Honeywell Fusion4 Communication Manual

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Fusion4

Communication Manual Fusion4

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Table of Contents

CHAPTER 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

CHAPTER 2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Safety conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1.2 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

CHAPTER 3 Fusion4 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Fusion4 Portal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.1.1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.1.2 Principle of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.1.3 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2 Fusion4 Single Stream Controller for Additive Injection. . . . . . . . . . . . . 3-3

3.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2.2 Principle of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2.3 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.3 Fusion4 Single Stream Controller for Blending . . . . . . . . . . . . . . . . . . . . 3-5

3.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.3.2 Principle of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.3.3 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.4 Fusion4 Multi-Stream Controller for Additive Injection . . . . . . . . . . . . . . 3-6

3.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.4.2 Principle of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.4.3 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3.5 Fusion4 Multi-Stream Controller for Loading . . . . . . . . . . . . . . . . . . . . . . 3-8

3.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3.5.2 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

CHAPTER 4 RS-485 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.2 Cable specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

CHAPTER 5 FMC Smith AccuLoad Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Fusion4 SSC-A, Fusion4 SSC-B and Fusion4 MSC-A . . . . . . . . . . . . . . . 5-1

5.1.1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1.1.1 Text field format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.1.2 Broadcast commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.1.3 Command Identifier Prefixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.1.1.3.1 RV - Read Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.1.1.3.2 WV - Write Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.1.1.3.3 EX - Execute Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.1.1.4 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

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Honeywell Communication Manual i

Table of Contents

5.1.1.5 Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.1.2 Fusion4 SSC-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5.1.3 Fusion4 SSC-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5.1.4 Fusion4 MSC-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5.2 Fusion4 MSC-L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5.2.1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5.2.1.1 Communications for Terminal Mode of Operation . . . . . . . . . . . . . . . . . . . . 5-14

5.2.1.2 Communications for Minicomputer Mode of Operation . . . . . . . . . . . . . . . . 5-15

5.2.2 Configuring AccuLoad Emulation functionality on the Fusion4 MSC-L . . . . 5-16

5.2.3 Fusion4 MSC-L Product Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

5.2.4 Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

5.2.4.1 AB - Allocate Blend Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

5.2.4.1.1 AB - Allocate Blend Recipes Command: Character 1 . . . . . . . . . . . . . . . . 5-18

5.2.4.1.2 AB - Allocate Blend Recipes Command: Character 2 . . . . . . . . . . . . . . . . 5-18

5.2.4.1.3 AB - Allocate Blend Recipes Command: Character 3 . . . . . . . . . . . . . . . . 5-19

5.2.4.1.4 AB - Allocate Blend Recipes Command: Character 4 . . . . . . . . . . . . . . . . 5-20

5.2.4.1.5 AB - Allocate Blend Recipes Command: Character 5 . . . . . . . . . . . . . . . . 5-20

5.2.4.1.6 AB - Allocate Blend Recipes Command: Character 6 . . . . . . . . . . . . . . . . 5-21

5.2.4.1.7 AB - Allocate Blend Recipes: Character 7 . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5.2.4.1.8 AB - Allocate Blend Recipes: Character 8 . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5.2.4.1.9 AB - Allocate Blend Recipes: Character 9 . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

5.2.4.1.10 AB - Allocate Blend Recipes: Character 10 . . . . . . . . . . . . . . . . . . . . . . . . 5-24

5.2.4.1.11 AB - Allocate Blend Recipes: Character 11 . . . . . . . . . . . . . . . . . . . . . . . . 5-24

5.2.4.1.12 AB - Allocate Blend Recipes: Character 12 . . . . . . . . . . . . . . . . . . . . . . . . 5-25

5.2.4.1.13 AB - Allocate Blend Recipes: Character 13 . . . . . . . . . . . . . . . . . . . . . . . . 5-26

5.2.4.2 AR - Alarm Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

5.2.4.2.1 System Alarms That Can Be Reset Through Communications . . . . . . . . . 5-28

5.2.4.2.2 Injector Alarms That Can Be Reset Through Communications . . . . . . . . . 5-28

5.2.4.2.3 Arm Alarms That Can Be Reset Through Communications . . . . . . . . . . . . 5-29

5.2.4.2.4 Meter Alarms That Can Be Reset Through Communications. . . . . . . . . . . 5-29

5.2.4.2.5 Product Alarms That Can Be Reset Through Communications . . . . . . . . . 5-30

5.2.4.3 AV - Request Additive Volumes by Batch . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

5.2.4.4 BA - Bay Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

5.2.4.5 DY - Request Dynamic Display Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

5.2.4.5.1 DY_SYXX - System Dynamic Display Values . . . . . . . . . . . . . . . . . . . . . . 5-34

5.2.4.5.2 DY_INXX - Injector Dynamic Display Values . . . . . . . . . . . . . . . . . . . . . . . 5-36

5.2.4.5.3 DY_PNXX - Product Dynamic Display Values . . . . . . . . . . . . . . . . . . . . . . 5-37

5.2.4.5.4 DY_DDXX - Recipe Dynamic Display Values. . . . . . . . . . . . . . . . . . . . . . . 5-38

5.2.4.5.5 DY_BNXX - Batch Dynamic Display Values. . . . . . . . . . . . . . . . . . . . . . . . 5-39

5.2.4.6 Command Code EA - Enquire Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40

5.2.4.6.1 Response to EA_SY command: Characters A1 and A2 . . . . . . . . . . . . . . . 5-41

5.2.4.6.2 Response to EA_SY command: Character A3 . . . . . . . . . . . . . . . . . . . . . . 5-41

5.2.4.6.3 Response to EA_SY command: Character A4 . . . . . . . . . . . . . . . . . . . . . . 5-42

5.2.4.6.4 Response to EA_SY command: Character A5 . . . . . . . . . . . . . . . . . . . . . . 5-43

5.2.4.6.5 Response to EA_SY command: Character A6 . . . . . . . . . . . . . . . . . . . . . . 5-44

5.2.4.6.6 Response to EA_SY command: Characters A7 to A9 . . . . . . . . . . . . . . . . 5-44

5.2.4.6.7 Response to EA_SY command: Character A10 . . . . . . . . . . . . . . . . . . . . . 5-45

Fusion4 Part No.: 4418305_Rev07

ii Communication Manual

Honeywell

Table of Contents

5.2.4.6.8 Response to EA_Px command: Character A1 . . . . . . . . . . . . . . . . . . . . . . 5-45

5.2.4.6.9 Response to EA_Px command: Character A2 . . . . . . . . . . . . . . . . . . . . . . 5-46

5.2.4.6.10 Response to EA_Px command: Character A3 . . . . . . . . . . . . . . . . . . . . . . 5-47

5.2.4.6.11 Response to EA_Px command: Character A4 . . . . . . . . . . . . . . . . . . . . . . 5-47

5.2.4.6.12 Response to EA_AR command: Character A1. . . . . . . . . . . . . . . . . . . . . . 5-48

5.2.4.6.13 Response to EA_AR command: Character A2. . . . . . . . . . . . . . . . . . . . . . 5-49

5.2.4.6.14 Response to EA_AR command: Character A3. . . . . . . . . . . . . . . . . . . . . . 5-50

5.2.4.6.15 Response to EA_IN command: Characters A1 to A12 . . . . . . . . . . . . . . . . 5-51

5.2.4.6.16 Response to EA_IN command: Character A13 . . . . . . . . . . . . . . . . . . . . . 5-51

5.2.4.6.17 Response to EA_IN command: Character A14 . . . . . . . . . . . . . . . . . . . . . 5-52

5.2.4.6.18 Response to EA_IN command: Character A15 . . . . . . . . . . . . . . . . . . . . . 5-52

5.2.4.6.19 Response to EA_IN command: Character A16 . . . . . . . . . . . . . . . . . . . . . 5-53

5.2.4.6.20 Response to EA_IN command: Character A17 . . . . . . . . . . . . . . . . . . . . . 5-54

5.2.4.6.21 Response to EA_IN command: Character A18 . . . . . . . . . . . . . . . . . . . . . 5-54

5.2.4.6.22 Response to EA_IN command: Characters A19 to A24 . . . . . . . . . . . . . . . 5-55

5.2.4.6.23 Response to EA_IN command: Character A25 . . . . . . . . . . . . . . . . . . . . . 5-55

5.2.4.6.24 Response to EA_IN command: Character A26 . . . . . . . . . . . . . . . . . . . . . 5-56

5.2.4.6.25 Response to EA_IN command: Character A27 . . . . . . . . . . . . . . . . . . . . . 5-57

5.2.4.6.26 Response to EA_IN command: Character A28 . . . . . . . . . . . . . . . . . . . . . 5-57

5.2.4.6.27 Response to EA_IN command: Character A29 . . . . . . . . . . . . . . . . . . . . . 5-58

5.2.4.6.28 Response to EA_IN command: Character A30 . . . . . . . . . . . . . . . . . . . . . 5-59

5.2.4.6.29 Response to EA_IN command: Characters A31 to A42 . . . . . . . . . . . . . . . 5-59

5.2.4.6.30 Response to EA_IN command: Character A43 . . . . . . . . . . . . . . . . . . . . . 5-59

5.2.4.6.31 Response to EA_IN command: Character A44 . . . . . . . . . . . . . . . . . . . . . 5-60

5.2.4.6.32 Response to EA_IN command: Character A45 . . . . . . . . . . . . . . . . . . . . . 5-61

5.2.4.6.33 Response to EA_IN command: Character A46 . . . . . . . . . . . . . . . . . . . . . 5-62

5.2.4.6.34 Response to EA_IN command: Character A47 . . . . . . . . . . . . . . . . . . . . . 5-62

5.2.4.6.35 Response to EA_IN command: Character A48 . . . . . . . . . . . . . . . . . . . . . 5-63

5.2.4.6.36 Response to EA_IN command: Characters A49 to A66 . . . . . . . . . . . . . . . 5-64

5.2.4.6.37 Response to EA_IN command: Character A67 . . . . . . . . . . . . . . . . . . . . . 5-64

5.2.4.6.38 Response to EA_IN command: Character A68 . . . . . . . . . . . . . . . . . . . . . 5-64

5.2.4.6.39 Response to EA_IN command: Character A69 . . . . . . . . . . . . . . . . . . . . . 5-65

5.2.4.6.40 Response to EA_IN command: Character A70 . . . . . . . . . . . . . . . . . . . . . 5-66

5.2.4.6.41 Response to EA_IN command: Character A71 to A77. . . . . . . . . . . . . . . . 5-66

5.2.4.6.42 Response to EA_Mx command: Character A1 . . . . . . . . . . . . . . . . . . . . . . 5-67

5.2.4.6.43 Response to EA_Mx command: Character A2 . . . . . . . . . . . . . . . . . . . . . . 5-68

5.2.4.6.44 Response to EA_Mx command: Characters A3 and A4. . . . . . . . . . . . . . . 5-68

5.2.4.6.45 Response to EA_RR command: Character A1. . . . . . . . . . . . . . . . . . . . . . 5-69

5.2.4.7 EB - End Batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-69

5.2.4.8 EQ - Enquire Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70

5.2.4.8.1 Response to EQ command: Character A1 . . . . . . . . . . . . . . . . . . . . . . . . . 5-70

5.2.4.8.2 Response to EQ command: Character A2 . . . . . . . . . . . . . . . . . . . . . . . . . 5-71

5.2.4.8.3 Response to EQ command: Character A3 . . . . . . . . . . . . . . . . . . . . . . . . . 5-72

5.2.4.8.4 Response to EQ command: Character A4 . . . . . . . . . . . . . . . . . . . . . . . . . 5-73

5.2.4.8.5 Response to EQ command: Character A5 . . . . . . . . . . . . . . . . . . . . . . . . . 5-73

5.2.4.8.6 Response to EQ command: Character A6 . . . . . . . . . . . . . . . . . . . . . . . . . 5-74

5.2.4.8.7 Response to EQ command: Character A7 . . . . . . . . . . . . . . . . . . . . . . . . . 5-75

5.2.4.8.8 Response to EQ command: Character A8 . . . . . . . . . . . . . . . . . . . . . . . . . 5-76

5.2.4.8.9 Response to EQ command: Characters A9 to A16 . . . . . . . . . . . . . . . . . . 5-76

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5.2.4.9 ET - End Transaction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76

5.2.4.10 GD - Get Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-77

5.2.4.11 LD - Request Load Average Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78

5.2.4.12 LP - Request Load Average Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-79

5.2.4.13 LT - Request Load Average Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80

5.2.4.14 MP - Minimum Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-81

5.2.4.15 RB - Request Batch Totals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-82

5.2.4.15.1 Additive selection code: Character A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-84

5.2.4.15.2 Additive selection code: Character A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85

5.2.4.15.3 Additive selection code: Character A3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85

5.2.4.15.4 Additive selection code: Character A4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86

5.2.4.15.5 Additive selection code: Character A5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86

5.2.4.15.6 Additive selection code: Character A6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-87

5.2.4.16 RE - Reset Status Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88

5.2.4.16.1 Valid status codes for RE - Reset Status Conditions command. . . . . . . . . 5-88

5.2.4.17 RK - Read Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-89

5.2.4.18 RR - Request Recipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-89

5.2.4.19 SA - Remote Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-90

5.2.4.20 SB - Set Batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-91

5.2.4.21 SD - Set Date and Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-92

5.2.4.22 SF - Authorize and Set Batch without override . . . . . . . . . . . . . . . . . . . . . . 5-93

5.2.4.23 SP - Remote Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-93

5.2.4.24 ST - Remote Stop on Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-94

5.2.4.25 TN - Show Transaction Stop Date and Time . . . . . . . . . . . . . . . . . . . . . . . . 5-95

5.2.4.26 VT - Request Meter Totalizer Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96

5.2.4.27 WA - Write Second Line of Message to Appear on Display. . . . . . . . . . . . . 5-97

5.2.4.28 WB - Write Third Line of Message to Appear on Display. . . . . . . . . . . . . . . 5-99

5.2.4.29 WC - Write Fourth Line of Message to Appear on Display . . . . . . . . . . . . 5-100

5.2.4.30 WD - Write to Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-102

5.2.4.31 WX - Write to the Display in Security Mode. . . . . . . . . . . . . . . . . . . . . . . . 5-103

CHAPTER 6 Brooks PetroCount Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.1 Text Field Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.2 Broadcast Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.1.3 Command Identifier Prefixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.1.3.1 R - Read Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6.1.3.2 W - Write a Value with Return Data Acknowledge. . . . . . . . . . . . . . . . . . . . . 6-3

6.1.3.3 A - Write a Value with ACK Acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.1.3.4 B - Write a Value with No Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.1.3.5 X - Execute a Task in the Fusion4 Controller. . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.1.4 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6.1.5 Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6.2 Fusion4 SSC-A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6.3 Fusion4 SSC-B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

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iv Communication Manual

Honeywell

Table of Contents

CHAPTER 7 Modbus Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1.1 Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1.1.1 Message format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7.1.1.1.1 Function code 03 (0x03): Read Holding Registers. . . . . . . . . . . . . . . . . . . . 7-4

7.1.1.1.2 Function code 06 (0x06): Write Single Holding Register . . . . . . . . . . . . . . . 7-5

7.1.1.1.3 Function code 16 (0x10): Write Multiple Registers. . . . . . . . . . . . . . . . . . . . 7-6

7.1.1.2 Exception Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

7.1.1.3 Executing a Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

7.1.2 Modbus Legacy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

7.1.2.1 Read and Write Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

7.1.2.1.1 Read a Parameter (Command Code - 03h) . . . . . . . . . . . . . . . . . . . . . . . . 7-11

7.1.2.1.2 Write a Parameter (Command Code - 10h) . . . . . . . . . . . . . . . . . . . . . . . . 7-11

7.1.2.2 Executing a Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

7.1.2.2.1 Execute a Task via Modus Function Code 10h. . . . . . . . . . . . . . . . . . . . . . 7-12

7.1.2.2.2 Execute a Task via Modbus Function Code 06h. . . . . . . . . . . . . . . . . . . . . 7-12

7.2 Modbus Legacy Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

7.2.1 Fusion4 SSC-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

7.2.1.1 Definition of Fusion4 SSC-A Volume Parameters . . . . . . . . . . . . . . . . . . . . 7-16

7.2.2 Fusion4 SSC-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

7.2.2.1 Definition of Fusion4 SSC-B Volume Parameters . . . . . . . . . . . . . . . . . . . . 7-22

7.2.3 Fusion4 MSC-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

7.2.3.1 Definition of Fusion4 MSC-A Volume Parameters. . . . . . . . . . . . . . . . . . . . 7-26

7.3 Modbus RTU Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

7.3.1 Fusion4 SSC-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

7.3.1.1 Fusion4 SSC-A Modbus RTU Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31

7.3.2 Fusion4 SSC-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33

7.3.2.1 Fusion4 SSC-B Modbus RTU Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39

7.3.3 Fusion4 MSC-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

7.3.3.1 Fusion4 MSC-A Modbus RTU | TCP/IP Block . . . . . . . . . . . . . . . . . . . . . . . 7-45

7.3.4 Modbus RTU | TCP/IP register maps for Fusion4 MSC-L . . . . . . . . . . . . . . 7-46

7.3.4.1 Fusion4 MSC-L Device Modbus register map. . . . . . . . . . . . . . . . . . . . . . . 7-48

7.3.4.1.1 Fusion4 MSC-L Device Modbus register map - Arm Card submap . . . . . . 7-59

7.3.4.1.2 Fusion4 MSC-L Device Modbus register map: I/O Card submap. . . . . . . . 7-61

7.3.4.1.3 Fusion4 MSC-L Device Modbus register map: Bay submap . . . . . . . . . . . 7-63

7.3.4.1.4 Fusion4 MSC-L Device Modbus register map: Batch/Arm submap . . . . . . 7-65

7.3.4.2 Fusion4 MSC-L Arm Modbus register map . . . . . . . . . . . . . . . . . . . . . . . . . 7-66

7.3.4.2.1 Fusion4 MSC-L Arm Modbus register map - Product submap . . . . . . . . . . 7-69

7.3.4.2.2 Fusion4 MSC-L Arm Modbus register map - Additive submap. . . . . . . . . . 7-75

7.3.4.2.3 Fusion4 MSC-L Arm Modbus register map - External Additive submap. . . 7-78

7.3.4.3 Fusion4 MSC-L Arm Modbus register map – Optimized map . . . . . . . . . . . 7-80

7.3.5 Fusion4 MSC-L Universal Data Interface . . . . . . . . . . . . . . . . . . . . . . . . . . 7-86

7.3.5.1 UDI Read/Write Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-86

7.3.5.1.1 UDI Read Procedure (All or Indexed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-86

7.3.5.1.2 UDI Write Procedure (All or Indexed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87

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Table of Contents

7.3.5.2 UDI State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-88

7.3.5.3 Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-89

7.3.5.3.1 Example 1: Show prompt data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-89

7.3.5.3.2 Get last user response for bay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90

7.3.5.3.3 Set Recipe 1 for Arm 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90

7.3.5.3.4 Set batch details for bay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90

7.3.5.3.5 Get last batch record for arm 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90

CHAPTER 8 Serial Line Internet Protocol (SLIP+) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1.1 Address Byte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1.2 Control Byte. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1.3 Information Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8.1.4 Longitudinal Redundancy Checksum Byte . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8.2 Fusion4 MSC-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

