Honeywell CT51A, CT53A User Manual

CT500 Electronic Thermostat
THERMOSTAT FOR APPEARANCE
OWNER'S GUIDE
MERCURY NOTICE
If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash. Dispose of it properly.
Contact your local waste management authority for instructions regarding recycling and the proper disposal of an old control. If you have questions, call Honeywell at 1-800-458-1502.

1 PREPARE FOR INSTALLATION

Check Table 1 to be sure this thermostat is compatible
with your system. If not, return it to the retailer. For more information, call Honeywell at 1-800-468-1502.
Acquire tool and items as needed. See Fig. 1.
Non-programmable Heat and/or Cool
Low Voltage (20 to 30 Vac) Thermostat and Wallplate
Direct any questions about this thermostat to the Honeywell Customer Relations Center at www.honeywell.com/yourhome or 1-800-468-1502, Monday - Friday, 7:00 am - 5:30 pm, Central time.
® U.S. Registered Trademark Copyright © 2003 Honeywell International Inc. • • All Rights Reserved
Model CT500
Fig. 1. Required installation tools and supplies.
CROSS-RECESSED SCREWDRIVER
WIRE CUTTER/STRIPPER OR SHARP KNIFE, IF NEEDED TO STRIP WIRES
LEVEL, IF NEEDED TO LEVEL
HAND OR POWER DRILL WITH 3/16 INCH DRILL BIT, IF NEEDED TO DRILL HOLES IN WALL
M18920
69-1525-2
CT500 ELECTRONIC THERMOSTAT
H
Table 1. System Compatibility
System Type Compatible with CT500
Gas — Standing Pilot
Gas — Electronic Ignition Yes
Gas-Fired Boilers
Gas — Millivolt No
Oil-Fired Boilers
Oil-Fired Furnace Yes
Electric Furnace No
Electric Air Conditioning Yes
Baseboard Electric (120/240 Line Volt) No
Heat Pumps/Multistage Equipment No
Not compatible with any 120/240 volt circuit. Not compatible with 2-wire White-Rodgers no. 1361 zone valves.
a
Not compatible with millivolt systems.
b
Compatible with 2-wire Honeywell zone valves. Isolating relay required for 3-wire thermostat zone valves.
Ye s
Ye s
Ye s
a
a,b
b

2 REMOVE OLD THERMOSTAT

Test to be sure your heating and air conditioning
systems (where applicable) are working correctly. If either does not work, contact you local heating/air conditioning dealer. To avoid compressor damage, do not operate the cooling system when outdoor temperature is below 50°F (10°C).
CAUTION
Be careful when handling wires during installation. Damage to heating/cooling system possible.
Disconnect power at furnace or at main breaker/ fuse box before starting operation.
Carefully unpack your new thermostat, wallplate, and
decorator cover plate; save package of screws, instructions and receipt.
Remove the cover from the old thermostat. If it does
not snap off when pulled firmly from the bottom, check for a screw used to lock on the cover.
Loosen screws holding the thermostat to the subbase,
wallplate and wall, and lift away.
Disconnect wires from old thermostat or subbase. As
you disconnect each wire, use wire labels to identify the old terminal designation. If there are only two wires, they do not need labeling. Wrap wires around a pencil to keep them from falling back into the wall as shown in Fig. 2.
WIRES THROUG WALL OPENING
M5136
Fig. 2. Wrapping wires around pencil.

Replacing Clock With C or C1 Clock Terminals

If you are replacing a Honeywell Chronotherm® Thermostat, you may find one or two wires that go to the C or C1 clock terminals on the Chronotherm® Thermostat wiring wallplate. Do not allow them to touch, or you can damage your transformer. Disconnect the wires and wrap them separately using electrical tape; do not wrap them together. Place the wires to avoid interfering with the new thermostat operation. Record the colors and terminal designation labels of the remaining wires.

Six or More Wires

If there are six or more wires connected to the thermostat (excluding clock wires attached to terminals), you probably have a variation of a multistage heat pump or other multistage system. The thermostat is not compatible with such systems, so return the product to your retailer. For information about which programmable thermostats work with your system, call the Honeywell Customer Relations Center at 1-800-468-1502.
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CT500 ELECTRONIC THERMOSTAT
L (
L
L (
L
3

Three Thermostat Wires

If you have three wires for heating only and can operate the fan using the Fan On switch, this thermostat works with your system. However, some hot water (zoned) heating systems have three thermostat wires. The thermostat works only if you install an isolating relay on these systems. For details, contact your local heating and/or air conditioning contractor.

