
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5.21.8 Device Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-320
5.21.8.1 Reset Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-320
5.21.8.2 Execute Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-321
5.21.8.3 Clear Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-322
5.21.9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-324
5.21.10 Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-326
5.22 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-329
5.22.1 Why Calibrate? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-329
5.22.2 Calibration Menu Choice. . . . . . . . . . . . . . . . . . . . . . . . . . . .5-332
5.22.3 Manual Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-333
5.22.3.1 Product Stream Selection . . . . . . . . . . . . . . . . . . . . . . . . . . .5-334
5.22.3.2 Additive Stream Selection . . . . . . . . . . . . . . . . . . . . . . . . . . .5-338
5.22.4 Wizard Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-341
5.22.4.1 Product Stream Selection . . . . . . . . . . . . . . . . . . . . . . . . . . .5-342
5.22.4.2 Additive Stream Selection . . . . . . . . . . . . . . . . . . . . . . . . . . .5-349
5.23 Info (Device Information) . . . . . . . . . . . . . . . . . . . . . 5-354
5.23.1 Device Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-354
5.23.2 Status Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-357
5.24 Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-358
5.24.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-359
5.24.2 Retrieving Transaction Records . . . . . . . . . . . . . . . . . . . . . .5-360
5.24.2.1 Transaction Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-362
5.24.3 Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-365
5.24.4 Events / Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-365
5.24.5 Calibration Records. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-366
5.24.6 Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-367
5.24.7 Language Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-367
5.25 LAD Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-370
5.25.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-370
5.25.2 Firmware Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-371
5.25.2.1 Verify the Firmware Update. . . . . . . . . . . . . . . . . . . . . . . . . .5-374
5.25.3 Test LED and LAD Information Submenus . . . . . . . . . . . . . .5-375
5.25.4 Function Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-376
5.25.5 LAD Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-377
5.25.6 Format SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-378
5.26 Truck Driver Operations . . . . . . . . . . . . . . . . . . . . . . 5-378
5.26.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-378
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5.26.2 Default standalone MSC-L workflow . . . . . . . . . . . . . . . . . . .5-379
5.26.3 STOP Key Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-388
5.26.4 Error Scenarios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-391
5.26.4.1 Invalid Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-391
5.26.4.2 Invalid Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-391
5.26.4.3 Batch not Feasible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-392
5.26.4.4 Batch stopped due to an Alarm. . . . . . . . . . . . . . . . . . . . . . .5-392
5.27 Service Technician Operations . . . . . . . . . . . . . . . . 5-393
5.27.1 Configuration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-393
5.27.2 Configuration Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-394
5.27.3 Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-395
5.27.4 Recipe Transfer using the Fusion4 LAD . . . . . . . . . . . . . . . .5-396
5.28 Running Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-396
5.28.1 Loading Progress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-396 5.28.2 Left Arm Pane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-399
5.29 Recovery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-399 5.30 W&M Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-400
5.30.1 W&M Intended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-400 5.30.2 W&M Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-400 5.30.3 Device Health . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-402 5.30.4 MSC-L W&M compliance . . . . . . . . . . . . . . . . . . . . . . . . . . .5-402
5.31 Contacting Honeywell TAC. . . . . . . . . . . . . . . . . . . . 5-402
CHAPTER 6 ALARM HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Basic Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2.1 Alarm Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2.2 Alarm Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2.3 Alarm State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
6.2.4 Alarm Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
6.2.5 Date & Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.3 Alarm Severity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3.1 Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.3.2 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.3.3 Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.4 Alarm Output Configuration. . . . . . . . . . . . . . . . . . . . . 6-5
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6.5 Operations on alarms . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.5.1 Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.5.2 Clearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.5.3 Resetting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.5.4 Acknowledging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.5.5 Resetting all alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
6.5.6 Acknowledging all alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
6.6 Active Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 6.7 Alarm Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 6.8 List of all alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.8.1 Device Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
6.8.2 Bay Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10 6.8.3 Arm Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 6.8.4 Product Stream Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12 6.8.5 Additive Stream Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15
6.8.6 External Additive Stream Alarms. . . . . . . . . . . . . . . . . . . . . . .6-17 6.8.7 Dual Bay Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18
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General - Product Overview
CHAPTER 1 GENERAL
1.1Product Overview
Fusion4 Multi Stream Controller - Loading (MSC-L) is a Load Computer, Batch Controller Unit (BCU) or a Preset, which is typically installed on a loading bay, at a terminal, in the petro chemical industry. The MSC-L is capable of operating in an explosion hazardous area. The MSC-L is mainly used for accurately transferring products from the storage area into another containment vessel. It takes into account the volume changes necessary for legal measurements. Apart, from loading a single product, the MSC-L also provides necessary functionality for blending products, additive injections and for loading the final products accurately, as required in the global oil storage and distribution industry. The MSC-L controls the following:
Loading - Transferring the base or the stock oil, or the petroleum derivative from a storage tank to a vehicle, for example, road trucks, rail cars, or barges.