8.2.1 Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

8.2.1.1 Query Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

8.2.1.2 Commands for Changing Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.3 Fusion4 Fusion4 MSC-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8.3.1 1010CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8.3.2 1010CJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8.3.3 1010BJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8.3.3.1 AA - Alter Arm Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

8.3.3.2 AI - Additive Injectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

8.3.3.3 AN - Accumulated Net Totals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

8.3.3.4 AN - Net Accumulated Totals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

8.3.3.5 AP - Additive Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

8.3.3.6 AR - Additive Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8.3.3.7 AS - Arm Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

8.3.3.8 AT - Accumulated Totals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

8.3.3.9 AV - Application Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

8.3.3.10 BT - Batch Totals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19

8.3.3.11 CA - Control Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

8.3.3.12 CC - Clear Power Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21

8.3.3.13 CM - Clear Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

8.3.3.14 CP - Set or Clear PIN Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

8.3.3.15 DM - Display Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23

8.3.3.16 DN - Set Arm Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

8.3.3.17 DP - Display Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

8.3.3.18 ENQ - Operational State Enquiry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26

8.3.3.18.1 Command Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

8.3.3.18.2 System Status Byte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-29

8.3.3.18.3 Arm Status Byte (applies to all arm status bytes). . . . . . . . . . . . . . . . . . . . 8-30

8.3.3.18.4 Operator Answer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

8.3.3.19 FR - Flow Rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

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Table of Contents

8.3.3.20 GA - Get Answer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

8.3.3.21 GD - Get Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33

8.3.3.22 GH - Get Hidden . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33

8.3.3.23 GT - Gross Totals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35

8.3.3.24 IA - Injector Accumulative Totals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35

8.3.3.25 IT - Instantaneous Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36

8.3.3.26 LT - Last Load Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37

8.3.3.27 MI - Message Initial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

8.3.3.28 MR - Manager Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

8.3.3.29 NT - Net Totals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39

8.3.3.30 OP - Option Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40

8.3.3.31 PD - Power Cycle Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41

8.3.3.32 PR - Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41

8.3.3.33 RA - Remote Authorise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42

8.3.3.34 RC - Compartment Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42

8.3.3.35 RD - Reset Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43

8.3.3.36 RL - Load Number Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44

8.3.3.37 SA - Send Answer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-45

8.3.3.38 SM - Stop Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-45

8.3.3.39 SO - System Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46

8.3.3.40 ST - Send Transaction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-47

8.3.3.41 SV - Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49

8.3.3.42 SY - Send Entry (Batch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50

8.3.3.43 TC - Transaction Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-51

8.3.3.44 TT - Terminate Transaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-51

8.3.3.45 VA - Valve Settings and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-52

8.3.3.46 Error Status Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-53

8.3.4 1010RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-53

8.3.4.1 AS - Arm Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-54

8.3.4.2 AT - Accumulated Totals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-55

8.3.4.3 CM - Clear Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-56

8.3.4.4 DM - Display Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-56

8.3.4.5 DN - Send Density. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-57

8.3.4.6 ENQ - Operational State Enquiry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

8.3.4.7 FR - Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-59

8.3.4.8 GT - Gross Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-60

8.3.4.9 IT - Instantaneous Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-60

8.3.4.10 MO - Set Option Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-61

8.3.4.11 OP - Returns Settings of Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-61

8.3.4.12 PA - Set Arm Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-62

8.3.4.13 PR - Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-63

8.3.4.14 RD - Reset Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-63

8.3.4.15 RL – Load number response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-64

8.3.4.16 SA - Send Answer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-64

8.3.4.17 SO - System Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-65

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8.3.4.18 ST - Send Transaction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-65

8.3.4.19 SY - Send Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-67

8.3.4.20 VA - Valve Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68

8.3.4.21 VE - Set valve parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-69

8.4 Byte Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-71

8.4.1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-71

8.4.2 3.2 Byte Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-71

CHAPTER 9 FlexConn Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

CHAPTER 10 RS-485 Wiring for Fusion4 SSC-A/SSC-B . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.2 Fusion4 SSC-A and SSC-B Serial Connectivity . . . . . . . . . . . . . . . . . . . 10-1

10.2.1 CAN-ADD-BLEND Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.2.1.1 2- Wire Half-Duplex RS-485 Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

10.2.1.2 4-Wire Full-Duplex RS-485 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

10.2.1.3 4-Wire Full-Duplex RS-422 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

10.2.2 CAN-OPTION-SSC Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5

10.3 Connecting Fusion4 SSC-A/SSC-B to MSC-L. . . . . . . . . . . . . . . . . . . . . 10-6

10.4 Connecting Fusion4 SSC-A/SSC-B to 1010 B-Series. . . . . . . . . . . . . . . 10-6

10.5 Connecting Fusion4 SSC-A/SSC-B to 1010 C-Series. . . . . . . . . . . . . . . 10-7

10.6 Connecting Fusion4 SSC-A/SSC-B to Portal . . . . . . . . . . . . . . . . . . . . . 10-9

10.6.1 RS-232 to RS-422/485 Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10

10.6.2 RS-485 Serial Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

10.6.3 Serial Device Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

10.7 Connecting Fusion4 SSC-A/SSC-B to Experion® . . . . . . . . . . . . . . . . 10-12

CHAPTER 11 RS-485 Wiring for Fusion4 MSC-A / Fusion4 MSC-L . . . . . . . . . . . . . . . 11-1

11.1 Fusion4 MSC-A / Fusion4 MSC-L Serial Connectivity . . . . . . . . . . . . . . 11-1

11.1.1 CAN-ARM-MSC-1 Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11.1.2 CAN-ARM-MSC-2 Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

11.1.3 CAN-HMI-MSC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

11.1.3.1 CAN-HMI-MSC Board: Connector CN-150 . . . . . . . . . . . . . . . . . . . . . . . . . 11-4

11.1.3.2 CAN-HMI-MSC Board: Connector CN-151 . . . . . . . . . . . . . . . . . . . . . . . . . 11-5

11.1.3.2.1 4-Wire Full-Duplex RS-485 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5

11.1.3.2.2 4-Wire Full-Duplex RS-422 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

11.1.4 Connecting Fusion4 MSC-A to Fusion4 MSC-L . . . . . . . . . . . . . . . . . . . . . 11-7

11.1.5 Connecting Fusion4 MSC-A to 1010 B-series load computer . . . . . . . . . . . 11-9

11.1.6 Connecting Fusion4 MSC-A to 1010 C-series load computer . . . . . . . . . . 11-10

11.1.7 Connecting Fusion4 MSC-A / Fusion4 MSC-L to Fusion4 Portal . . . . . . . 11-11

11.1.7.1 RS-232 to RS-422/485 converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

11.1.7.2 RS-485 serial connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

11.1.7.3 Serial device server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14

11.1.8 Connecting Fusion4 MSC-A to Experion® . . . . . . . . . . . . . . . . . . . . . . . . 11-15

11.1.9 Connecting Fusion4 MSC-L to Terminal Manager. . . . . . . . . . . . . . . . . . . 11-15

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CHAPTER 12 Ethernet Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

12.1 Modbus TCP/IP Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

12.1.1 Protocol Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

12.1.1.1 Modbus On TCP/IP Application Data Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

12.1.1.2 MBAP Header description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3

12.1.1.3 Modbus Functions Codes Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4

12.2 Fusion4 MSC-A / MSC-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4

12.2.1 Connecting Fusion4 MSC-A / MSC-L to Ethernet Network . . . . . . . . . . . . . 12-4

12.2.2 CAN-ARM-MSC-1 Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4

12.2.3 CAN-ARM-MSC-2 Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5

12.2.4 CAN-HMI-MSC Board: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6

12.2.5 Connecting Fusion4 MSC-A to MSC-L over Ethernet . . . . . . . . . . . . . . . . . 12-7

12.2.6 Connecting Fusion4 MSC-A / MSC-L to Fusion4 Portal over Ethernet . . . . 12-7

12.2.7 Connecting Fusion4 MSC-A / MSC-L to Experion® over Ethernet . . . . . . . 12-7

12.2.8 Connecting Fusion4 MSC-L to Terminal manager over Ethernet . . . . . . . . 12-8

CHAPTER 13 Portal OPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

13.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

13.1.1 Available licenses for OPC Clients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2

13.1.2 DCOM Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2

13.1.2.1 Windows Fire Wall Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

13.1.2.2 User Accounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

13.1.2.3 DCOM Machine Default Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

13.1.3 Prerequisites for OPC Client Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9

13.1.3.1 OPC Core Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9

13.1.3.2 Check Logon Permission between Client and Server . . . . . . . . . . . . . . . . . 13-9

13.1.4 Prerequisites for Visual Basic OPC Client Machine . . . . . . . . . . . . . . . . . 13-10

13.1.5 TAS/OPC acquiring Information from Fusion4 OPC Server . . . . . . . . . . . 13-10

13.1.5.1 Setting Type of TAS Status for Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10

13.1.5.2 COM Port Settings and Refresh Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11

13.1.6 OPC Value, Quality and Timestamp Properties. . . . . . . . . . . . . . . . . . . . . 13-11

13.1.7 Subscription. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12

13.1.8 Sales Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15

13.1.9 Engineering Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17

13.2 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18

13.2.1 Checking TAS Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18

13.2.2 Checking Device Communications Status. . . . . . . . . . . . . . . . . . . . . . . . . 13-19

13.2.2.1 Stopping and Restarting Scanning on Device . . . . . . . . . . . . . . . . . . . . . . 13-19

13.2.3 Checking Health of Fusion4 OPC Server . . . . . . . . . . . . . . . . . . . . . . . . . 13-20

13.2.4 Handshaking between Client and Fusion4 OPC Server . . . . . . . . . . . . . . 13-20

13.3 Loading Workflow Support for TAS System . . . . . . . . . . . . . . . . . . . . . 13-20

13.3.1 About Loading Workflow Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20

13.3.2 Example of Workflow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21

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13.3.3 Loading States - ENQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23

13.3.4 Remote Authorisation State - RA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-24

13.3.5 Remote Load Authorisation State - RL . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25

13.3.6 Allocate Recipe State - AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26

13.3.6.1 Option 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-27

13.3.6.2 Option 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-27

13.3.6.3 Option 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-28

13.3.7 Remote Compartment Authorisation State - RC . . . . . . . . . . . . . . . . . . . . 13-29

13.3.8 Batch Loading State - IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-30

13.3.9 Batch Loading Completed - BT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31

13.3.10 Authorizing Transaction Complete from TAS/ OPC client . . . . . . . . . . . . . 13-34

13.3.11 Settling Transaction- TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35

13.4 TAS/OPC Client Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35

13.4.1 Internal Additive Injectors - AD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35

13.4.1.1 Option 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-36

13.4.1.2 Option 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-37

13.4.1.3 Option 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-38

13.4.2 External Additive Injectors - AI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-38

13.4.2.1 Type and Number of Injection Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39

13.4.2.2 Specific External Additive Injector Settings . . . . . . . . . . . . . . . . . . . . . . . . 13-39

13.4.3 Arm Status - AM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-40

13.4.4 Arm Settings - AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-40

13.4.4.1 Option 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-40

13.4.4.2 Option 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-41

13.4.5 Application Version - AV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-42

13.4.6 Blend/Additive Recipes - BR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-43

13.4.6.1 Option 1 - Uploading Additive/Blend Recipe to Computer. . . . . . . . . . . . . 13-43

13.4.6.2 Option 2 - Downloading Additive/Blend Recipe to Device . . . . . . . . . . . . . 13-44

13.4.7 Clear Power Cycle - CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45

13.4.8 Clear General Purpose Input Latches - CL . . . . . . . . . . . . . . . . . . . . . . . . 13-46

13.4.9 Communication Settings - CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47

13.4.9.1 Option 1 - Retrieving the General Communications Settings . . . . . . . . . . 13-47

13.4.9.2 Option 2 - Communication Port Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 13-48

13.4.10 Correction Settings - CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49

13.4.10.1 Option 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-50

13.4.10.1.1 Commodity Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-50

13.4.10.1.2 Density Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-51

13.4.10.1.3 Volume Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-51

13.4.10.2 Option 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-51

13.4.10.3 Option 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-52

13.4.10.4 Option 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-53

13.4.10.5 Option 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-53

13.4.11 Set Meter Density - DN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-54

13.4.12 Get Date and Time - GD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-54

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13.4.13 General Purpose Inputs - GI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55

13.4.14 General Purpose Outputs - GO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57

13.4.15 Injector Accumulative Total - IA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-59

13.4.15.1 Option 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-59

13.4.15.2 Option 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-60

13.4.16 General Purpose Input Status - IS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-60

13.4.17 Loading Arm Information - LA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-64

13.4.18 Alter Meter Name - MN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65

13.4.19 Manager Reset - MR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65

13.4.20 Flow Meter Settings - MS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-66

13.4.21 Preset - PR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-67

13.4.21.1 Option 1 - Minimum Preset for All Loading Arms. . . . . . . . . . . . . . . . . . . . 13-67

13.4.21.2 Option 2 - Minimum Preset for Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . 13-68

13.4.22 Reset Date and Time - RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-68

13.4.23 Set RIT Lamps - SL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-69

13.4.24 Stop Arm - SM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-70

13.4.25 System Options - SO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-70

13.4.26 Send Transaction - ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-71

13.4.27 Software Version - SV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-72

13.4.28 Send Batch - SY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73

13.4.28.1 Option 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-74

13.4.28.2 Option 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-74

13.4.28.3 Option 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-76

13.4.28.4 Option 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-77

13.4.29 Type of Loading Arm - TA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-77

13.4.30 Blend Target and Ratio - TB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-78

13.4.31 Actual and Current Target Flow - TF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79

13.4.31.1 Actual and Current Target Flow for All Loading Arms . . . . . . . . . . . . . . . . 13-79

13.4.31.2 Actual and Current Target Flow for Particular Flow Meter . . . . . . . . . . . . . 13-79

13.4.32 Type of Instrument - TI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-80

13.4.33 Terminate Transaction - TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81

13.4.34 Volume Correction Factor - VC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81

13.4.35 Displaying Messages and Getting Answers . . . . . . . . . . . . . . . . . . . . . . . 13-82

13.4.35.1 Justify Character Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-82

13.4.35.2 Message Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-82

13.4.35.3 Display Message - DM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-83

13.4.35.4 Display Prompt - DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-84

13.4.35.5 Get Answer GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-85

13.4.35.6 Get Hidden - GH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-86

13.4.35.7 Get Touch Key - GK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-87

13.4.35.8 Get NexWatch Card - GN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-88

13.4.35.9 Get RF ID - GR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-89

13.4.35.10 Clear Message - CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-90

13.4.35.11 Answer Available - AA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-91

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13.5 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-91

13.5.1 Types of Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-91

13.5.1.1 Fetching Alarms on Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-91

13.5.1.2 System Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-91

13.5.1.3 Flow Meter Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-94

13.5.1.4 Loading Arm Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-96

13.5.1.5 Additive Injection Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-97

13.5.1.6 Recipe Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-98

13.5.2 Resetting Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-99

13.5.2.1 Resetting All Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-99

13.5.2.2 Resetting System Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-99

13.5.2.3 Resetting Flow Meter Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-99

13.5.2.4 Resetting Loading Arm Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-100

13.5.2.5 Resetting Additive Injection Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-100

13.5.2.6 Resetting Recipe Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-101

13.5.2.7 Resetting Individual Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-101

13.6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-101

13.6.1 Application Log Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-101

13.6.2 Audit Log Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-102

APPENDIX A Fusion4 MSC-L Modbus UDI Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1

APPENDIX B Description of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1

B.1 Fusion4 controllers for additive injection . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

B.2 Fusion4 controllers for blending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5

B.3 Fusion4 controllers for loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-13

B.3.1 Device-based protocol parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

B.3.2 Arm-based protocol parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18

APPENDIX C Modbus Enumerations and Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . C1

C.1 Controllers for Additive Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1

C.1.1 Task Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

C.1.2 Alarm Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

C.1.3 Permissive State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3

C.1.4 Pacing Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3

C.1.5 Factored Pulse Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4

C.1.6 Permissive Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

C.1.7 Additive Stream State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

C.1.8 Active Alarms (individual bits in 16-bits data) . . . . . . . . . . . . . . . . . . . . . . . C-6

C.2 Controllers for Blending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

C.2.1 Task Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7

C.2.2 Alarm Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8

C.2.3 Blend Point Relative to Wild Stream . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8

C.2.4 Permissive State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9

C.2.5 Factored Pulse Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9

C.2.6 Reset Blend Deviation Counter at Transaction Start. . . . . . . . . . . . . . . . . . C-9

C.2.7 Pre-Shutdown Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10

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C.2.8 Clean Start Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10

C.2.9 Permissive Function (Modbus RTU | TCP/IP) . . . . . . . . . . . . . . . . . . . . . . C-10

