Honeywell CT62A, CT62B User Manual

Installation Instructions
CT62A provides single-line break.
CT62B provides double-line break.
Temperature Range: 50°F to 80°F (10°C to 25°C)
Electrical Ratings: 60 Hz noninductive
22A at 120-240 Vac; 19A at 277 Vac
Do-It-Yourself models
CT62A,B
Your Honeywell Thermostat
Your new Honeywell CT62 Electric Heating Thermostat provides line voltage control of a radiant cable, electric baseboard, and resistive-rated fan forced heaters within the ratings listed above.
1 PREPARATION
Proper installation of your Honeywell thermostat will
occur if you follow these instructions STEP-BY­STEP. It is recommended that as you read, understand and complete each step, you check it off with pencil or pen.
Check thermostat suitability for your home’s system
by reviewing the ratings listed above.
Make certain that your heating system is working,
especially if it has been inoperative for a length of time. If the system does not work, contact your local electrician for assistance.
THERMOSTAT MOUNTING
2 DIMENSIONS
FRONT VIEW
80 70 60 50
˚F
2-7/8 (73)
4-3/8 (111)
SIDE VIEW
1-3/4 (48)
1-1/2 (39)
3/4 (19)
1/2 (13)
1/2 (13)
2-1/8 (54)
M5795A
WARNING
This thermostat is a line voltage control (120 Volts to 240 Volts.) Do not install it if you are not completely familiar with house wiring. If handled improperly, there can be risk of a 120 Volt to 240 Volt electric shock hazard, which may cause serious injury or death.
Carefully unpack your new thermostat. To avoid damage to the sensing element, do NOT remove
the thermostat cover until wiring has been completed.
Save packages of screws, instructions, receipt and proof-of-purchase.
3 REMOVE OLD THERMOSTAT
WARNING
Begin by turning off power to the heating circuit at the main service panel.
Remove cover of old thermostat—cover normally snaps off when pulled firmly from the bottom. If it
resists, check for a screw that locks the cover.
Loosen screws holding thermostat base to outlet box and lift away.
Disconnect wires from old thermostat. As you disconnect each wire, tape the end and label it with
3-1/4 (83)
the letter of the terminal designation to make reconnection to new thermostat easier.
Check the old insulation for cracks, nicks or fraying, and apply high quality plastic tape where necessary
for adequate insulation.
Retain the old thermostat for reference purposes and until your new thermostat is functioning
smoothly.
S.M. • Rev. 11-94 • ©Honeywell Inc. 1994 • Form Number 69-0829—1
4 WIRE AND MOUNT NEW THERMOSTAT
Turn the temperature setting knob to 65°F (18°C).
This will prevent accidental damage to the knob stop during mounting.
Remove thermostat cover by grasping the top and
bottom ends with fingers, and pulling outward.
Connect wires to the thermostat as shown in the
applicable wiring diagram. Push the wires into the outlet box, and insert the thermostat into the box for mounting by pushing against top and bottom of the thermostat base.
IMPORTANT:
IMPORTANT:
damage knob or sensing element, and change calibration.
3
Do not press on setting knob.
Secure the thermostat to the box with the two
captive mounting screws provided.
Replace thermostat cover.
Set knob to desired room temperature.
Rough handling or strong pressure can
L1
1
L2 L1 L1
2
4
(HOT) L2
CT62ACT62B
1
4
5 CHECK OUT THERMOSTAT
Turn on the power to the heating system.
Turn setting knob all the way clockwise ; listen for clicking sound as switch makes contact. Electric
heater should begin operation.
Turn knob all the way counterclockwise ; listen for clicking sound as switch breaks contact. Electric
heater should shut off.
6 SETTING THERMOSTAT
Begin with setting knob at 70°F (20°C) on the scale.
If this setting is not satisfactory after at least two
hours of operation, turn setting knob upscale to raise the temperature, or downscale to lower the tempera­ture. Move knob only a degree each time.
o
F
7
0
5
6
7
0
6
5
5
5
8
0
8
5
T2 T1
3
TO ELECTRIC HEATER
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
BREAKS ON POSITIVE OFF.
3
EXPOSED UNUSED LEADWIRES TO BE PROPERLY INSULATED.
4
THERMALLY ACTIVATEDBREAKS ON TEMPERATURE RISE. MAKES ON TEMPERATURE FALL.
CAUTION:
SPECIAL SERVICE CO/ALR SOLDERLESS CONNECTORS MUST BE USED WHEN CONNECTING WITH ALUMINUM CONDUCTORS; OTHERWISE, A FIRE HAZARD CAN RESULT.