3 MOUNT WALLPLATE

IMPORTANT
Level for appearance only. The thermostat func­tions normally, even when not mounted level.
Position the decorator cover plate and wallplate on
the wall. Level the wallplate for appearance, if desired. Use a pencil to mark the two mounting holes that best fit the application. See Fig. 3
5-3/4 IN. x 5-3/4 IN. DECORATOR COVER PLATE
1
WALL
WALL
ANCHORS (2)
CT500A
W
Y G R
24V
HEATING PRIMARY CONTROL
system.
HEATING PRIMARY CONTROL
1
1
HOT)
2
24V
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
1
OVERLOAD PROTECTION AS REQUIRED.
Fig. 4. CT500 wiring diagram, 4-wire heat/cool
CT500A
W
Y
G
2
R
1
1 HOT)
2
POWER SUPPLY. PROVIDE DISCONNECT MEANS
1
AND OVERLOAD PROTECTION AS REQUIRED.
FAN RELAY
COOLING CONTACTOR
M14872
M1487
1
3-7/8 IN. x 3-7/8 IN. DECORATOR COVER PLATE (SELECT MODELS). DRILL 3/16 INCH HOLES (IF DRYWALL) OR 7/32 (PLASTER OR WOOD)
2
WHEN USING WALL ANCHORS.
Fig. 3. Mounting decorator cover plate and wallplate
Remove the decorator cover plate and wallplate from
the wall, and drill two 3/16-in. holes in the wall (if drywall). For firmer wall material such as plaster or wood, drill 7/32-in. holes. Gently tap provided anchors into the drilled holes until flush with the wall.
Reposition the decorator cover plate and wallplate,
pulling wires through the wiring opening. Loosely insert the mounting screws into the holes.
Level for appearance only; the thermostat functions
correctly, even when not level. Tighten the mounting screws.
to the wall.

4 WIRE WALLPLATE TERMINALS

The CT500 Thermostat is powered through the heating/ cooling system and is adaptable to most 4-wire, 18 to 30 Vac heating-cooling systems. Refer to Fig. 4 and 5 for typical system wiring diagrams.
M14871
Fig. 5. CT500 wiring diagram, 2-wire, heat-only
IMPORTANT
Use 18-gauge maximum wire to wire the ther­mostat.
All wiring must comply with local electrical codes and ordinances. If unsure about household wiring procedures, call your local heating and air conditioning contractor.
Refer to the wiring labels you placed on the wires when you removed your old thermostat.
Match the letter of your old thermostat wire with the
terminal of the corresponding letter on your new thermostat. See Fig. 6.
NOTE: To ensure correct mounting of the thermostat,
restrict all wiring to the left side of the terminals.
Loosen the terminal screws and slip each wire
beneath its matching terminal. The shape of the terminals permit insertion of straight or wraparound connections. See Fig. 7. Tighten the terminals.
Plug the hole in the wall with insulation to help prevent
drafts from adversely affecting thermostat operation.
system.
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CT500 ELECTRONIC THERMOSTAT
E
7
,
S
9
KEEP WIRING IN SHADED AREA
MOUNTING SCREW HOLE
ALTERNATE MOUNTING SCREW HOLE
W
Y
G
R
WIRING ENTRANCE HOLE
MOUNTING SCREW HOLE
ALTERNATE MOUNTING SCREW HOL
M14874
Fig. 6. CT500 wallplate wiring connections.
FOR WRAPAROUND, STRIP 7/16 IN. (11 mm)
FOR STRAIGHT INSERTION STRIP 5/16 IN. (8 mm)
Fig. 7. CT500 methods for wiring connection.
DASHED LINES INDICATE TABS ON BACK OF THERMOSTAT
Set
Room
FAN SYSTEM
Cool Off Heat
Auto On
ENGAGE TABS AT TOP
A
OF THERMOSTAT WITH SLOTS ON WALLPLATE.
M11025B
Fig. 8. Mounting thermostat to wallplate.
Press the thermostat straight onto the wallplate to
latch.
NOTE: To remove the thermostat from the wallplate,
grasp the thermostat on both sides and pull it straight out.
Restore power to the heating/cooling system.