C.2.10 Permissive Function (Modbus Legacy) . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11

C.2.11 Volume Correction Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11

C.2.12 Commodity Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12

C.2.13 VCF Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12

C.2.14 Glass Hydrometer Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13

C.2.15 Reference Temperature Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13

C.2.16 Reference Pressure Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13

C.2.17 Blend Stream State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14

C.2.18 Active Alarms (individual bits in 16-bits data) . . . . . . . . . . . . . . . . . . . . . . C-14

C.3 Fusion4 controllers for loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15

C.3.1 Enumerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15

C.3.1.1 Alarm Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15

C.3.1.2 Permissive State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15

C.3.1.3 Flow Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-16

C.3.1.4 Loading Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-16

C.3.1.5 Boolean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-17

C.3.1.6 Enable/Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-17

C.3.1.7 Permissive Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-17

C.3.1.8 Factored Pulse Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18

C.3.1.9 Actuator Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18

C.3.1.10 VCF Commodity Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18

C.3.1.11 VCF Compensation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-19

C.3.1.12 VCF Table Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-19

C.3.1.13 VCF Density Reading Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-19

C.3.1.14 VCF Thermal Correction (Meter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20

C.3.1.15 VCF Mixture Calculation Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20

C.3.1.16 Input Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-21

C.3.1.17 Additive Alarms (individual bits in 16-bit data . . . . . . . . . . . . . . . . . . . . . . .C-22

C.3.1.18 Digital State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-22

C.3.1.19 Additive Control State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-23

C.3.1.20 Fusion4 TAS Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-23

C.3.1.21 Units: Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30

C.3.1.22 Units: Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30

C.3.1.23 Units: Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-32

C.3.1.24 Units: Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-32

C.3.1.25 Units: Mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-32

C.3.1.26 Units: Injection Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-33

C.3.1.27 Bay Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-33

C.3.1.28 Arm Side Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-33

C.3.1.29 Loading Bay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-33

C.3.1.30 Permissive Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-34

C.3.1.31 UDI State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-34

C.3.1.32 UDI Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-35

C.3.1.33 UDI Error Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-35

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C.3.1.34 Batch State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-35

C.3.1.35 Bay Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-36

C.3.1.36 Workflow Option Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-37

C.3.1.37 ENUM_FUSION4_RECORD_TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-37

C.3.1.38 ENUM_FUSION4_RECORD_REQ_STATE . . . . . . . . . . . . . . . . . . . . . . . .C-37

C.3.1.39 Unprocessed Transactions Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-38

C.3.1.40 User Prompt State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-39

C.3.1.41 Load Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-39

C.3.1.42 ENUM_ARM_COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-40

C.3.1.43 ENUM_MSCL_AUTH_DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-40

C.3.1.44 ENUM_F4_SCREEN_ICON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-40

C.3.1.45 ENUM_PRODUCT_SYMBOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-41

C.3.1.46 ENUM_F4_PROMPT_INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-42

C.3.1.47 ENUM_CONTROLLER_STATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-43

C.3.1.48 ENUM_BATCH_EVALUATION_STATE . . . . . . . . . . . . . . . . . . . . . . . . . . .C-44

C.3.1.49 Product Stream Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-44

C.3.1.50 Device Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-46

C.3.1.51 Bay Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-47

C.3.1.52 Arm Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-48

C.3.1.53 IO Card Digital IO States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-49

C.3.1.54 ARM Card Digital IO States. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-50

C.3.1.55 ARM Current State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-51

C.3.1.56 Communication Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-52

C.3.1.57 Destination Record Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-52

C.3.1.58 Preset Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-52

C.3.1.59 Temperature Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-52

C.3.1.60 Pressure Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-53

C.3.1.61 Density Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-53

C.3.1.62 Thermal Coeff Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-53

C.3.1.63 Alarm Log Record Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-55

C.3.1.64 Unprocessed Alarm Record Available. . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-55

C.3.1.65 Transaction Workflow Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-55

C.3.1.66 Batch Start Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-55

C.3.1.67 Permissive State (External Additive 1 -12) . . . . . . . . . . . . . . . . . . . . . . . . .C-56

C.3.1.68 Permissive State (External Additive 13 - 24) . . . . . . . . . . . . . . . . . . . . . . . .C-57

C.3.1.69 Permissive State (External Additive 1 - 6) . . . . . . . . . . . . . . . . . . . . . . . . . .C-57

C.3.1.70 Permissive State (External Additive 7 - 12) . . . . . . . . . . . . . . . . . . . . . . . . .C-58

C.3.1.71 Permissive State (Internal Additive 1 -12) . . . . . . . . . . . . . . . . . . . . . . . . . .C-59

C.3.1.72 Permissive State (Internal Additive 13 - 24) . . . . . . . . . . . . . . . . . . . . . . . .C-59

C.3.2 Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-61

C.3.2.1 Bay Command (UDI data type: 471) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-61

C.3.2.2 Transaction Authorization Details (UDI data type: 563) . . . . . . . . . . . . . . .C-61

C.3.2.3 Transaction Authorization Details Unicode (UDI data type: 573) . . . . . . . .C-62

C.3.2.4 Authorization Object (UDI data type: 498). . . . . . . . . . . . . . . . . . . . . . . . . .C-62

C.3.2.5 User Response (UDI data type: 461) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-62

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C.3.2.6 Batch Details (UDI data type: 475) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-63

C.3.2.7 Authorization Data (UDI data type: 532) . . . . . . . . . . . . . . . . . . . . . . . . . . .C-63

C.3.2.8 Plan Init Start Batch (UDI data type: 562) . . . . . . . . . . . . . . . . . . . . . . . . . .C-64

C.3.2.9 Internal Prompt Data (UDI data type: 531) . . . . . . . . . . . . . . . . . . . . . . . . .C-64

C.3.2.10 Compartment Response (UDI data type: 508) . . . . . . . . . . . . . . . . . . . . . .C-64

C.3.2.11 Record Request (UDI data type: 557) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-65

C.3.2.11.1 Read response data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-65

C.3.2.11.2 Write request data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-65

C.3.2.12 Arm Command (UDI data type: 474) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-66

C.3.2.13 Delete Auth Object Request (UDI data type: 564). . . . . . . . . . . . . . . . . . . .C-66

C.3.2.14 Load Recipe (UDI data type: 450) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-66

C.3.2.15 Arm State Details (UDI data type: 477) . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-67

C.3.2.16 Show Prompt Data (UDI data type: 460) . . . . . . . . . . . . . . . . . . . . . . . . . . .C-68

C.3.2.17 Stream Address (UDI data type: 24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-68

C.3.2.18 Batch Details V2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-69

C.3.2.19 Plan Init Start Batch V2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-69

C.3.2.20 STRUCT_1010_TRANSACTION_RECORD. . . . . . . . . . . . . . . . . . . . . . . .C-69

C.3.2.21 STRUCT_1010_BATCH_RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-71

C.3.2.22 Generic Record Info Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-73

C.3.2.23 Generic Record Data Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-73

C.3.2.24 Load Batch Static Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-74

C.3.2.25 Finished Product Stream Sub-record (Arm Instantaneous Values). . . . . . .C-74

C.3.2.26 Main and Blend Product Stream Sub-record (Arm Instantaneous Values) .C-75

C.3.2.27 Additive Product Stream Sub-record (Arm Instantaneous Values) . . . . . . .C-75

C.3.2.28 Stream Dynamic Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-76

C.3.2.29 RTC Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-76

C.3.2.30 RTC Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-77

C.3.2.31 Sensor Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-77

C.3.2.32 Density Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-77

C.3.2.33 Pressure Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-78

C.3.2.34 Temperature Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-78

C.3.2.35 Thermal Coeff Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-78

C.3.2.36 Alarm State Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-79

C.3.2.37 Struct Remotely Authorized User Data . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-79

C.3.2.38 Struct Auth Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-79

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General

CHAPTER 1 GENERAL

1.1 Introduction

The Fusion4 Communication Manual provides users with the information needed to automate the control and data retrieval process from Honeywell Enraf microprocessor-based controllers and Fusion4 Portal.

This manual describes the machine-to-machine messages needed for electronic controller operation using a number of protocols. By providing the protocols as defined in this manual, users can choose the protocol that best suits their needs.

This manual applies to Fusion4 Portal and all Fusion4 controllers. The list of controllers includes:

 Fusion4 SSC-A (Single Stream Controller for Additive Injection)  Fusion4 SSC-B (Single Stream Controller for Blending)  Fusion4 MSC-A (Multi-Stream Controller for Additive Injection)  Fusion4 MSC-L (Multi-Stream Controller for Loading)

1.2 Target audience

This manual is intended for:

 Administrators who are assigned to install Fusion4 controllers and/or

Fusion4 Portal

 Administrators, engineers, system integrators and supervisors who

are assigned to configure and maintain Fusion4 controllers and/or Fusion4 Portal

 System integrators who are assigned to integrate the Terminal

Automation System (TAS) with Fusion4 controllers and/or Fusion4 Portal

 Operators who are assigned to operate Fusion4 controllers and/or

Fusion4 Portal

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Safety

CHAPTER 2 SAFETY

2.1 Safety conventions

2.1.1 Warnings

Following warning mark is used within this document to urge attention in order to prevent personal injuries or dangerous situations, further described within this document.

Symbol Description Remark

General warning Will always be explained by text.

2.1.2 Cautions

Following caution mark is used within this document to urge attention in order to prevent damages to the equipment, further described within this document.

Symbol Description

General caution sign

2.2 Liability

The information in this installation & operation manual is the copyright property of Honeywell International Inc. Honeywell International Inc. disclaims any responsibility for personal injury or damage to equipment caused by:

 Deviation from any of the prescribed procedures  Execution of activities that are not prescribed  Neglect of the safety regulations for handling tools and use of

The contents, descriptions, and specifications in this manual are subject to change without notice. Honeywell International Inc. accepts no responsibility for any errors that may appear in this manual.

electricity

WARNING! Only personnel that are authorized by the customer are allowed to make

changes on the Fusion4 system. All modifications must be in accordance to the guidelines as set forth by Honeywell International Inc.

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Fusion4 System Overview

CHAPTER 3 FUSION4 SYSTEM OVERVIEW

Honeywell Enraf’s Fusion4 loading automation system manages and controls the loading and unloading of petrochemicals in a safe, secure and well-documented manner. Key elements in the Fusion4 system are:

 Fusion4 Portal, see section 3.1  Fusion4 controllers for loading, see section 3.5  Fusion4 controllers for additive injection, see section 3.2 and

section 3.4

 Fusion4 controllers for blending, see section 3.3

FIGURE 3-1 shows an overview of the Fusion4 system.

FIGURE 3-1 Fusion4 system overview

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3.1 Fusion4 Portal

3.1.1 Description

Fusion4 Portal is a Windows PC software suite designed to interface with Honeywell Enraf's portfolio of hazardous area control devices. Its main functions are:

 Retrieving data from the connected devices to print a Bill of Lading

(BoL) after product has been delivered to a truck or train, et cetera

 Configuring, commissioning and diagnosing of controllers  OPC interfacing  Monitoring of field devices for the control room  Printing transactions

Fusion4 Portal can scan and print transaction data of 1 up to 250 streams spread across up to 50 devices, including:

 1010CB preset controllers  Fusion4 Fusion4 SSC-As (Single Stream Controllers for Additive

Injection)

 Fusion4 Fusion4 SSC-Bs (Single Stream Controllers for Blending)  Fusion4 Fusion4 MSC-Ls (Multi-Stream Controllers for Loading)  Fusion4 Fusion4 MSC-As (Multi-Stream Controllers for Additive

Injection)

3.1.2 Principle of operation

The basic principle of operation is achieved by Fusion4 Portal continuously communicating with the connected devices. As soon as a device has new transaction data available Fusion4 Portal will retrieve this data. When transaction data from a connected device like an Fusion4 SSC-A or Fusion4 MSC-A is received and the print transaction function of the device is enabled, a transaction summary will be printed. When transaction data from a connected device like an Fusion4 SSC-B, Fusion4 MSC-L or 1010CB is received and the print transaction function of the device is enabled, the data, including the applicable engineering units, is immediately printed resulting in a Bill of Lading (BoL). The BoL is printed for custody transfer when a product from storage tanks has been transferred to other parties. Fusion4 Portal is certified for printing W&M compliant BOLs for Contrec 1010CB and Fusion4 SSC-B. For this reason, Fusion4 Portal is certified for printing W&M compliant BoLs for 1010CB and SSC-B. The transaction data, including the applicable engineering units, is stored immediately after receipt on the hard disk.

Fusion4 Portal features an OPC server that communicates with loading devices like 1010CB and Fusion4 MSC-L. This server offers OPC connectivity with OPC clients to read, subscribe and write values to the

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devices to achieve the required work flow at the terminals. An example of an OPC client is a Terminal Automation System (TAS).

3.1.3 Communications

Communication with the devices is realized by using hard-wired, serial EIA RS-422/485 communications ports, which are connected to the devices via serial communication lines.

NOTE: Optionally, the Fusion4 Portal server may be connected to the devices through

a Terminal Server.

Fusion4 Portal includes several different communications protocols. These include:

 FlexConn (see CHAPTER 9)  SLIP+ (see CHAPTER 8)

For more information refer to:

 Installation & Operation Manual Fusion4 Portal (Part No. 4418302)

 Installation & Operation Manual Fusion4 SSC-A (Part No. 4418300)  Installation & Operation Manual Fusion4 SSC-B (Part No. 4418301)  Installation & Operation Manual Fusion4 MSC-A (Part No. 4418307)  Installation & Operation Manual Fusion4 MSC-L (Part No. 4418309)

3.2 Fusion4 Single Stream Controller for Additive Injection

3.2.1 General

The Fusion4 Single Stream Controller for Additive Injection (Fusion4 SSC-A) is designed to control one single additive stream. It can operate within any product transfer application, such as road tanker loading, rail off-loading or pipeline transfer, where multiple products need to be accurately combined.

3.2.2 Principle of operation

The basic principle of operation is achieved by the Fusion4 SSC-A monitoring the flow of the wild stream, and using this flow rate to accurately pace the flow of the additive stream to a predetermined target ratio in parts per million (ppm).

The pacing of the additive stream is realized through accurate, rapid injections of very small volumes of additive into the process, at frequently and evenly spaced intervals.

The Fusion4 SSC-A is a cycle-based injector, meaning that the additive is not dispensed continuously. An internal recipe controls the ratio of

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additive being injected to the process stream. In a typical application, the process flow rate is monitored by the controller. As chemical additive is called for, the controller opens a solenoid control valve and injects a small quantity of additive into the process stream. When the required quantity is reached, the controller closes the valve and waits until the next injection is required. The injection cycle repeats in this manner, keeping the additive ‘in pace’ with the process flow. The reason for cyclical injection technology is uniform mixing of product and additive.

The injection control of the Fusion4 SSC-A can be achieved in different pacing modes:

 Self-paced mode: The Fusion4 SSC-A autonomously injects on a

time and fluid volume basis (configurable).

 Smart mode: An external trigger source (Pulse Input, Digital Input,

Analogue Input, or Comms) makes the Fusion4 SSC-A inject a configurable additive volume.

 server mode: In this case additive injection is fully controlled by an

external device.

3.2.3 Communications

Full control of and full access to all setup entities of the Fusion4 SSC-A can be realized by using a hard-wired, serial EIA RS-485 communications port, which is connected to a client system via a data communications line. This client system can be a PC service program, a load computer, a SCADA system, DCS, or any other type of Terminal Automation System.

The Fusion4 SSC-A includes several different communications protocols. These include:

 FlexConn (see CHAPTER 9)  FMC Smith AccuLoad (see CHAPTER 5)  Brooks PetroCount (see CHAPTER 6)  Modbus Legacy and Modbus RTU (see CHAPTER 7)

The Fusion4 SSC-A supports two serial communication ports.

 The CAN-ADD-BLEND board houses a 2- or 4-wire isolated RS-485

communication port.

 The CAN-OPTION-SSC board houses a 2-wire isolated RS-485

communication port.

Alarms are reported through the protocols of the RS-485 communications interface. Alarms may also be cleared using the RS-485 communications interface.

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NOTE: Refer to the Installation & Operation Manual Fusion4 SSC-A (Part No.

4418300) for more information.

3.3 Fusion4 Single Stream Controller for Blending

3.3.1 General

The Fusion4 Single Stream Controller for Blending (Fusion4 SSC-B) is a hazardous area, intelligent blend controller, utilizing state-of-the-art microprocessor technology for high-accuracy blending applications.

The MID-compliant Fusion4 SSC-B is designed to control one single blend stream. It can operate within any product transfer application, such as road tanker loading, rail off-loading or pipeline transfer, where multiple products need to be accurately combined.

3.3.2 Principle of operation

The basic principle of operation is achieved by the Fusion4 SSC-B monitoring the flow of the wild stream, and using this flow rate to accurately pace the flow of the blend stream to a predetermined target blend percentage or ratio.

The pacing of the blend stream is achieved through digitally controlled solenoid valves that modulate the position of a variable control valve within the blend stream.

The Fusion4 SSC-B is capable of achieving highly accurate linear control across the complete blend range; allowing for blend ratios from 0% to 100% (practical blend rates are around 5% to 40%) on standard load rack applications.

Temperature and pressure measurements are used to convert the observed blend volume to reference conditions, in order to have very accurate blend transaction data that can be used for W&M-compliant custody transfer.

3.3.3 Communications

Full control of and full access to all setup entities of the Fusion4 SSC-B can be realized by using a hard-wired, serial EIA RS-485 communications port, which is connected to a client system via a data communications line. This client system can be a PC service program, a load computer, a SCADA system, DCS, or any other type of Terminal Automation System.

The Fusion4 SSC-B includes several different communications protocols. These include:

 FlexConn (see CHAPTER 9)  FMC Smith AccuLoad (see CHAPTER 5)  Brooks PetroCount (see CHAPTER 6)

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 Modbus Legacy and Modbus RTU (see CHAPTER 7)

The Fusion4 SSC-B supports two serial communication ports.