Additive injection - Improving and differentiating the base or stock oil, or petroleum derivatives by changing the physical properties and specifications of the oil product (fuel) during loading/transferring.
Blending - Combining two or more fluid products to a predetermined specification during loading.
The MSC-L utilizes Local Access Device (LAD) for interfacing, local commissioning, configuration, calibration, troubleshooting, and data exchange, using the Secure Digital (SD) card.
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General - Product Overview
FIGURE 1-1 |
Basic MSC-L principle of operation (example) |
NOTE: The MSC-L can control up to six loading arms simultaneously.
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General - Functionality Overview
1.2 Functionality Overview
Functionality |
MSC-L |
Global Ex approvals (ATEX, FM, CSA, IECEx) |
√ |
Expandable I/O hardware |
√ |
Firmware in-situ upgradeable |
√ |
Fully configurable I/O binding |
√ |
Diagnostics dashboard |
√ |
Configuration upload/download |
√ |
Transaction and calibration logs upload/download |
√ |
Interface to Fusion4 Portal (printing, and so on) |
√ |
Multi language display |
11 |
Free programmable language pack |
1 |
Transaction storage |
10000 |
Alarm log records |
2000 |
Calibration log records |
1200 |
Event records |
1000 |
Comms ports |
7 |
Ethernet ports |
3 |
Single pulse inputs |
24 |
Pulse outputs |
4 |
DI-DC |
60 |
DI-AC |
12 |
DO-EMR |
40 |
DO-SSR |
40 |
Analog Inputs |
14 |
Analog Outputs |
6 |
RTD Inputs |
6 |
NOTE: The functionality overview lists the maximum available I/O hardware.
1.3Target Audience for this Manual
This manual is intended for service technicians, and bay operators (for example, truck drivers) who are assigned to install, commission, service, or operate the MSC-L.
This Installation and Operations manual is aligned with Fusion4 MSC-L software version A2440.
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General - Target Audience for this Manual
FIGURE 1-2 |
Fusion4 Multi Stream Controller - Loading (MSC-L) |
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Safety - Safety Conventions
CHAPTER 2 SAFETY
2.1Safety Conventions
2.1.1Warnings
The following warning symbol used in the manual recommends your attention to prevent personal injuries or dangerous situations.
Symbol |
Description |
Remark |
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General warning |
It is always explained by text. |
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2.1.2 Cautions |
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The following caution symbol used in the manual recommends your |
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attention to prevent damages to the equipment. |
Symbol |
Description |
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General caution sign |
ElectroStatic Discharge (ESD) sensitive device
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Safety - Safety Instructions for the MSC-L
2.2Safety Instructions for the MSC-L
2.2.1General
WARNING! You must strictly follow all the safety instructions mentioned in this manual and the safety instructions shipped with the MSC-L during installation, commissioning, operation, and maintenance for the safe operation of the MSC-L.