6 OPERATE YOUR THERMOSTAT

Display Temperature Setting

a. Press ▼ or once to display present temper-
ature setting.
b. The temperature setpoint and the room tem-
M1253
perature are shown separately on the digital
display. The ▼ indicator points to Set when the
temperature setpoint is displayed and to Room
when the room temperature is displayed.
Set
Room
FAN SYSTEM
Auto
PRESS LOWER EDGE OF
B
CASE TO LATCH.
Cool Off Heat

5 MOUNT THERMOSTAT TO WALLPLATE

Align the tab and connector pins at the top of the
thermostat with the wallplate. See Fig. 8.
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INDICATOR
ROOM TEMPERATURE
Room
et
SETPOINT TEMPERATURE
M1467

7 SET FAN AND SYSTEM SWITCHES

Manually control fan and system settings using the switches located at the bottom of the thermostat case. See. Fig. 9 for switch locations.
CT500 ELECTRONIC THERMOSTAT
TEMPERATURE DISPLAY
A
3
6
7

Cooling System

INCREASE SETTING
Set
Room
FAN SYSTEM
Auto On

FAN SWITCH

Fig. 9. CT500 temperature display
and System/Fan switches.
Cool Off Heat

SYSTEM SWITCH

DECREASE SETTING
M11020
Fan Switch
The Fan switch settings are:
On: The fan runs continuously. Use for improved air circulation. (Recommended position with whole-house air cleaners.) Auto: Normal setting for most homes. In cooling, the fan starts and stops with the cooling equipment. In heating, the fan is controlled directly by the heating equipment and starts a few minutes after the heating equipment turns on.
Slide the switch on the thermostat to the desired fan setting.
System Switch
The System switch settings control thermostat
operation as follows: Cool: The thermostat controls the cooling system. Off: Both heating and cooling are off. Heat: The thermostat controls the heating system.
Slide the System switch on the thermostat to the
desired system setting.

8 CHECK OPERATION AFTER INSTALLATION/PROGRAMMING

Heating System

Slide the System switch to Heat and the Fan switch to
Auto.
Press and hold the key to raise the temperature
several degrees above the room temperature to start the heating equipment.
Press the key to lower the temperature setting
below the room temperature. The heating equipment should stop.
CAUTION
Compressor Damage Hazard. Operating at too low of an outdoor temperature can cause compressor damage.
Do not operate cooling system when outdoor temperature is below 50°F (10°C).
IMPORTANT
Temporary protection delay protects compres­sor; the thermostat allows the compressor to remain off for five minutes before restarting.
Slide the System switch to Cool and the Fan switch to
Auto.
Press the key to lower the temperature setting
several degrees below the room temperature to start the cooling equipment.
Press the key to raise the temperature setting
above the room temperature. The cooling equipment should shut down.
Fan
Slide the System switch to Off and the Fan switch to
On. The fan should run continuously if the G terminal is connected.

9 CUSTOMIZE YOUR THERMOSTAT

The following instructions provide the information necessary to change the heating cycle rate to match your heating equipment and choose Fahrenheit (F°) or Celsius (°C).
To exit at any time, press key until End is displayed.
1. Enter Installer Setup a. Slide System switch to Off position b. Use the▼ or keys to set the temperature
setpoint to 52°F (11°C).
M1468
2. Press the and ▼ keys simultaneously for more than one second to light all segments on the dis­play and to enter installer setup mode. When the keys are released, a two-digit software revision code is displayed.
M1468
3. Press the key. Factory information is displayed. A typical example is shown, but information dis­played varies by model. This information is for fac­tory use only.
M1468
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CT500 ELECTRONIC THERMOSTAT
8
9
0
A
0
4. Press the key again to display °C or °F.
M1468
5. Press the key to change the °C or °F indication.
M1468
6. Press the ▲ key to display the heat cycle rate of 1,
3, 4, 5, 6, 9, or 12. To change the heat cycle rate, press the key to scroll between 1, 3, 4, 5, 6, 9, or
12. Stop scrolling when the desired rate is dis­played. See Table 2 for the cycle rate options and the corresponding system equipment.
M1469
Table 2. Heating Cycle Rates.
System Cycles per hour
Steam, gravity 1
Hot water heat, condensing gas
a
furnace
3
Special applications - do not use 4
Special applications - do not use 5
Gas or oil forced air 6 (factory preset)
Electric heat 9
Factory function — do not use. 12
7. Press the key to display heating/cooling temper- ature control default.
M18419
8. Press the key again to change heating/cooling temperature control to C1 or C3.
C1 = Standard heating/cooling temperature control. C3 = Agressive heating/cooling temperature control (can cause room temperature to overshoot the setpoint).
9. Press the key again. Factory information (var- ies by model) is shown.
M1842
10. Press the key to save all changes, exit installer
setup mode and return to normal operation.
NOTE: After exiting installer setup mode, slide the Sys-
tem switch to the desired position and change the setpoint to the desired room temperature.
a
High-efficiency furnace.
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10 TROUBLESHOOTING