 The CAN-ADD-BLEND board houses a 2- or 4-wire isolated RS-485

communication port.

 The CAN-OPTION-SSC board houses a 2-wire isolated RS-485

communication port.

Alarms are reported through the protocols of the RS-485 communications interface. Alarms may also be cleared using the RS-485 communications interface.

NOTE: Refer to the Installation & Operation Manual Fusion4 SSC-B (Part No.

4418301) for more information.

3.4 Fusion4 Multi-Stream Controller for Additive Injection

3.4.1 General

The Fusion4 Multi-Stream Controller for Additive Injection (Fusion4 MSC-A) is designed to control up to twenty four additive streams. It can operate within any product transfer application, such as road tanker loading, rail off-loading or pipeline transfer, where multiple products need to be accurately combined.

3.4.2 Principle of operation

The basic principle of operation is achieved by the Fusion4 MSC-A monitoring the flow of the wild stream, and using this flow rate to accurately pace the flow of the additive stream to a predetermined target ratio in parts per million (ppm).

The pacing of the additive stream is realized through accurate, rapid injections of very small volumes of additive into the process, at frequently and evenly spaced intervals.

The Fusion4 MSC-A is a cycle-based injector, meaning that the additive does not dispense continuously. An internal recipe controls the ratio of additive being injected to the process stream. In a typical application, the process flow rate is monitored by the controller. As chemical additive is called for, the controller opens a solenoid control valve and injects a small quantity of additive into the process stream. When the required quantity is reached, the controller closes the valve and waits until the next injection is required. The injection cycle repeats in this manner, keeping the additive ‘in pace’ with the process flow. The reason for cyclical injection technology is uniform mixing of product and additive.

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The injection control of the Fusion4 MSC-A can be achieved in different pacing modes:

 Self-paced mode: The Fusion4 MSC-A autonomously injects on a

time and fluid volume basis (configurable).

 Smart mode: An external trigger source (Pulse Input, Digital Input,

Analogue Input, or Comms) makes the Fusion4 MSC-A inject a configurable additive volume.

 server mode: In this case additive injection is fully controlled by an

external device.

3.4.3 Communications

Full control of and full access to all setup entities of the Fusion4 MSC-A can be realized by using:

 Hard-wired, serial EIA RS-485 communications port, which is

connected to a client system via a data communications line

 Ethernet

This client system can be a PC service program, a load computer, a SCADA system, DCS, or any other type of Terminal Automation System.

The Fusion4 MSC-A includes several different communications protocols. These include:

RS-485

 SLIP+, see CHAPTER 8  FlexConn, CHAPTER 9  FMC Smith AccuLoad (see CHAPTER 5)  Modbus Legacy and Modbus RTU | TCP/IP (see CHAPTER 7)

Ethernet

 FlexConn (see CHAPTER 9)  Modbus TCP/IP (see CHAPTER 12)

The Fusion4 MSC-A supports the following serial communication ports:

 The CAN-ARM-MSC-1 board houses one isolated terminal

connector with two 2-wire half-duplex RS-485 communication ports.

 The CAN-ARM-MSC-2 board houses one isolated terminal

connector with two 2-wire half-duplex RS-485 communication ports.

 The CAN-HMI-MSC board houses one isolated terminal connector

with two 2-wire half-duplex RS-485 communication ports and one 4-wire full-duplex RS-485 terminal connector.

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Alarms are reported through the protocols of the RS-485 communications interface. Alarms may also be cleared using the RS-485 communications interface.

NOTE: Refer to the Installation & Operation Manual Fusion4 MSC-A (Part No.

4418307) for more information.

3.5 Fusion4 Multi-Stream Controller for Loading

3.5.1 General

The Fusion4 Multi-Stream Controller for Loading (Fusion4 MSC-L) is a Load Computer, Batch Controller Unit (BCU) or a Preset, and is typically installed on a loading, at a terminal, in the petro chemical industry. The Fusion4 MSC-L is designed to accurately transfer products from the storage area into another containment vessel. Apart, from loading a single product, the MSC-L also provides necessary functionality for blending products, additive injections and for loading the final products accurately, as required in the global oil storage and distribution industry.

The MSC-L controls the following:

 Loading - Transferring the base or the stock oil, or the petroleum

derivative from a storage tank to a vehicle, for example, road trucks, rail cars, or barges.

 Additive injection - Improving and differentiating the base or stock oil,

or petroleum derivatives by changing the physical properties and specifications of the oil product (fuel) during loading/transferring.

 Blending - Combining two or more fluid products to a predetermined

specification during loading.

3.5.2 Communications

Full control of and full access to all setup entities of the Fusion4 MSC-L can be realized by using:

 Hard-wired, serial EIA RS-485 communications port, which is

connected to a client system via a data communications line

 Ethernet

This client system can be a PC service program, a SCADA system, DCS, or any other type of Terminal Automation System.

The Fusion4 MSC-L includes several different communications protocols. These include:

RS-485

 FMC Smith AccuLoad, see CHAPTER 5  Modbus RTU, see CHAPTER 7

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 FlexConn, see CHAPTER 9

Ethernet

 FlexConn, see CHAPTER 9  Modbus TCP/IP, see CHAPTER 12

The Fusion4 MSC-L supports the following serial communication ports:

 The CAN-ARM-MSC board houses one isolated terminal connector

with two 2-wire half-duplex RS-485 communication ports.

 The CAN-HMI-MSC board houses one isolated terminal connector

with two 2-wire half-duplex RS-485 communication ports and one 4-wire full-duplex RS-485 terminal connector.

Alarms are reported through the protocols of the RS-485 communications interface. Alarms may also be cleared using the RS-485 communications interface.

NOTE: Refer to the Installation & Operation Manual Fusion4 MSC-L (Part No.

4418309) for more information.

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RS-485 Communications

CHAPTER 4 RS-485 COMMUNICATIONS

The Fusion4 controllers (Fusion4 SSC-A, Fusion4 SSC-B, Fusion4 MSC-A and Fusion4 MSC-L) use the EIA-485 standard for communications. A converter is required to enable communications with peripheral devices such as modems or personal computers that use the EIA-232 interface standard.

Proper system wiring is critical to the reliable operation of serial communication interfaces. Improper wiring can cause high data error rates and reduce data throughput. Although exact wiring requirements vary depending on the type of interface used, each of the following is important to the overall success of a communications system:

 Cable lengths and types  Shielding  Twisted Pair Wiring

RS-485 interfaces are typically used in multi-drop configurations. When installing a two-wire cable for use with a Fusion4 controller, receive and transmit share the same conductor pair (half-duplex). The wires must be a twisted pair. Wiring for RS-485 must be designed as a daisy chain. Cable stubs are permitted so long as they are 4.5 m (15 feet) or less in length. Conductor pairs must be terminated with a termination resistor at the most distant end, to ensure proper line impedance for maximum signal reception. Without termination resistors, reflections of fast driver edges can cause multiple data edges that can cause data corruption. Termination resistors also reduce electrical noise sensitivity due to the lower impedance. The value of each termination resistor should be equal to the cable characteristic impedance (typically, 120 ohms for twisted pairs).

Using the recommended cable (Belden Cable 9841 for two-wire), an RS-485 interface may support maximum 32 server devices onto one client (host) over a maximum wire length of 1000 m (3281 feet). The host (client) initiates the communication by addressing one of the servers in its query. Only the addressed server will respond.

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4.1 Characteristics

TABLE 4-1 displays the characteristics of an RS-485 interface used for communications.

TABLE 4-1 Characteristics of RS-485 Interface

Item Min. Typical Max. Unit

Terminator resistor R

Driver common mode voltage -1 - +3

118 120 122 

Driver output voltage, Open circuit 1.5

Driver output voltage, Loaded 1.5

Driver output short circuit current - - ±200 mA

Receiver common mode voltage -7 - +12 V

Receiver sensitivity - - ±200 mV

Receiver input resistance 12 - -

Data transmission rate - - 500 kbps

Number of connected devices - - 32 -

4.2 Cable specifications

TABLE 4-2 displays the specifications of a cable used in RS-485 interfaces.

TABLE 4-2 Cable specifications for RS-485 interfaces

Item Min. Typical Max. Unit

Cable length - - 1000

-1.5

- 6

-6

- 3.6

-3.6

[3281]

k

[ft]

Cable characteristic impedance - 120

Cable DC resistance - - 100

Cable capacitance - - 55.77

[17]



pF/m

[pF/ft]

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FMC Smith AccuLoad Protocol

CHAPTER 5 FMC SMITH ACCULOAD PROTOCOL

5.1 Fusion4 SSC-A, Fusion4 SSC-B and Fusion4 MSC-A

5.1.1 Description

The FMC Smith AccuLoad protocol is closely related to the protocol defined by Smith Meter Inc. for use with their AccuLoad Electronic Preset Controller. In the FMC Smith AccuLoad protocol, there are two different message formats, depending on whether the message originated from the client or from a controller.

 The message format for a command instruction from the client to a

controller is:

STX A1A2A

text ETX LRC

Term Description Hex value

STX Start of Text Character 02

A1A2A

text ASCII string containing the command instruction

ETX End of Text Character 03

LRC Longitudinal Redundancy Check

3-digit address of the Fusion4 controller

HEX

NOTE: This protocol is also used by MSC-L when it is the client and a Fusion4 SSC-A,

Fusion4 SSC-B or Fusion4 MSC-A is a server device communicating with each other over RS485 using FMC Smith protocol for external additive injection.

The message format for a response/acknowledgment from a



controller to the client is:

NUL STX A1A2A

Term Description Hex value

NUL Null Character 00

STX Start of Text Character 02

A1A2A

text ASCII string containing the response acknowledgment

3-digit address of the Fusion4 controller

text ETX LRC PAD

HEX

ETX End of Text Character 03

LRC Longitudinal Redundancy Check

PAD Pad Character 7F

HEX

The longest packet string transmitted or received by the controller can be no longer than 255 characters in length. The command to or the response from the controller is contained in the text field. The format for

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this field is defined in the descriptions of the allowed commands and responses below.

5.1.1.1 Text field format

The structure of the text field is very specific for each command. The formats for the text field apply whether the string is a request from the client or a response from the controller. The format of the data associated with a given parameter code is specific and cannot be varied. Only one command may be transmitted to the controller in a given text field.

The Parameter and Task Code formats are described in detail in the Installation & Operation Manual of the specific Fusion4 controller. All leading and trailing zeros on numbers must be transmitted. Even though the alphanumeric data strings are of variable length, they cannot be longer than the maximum length specified. The controller determines the end of the string when either a semi-colon or an ETX is encountered.

When a protocol string is received by the controller, it is first checked for transmission errors by using the LRC. The LRC is a 7-bit exclusive-OR of the characters in the protocol string following the STX character up to and including the ETX character. If the LRC of the received string does not match the received LRC value, an error has occurred in transmission and the Fusion4 controller will ignore the string.

5.1.1.2 Broadcast commands

A Fusion4 controller is capable of receiving a ‘broadcast’ command from the client unit using the FMC Smith AccuLoad protocol. A broadcast command is a command that is directed to all the controllers on the communications bus, simultaneously. In the controller, the addresses 998, 999, and 000 are reserved for use as the Broadcast Address. Any command message that is addressed to a controller‘s Broadcast Address, is recognized by that unit and processed. However, unlike a command to a controller’s primary address, a broadcast command generates no response from the controller. Clearing alarms and setting the time/date are examples of the use of broadcast commands. Only write commands or task commands may be broadcast since a read command by definition requires a response and responses to broadcast commands are not allowed.

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5.1.1.3 Command Identifier Prefixes

In TABLE 5-1 the command identifier prefixes that are available in the FMC Smith AccuLoad protocol are listed.

TABLE 5-1 FMC Smith AccuLoad protocol: Command identifier prefixes

Identifier Description

RV Read a value from the Fusion4 controller

WV Write a value to the Fusion4 controller

EX Execute a task function in the Fusion4 controller

5.1.1.3.1 RV - Read Value

This command instructs the controller to read a memory location.

 Request

RV_XXX

XXX = Parameter register code

_ = Denotes a space

 Response

RV_XXX_A0....A

XXX = Parameter register code

....A

_ = Denotes a space

NOXX Execution of the command failed

XX = Two-digit error code as defined in section 5.1.1.4.

5.1.1.3.2 WV - Write Value

This command instructs the controller to program a memory location.

 Request

WV_XXX_A0....A

XXX = Parameter register code to be written to

....A

Command completed successfully

= Value of the parameter register requested. It is an ASCII

character string whose format is defined in the specific controller manual.

= Data to be written to the parameter register XXX. The data

string must conform exactly to the format for that code as defined in the specific controller manual.

_ = Denotes a space

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 Response

OK Value was programmed successfully

NOXX Execution of the command failed

XX = Two-digit error code as defined in section 5.1.1.4.

5.1.1.3.3 EX - Execute Task

This command instructs the controller to execute a task function.

 Request

EX_XXX

XXX = Task code as defined in the specific controller manual

_ = Denotes a space

 Response

OK Task was completed successfully

NOXX Execution of the command failed

XX = Two-digit error code as defined in section 5.1.1.4.

5.1.1.4 Error Codes

The controller is capable of returning several error messages to the client unit if it is unable to successfully carry out a command. These error messages are in the form of ʹNOXXʹ where ʹXXʹ is a two-digit number representing the error that occurred.

The individual errors that the controller is capable of responding to are listed in TABLE 5-2.

TABLE 5-2 FMC Smith AccuLoad protocol: Error codes

Error No. Description Explanation

00 Illegal Command Command code is not

01 Transaction in Progress Controller is permitted. No

recognized.

measurement parameters can be changed.

02 Illegal Value Value is out of range

03 Syntax Error in Value Value string is not in the correct

format.

04 Illegal Text String Format Construction of the text field is

incorrect.

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Error No. Description Explanation

05 Unit in Critical Alarm Alarm must be cleared before

the command can be completed.

06 Option Not Installed Command code is not

supported in this version of the controller.

07 No Transaction in Progress Transaction must be in progress

to execute the command code.

08 Transmission Error (LRC failed) Error occurred in the protocol

string during transmission.

09 In Local Programming Mode Controller is being programmed

with the hand held controller.

10 Commands out of Sequence Another command code must

be performed before the current one can be.

11 Write Attempt to a Read Only

Value

12 Access Denied to Security Code Future Use

13 No Records Found This error results when trying to

5.1.1.5 Examples

Tried to store a value to a read only parameter register.

read or clear records from the Transaction or Security Log and no records are present.

Example 1. The client requests the Active Alarm Status (802) of the controller

with address 123. The controller has no active alarms.

 Request

STX 123 RV 802 ETX LRC

 Response

NUL STX 123 RV 802 0000 ETX LRC PAD

Example 2. The client sets the Additive K-Factor to 6300.000 on the controller

with address 313.

 Request

STX 313 WV 001 6300.000 ETX LRC

 Response

NUL STX 313 OK ETX LRC PAD

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Example 3. The client sets the time on all the controllers on the communication

loop at the same time (broadcast command). The time is 02:34:13 PM. Number 999 is the broadcast address for the system.

 Request

STX 999 WV 111 14:34:13 ETX LRC

 Response

None

5.1.2 Fusion4 SSC-A

TABLE 5-3 lists the FMC Smith AccuLoad protocol parameters for the Fusion4 SSC-A (Single Stream Controller for Additive Injection).

TABLE 5-3 FMC Smith AccuLoad protocol parameters for Fusion4 SSC-A

Parameter Name

Wild stream K-factor 001 floating point R nnnnn.nnn

Additive K-factor 002 floating point R nnnnn.nnn

Injection volume 010 floating point R/W nnnn.n

Volume per injection cycle 020 floating point R/W nnnn.n

Solenoid dwell time 030 integer R nnnnn

Minimum product volume for transaction

Factored pulse output resolution

Number of clean start cycles 060 integer R/W nn

Flush volume 061 floating point R/W nnn

High flow threshold value 063 floating point R/W nnnnn

Low flow threshold value 064 floating point R/W nnnnn

Transaction closing time 065 integer R/W nnn

Pacing source 080 enumeration, see

Parameter

Number

040 floating point R/W nnn

050 enumeration, see

Parameter

Format

C.1.5

C.1.4

Access Format Range Default

R n 2...5

R n 0...2

Permissive function 081 enumeration, see

C.1.6

Injection offset 090 integer R/W nnn

R/W n 0...2

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Parameter Name

Unit address 100 integer R nnn

Broadcast address 101 integer R nnn

Number of solenoid retries 131 integer R n

DI hysteresis time 132 integer R nnnn

Feedback pulse duration

Pump run timeout 134 integer R/W nnn

No additive alarm action 310 enumeration, see

No additive timeout period 311 integer R n

Additive volume deviation alarm action

Additive volume deviation allowed

Additive deviation basis 323 integer R nn 5...20

Leaking solenoid alarm action

Leaking solenoid volume limit 341 floating point R nnn

Parameter

Number

133 integer R nnnn

320 enumeration, see

322 integer R/W nnn

340 enumeration, see

Parameter

Format

C.1.2

Access Format Range Default

R n 0...2

Leaking solenoid timeout period

No activity timeout alarm action

No activity timeout period 371 integer R nnn

Active alarms 802 bit mask, see

Permissive state 804 enumeration, see

Solenoid close delay 805 integer R nnnn

Additive stream flow rate 809 floating point R nnnnn

Accumulative wild stream gross observed volume

Accumulative total additive stream gross observed volume

Accumulative transactional additive stream gross observed volume

Accumulative leaking solenoid gross observed volume

342 integer R nn

370 enumeration, see

C.1.2

section C.1.8

C.1.3

810 floating point R nnnnnnn

850 floating point R nnnnnnn

860 floating point R nnnnnnn

870 floating point R nnnnnnn

R n 0...2

R hhhh

R n 0...2

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Parameter Name

Accumulative calibration gross observed volume

Load stream flow rate 881 floating point R nnnnn.nnn

Additive stream flow rate 882 floating point R nnnnn.nnn

Transaction PPM 883 floating point R nnnnn

Task register 888 integer, see C.1.1 W hhhh

Firmware version number 890 string R aaaaaa

Product ID 892 string R aaaaaaaaa

Device serial number 893 string R ssssssss

Parameter

Number

880 floating point R nnnnnnn

Parameter

Format

Access Format Range Default

5.1.3 Fusion4 SSC-B

TABLE 5-4 lists the FMC Smith AccuLoad protocol parameters for the Fusion4 SSC-B (Single Stream Controller for Blending).