The MSC-L may be located in explosion safety areas as follows:
USA (FM) and Canada (CSA) |
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Canada (CSA) |
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Rest of the World |
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(ATEX/IECEx) |
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Safety |
Remarks |
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Safety |
Remarks |
Safety |
Remarks |
level |
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level |
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level |
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Class 1, |
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WARNING! |
Zone 1 |
WARNING! |
Zone 1 |
WARNING! |
Division 1 |
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Do NOT open |
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Do NOT open |
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Do NOT open |
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when an |
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when an |
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when an |
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explosive |
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explosive |
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explosive |
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atmosphere |
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atmosphere |
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atmosphere |
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may be |
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may be |
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may be |
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present. |
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present. |
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present. |
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CAUTION! |
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CAUTION! |
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Seal conduit |
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Seal conduit |
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in 18 inches. |
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in 18 inches. |
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Class 1, |
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WARNING! |
Zone 2 |
WARNING! |
Zone 2 |
WARNING! |
Division 2 |
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Do NOT open |
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Do NOT open |
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Do NOT open |
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when an |
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when an |
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when an |
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explosive |
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explosive |
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explosive |
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atmosphere |
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atmosphere |
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atmosphere |
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may be |
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may be |
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may be |
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present. |
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present. |
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present. |
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CAUTION! |
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CAUTION! |
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Seal conduit |
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Seal conduit |
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in 18 inches. |
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in 18 inches. |
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Safe Area |
- |
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Safe |
- |
Safe |
- |
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Zone |
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Zone |
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2.2.1.1 EC Declaration of Conformity (for EU)
Refer to the EC declaration of conformity and ATEX certificate(s), shipped with the MSC-L for EC declarations.
2.2.1.2 Control Drawings for FM & CSA
Refer to the control drawings shipped with the MSC-L for the FM and CSA certifications.
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Safety - Safety Instructions for the MSC-L
2.2.1.3 Users
The mechanical and electrical installation must be performed only by trained personnels with the knowledge of the requirements for installation of explosion proof equipment in hazardous areas.
The entire installation procedure for the MSC-L must be implemented in accordance with national, local, and company regulations.
The entire electrical installation may be performed in accordance with the national requirements for electrical equipment to be installed in hazardous areas.
2.2.1.4 Additional Information
For additional information about Honeywell Enraf’s solutions, see the back cover of this manual to contact Honeywell Enraf or its representative.
2.2.1.5 Environmental Conditions
The environmental conditions regarding the permissible operating temperature for the MSC-L is -40 °C to +65 °C (-40 °F to +149 °F).
WARNING! When the MSC-L is used in operating temperatures above 40 °C the enclosure is hot when it is touched.
2.2.2Operation
After commissioning, the MSC-L can be used for its flow controller or a load computer for a multi stream product.
2.2.3Maintenance and Troubleshooting
In the unlikely event of a malfunction, only a qualified service technician, trained by Honeywell Enraf, and with the knowledge of safety regulations for working in hazardous areas, must be allowed to service, maintain, assemble, and dismantle the MSC-L.
WARNING! Any repairs or part replacements must be done by a
Honeywell Enraf trained service technician.
2.2.4Personal Safety
National, local and company regulations regarding personal safety must be followed.
Consider the weight of the MSC-L when moving, installing, or decommisioning.
WARNING! At high ambient temperature, pay attention to the fact that the accessible parts on the outside of the MSC-L can be hot.
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Safety - Safety Instructions for the MSC-L
2.2.4.1General
2.2.4.1.1Opening the MSC-L
WARNING! It is forbidden to open the MSC-L in an explosive hazardous environment, unless otherwise stated on the safety label.
2.2.5 Commissioning and Maintenance
NOTE: The MSC-L can be mounted on the wall using frame and bolts. The frame and bolts used must be capable of holding four times the weight of the MSC-L being mounted.
WARNING! Treat the flange surfaces of the lid and the housing with care. Make sure that the flange surface is clean and undamaged before closing.