See Table 3 to troubleshoot your thermostat.
Table 3. Troubleshooting Your Thermostat.
Symptom Possible Cause Corrective Action
Heating/cooling equipment does not operate.
Partial display. Thermostat not
No display. No power to thermostat. Check power to thermostat.
Temperature display is incorrect.
Cannot change temperature setting.
Snowflake is flashing.
System on indicator (flame=heat) is displayed, but no warm air is coming from the registers.
No power to the thermostat.
System switch on thermostat not in correct position.
Thermostat minimum­off times operating for cooling.
Incorrect wiring. Check wiring.
Heating/cooling equipment not operating.
operating.
Remained in customize mode.
Thermostat mounted incorrectly on wallplate.
Thermostat is configured for °F or °C.
The upper or lower temperature limits were reached.
Cooling equipment turns on after delay.
Heating equipment turns on the fan when the furnace has warmed up to a setpoint.
Check power to heating/cooling equipment: — On/Off switch. — Fuse or circuit breaker. — Loose 24V connection: at thermostat; at furnace/air
conditioner.
— Incorrect wiring; check appropriate wiring diagram.
Reset System switch.
Wait five minutes.
Consult equipment manfacturer instructions.
Replace thermostat.
See Customize Your Thermostat section to exit this mode.
See Mount Thermostat to Wallplate section.
Reconfigure the display. See Customize Your Thermostat section for instructions to change the display.
Check the temperature setpoints; temperature setting range is 40°F (4°C) to 99°F (37°C).
Wait approximately five minutes after the indicator starts flashing and then check the registers.
Wait a minute after seeing the on indicator and then check the registers. If still no heat is coming from the registers, call your local heating and/or cooling contractor.
CT500 ELECTRONIC THERMOSTAT
7 69-1525—2
CT500 ELECTRONIC THERMOSTAT
L
.
M12545
PERCENT OF HEATING COSTS YOU CAN SAVE
SAVINGS FOR ONCE-A-DAY 10°F (5°C) DECREASE*
6TO 8%
9 TO 11% 12 TO 13% 14 TO 15% 16 TO 18%
PERCENT OF COOLING
COSTS YOU CAN SAVE
SAVINGS FOR ONCE-A-DAY 10°F (5°C) INCREASE*
7TO 9% 10 TO 11% 12 TO 14% 14 TO 19%
*
YOUR SAVINGS DEPENDS ON HOME SIZE AND ACTUAL HEAT LOSS OR GAIN, GEOGRAPHIC LOCATION, FREQUENCY OF TEMPERATURES CHANGE, AND RANGE IN DEGREES OF CHANGE
HEAT
COO

Limited One-Year Warranty

Honeywell warrants this product, excluding battery, to be free from defects in the workmanship or materials, under normal use and service, for a period of one (1) year from the date of purchase by the consumer. If, at any time during the warranty period, the product is defective or malfunctions, Honeywell shall repair or replace it (at Honeywel l’s option) within a reasonable period of time.
If the product is defective, (i) return it, with a bill of sale or other dated proof of purchase, to the retailer from which you purchased it, or (ii) package it carefully, along with proof of purchase (including date of purchase) and a short description of the malfunction, and mail it, postage prepaid,
to the following address:
Honeywell Return Goods Canada: Honeywell Limited/Honeywell Limitée Dock 4, MN10-3860 Product ServicesON15 1885 Douglas Dr N 35 Dynamic Dr Golden Valley, MN 55422 Scarborough, Ontario M1V4Z9
This warranty does not cover removal or reinstallation costs. This warranty shall not apply if it is shown by Honeywell that the defect or malfunction was caused by damage which occurred while the product was in the possession of a consumer.
Honeywell’s sole responsibility sh all be to repair or replace the produ ct within the terms stated above. H ONEYWELL SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING, DIRECTLY OR INDIRECTLY, FROM ANY BREACH OF ANY WARRANTY, EXPRESS OR IMPLIED, OR ANY OTHER FAILURE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation may not apply to you.
THIS WARRANTY IS THE ONLY EXPRESS WARRANTY HONEYWELL MAKES ON THIS PRODUCT. THE DURATION OF ANY IMPLIED WARRANTIES, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS HEREBY LIMITED TO THE ONE YEAR DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state.
If you have any questions concerning this warranty, please write our Customer Relations Center, or call 1-800-468-1502, Monday-Friday, 7:00 a.m to 5:30 p.m, Central time. In Canada, write Retail Products ON15-02H, Honeywell Limited/Honeywell Limitée, 35 Dynamic Dr, Scarborough, Ontario M1V4Z9.
Automation and Control Solutions
Honeywell International Inc. Honeywell Limited-Honeyw ell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Scarborough, Ontario
69-1525—2 J.S. Rev. 5-03 www.honeywell.com/yourhome
M1V 4Z9
Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers.
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