TABLE 5-4 FMC Smith AccuLoad protocol parameters for Fusion4 SSC-B

Parameter Name

Wild stream K-factor 001 floating point R nnnnn.nnn 100

Blend stream K-factor 002 floating point R nnnnn.nnn 750

Target blend percentage rate A

Target blend percentage rate B

Target blend percentage rate C

Target blend percentage rate D

Target blend percentage rate E

Dead band control window limit

Inner control window limit 021 floating point R nnnn.nn 0.01...10000 1

Middle control window limit

Parameter

Number

010 floating point R/W nnn.nn 0

011 floating point R/W nnn.nn 0

012 floating point R/W nnn.nn 0

013 floating point R/W nnn.nn 0

014 floating point R/W nnn.nn 0

020 floating point R/W nnnn.nn 0.01...10000 0.1

022 floating point R nnnn.nn 0.01...10000 10

Parameter

Format

Access Format Range Default

Outer control window limit

023 floating point R nnnn.nn 0.01...10000 100

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Parameter Name

Solenoid active dwell 030 integer R nnnn 50...1000 100

Solenoid rest dwell 031 integer R nnnn 50...1000 100

Permissive function 040 enumeration, see

Blend stream pulse timeout

Wild stream pulse timeout

Deviation count smoothing value

Reset blend deviation counter at transaction start

Multifunction DC output #1

Multi function DC output #2

Preset gross observed volume

Parameter

Number

041 integer R nn 1...90 2

042 integer R nnn 1...999 5

044 integer R nn 0...12 10

045 enumeration, see

049 enumeration, see

050 enumeration, see

060 floating point R/W nnnnnn 0...999999 0

Parameter

Format

C.2.10

C.2.6

C.2.5

Access Format Range Default

R n 0...1 1

R n 0...1 0

R n 2...5 2

Flush volume 061 floating point R/W nnn 0...999 0

Pre-shutdown control 062 enumeration R n 0...2 0

Pre-shutdown volume 063 floating point R/W nnnn 0...9999 0

Clean start control 070 enumeration, see

C.2.8

Blend point relative to wild stream meter

Gross standard volume calculation interval

Temperature compensation used

Unit address 100 integer R nnn

Broadcast address 101 integer R nnn

DI hysteresis time 132 integer R nnnn

Calibration high flow rate 200 floating point R nnnn 1...9999 60

Calibration low flow rate 201 floating point R nnn 1...100 15

Calibration inner control window limit

Calibration outer flow rate control window

080 enumeration, see

C.2.3

082 floating point R nnnn.nn

083 boolean R n

210 integer R nnn 1...100 10

211 integer R nnnn 1...9999 25

R n 0...1 0

Calibration start low flow volume

220 floating point R nnnn 1...9999 25

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FMC Smith AccuLoad Protocol

Parameter Name

Calibration end low flow volume

Calibration final shut down volume

Flow calculation smoothing value

Control failure alarm action

Control failure alarm timeout

Blend percentage deviation alarm action

Blend low percentage allowed

Blend high percentage allowed

Minimum wild stream volume for alarm

Leaking blend valve alarm action

Parameter

Number

221 floating point R nnnn 1...9999 25

230 floating point R nnn 0...999 20

240 integer R nn 1...99 10

310 enumeration, see

311 integer R nn 1...30 10

320 enumeration, see

321 integer R/W nn 1...99 95

322 integer R/W nnn 101...999 105

323 floating point R/W nnn 1...999 5

340 enumeration, see

Parameter

Format

C.2.2

Access Format Range Default

R n 0...2 2

Leaking blend valve volume limit

Wild stream closing volume alarm action

Wild stream closing volume

Blend stream closing timeout alarm action

Blend stream closing timeout

No activity alarm action 370 enumeration, see

No activity timeout 371 integer R nn 1...65535 30

Flush volume alarm action

Flush volume deviation 381 integer R/W nnn 1...100 25

Active alarms 802 integer, see C.2.18 R hhhh 0...65535 0

Permissive state 804 enumeration, see

Accumulative wild stream gross observed volume

341 floating point R nnnn 1...9999 100

350 enumeration, see

C.2.2

351 floating point R nnnn 1...9999 150

360 enumeration, see

C.2.2

361 integer R nnn 1...240 60

C.2.2

380 enumeration, see

C.2.2

C.2.4

810 floating point R nnnnnnnn 0...99999999 0

R n 0...2 2

R n 0...1 0

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Parameter Name

Accumulative blend stream gross observed volume

Accumulative blend stream gross standard volume

Transactional wild stream gross observed volume

Transactional blend stream gross observed volume

Transactional blend stream gross standard volume

Transactional blend percentage (normal mode)

Accumulative blend volume (emulation mode only)

Parameter

Number

820 floating point R nnnnnnnn 0...99999999 0

825 floating point R nnnnnnnn 0...99999999 0

830 floating point R nnnnnn.nn 0...999999.99 0

840 floating point R nnnnnn.nn 0...999999.99 0

845 floating point R nnnnnn.nn 0...999999.99 0

850 floating point R nnn.nn 0...100.00 0

850 floating point R nnnnnnnn 0 0

Parameter

Format

Access Format Range Default

Transaction deviation count

Transaction current average temperature

Instantaneous temperature

Accumulative leaking blend stream gross observed volume

Accumulative calibration gross observed volume

Wild stream flow rate 881 floating point R nnnn

Blend stream flow rate 882 floating point R nnnn

Transactional blend percentage

Task register 888 enumeration, see

Firmware version number

Product ID 892 string R aaaaaaaaa

Device serial number 893 string R aaaaaaaa

860 floating point R nnnnn 0

865 floating point R nnn.n -999.9...999.9 0

866 floating point R nnn.n -999.9...999.9 0

870 floating point R nnnnnnnn 0...99999999 0

880 floating point R nnnnnnnn 0...99999999 0

883 floating point R nnnn

W 1...802

C.2.1

890 string R aaaaaa

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FMC Smith AccuLoad Protocol

5.1.4 Fusion4 MSC-A

TABLE 5-5 lists the FMC Smith AccuLoad protocol parameters for the Fusion4 MSC-A (Multi-Stream Controller for Additive Injection).

TABLE 5-5 FMC Smith AccuLoad protocol parameters for Fusion4 MSC-A

Parameter Name

Wild stream K-factor 001 floating point R nnnnn.nnn

Additive K-factor 002 floating point R nnnnn.nnn

Injection volume 010 floating point R/W nnnn.n

Volume per injection cycle 020 floating point R/W nnnn.n

Solenoid dwell time 030 integer R nnnnn

Minimum product volume for transaction

Factored pulse output resolution

Number of clean start cycles 060 integer R/W nn

Flush volume 061 floating point R/W nnn

High flow threshold value 063 floating point R/W nnnnn

Low flow threshold value 064 floating point R/W nnnnn

Transaction closing time 065 integer R/W nnn

Pacing source 080 enumeration, see

Permissive function 081 enumeration, see

Parameter

Number

040 floating point R/W nnn

050 enumeration, see

Parameter

Format

C.1.5

C.1.4

C.1.6

Access Format Range Default

R n 2...5

R n 0...2

R/W n 0...2

Injection offset 090 integer R/W nnn

Unit address 100 integer R nnn

Number of solenoid retries 131 integer R n

Feedback pulse duration 133 integer R nnnn

Pump run timeout 134 integer R/W nnnn

No additive alarm action 310 enumeration, see

C.1.2

No additive flow timeout period

Additive volume deviation alarm action

311 integer R n

320 enumeration, see

C.1.2

R n 0...2

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Parameter Name

Additive volume deviation allowed

Additive deviation basis 323 integer R nn

Leaking solenoid alarm action

Leaking solenoid volume limit 341 floating point R nnn

Leaking solenoid timeout period

No activity timeout alarm action

No activity timeout period 371 integer R nnn

Slow flow volume alarm action

Active alarms 802 R hhh

Permissive state 804 enumeration, see

Solenoid close delay 805 integer R nnnn

Alarm and permissive state (injectors 1 - 6)

Parameter

Number

322 integer R/W nnn

340 enumeration, see

342 integer R nn

370 enumeration, see

380 enumeration, see

806 R

Parameter

Format

C.1.2

C.1.3

Access Format Range Default

R n 0...2

R n

R n 0...2

Alarm and permissive state (injectors 7 - 12)

Additive stream flow rate 809 floating point R nnnnn

Accumulative wild stream gross observed volume

Alarm and permissive state (injectors 13 - 18) #

Alarm and permissive state (injectors 19 - 24) #

Accumulative total additive stream gross observed volume

Accumulative transactional additive stream gross observed volume

Accumulative leaking solenoid gross observed volume

Accumulative calibration gross observed volume

Load stream flow rate 881 floating point R nnnnn.nnn

807 R

810 floating point R nnnnnnn

811 R

812 R

850 floating point R nnnnnnn

860 floating point R nnnnnnn

870 floating point R nnnnnnn

880 floating point R nnnnnnn

Additive stream flow rate 882 floating point R nnnnn.nnn

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FMC Smith AccuLoad Protocol

Parameter Name

Transaction PPM 883 floating point R nnnnn

Task register 888 integer, see C.1.1 W hhhh

Software version

Product ID

Device serial number

Parameter

Number

890 string R aaaaaa

892 string R aaaaaaaaa

893 string R aaaaaaaa

Parameter

Format

Access Format Range Default

REMARK: The # denotes global parameters affecting all injector channels.

5.2 Fusion4 MSC-L

5.2.1 Description

The AccuLoad Emulation functionality in the Fusion4 MSC-L allows the Fusion4 MSC-L to interact with a TAS in the same way as AccuLoad III interacts. Due to some inherent differences between the devices, the functionality of Standby mode and Remote mode is not implemented for Accuload Emulation. Therefore, all supported commands currently work irrespective of the mode of the Fusion4 MSC-L.

The Fusion4 MSC-L supports two protocols for AccuLoad Emulation mode.

 Communications for Terminal Mode of Operation, see section 5.2.1.1  Communications for Minicomputer Mode of Operation, see section

5.2.1.2

5.2.1.1 Communications for Terminal Mode of Operation

In Communications for Terminal Mode of Operation there are two different message formats:

The message format for a command instruction to AccuLoad III is:

* A1A

Term Description Hex value

* Start of the message 2A

A1A

text ASCII string containing the command instruction

CR Carriage Return 0D

LF Line Feed 0A

2-digit Fusion4 MSC-L address (01...99)

REMARKS: 1. The CR-LF characters define the end of the message.

2. No error checking other than parity on each character is performed.

text CR LF

HEX

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The message format for a response/acknowledgment from the Fusion4 MSC-L is:

* A1A

text CR LF

Term Description Hex value

* Start of the message 2A

A1A

2-digit Fusion4 MSC-L address (01...99)

text ASCII string containing the response/acknowledgment

CR Carriage Return 0D

LF Line Feed 0A

REMARKS: 1. The CR-LF characters define the end of the message.

2. No error checking other than parity on each character is performed.

5.2.1.2 Communications for Minicomputer Mode of Operation

In Communications for Minicomputer Mode of Operation there are two different message formats:

The message format for a command instruction:

STX A1A

Term Description Hex value

STX Start of Text 02

A1A

text ASCII string containing the command instruction

2-digit Fusion4 MSC-L address (01...99)

text ETX LRC

HEX

ETX End of Text 03

LRC Longitudinal Redundancy Check 0A

HEX

The message format for a response/acknowledgment from the Fusion4 MSC-L is:

NL STX A1A

Term Description Hex value

NL Null character 00

STX Start of Text 02

A1A

2-digit Fusion4 MSC-L address (01...99)

text ASCII string containing the response/acknowledgment

ETX End of Text 03

LCR Longitudinal Redundancy Check

PAD Pad character 7F

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text ETX LRC PAD

HEX

FMC Smith AccuLoad Protocol

5.2.2 Configuring AccuLoad Emulation functionality on the Fusion4 MSC-L

Configure the following from the HMI:

1. Install the AccuLoad Emulation Workflow from the installation package.

2. Set the communication protocol of the selected COM port to Terminal host or Minicomputer host. Set the baud rate, parity, etc. the same as the host side.

3. Set the arm address for each arm from the arm identification menu. This address needs to be the same as the one set on the host side.

4. From the device configuration menu, set the emulation type as AccuLoad.

5. From the Workflow Settings menu, set the workflow mode as ‘Remote only’ and also set the correct timeout. When a command is not set within

this timeout, the Fusion4 MSC-L will go to Standby mode and only the

RE_SA command (see section 5.2.4.16) will get it back in Remote mode.

REMARK: In Standby mode it is currently not possible to perform transactions locally.

5.2.3 Fusion4 MSC-L Product Numbering

There are many commands in AccuLoad that fetch data by sending a product number as a part of the command. In AccuLoad it is possible to assign up to six products to an arm and then these can be addressed as product 1 through 6 in a command. However, in Fusion4 MSC-L streams are assigned to an arm. To match this with the AccuLoad method, the products are numbered as follows.

Consider that for an arm in Fusion4 MSC-L, streams 2, 4, 6, 8 and 10 are assigned to this arm through the arm configuration. These will be then internally numbered as product 1 through 5 for Emulation, i.e.:

 Product 1 = Stream 2  Product 2 = Stream 4  Product 3 = Stream 6  Product 4 = Stream 8  Product 5 = Stream 10  Product 6 = Not used on this arm

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5.2.4 Commands

5.2.4.1 AB - Allocate Blend Recipes

This command allocates the blend recipes that will be allowable for selection. This allocation is a subset of those enabled in Program mode.

 Command

AB_C1C2C3...C13

Where C1C2C3...C13 is the three- to thirteen-character bit map. See section

5.2.4.1.1 up to and including section 5.2.4.1.13 for more information.

 Response

OK Good Response. Recipes were allocated

NOXX Recipes were not allocated.

XX = Two-digit error code as defined in section 5.1.1.4.

Remarks: 1. AccuLoad III has a total of 50 recipes on device level, whereas the Fusion4

MSC-L has 50 recipes per arm. Therefore, when the recipe numbers are sent for a particular arm, these recipes need to be configured on that arm in the Fusion4 MSC-L

2. A one allocates the corresponding recipe number for selection. Allocation is cancelled when Transaction done status is being set.

3. Allocation is also cancelled if, when in Remote Control mode, a power-fail restart occurs between batches.

4. This command does not require all characters. A minimum of three characters is accepted. For those characters omitted, the corresponding recipes are not allocated.

5. This command will automatically exit from Program mode when initiated.

Constraints: Recipe allocation remains in effect for the current transaction only.

Special Case: None

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FMC Smith AccuLoad Protocol

5.2.4.1.1 AB - Allocate Blend Recipes Command: Character 1

TABLE 5-6 describes character 1 of the AB command.

TABLE 5-6 AB command: Character 1

Character Recipe Request

Char Hex Recipe 4 Recipe 3 Recipe 2 Recipe 1

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

5.2.4.1.2 AB - Allocate Blend Recipes Command: Character 2

TABLE 5-7 describes character 2 of the AB command.

TABLE 5-7 AB command: Character 2

Character Recipe Request

Char Hex Recipe 8 Recipe 7 Recipe 6 Recipe 5

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

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Character Recipe Request

Char Hex Recipe 8 Recipe 7 Recipe 6 Recipe 5

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

5.2.4.1.3 AB - Allocate Blend Recipes Command: Character 3

TABLE 5-8 describes character 3 of the AB command.

TABLE 5-8 AB command: Character 3

Character Recipe Request

Char Hex Recipe 12 Recipe 11 Recipe 10 Recipe 9

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

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FMC Smith AccuLoad Protocol

5.2.4.1.4 AB - Allocate Blend Recipes Command: Character 4

TABLE 5-9 describes character 4 of the AB command.

TABLE 5-9 AB command: Character 4

Character Recipe Request

Char Hex Recipe 16 Recipe 15 Recipe 14 Recipe 13

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

5.2.4.1.5 AB - Allocate Blend Recipes Command: Character 5

TABLE 5-10 describes character 5 of the AB command.

TABLE 5-10 AB command: Character 5

Character Recipe Request

Char Hex Recipe 20 Recipe 19 Recipe 18 Recipe 17

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

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Character Recipe Request

Char Hex Recipe 20 Recipe 19 Recipe 18 Recipe 17

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

5.2.4.1.6 AB - Allocate Blend Recipes Command: Character 6

TABLE 5-11 describes character 6 of the AB command.

TABLE 5-11 AB command: Character 6

Character Recipe Request

Char Hex Recipe 24 Recipe 23 Recipe 22 Recipe 21

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

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FMC Smith AccuLoad Protocol

5.2.4.1.7 AB - Allocate Blend Recipes: Character 7

TABLE 5-12 describes character 7 of the AB command.

TABLE 5-12 AB command: Character 7

Character Recipe Request

Char Hex Recipe 28 Recipe 27 Recipe 26 Recipe 25

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

5.2.4.1.8 AB - Allocate Blend Recipes: Character 8

TABLE 5-13 describes character 8 of the AB command.

TABLE 5-13 AB command: Character 8

Characters Recipe Request

Char Hex Recipe 32 Recipe 31 Recipe 30 Recipe 29

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

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Characters Recipe Request

Char Hex Recipe 32 Recipe 31 Recipe 30 Recipe 29

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

5.2.4.1.9 AB - Allocate Blend Recipes: Character 9

TABLE 5-14 describes character 9 of the AB command.