This is required to maintain the CSA approval and it is strongly recommended for all Ex approvals. The O- ring must be present and undamaged.
1.National, local, and company regulations regarding installation must be followed.
2.The bolts of the enclosure lid are captive (property class A2-70). Contact Honeywell Enraf if you need to replace the bolts.
3.Before closing the lid, check that all grounding connections including the grounding connection to the lid, are properly connected.
4.All wiring entries must be closed such that the approvals are not invalidated. See section 4.2 - Gland Entries, to make sure that the correct thread type is selected. For installations using cable glands, always use compound barrier glands. For installations using conduits, each conduit must be sealed within 18 inches of the enclosure.
5.The limiting values of Um must be respected for all non-intrinsically safe connections. See section 2.2.7.1 - Explosion Safety Limiting Values, for information regarding the Explosion Safety Limiting Values.
2.2.5.1Tools
WARNING! Use non-sparking tools and explosion-proof testers. Use suitable explosion-proof tools (for example, testing devices).
2.2.6 |
Electrical |
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2.2.6.1 |
Grounding |
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WARNING! |
Make sure that the housing of the MSC-L is properly |
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bounded to the Protective Earth (PE). See FIGURE |
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2-1 for external grounding of the MSC-L and FIGURE |
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2-2 for bonding any AC mains wire. |
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Safety - Safety Instructions for the MSC-L
Also, make sure that the electrical resistance of the ground connections is below the maximum limit/ value prescribed by national, local, and company requirements.
3 point grounding
FIGURE 2-1 |
External grounding connections of the MSC-L |
3 point grounding
F4A10-0002
8 point grounding
FIGURE 2-2 |
Internal grounding connections of the MSC-L |
WARNING! Maintaining the ground bonding of the lid to the local Protective Earth (PE) using the lid ground wire is crucial for ensuring intrinsic safety.
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Safety - Safety Instructions for the MSC-L
2.2.7 Accordance to Regulations
2.2.7.1 Explosion Safety Limiting Values
Explosion safety items
Power supply (Mains input):
Maximum allowed power dissipation inside the enclosure:
LAD interface circuit (LAD front connector):
Thermal protection, limitation of the output current
Um
Limiting values |
Type of protection |
100 - 240 VAC, 50 - 60 Hz |
|
90 W |
|
Uo = 15.75 V, Io = 1.49 A, Po = 1.92 |
Type of protection intrinsic safety Ex |
W, Co = 2.69 μF; Lo = 62 μH |
ia IIB |
160 mA |
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250 VAC |
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2.2.7.2 Explosion Safety
Approval |
Certificate no. |
Type of protection identification |
|
|
ATEX |
DEKRA 12ATEX0101 X |
II 2 G |
Ex d [ia] IIB T6 Gb |
|
IECEx |
DEK 12.0021 X |
Zone 1 |
Ex d [ia] IIB T6 Gb |
Ta = -40 °C ... +65 °C |
FM |
3048063 |
Class I, Division 1 |
group C, D T4 |
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Class I, Division 1 |
Group C & D T6 |
(-40 °F ... +149 °F) |
CSA |
2673172 |
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Class I, Zone 1 |
Ex d [ia] IIB T6 Gb |
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2.2.7.3 Low-Voltage Directive
The MSC-L is suitable for the following categories.
Pollution degree 2
Overvoltage category II
Class I equipment
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Safety - Safety Instructions for the MSC-L
2.2.7.4 The MSC-L Labels
NOTE: Type plates are exemplary and subject to change.
FIGURE 2-3 Identification labels with the safety note on the MSC-L
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Safety - Safety Instructions for the LAD
FIGURE 2-4 |
W&M approvals type plate for Fusion4 MSC |
2.3 Safety Instructions for the LAD
FIGURE 2-5 |
Local Access Device LAD |
WARNING! You must strictly follow all the safety instructions mentioned in this manual and the safety instructions shipped with the MSC-L during installation, commissioning, operation, and maintenance for the safe operation of the device.
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