T1
ELECTRIC HEATER
M8420
69-082912
M8422
7 TROUBLESHOOTING
Your Honeywell thermostat requires little or no attention. Most problems can generally be traced to the following:
Symptom Checkout Action
No heat. Make sure power is on at
main service panel. Turn the temperature setting knob fully clockwise .
Improper connections to thermostat.
Other. Contact a qualified electrician for assistance.
Heater never turns off.
Thermostat setting and thermometer reading disagree.
Turn temperature setting knob fully counterclockwise .
Thermostat affected by drafts or radiant heat.
Thermometer is out of calibration.
Heater should start to warm up within two minutes. If not, contact qualified electrician to check thermostat and heater.
With power to circuit OFF, tighten all wiring connections. Repair any frayed or broken wires.
Heater should start to cool within minutes. If not, turn off power at the main service panel, and contact qualified electrician.
Contact electrician to change the location. The thermostat should be about 5 ft (1.5m) above the floor and on an inside wall.
Recalibrate. See step 8.
8 CALIBRATION
The CT62 Thermostats are calibrated at the factory using precise instruments under closely controlled conditions. Recalibration should not be necessary. Allow the thermo­stat to operate for several hours before checking the calibration. The CT62 Thermostat vapor-filled dual diaphragm sensing element is affected by barometric pressure and altitude. Temperature deviations of 1°F (0.5°C) are normal. If the thermostat is mounted in a suitable location and still appears out of calibration, check calibration as follows:
Check Calibration
Turn the setting knob clockwise until the switch makes (clicking sound). The heating equipment and
fan start.
No recalibration is necessary if the thermostat switch makes with the thermostat setting at the same
temperature as indicated on the thermometer.
If the thermostat setting differs from the thermom-
eter, record the temperature difference and recalibrate as instructed in the Recalibration Procedure section.
Recalibration Procedure
Note the temperature difference between the
temperature setting and the thermometer.
Remove the thermostat cover.
Rotate setting knob clockwise until you hear
switch click.
Hold the setting knob firmly and rotate the set point
scale ring counterclockwise until the 12 o'clock position of the ring agrees with the cover thermometer.
The heat from your hand will affect the diaphragm sensor. Replace thermostat cover, wait five minutes
and recheck calibration.
THERMOSTAT BASE
6
5
0
7
6
5
7
0
8
0
5
5
5
0
SETTING KNOB AT 12 O'CLOCK POSITION
SCALE RING
SETTING KNOB
M5796
3 69-0829—1
Honeywell warrants this product to be free from defects in the workmanship or materials, under normal use and service, for a period of one (1) year from the date of purchase by the consumer. If, at any time during the warranty period, the product is defective or malfunctions, Honeywell shall repair or replace it (at Honeywells option) within a reasonable period of time.
If the product is defective,
(i) return it, with a bill of sale or other dated proof of purchase, to the hardware or home center store from which you
purchased it, or
(ii) package it carefully, along with proof of purchase (including date of purchase) and a short description of the malfunction,
and mail it, postage prepaid, to the following address: Honeywell Inc, RG Department in Canada: Honeywell Limited/Honeywell Limitee 1050 Berkshire Lane 740 Ellesmere Road Plymouth, MN 55441-4437 Scarborough, Ontario M1P 2V9
This warranty does not cover removal or reinstallation costs. This warranty shall not apply if it is shown by Honeywell that the defect of malfunction was caused by damage which occurred while the product was in the possession of a consumer.
Honeywells sole responsibility shall be to repair or replace the product within the terms stated above. HONEYWELL SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING, DIRECTLY OR INDIRECTLY, FROM ANY BREACH OF ANY WARRANTY, EXPRESS OR IM­PLIED, OR ANY OTHER FAILURE OF THIS PRODUCT. Some states do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
THIS WARRANTY IS THE ONLY EXPRESS WARRANTY HONEYWELL MAKES ON THIS PRODUCT. THE DURATION OF ANY IMPLIED WARRANTIES, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICU­LAR PURPOSE, IS HEREBY LIMITED TO THE ONE YEAR DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to your.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state.
Limited One-Year Warranty
Home and Building Control
Honeywell International, Inc. 1985 Douglas Drive North Golden Valley, MN 55422
Home and Building Control
Honeywell Limited-Honeywell Limitée 35 Dynamic Drive Scarborough, Ontario M1V 4Z9
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