TABLE 5-14 AB command: Character 9

Characters Recipe Request

Char Hex Recipe 36 Recipe 35 Recipe 34 Recipe 33

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

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5.2.4.1.10 AB - Allocate Blend Recipes: Character 10

TABLE 5-15 describes character 10 of the AB command.

TABLE 5-15 AB command: Character 10

Characters Recipe Request

Char Hex Recipe 40 Recipe 39 Recipe 38 Recipe 37

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

5.2.4.1.11 AB - Allocate Blend Recipes: Character 11

TABLE 5-16 describes character 11 of the AB command.

TABLE 5-16 AB command: Character 11

Characters Recipe Request

Char Hex Recipe 44 Recipe 43 Recipe 42 Recipe 41

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

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Characters Recipe Request

Char Hex Recipe 44 Recipe 43 Recipe 42 Recipe 41

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

5.2.4.1.12 AB - Allocate Blend Recipes: Character 12

TABLE 5-17 describes character 12 of the AB command.

TABLE 5-17 AB command: Character 12

Character Recipe Request

Char Hex Recipe 48 Recipe 47 Recipe 46 Recipe 45

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

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FMC Smith AccuLoad Protocol

5.2.4.1.13 AB - Allocate Blend Recipes: Character 13

TABLE 5-18 describes character 13 of the AB command.

TABLE 5-18 AB command: Character 13

Character Recipe Request

Char Hex Reserved Reserved Recipe 50 Recipe 49

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

A 41 X X

B 42 X X X

C 43 X X

D 44 X X X

E 45 X X X

F 46 X X X X

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5.2.4.2 AR - Alarm Reset

This command resets one of the alarms currently registered at the Fusion4 MSC-L.

 Command

AR Reset all alarms in all tables.

AR_XX_DD Reset specific alarm for a specified directory.

AR_XX_IN_YY Reset specific alarm for the specified injector.

XX = Two-character alarm code. See section 5.2.4.2.1 up to and

DD = Directory, where:

including section 5.2.4.2.5 for more information.

• SY = System

• P1 = Product 1

• P2 = Product 2

• P3 = Product 3

• P4 = Product 4

• P5 = Product 5

• P6 = Product 6

• AR = Arm

• M1 = Meter 1

• M2 = Meter 2 (Ratio, hybrid blending configuration only)

• M3 = Meter 3 (Ratio, hybrid blending configuration only)

• M4 = Meter 4 (Ratio, hybrid blending configuration only)

• M5 = Meter 5 (Ratio, hybrid blending configuration only)

• M6 = Meter 6 (Ratio, hybrid blending configuration only)

• IN = Additive injector

• RR = Recipe (01 - 50)

YY = Injector (01...24)

 Response

OK Good response

NOXX The alarm was not reset

XX = Two-digit error code as defined in section 5.1.1.4.

Remarks: The two-character alarm code must be one of those alarms that is allowed to

be reset through the communication channel.

Constraints: The alarm code must be able to be reset through communications. If it is

allowed, it must be pending or a ʺNOʺ will be returned.

Special Case: A special code, ʺAAʺ, may be used to reset all resettable alarms that are

pending in the directory specified.

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FMC Smith AccuLoad Protocol

5.2.4.2.1 System Alarms That Can Be Reset Through Communications

TABLE 5-19 gives an overview of the System alarms that can be reset through communications.

TABLE 5-19 System Alarms

Code Condition

CM Communications Alarm - Communications failure on one of the

PA Power-fail Alarm - The unit either had a power failure or a hardware

U1 User Alarm #1

U2 User Alarm #2

U3 User Alarm #3

U4 User Alarm #4

U5 User Alarm #5

communications channels.

reset occurred.

U6 User Alarm #6

5.2.4.2.2 Injector Alarms That Can Be Reset Through Communications

TABLE 5-20 gives an overview of the Injector alarms that can be reset through communications.

TABLE 5-20 Injector Alarms

Code Condition

KA Low Additive Error - Indicates that not enough additive was injected

NA No Additive Pulses Error - Indicates that the additive flow meter's

GA General Additive Error - Indicates that there is an additive injector error.

AH Additive High Temperature Alarm - Used only for flow controlled

AL Additive Low Temperature Alarm - Used only for flow controlled

AT Additive Temperature Probe - Used only for flow controlled additive

during one cycle or an average of several cycles.

pulses were not detected.

additive types. Temperature probe or transducer is out of range with high alarm setting.

additive types. Temperature probe or transducer is out of range with low alarm setting.

types. Short or open condition in temperature probe.

PS Pulse Security - Used only with the security option. Indicated that an

excessive number of out- of-sequence errors in the A-B pulse stream have been detected on one of the flow controlled additive meters.

XA Indicates a collision in the incoming pulse stream. (The signals on A

and A-bar or B and B-bar are the same).

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Code Condition

CT Indicates that the additive total received from the smart additive system

5.2.4.2.3 Arm Alarms That Can Be Reset Through Communications

TABLE 5-21 gives an overview of the Arm alarms that can be reset through communications.

TABLE 5-21 Arm Alarms

Code Condition

CA Additive Clean Line - The additive clean line volume delivered has

CL Clean Line - The clean line volume delivered has under-run the clean

HF High Flow - Flow rate has exceeded limit set by Excess High Flow

may be erroneous

under-run the additive clean line volume programmed.

line volume programmed by at least the amount of clean line alarm limit.

program parameter for more than 4 seconds.

OA Overrun - Volume delivered has exceeded the preset amount by at

5.2.4.2.4 Meter Alarms That Can Be Reset Through Communications

TABLE 5-22 gives an overview of the Meter alarms that can be reset through communications.

TABLE 5-22 Meter Alarms

Code Condition

DR Density Transducer - Density transducer failure or out-of-range

LA Leakage Alarm - Indicates that leakage between transactions has

PR Pressure Transducer - Pressure transducer failure or out-of-range

TP Temperature Probe - Short or open condition in the temperature probe

VF Valve Fault - Indicates that the meter was still registering flow when the

least the number of units set in the Overrun Limit program code.

condition

exceeded the programmed ʺleakage alarm limitʺ (system 202).

condition

circuit

valve fault timer expired after the Fusion4 MSC-L commanded the valve to close

XA Indicates a collision in the incoming pulse stream. (The signals on A

and A-bar or B and B-bar are the same)

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5.2.4.2.5 Product Alarms That Can Be Reset Through Communications

TABLE 5-23 gives an overview of the Product alarms that can be reset through communications.

TABLE 5-23 Product Alarms

Code Condition

BH Blend High Alarm - An overflow on this product has caused a blend

BL Blend Low Alarm - An underflow on this product has caused the blend

BV Block Valve Alarm - The valve did not close within 10 seconds after

HD High Density - Density transducer is out of range of the high alarm

HF High Flow Alarm - Flow rate has exceeded limit set by Excess High

tolerance to be exceeded.

receiving the signal to close.

setting.

Flow program code for more than 4 seconds.

HP High Pressure - Pressure transducer is out of range of the high alarm

setting.

HT High Temperature - Temperature probe or transducer is out of range of

the high alarm setting.

LD Low Density - Density transducer is out of range of the low alarm

setting.

LF Low Flow Alarm - Flow rate was at or below the minimum flow rate

established by Low Flow Limit program code for longer than 8 seconds.

LP Low Pressure - Pressure transducer is out of range of the low alarm

setting.

LT Low Temperature - Temperature probe or transducer is out of range of

the low alarm setting.

OA Overrun Alarm - Volume delivered has exceeded the preset amount by

at least the number of units set in the overrun limit program code.

UF Unauthorized Flow - The Fusion4 MSC-L has detected unauthorized

flow.

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5.2.4.3 AV - Request Additive Volumes by Batch

This command retrieves additive batch volumes from the Fusion4 MSC-L.

 Command

Current Transaction

AV_XX Total additive of batch in progress (delivery type for flow

controlled additive)

AV_XX_Z Total additive, by volume type, of batch in progress if that type

is available

AV_XX_YY Total additive of a specified batch

AV_XX_YY_Z Total additive of specified batch, specified volume type if

volume was stored

Local Storage Transaction

AV_XX_YY_NNN Total additive of a specified batch in an historic transaction

AV_XX_YY_Z_NNN Total additive, volume type, of specified batch in an historic

transaction for flow controlled additives

XX = Additive number (01...24)

YY = Batch number requested

Z =

NNN = Number of transactions back into local storage to retrieve the

G (GV Total)

N (GST Total)

M (Mass Total)

data

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 Response

Current transaction

AV_XX_YY_VVVVV.VVV Good response. For AV_XX and AV_XX_YY

AV_XX_Z_VVVVV.VVV Good response for AV_XX_Z

AV_XX_YY_Z_VVVVV.VVV Good response for AV_XX_YY_Z

Local Storage Transaction

AV_XX_YY_VVVVV.VVV_NNN Good response for AV_XX_YY_NN

AV_XX_YY_Z_VVVVV.VVV_NNN Good response for AV_XX_YY_Z_NNN

XX = Additive number (01...24)

YY = Batch number requested

Z =

VVVVV.VVV Total Additive Batch Volume

R for Raw or Indicated (IV) Total G for Gross (GV) Total

N for Gross at Standard Temperature (GST) Total

M for Mass Total

NNN Number of transactions back into local storage to retrieve the

data

NOXX Additive batch volumes have not been retrieved.

XX = Two-digit error code as defined in section 5.1.1.4.

Remarks: If bays are configured, the AV for the current batch returns the current batch on

the arm addressed (or NO39 if no batch is in progress for the arm). For an AV command for a completed batch, the batch argument specified in the batch is the bay-based transaction, and hence may return a batch completed on an arm that is not the arm being addressed.

Constraints: 1. The commands AV_XX_Z, AV_XX_YY_Z_NNN, and AV_XX_YY_Z will

work only when “Z” is “G for Gross (GV) Total”.

2. Volume units are assumed as the type programmed into the Fusion4 MSC-L. Volume types are available for flow controlled additives only.

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Special Case: None

5.2.4.4 BA - Bay Assignment

This command retrieves the position of each arm in the bay.

 Command

 Response

BA_A1A2A3A4A5A6 Good response. The position of each arm in the bay was

An n is a character representing the position of arm n:

• A = Bay A

• B = Loading bay B

• ? = In transit

retrieved.

NOXX The position of each arm in the bay was not retrieved.

XX = Two-digit error code as defined in section 5.1.1.4.

Remarks: None

Constraints: None

Special Case: None

5.2.4.5 DY - Request Dynamic Display Values

This command retrieves a current dynamic display value from the Fusion4 MSC-L.

 Command

DY_ddxx

dd = Dynamic display type:

• SY = System

• P1 = Product #1

• P2 = Product #2

• P3 = Product #3

• P4 = Product #4

• P5 = Product #5

• P6 = Product #6

• Bz = batch, where ʺzʺ is 1…9 for batches 1...9, and ʺAʺ for batch 10

• CB = current batch

xx = Variable number to access. See section 5.2.4.5.1 up to and

including section 5.2.4.5.5 for more information.

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 Response

DY_V..V_D..D Good response

V..V = Value of the variable

D..D = Description of the variable (may contain spaces)

NOXX Requested display was not returned.

XX = Two-digit error code as defined in section 5.1.1.4.

Remarks: 1. No response exceeds 31 characters.

2. For bay configurations, the following information applies:

All additives on the bay can be accessed via any valid arm



address located on the bay.

 Batch values are for the bay-based batch.  Not all transaction ʺDYʺ values are available when bays are

configured, i.e., average temperature, pressure, meter factor, etc.

Constraints: 1. NO06 will be returned if the requested batch has not been delivered (Bz

qualifier).

2. NO05 will be returned if there is no transaction in progress and no transaction has ever been done (TR qualifier).

3. NO30 will be returned if a product or recipe is requested which is not currently allocated to the arm to which the command was directed.

4. NO31 will be returned if the command format does not match the current configuration for the arm.

Special Case: None

5.2.4.5.1 DY_SYXX - System Dynamic Display Values

TABLE 5-24 gives an overview of the System dynamic display values.

TABLE 5-24 System dynamic display values

Index Number (XX) Description Response

00 Current Flow Rate Units/Min, Arm 1 DY Flow (Arm 1)XXXXX.X Gal/Min

01 Current Flow Rate Units/Min, Arm 2 DY Flow (Arm 2)XXXXX.X Gal/Min

02 Current Flow Rate Units/Min, Arm 3 DY Flow (Arm 3)XXXXX.X Gal/Min

03 Current Flow Rate Units/Min, Arm 4 DY Flow (Arm 4)XXXXX.X Gal/Min

04 Current Flow Rate Units/Min, Arm 5 DY Flow (Arm 5)XXXXX.X Gal/Min

05 Current Flow Rate Units/Min, Arm 6 DY Flow (Arm 6)XXXXX.X Gal/Min

06 Current Flow Rate Units/Hr, Arm 1 DY Flow (Arm 1)XXXXXXX.X Gal/Hr

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Index Number (XX) Description Response

07 Current Flow Rate Units/Hr, Arm 2 DY Flow (Arm 2)XXXXXXX.X Gal/Hr

08 Current Flow Rate Units/Hr, Arm 3 DY Flow (Arm 3)XXXXXXX.X Gal/Hr

09 Current Flow Rate Units/Hr, Arm 4 DY Flow (Arm 4)XXXXXXX.X Gal/Hr

10 Current Flow Rate Units/Hr, Arm 5 DY Flow (Arm 5)XXXXXXX.X Gal/Hr

11 Current Flow Rate Units/Hr, Arm 6 DY Flow (Arm 6)XXXXXXX.X Gal/Hr

12 Current Recipe Name, Arm 1 DY Recipe (Arm 1) XXXXXXXXX

13 Current Recipe Name, Arm 2 DY Recipe (Arm 2) XXXXXXXXX

14 Current Recipe Name, Arm 3 DY Recipe (Arm 3) XXXXXXXXX

15 Current Recipe Name, Arm 4 DY Recipe (Arm 4) XXXXXXXXX

16 Current Recipe Name, Arm 5 DY Recipe (Arm 5) XXXXXXXXX

17 Current Recipe Name, Arm 6 DY Recipe (Arm 6) XXXXXXXXX

18 Current Preset, Arm 1 DY Preset (Arm 1) XXXXXX Gal

19 Current Preset, Arm 2 DY Preset (Arm 2) XXXXXX Gal

20 Current Preset, Arm 3 DY Preset (Arm 3) XXXXXX Gal

21 Current Preset, Arm 4 DY Preset (Arm 4) XXXXXX Gal

22 Current Preset, Arm 5 DY Preset (Arm 5) XXXXXX Gal

23 Current Preset, Arm 6 DY Preset (Arm 6) XXXXXX Gal

24 Current Delivered Volume, Arm 1 DY Deliv. (Arm 1) XXXXXXX.XX Gal

25 Current Delivered Volume, Arm 2 DY Deliv. (Arm 2) XXXXXXX.XX Gal

26 Current Delivered Volume, Arm 3 DY Deliv. (Arm 3) XXXXXXX.XX Gal

27 Current Delivered Volume, Arm 4 DY Deliv. (Arm 4) XXXXXXX.XX Gal

28 Current Delivered Volume, Arm 5 DY Deliv. (Arm 5) XXXXXXX.XX Gal

29 Current Delivered Volume, Arm 6 DY Deliv. (Arm 6) XXXXXXX.XX Gal

30 Current Remaining Volume, Arm 1 DY Remain. (Arm 1) XXXXXXX.XX Gal

31 Current Remaining Volume, Arm 2 DY Remain. (Arm 2) XXXXXXX.XX Gal

32 Current Remaining Volume, Arm 3 DY Remain. (Arm 3) XXXXXXX.XX Gal

33 Current Remaining Volume, Arm 4 DY Remain. (Arm 4) XXXXXXX.XX Gal

34 Current Remaining Volume, Arm 5 DY Remain. (Arm 5) XXXXXXX.XX Gal

35 Current Remaining Volume, Arm 6 DY Remain. (Arm 6) XXXXXXX.XX Gal

36 Time of Last Power Fail DY HH:MM:SS AM MM-DD-YY

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5.2.4.5.2 DY_INXX - Injector Dynamic Display Values

TABLE 5-25 gives an overview of the Injector dynamic display values.

TABLE 5-25 Injector dynamic display values

Index Number (XX) Description Response

00 Injector 1 Current Pulse Rate DY Inj 1 Cal XXXX.XX

01 Injector 2 Current Pulse Rate DY Inj 2 Cal XXXX.XX

02 Injector 3 Current Pulse Rate DY Inj 3 Cal XXXX.XX

03 Injector 4 Current Pulse Rate DY Inj 4 Cal XXXX.XX

04 Injector 5 Current Pulse Rate DY Inj 5 Cal XXXX.XX

05 Injector 6 Current Pulse Rate DY Inj 6 Cal XXXX.XX

06 Injector 7 Current Pulse Rate DY Inj 7 Cal XXXX.XX

07 Injector 8 Current Pulse Rate DY Inj 8 Cal XXXX.XX

08 Injector 9 Current Pulse Rate DY Inj 9 Cal XXXX.XX

09 Injector 10 Current Pulse Rate DY Inj 10 Cal XXXX.XX

10 Injector 11 Current Pulse Rate DY Inj 11 Cal XXXX.XX

11 Injector 12 Current Pulse Rate DY Inj 12 Cal XXXX.XX

12 Injector 13 Current Pulse Rate DY Inj 13 Cal XXXX.XX

13 Injector 14 Current Pulse Rate DY Inj 14 Cal XXXX.XX

14 Injector 15 Current Pulse Rate DY Inj 15 Cal XXXX.XX

15 Injector 16 Current Pulse Rate DY Inj 16 Cal XXXX.XX

16 Injector 17 Current Pulse Rate DY Inj 17 Cal XXXX.XX

17 Injector 18 Current Pulse Rate DY Inj 18 Cal XXXX.XX

18 Injector 19 Current Pulse Rate DY Inj 19 Cal XXXX.XX

19 Injector 20 Current Pulse Rate DY Inj 20 Cal XXXX.XX

20 Injector 21 Current Pulse Rate DY Inj 21 Cal XXXX.XX

21 Injector 22 Current Pulse Rate DY Inj 22 Cal XXXX.XX

22 Injector 23 Current Pulse Rate DY Inj 23 Cal XXXX.XX

23 Injector 24 Current Pulse Rate DY Inj 24 Cal XXXX.XX

24 Injector 1 Programmed Pulse Rate DY Inj 1 Prg XXXX.XX

25 Injector 2 Programmed Pulse Rate DY Inj 2 Prg XXXX.XX

26 Injector 3 Programmed Pulse Rate DY Inj 3 Prg XXXX.XX

27 Injector 4 Programmed Pulse Rate DY Inj 4 Prg XXXX.XX

28 Injector 5 Programmed Pulse Rate DY Inj 5 Prg XXXX.XX

29 Injector 6 Programmed Pulse Rate DY Inj 6 Prg XXXX.XX

30 Injector 7 Programmed Pulse Rate DY Inj 7 Prg XXXX.XX

31 Injector 8 Programmed Pulse Rate DY Inj 8 Prg XXXX.XX

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Index Number (XX) Description Response

32 Injector 9 Programmed Pulse Rate DY Inj 9 Prg XXXX.XX

33 Injector 10 Programmed Pulse Rate DY Inj 10 Prg XXXX.XX

34 Injector 11 Programmed Pulse Rate DY Inj 11 Prg XXXX.XX

35 Injector 12 Programmed Pulse Rate DY Inj 12 Prg XXXX.XX

36 Injector 13 Programmed Pulse Rate DY Inj 13 Prg XXXX.XX

37 Injector 14 Programmed Pulse Rate DY Inj 14 Prg XXXX.XX

38 Injector 15 Programmed Pulse Rate DY Inj 15 Prg XXXX.XX

39 Injector 16 Programmed Pulse Rate DY Inj 16 Prg XXXX.XX

40 Injector 17 Programmed Pulse Rate DY Inj 17 Prg XXXX.XX

41 Injector 18 Programmed Pulse Rate DY Inj 18 Prg XXXX.XX

42 Injector 19 Programmed Pulse Rate DY Inj 19 Prg XXXX.XX

43 Injector 20 Programmed Pulse Rate DY Inj 20 Prg XXXX.XX

44 Injector 21 Programmed Pulse Rate DY Inj 21 Prg XXXX.XX

45 Injector 22 Programmed Pulse Rate DY Inj 22 Prg XXXX.XX

46 Injector 23 Programmed Pulse Rate DY Inj 23 Prg XXXX.XX

47 Injector 24 Programmed Pulse Rate DY Inj 24 Prg XXXX.XX

5.2.4.5.3 DY_PNXX - Product Dynamic Display Values

TABLE 5-26 gives an overview of the Product dynamic display values.

TABLE 5-26 Product dynamic display values

Index Number (XX) Description Response

00 Current Flow Rate, Units/Minute DY Flow XXXXX.X Gal/Min

01 Current Flow Rate, Units/Hour DY Flow XXXXXXX.X Gal/Hr

02 Batch Average Temperature DY Temperature SXXXX.X F

03 Batch Average Density DY Density XXXX.X Kg/M3

07 Batch Average Pressure DY Pressure XXXX.X PSI

12 Current Temperature DY Current Temp SXXXX.X F

Batch Average API DY API SXXX.X

Batch Average Reference Density DY Ref Dens XXXX.X Lb/F3

Batch Average Relative Density DY Rel Dens X.XXXX

Batch Average Vapor Pressure DY Avg Vapor Press XXXX.X PSI

Batch Average Meter Factor DY Cur Meter Factor X.XXXXX

Batch Average CTL DY Batch Avg CTL X.XXXXX

Batch Average CPL DY Batch Avg CPL X.XXXXX

13 Current Density DY Current Density SXXXX.X Kg/M3

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FMC Smith AccuLoad Protocol

Index Number (XX) Description Response

17 Desired Percentage of Batch DY Desired % XXX %

19 Current Batch Gross Volume DY Gross Batch XXXXXXX.XX Gal

20 Current Batch GST Volume DY GST Batch XXXXXXX.XX Gal

21 Current Batch GSV Volume DY GSV Batch XXXXXXX.XX Gal

22 Current Batch Mass Total DY Mass Batch XXXXXXX.XX Lbs

28 Batch Current Density DY Cur: Dens XXXX.X Lb/F3

Current Meter Factor DY Current Meter Fact. X.XXXXX

Current Valve Requested Position DY Valve Requested Closed

Current Percentage of Batch DY Current % XXX %

Current Batch Raw Volume DY Raw Batch XXXXXXX.XX Gal

Transaction Raw Volume DY Raw Trans XXXXXXX.XX Gal

Transaction Gross Volume DY Gross Trans XXXXXXX.XX Gal

Transaction GST Volume DY GST Trans XXXXXXX.XX Gal

Transaction GSV Volume DY GSV Trans XXXXXXX.XX Gal

Transaction Mass Total DY Mass Trans XXXXXXX.XX Lbs

Note: For P1...P6 (= Product 1 to Product 6) the variables marked with

will respond NOXX as these are not

accessible/not used on the Fusion4 MSC-L.

5.2.4.5.4 DY_DDXX - Recipe Dynamic Display Values

TABLE 5-27 gives an overview of the Recipe dynamic display values.

TABLE 5-27 Recipe dynamic display values

Index Number (XX) Description Response

00 Recipe Name and Number DY Recipe XX = XXXXXXXXX

01 Transaction Raw Volume DY R#XX Raw Trans XXXXXXX Gal

02 Transaction Gross Volume DY R#XX Gross Trans XXXXXXX Gal

03 Transaction GST Volume DY R#XX GST Trans XXXXXXX Gal

04 Transaction GSV Volume DY R#XX GSV Trans XXXXXXX Gal

05 Transaction Mass Total DY R#XX Mass Trans XXXXXXX Gal

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5.2.4.5.5 DY_BNXX - Batch Dynamic Display Values

TABLE 5-28 gives an overview of the Batch dynamic display values.

TABLE 5-28 Batch dynamic display values

Index Number (XX) Description Response

00 Recipe Name and Number DY Recipe XX = XXXXXXXXX

02 Gross Batch Volume DY Gross Batch XXXXXXX.XX Gal

04 GSV Batch Volume DY GSV Batch XXXXXXX.XX Gal

05 Mass Batch Total DY Mass Batch XXXXXXX.XX Gal

06 Batch Average Temperature DY Batch Avg Temp SXXXX.X F

07 Batch Average Density DY Batch Avg Dens XXXX.X Lb/F3

08 Batch Average Pressure DY Batch Avg Pres XXXX.X PSI

12 Additive #1 Batch Volume DY Add 1 Batch XXXXXXXX.XXX

Indicated (Raw) Batch Volume DY Raw Batch XXXXXXX.XX Gal

GST Batch Volume DY GST Batch XXXXXXX.XX Gal

Batch Average Meter Factor DY Batch Avg Mtr Factor X.XXXXX

Batch Average CTL DY Batch Avg CTL X.XXXXX

Batch Average CPL DY Batch Avg CPL X.XXXXX

13 Additive #2 Batch Volume DY Add 2 Batch XXXXXXXX.XXX

14 Additive #3 Batch Volume DY Add 3 Batch XXXXXXXX.XXX

15 Additive #4 Batch Volume DY Add 4 Batch XXXXXXXX.XXX

16 Additive #5 Batch Volume DY Add 5 Batch XXXXXXXX.XXX

17 Additive #6 Batch Volume DY Add 6 Batch XXXXXXXX.XXX

18 Additive #7 Batch Volume DY Add 7 Batch XXXXXXXX.XXX

19 Additive #8 Batch Volume DY Add 8 Batch XXXXXXXX.XXX

20 Additive #9 Batch Volume DY Add 9 Batch XXXXXXXX.XXX

21 Additive #10 Batch Volume DY Add 10 Batch XXXXXXXX.XXX

22 Additive #11 Batch Volume DY Add 11 Batch XXXXXXXX.XXX

23 Additive #12 Batch Volume DY Add 12 Batch XXXXXXXX.XXX

Additive #13 Batch Volume DY Add 13 Batch XXXXXXXX.XXX

Additive #14 Batch Volume DY Add 14 Batch XXXXXXXX.XXX

Additive #15 Batch Volume DY Add 15 Batch XXXXXXXX.XXX

Additive #16 Batch Volume DY Add 16 Batch XXXXXXXX.XXX

Additive #17 Batch Volume DY Add 17 Batch XXXXXXXX.XXX

Additive #18 Batch Volume DY Add 18 Batch XXXXXXXX.XXX

Additive #19 Batch Volume DY Add 19 Batch XXXXXXXX.XXX

Additive #20 Batch Volume DY Add 20 Batch XXXXXXXX.XXX

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FMC Smith AccuLoad Protocol

Index Number (XX) Description Response

Additive #21 Batch Volume DY Add 21 Batch XXXXXXXX.XXX

Additive #22 Batch Volume DY Add 22 Batch XXXXXXXX.XXX

Additive #23 Batch Volume DY Add 23 Batch XXXXXXXX.XXX

Additive #24 Batch Volume DY Add 24 Batch XXXXXXXX.XXX

Note: For Bz (= Batch, were z is 1 to 9 for batches 1 to 9, and A for batch 10), and CB (= Current batch) the variables marked with

will respond NOXX as these are not used/accessible on the Fusion4 MSC-L.

5.2.4.6 Command Code EA - Enquire Alarms

This command requests the alarm status from the Fusion4 MSC-L (short form).

 Command

EA_DD Request alarm status of directory.

DD = Directory specification:

• SY = System

• P1 = Product #1

• P2 = Product #2

• P3 = Product #3

• P4 = Product #4

• P5 = Product #5

• P6 = Product #6

• AR = Arm

• IN = Injector

• M1 = Meter

• M2 = Meter 2 (ratio, hybrid blending configuration only)

• M3 = Meter 3 (ratio, hybrid blending configuration only)

• M4 = Meter 4 (ratio, hybrid blending configuration only)

• M5 = Meter 5 (ratio, hybrid blending configuration only)

• M6 = Meter 6 (ratio, hybrid blending configuration only)

• RR = Recipe

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 Response

EA_SY_A1A2A3A4A5A6A8A9A10 Good Response. Ten characters for System.

EA_Px_A1A2A3A4 Good Response. Four characters for Products.

EA_AR_A1A2A3 Good Response. Three characters for Arm.

EA_IN_A1A2A3 … A77 Good Response. Seventy-seven characters for Additive

Injectors.

EA_Mx_A1A2A3 Good Response. Three characters for Meter.

EA_RR_A1 Good Response. One character for Recipe.

NOXX Requested display not returned

XX = Two-digit error code as defined in section 5.1.1.4.

Remarks: Allow for additional characters to be added to the end when alarms are added

in the future.

Constraints: 1. NO30 will be returned if the meter, product or additive specified is not

currently configured to the arm which the request was sent.

2. NO31 will be returned if the command format does not match the current configuration for the arm.

Special Case: None

5.2.4.6.1 Response to EA_SY command: Characters A1 and A2

The system alarm requests associated with characters A1 and A2 are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.2 Response to EA_SY command: Character A3

TABLE 5-29 describes character A3 in the response to an EA_SY command.

TABLE 5-29 Response to EA_SY command: Character A3

Character System Alarm Requests

Char Hex

0 30

1 31 N/A

Communication

(CM)

Power Failure

(PA)

Passcode

Reset (DA)

BSE Failure (DA)

2 32 N/A

3 33 N/A N/A

4 34 X

5 35 X N/A

6 36 X N/A

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Character System Alarm Requests

Char Hex

7 37 X N/A N/A

8 38 X

9 39 X N/A

: 3A X N/A

; 3B X N/A N/A

< 3C X X

= 3D X X N/A

> 3E X X N/A

? 3F X X N/A N/A

Note: The system alarm requests highlighted in red are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

Communication

(CM)

Power Failure

(PA)

Passcode

Reset (DA)

BSE Failure (DA)

5.2.4.6.3 Response to EA_SY command: Character A4

TABLE 5-30 describes character A4 in the response to an EA_SY command.

TABLE 5-30 Response to EA_SY command: Character A4

Character System Alarm Requests

Char Hex

0 30

1 31 N/A

2 32 N/A

3 33 N/A N/A

4 34 N/A

5 35 N/A N/A

6 36 N/A N/A

7 37 N/A N/A N/A

8 38 X

9 39 X N/A

User Alarm 1

(U1)

PTB Printer (PP)

Shared

Printer (SP)

CIVACON Comm

Failure (CV)

: 3A X N/A

; 3B X N/A N/A

< 3C X N/A

= 3D X N/A N/A

> 3E X N/A N/A

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Character System Alarm Requests

Char Hex

? 3F X N/A N/A N/A

Note: The system alarm requests highlighted in red are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.4 Response to EA_SY command: Character A5

User Alarm 1

(U1)

PTB Printer (PP)

Shared

Printer (SP)

CIVACON Comm

Failure (CV)

TABLE 5-31 describes character A5 in the response to an EA_SY command.

TABLE 5-31 Response to EA_SY: Character A5

Character System Alarm Requests

Char Hex

0 30

User Alarm 5

(U5)

User Alarm 4

(U4)

User Alarm 3

(U3)

User Alarm 2

(U2)

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

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5.2.4.6.5 Response to EA_SY command: Character A6

TABLE 5-32 describes character A6 in the response to an EA_SY command.

TABLE 5-32 Response to EA_SY command: Character A6

Character System Alarm Requests

Char Hex

0 30

1 31 X

2 32 N/A

3 33 N/A X

4 34 N/A

5 35 N/A X

6 36 N/A N/A

User Alarm 9

(U9)

User Alarm 8

(U8)

User Alarm 7

(U7)

User Alarm 6

(U6)

7 37 N/A N/A X

8 38 N/A

9 39 N/A X

: 3A N/A N/A

; 3B N/A N/A X

< 3C N/A N/A

= 3D N/A N/A X

> 3E N/A N/A N/A

? 3F N/A N/A N/A X

Note: The system alarm requests highlighted in red are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.6 Response to EA_SY command: Characters A7 to A9

The system alarm requests associated with characters A7 to A9 are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

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5.2.4.6.7 Response to EA_SY command: Character A10

TABLE 5-33 describes character A10 in the response to an EA_SY command.

TABLE 5-33 Response to EA_SY command: Character A10

Character System Alarm Requests

Char Hex Reserved Reserved ComFlash (CF)

0 30

1 31 N/A

2 32 N/A

3 33 N/A N/A

4 34 X

5 35 X N/A

6 36 X N/A

Data Retention

(DA)

7 37 X N/A N/A

8 38 X

9 39 X N/A

: 3A X N/A

; 3B X N/A N/A

< 3C X X

= 3D X X N/A

> 3E X X N/A

? 3F X X N/A N/A

Note: The system alarm requests highlighted in red are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.8 Response to EA_Px command: Character A1

TABLE 5-34 describes character A1 in the response to an EA_Px command.

TABLE 5-34 Response to EA_Px command: Character A1

Character Product Alarm Requests

Char Hex High Flow (HF)

0 30

1 31 N/A

2 32 N/A

High Density

(HD)

Back

Pressure (BP)

Product Program

Error (DA)

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Character Product Alarm Requests

Char Hex High Flow (HF)

3 33 N/A N/A

4 34 X

5 35 X N/A

6 36 X N/A

7 37 X N/A N/A

8 38 X

9 39 X N/A

: 3A X N/A

; 3B X N/A N/A

< 3C X X

= 3D X X N/A

> 3E X X N/A

High Density

(HD)

Back

Pressure (BP)

Product Program

Error (DA)

? 3F X X N/A N/A

Note: The product alarm requests highlighted in red are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.9 Response to EA_Px command: Character A2

TABLE 5-35 describes character A2 in the response to an EA_Px command.

TABLE 5-35 Response to EA_Px command: Character A2

Character Product Alarm Requests

Char Hex Low Flow (LF) Low Density (LD)

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

High Temp Alarm (HT)

High Pressure

(HP)

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

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Character Product Alarm Requests

Char Hex Low Flow (LF) Low Density (LD)

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.10 Response to EA_Px command: Character A3

High Temp Alarm (HT)

TABLE 5-36 describes character A3 in the response to an EA_Px command.

TABLE 5-36 Response to EA_Px command: Character A3

Character Product Alarm Requests

Char Hex Overrun (OA) Zero Flow (ZF)

0 30

Temperature (LT)

Low

High Pressure

(HP)

Low Pressure

(LP)

1 31 X

2 32 X

3 33 X X

4 34 N/A

5 35 N/A X

6 36 N/A X

7 37 N/A X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X N/A

= 3D X N/A X

> 3E X N/A X

? 3F X N/A X X

Note: The product alarm requests highlighted in red are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.11 Response to EA_Px command: Character A4

TABLE 5-37 describes character A4 in the response to an EA_Px command.

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TABLE 5-37 Response to EA_Px command: Character A4

Character Product Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 N/A

9 39 N/A X

Product Stop

(PA)

Blend Low (BL) Blend High (BH) Block Valve (BV)

: 3A N/A X

; 3B N/A X X

< 3C N/A X

= 3D N/A X X

> 3E N/A X X

? 3F N/A X X X

Note: The product alarm requests highlighted in red are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.12 Response to EA_AR command: Character A1

TABLE 5-38 describes character A1 in the response to an EA_AR command.

TABLE 5-38 Response to EA_AR command: Character A1

Character Arm Alarm Requests

Char Hex Ticket (TK) Overrun (OA) Zero Flow (ZF)

0 30

Arm Program

Error (DA)

1 31 N/A

2 32 N/A

3 33 N/A N/A

4 34 X

5 35 X N/A

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Character Arm Alarm Requests

Char Hex Ticket (TK) Overrun (OA) Zero Flow (ZF)

6 36 X N/A

7 37 X N/A N/A

8 38 N/A

9 39 N/A N/A

: 3A N/A N/A

; 3B N/A N/A N/A

< 3C N/A X

= 3D N/A X N/A

> 3E N/A X N/A

? 3F N/A X N/A N/A

Note: The arm alarm requests highlighted in red are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

Arm Program

Error (DA)

5.2.4.6.13 Response to EA_AR command: Character A2

TABLE 5-39 describes character A2 in the response to an EA_AR command.

TABLE 5-39 Response to EA_AR command: Character A2

Character Arm Alarm Requests

Arm Recipe

Char Hex Storage Full (SF)

Program Error

(DA)

0 30

1 31 X

2 32 X

3 33 X X

4 34 N/A

5 35 N/A X

6 36 N/A X

7 37 N/A X X

8 38 N/A

Additive Clean

Line (CA)

Clean Line (CL)

9 39 N/A X

: 3A N/A X

; 3B N/A X X

< 3C N/A N/A

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Character Arm Alarm Requests

Arm Recipe

Char Hex Storage Full (SF)

Program Error

(DA)

= 3D N/A N/A X

> 3E N/A N/A X

? 3F N/A N/A X X

Note: The arm alarm requests highlighted in red are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.14 Response to EA_AR command: Character A3

Additive Clean

Line (CA)

Clean Line (CL)

TABLE 5-40 describes character A3 in the response to an EA_AR command.

TABLE 5-40 Response to EA_AR command: Character A3

Character Arm Alarm Requests

Char Hex Reserved Reserved

0 30

1 31 N/A

2 32 N/A

3 33 N/A N/A

4 34 X

5 35 X N/A

6 36 X N/A

7 37 X N/A N/A

8 38 X

9 39 X N/A

: 3A X N/A

; 3B X N/A N/A

< 3C X X

= 3D X X N/A

> 3E X X N/A

Card

Removed (CD)

DE Head

Alarm (DE)

? 3F X X N/A N/A

Note: The arm alarm requests highlighted in red are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

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5.2.4.6.15 Response to EA_IN command: Characters A1 to A12

The injector alarm requests associated with characters A1 to A12 are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.16 Response to EA_IN command: Character A13

TABLE 5-41 describes character A13 in the response to an EA_IN command.

TABLE 5-41 Response to EA_IN command: Character A13

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

Injector 4 Low

Add Error (KA)

Injector 3 Low

Add Error (KA)

Injector 2 Low

Add Error (KA)

Injector 1 Low

Add Error (KA)

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

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5.2.4.6.17 Response to EA_IN command: Character A14

TABLE 5-42 describes character A14 in the response to an EA_IN command.

TABLE 5-42 Response to EA_IN command: Character A14

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

Injector 8 Low

Add Error (KA)

Injector 7 Low

Add Error (KA)

Injector 6 Low

Add Error (KA)

Injector 5 Low

Add Error (KA)

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.18 Response to EA_IN command: Character A15

TABLE 5-43 describes character A15 in the response to an EA_IN command.

TABLE 5-43 Response to EA_IN command: Character A15

Character Injector Alarm Requests

Char Hex

0 30

Injector 12 Low Add Error (KA)

Injector 11 Low

Add Error (KA)

Injector 10 Low

Add Error (KA)

Injector 9 Low

Add Error (KA)

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

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Character Injector Alarm Requests

Char Hex

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.19 Response to EA_IN command: Character A16

Injector 12 Low Add Error (KA)

Injector 11 Low

Add Error (KA)

Injector 10 Low

Add Error (KA)

Injector 9 Low

Add Error (KA)

TABLE 5-44 describes character A16 in the response to an EA_IN command.

TABLE 5-44 Response to EA_IN command: Character A16

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

Injector 4 Low

Add Error (KA)

Injector 3 Low

Add Error (KA)

Injector 2 Low

Add Error (KA)

Injector 1 Low

Add Error (KA)

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

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5.2.4.6.20 Response to EA_IN command: Character A17

TABLE 5-45 describes character A17 in the response to an EA_IN command.

TABLE 5-45 Response to EA_IN command: Character A17

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

Injector 20 Low Add Error (KA)

Injector 19 Low

Add Error (KA)

Injector 18 Low

Add Error (KA)

Injector 17 Low

Add Error (KA)

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.21 Response to EA_IN command: Character A18

TABLE 5-46 describes character A18 in the response to an EA_IN command.

TABLE 5-46 EA_IN command: Character A18

Character Injector Alarm Requests

Char Hex

0 30

Injector 24 Low Add Error (KA)

Injector 23 Low

Add Error (KA)

Injector 22 Low

Add Error (KA)

Injector 21 Low

Add Error (KA)

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

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Character Injector Alarm Requests

Char Hex

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.22 Response to EA_IN command: Characters A19 to A24

Injector 24 Low Add Error (KA)

Injector 23 Low

Add Error (KA)

Injector 22 Low

Add Error (KA)

Injector 21 Low

Add Error (KA)

The injector alarm requests associated with characters A19 to A24 are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.23 Response to EA_IN command: Character A25

TABLE 5-47 describes character A25 in the response to an EA_IN command.

TABLE 5-47 Response to EA_IN command: Character A25

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

Injector 4 No

Pulses (NA)

Injector 3 No

Pulses (NA)

Injector 2 No

Pulses (NA)

Injector 1 No

Pulses (NA)

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

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Honeywell Communication Manual 5 - 55

FMC Smith AccuLoad Protocol

Character Injector Alarm Requests

Char Hex

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.24 Response to EA_IN command: Character A26

Injector 4 No

Pulses (NA)

Injector 3 No

Pulses (NA)

Injector 2 No

Pulses (NA)

TABLE 5-48 describes character A26 in the response to an EA_IN command.

TABLE 5-48 Response to EA_IN command: Character A26

Character Injector Alarm Requests

Char Hex

0 30

Injector 8 No

Pulses (NA)

Injector 7 No

Pulses (NA)

Injector 6 No

Pulses (NA)

Injector 1 No

Pulses (NA)

Injector 5 No

Pulses (NA)

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

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FMC Smith AccuLoad Protocol

5.2.4.6.25 Response to EA_IN command: Character A27

TABLE 5-49 describes character A27 in the response to an EA_IN command.

TABLE 5-49 Response to EA_IN command: Character A27

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

Injector 12 No

Pulses (NA)

Injector 11 No

Pulses (NA)

Injector 10 No

Pulses (NA)

Injector 9 No

Pulses (NA)

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.26 Response to EA_IN command: Character A28

TABLE 5-50 describes character A28 in the response to an EA_IN command.

TABLE 5-50 Response to EA_IN command: Character A28

Character Injector Alarm Requests

Char Hex

0 30

Injector 16 No

Pulses (NA)

Injector 15 No

Pulses (NA)

Injector 14 No

Pulses (NA)

Injector 13 No

Pulses (NA)

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

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Honeywell Communication Manual 5 - 57

FMC Smith AccuLoad Protocol

Character Injector Alarm Requests

Char Hex

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.27 Response to EA_IN command: Character A29

Injector 16 No

Pulses (NA)

Injector 15 No

Pulses (NA)

Injector 14 No

Pulses (NA)

Injector 13 No

Pulses (NA)

TABLE 5-51 describes character A29 in the response to an EA_IN command.

TABLE 5-51 Response to EA_IN command: Character A29

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

Injector 20 No

Pulses (NA)

Injector 19 No

Pulses (NA)

Injector 18 No

Pulses (NA)

Injector 17 No

Pulses (NA)

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

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FMC Smith AccuLoad Protocol

5.2.4.6.28 Response to EA_IN command: Character A30

TABLE 5-52 describes character A30 in the response to an EA_IN command.

TABLE 5-52 Response to EA_IN command: Character A30

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

Injector 24 No

Pulses (NA)

Injector 23 No

Pulses (NA)

Injector 22 No

Pulses (NA)

Injector 21 No

Pulses (NA)

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.29 Response to EA_IN command: Characters A31 to A42

The injector alarm requests associated with characters A31 to A42 are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.30 Response to EA_IN command: Character A43

TABLE 5-53 describes character A43 in the response to an EA_IN command.

TABLE 5-53 Response to EA_IN command: Character A43

Character Injector Alarm Requests

Char Hex

0 30

Injector 4

General Additive

Error (GA)

Injector 3

General Additive

Error (GA)

Injector 2

General Additive

Error (GA)

Injector 1

General Additive

Error (GA)

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FMC Smith AccuLoad Protocol

Character Injector Alarm Requests

Injector 4

Char Hex

General Additive

Error (GA)

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

Injector 3

General Additive

Error (GA)

Injector 2

General Additive

Error (GA)

General Additive

Error (GA)

Injector 1

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.31 Response to EA_IN command: Character A44

TABLE 5-54 describes character A44 in the response to an EA_IN command.

TABLE 5-54 Response to EA_IN command: Character A44

Character Injector Alarm Requests

Injector 8

Char Hex

General Additive

Error (GA)

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

Injector 7

General Additive

Error (GA)

Injector 6

General Additive

Error (GA)

Injector 5

General Additive

Error (GA)

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

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FMC Smith AccuLoad Protocol

Character Injector Alarm Requests

Injector 8

Char Hex

General Additive

Error (GA)

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.32 Response to EA_IN command: Character A45

Injector 7

General Additive

Error (GA)

Injector 6

General Additive

Error (GA)

TABLE 5-55 describes character A45 in the response to an EA_IN command.

TABLE 5-55 Response to EA_IN command: Character A45

Injector 5

General Additive

Error (GA)

Character Injector Alarm Requests

Injector 12

Char Hex

General Additive

Error (GA)

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

Injector 11

General Additive

Error (GA)

Injector 10

General Additive

Error (GA)

General Additive

Error (GA)

Injector 9

> 3E X X X

? 3F X X X X

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FMC Smith AccuLoad Protocol

5.2.4.6.33 Response to EA_IN command: Character A46

TABLE 5-56 describes character A46 in the response to an EA_IN command.

TABLE 5-56 EA_IN command: Character A46

Character Injector Alarm Requests

Injector 16

Char Hex

General Additive

Error (GA)

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

Injector 15

General Additive

Error (GA)

Injector 14

General Additive

Error (GA)

Injector 13

General Additive

Error (GA)

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.34 Response to EA_IN command: Character A47

TABLE 5-57 describes character A47 in the response to an EA_IN command.

TABLE 5-57 Response to EA_IN command: Character A47

Character Injector Alarm Requests

Char Hex

0 30

Injector 20

General Additive

Error (GA)

Injector 19

General Additive

Error (GA)

Injector 18

General Additive

Error (GA)

Injector 19

General Additive

Error (GA)

1 31 X

2 32 X

3 33 X X

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FMC Smith AccuLoad Protocol

Character Injector Alarm Requests

Injector 20

Char Hex

General Additive

Error (GA)

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

Injector 19

General Additive

Error (GA)

Injector 18

General Additive

Error (GA)

Injector 19

General Additive

Error (GA)

? 3F X X X X

5.2.4.6.35 Response to EA_IN command: Character A48

TABLE 5-58 describes character A48 in the response to an EA_IN command.

TABLE 5-58 Response to EA_IN command: Character A48

Character Injector Alarm Requests

Injector 24

Char Hex

General Additive

Error (GA)

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

Injector 23

General Additive

Error (GA)

Injector 22

General Additive

Error (GA)

Injector 21

General Additive

Error (GA)

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

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Honeywell Communication Manual 5 - 63

FMC Smith AccuLoad Protocol

Character Injector Alarm Requests

Injector 24

Char Hex

General Additive

Error (GA)

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.36 Response to EA_IN command: Characters A49 to A66

Injector 23

General Additive

Error (GA)

Injector 22

General Additive

Error (GA)

Injector 21

General Additive

Error (GA)

The injector alarm requests associated with characters A49 to A66 are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

5.2.4.6.37 Response to EA_IN command: Character A67

TABLE 5-59 describes character A67 in the response to an EA_IN command.

TABLE 5-59 Response to EA_IN command: Character A67

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

Injector 4 High

Temp (AH)

Injector 3 High

Temp (AH)

Injector 2 High

Temp (AH)

Injector 1 High

Temp (AH)

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.38 Response to EA_IN command: Character A68

TABLE 5-60 describes character A68 in the response to an EA_IN command.

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FMC Smith AccuLoad Protocol

TABLE 5-60 Response to EA_IN command: Character A68

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

Injector 4 Low

Temp (AL)

Injector 3 Low

Temp (AL)

Injector 2 Low

Temp (AL)

Injector 1 Low

Temp (AL)

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.39 Response to EA_IN command: Character A69

TABLE 5-61 describes character A69 in the response to an EA_IN command.

TABLE 5-61 Response to EA_IN command: Character A69

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

Injector 4 Temp.

Probe (AT)

Injector 3 Temp.

Probe (AT)

Injector 2 Temp.

Probe (AT)

Injector 1 Temp.

Probe (AT)

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

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FMC Smith AccuLoad Protocol

Character Injector Alarm Requests

Char Hex

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

? 3F X X X X

5.2.4.6.40 Response to EA_IN command: Character A70

Injector 4 Temp.

Probe (AT)

Injector 3 Temp.

Probe (AT)

Injector 2 Temp.

Probe (AT)

TABLE 5-62 describes character A70 in the response to an EA_IN command.

TABLE 5-62 Response EA_IN command: Character A70

Injector 1 Temp.

Probe (AT)

Character Injector Alarm Requests

Char Hex

0 30

1 31 X

2 32 X

3 33 X X

4 34 X

5 35 X X

6 36 X X

7 37 X X X

8 38 X

9 39 X X

: 3A X X

; 3B X X X

< 3C X X

= 3D X X X

> 3E X X X

Injector 4 Pulse

Security (PS)

Injector 3 Pulse

Security (PS)

Injector 2 Pulse

Security (PS)

Injector 1 Pulse

Security (PS)

? 3F X X X X

5.2.4.6.41 Response to EA_IN command: Character A71 to A77

The injector alarm requests associated with characters A71 to A77 are not supported by the Fusion4 MSC-L due to differences in architecture between the Fusion4 MSC-L and the AccuLoad III.

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Honeywell Fusion4 Communication Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CHAPTER 1 GENERAL

1.1 Introduction

1.2 Target audience

CHAPTER 2 SAFETY

2.1 Safety conventions

2.1.1 Warnings

2.1.2 Cautions

2.2 Liability

CHAPTER 3 FUSION4 SYSTEM OVERVIEW

3.1 Fusion4 Portal

3.1.1 Description

3.1.2 Principle of operation

3.1.3 Communications

3.2 Fusion4 Single Stream Controller for Additive Injection

3.2.1 General

3.2.2 Principle of operation

3.2.3 Communications

3.3 Fusion4 Single Stream Controller for Blending

3.3.1 General

3.3.2 Principle of operation

3.3.3 Communications

3.4 Fusion4 Multi-Stream Controller for Additive Injection

3.4.1 General

3.4.2 Principle of operation

3.4.3 Communications

3.5 Fusion4 Multi-Stream Controller for Loading

3.5.1 General

3.5.2 Communications

CHAPTER 4 RS-485 COMMUNICATIONS

4.1 Characteristics

4.2 Cable specifications

CHAPTER 5 FMC SMITH ACCULOAD PROTOCOL

5.1 Fusion4 SSC-A, Fusion4 SSC-B and Fusion4 MSC-A

5.1.1 Description

5.1.1.1 Text field format

5.1.1.2 Broadcast commands

5.1.1.3 Command Identifier Prefixes

5.1.1.3.1 RV - Read Value

5.1.1.3.2 WV - Write Value

5.1.1.3.3 EX - Execute Task

5.1.1.4 Error Codes

5.1.1.5 Examples

5.1.2 Fusion4 SSC-A

5.1.3 Fusion4 SSC-B

5.1.4 Fusion4 MSC-A

5.2 Fusion4 MSC-L

5.2.1 Description

5.2.1.1 Communications for Terminal Mode of Operation

5.2.1.2 Communications for Minicomputer Mode of Operation

5.2.2 Configuring AccuLoad Emulation functionality on the Fusion4 MSC-L

5.2.3 Fusion4 MSC-L Product Numbering

5.2.4 Commands

5.2.4.1 AB - Allocate Blend Recipes

5.2.4.1.1 AB - Allocate Blend Recipes Command: Character 1

5.2.4.1.2 AB - Allocate Blend Recipes Command: Character 2

5.2.4.1.3 AB - Allocate Blend Recipes Command: Character 3

5.2.4.1.4 AB - Allocate Blend Recipes Command: Character 4

5.2.4.1.5 AB - Allocate Blend Recipes Command: Character 5

5.2.4.1.6 AB - Allocate Blend Recipes Command: Character 6

5.2.4.1.7 AB - Allocate Blend Recipes: Character 7

5.2.4.1.8 AB - Allocate Blend Recipes: Character 8

5.2.4.1.9 AB - Allocate Blend Recipes: Character 9

5.2.4.1.10 AB - Allocate Blend Recipes: Character 10

5.2.4.1.11 AB - Allocate Blend Recipes: Character 11

5.2.4.1.12 AB - Allocate Blend Recipes: Character 12

5.2.4.1.13 AB - Allocate Blend Recipes: Character 13

5.2.4.2 AR - Alarm Reset

5.2.4.2.1 System Alarms That Can Be Reset Through Communications

5.2.4.2.2 Injector Alarms That Can Be Reset Through Communications

5.2.4.2.3 Arm Alarms That Can Be Reset Through Communications

5.2.4.2.4 Meter Alarms That Can Be Reset Through Communications

5.2.4.2.5 Product Alarms That Can Be Reset Through Communications

5.2.4.3 AV - Request Additive Volumes by Batch

5.2.4.4 BA - Bay Assignment

5.2.4.5 DY - Request Dynamic Display Values

5.2.4.5.1 DY_SYXX - System Dynamic Display Values