Honda FG110K1 Owner's Manual

INTRODUCTION

Thank you for purchasing a Honda mini-tiller. This manual covers the operation and maintenance of the Honda

FG110 mini-tiller. We want to help you get the best results from your new tiller and to

operate it safely. This manual contains the information on how to do that; please read it carefully.

This manual should be considered a permanent part of the tiller and should remain with it if it is resold.

If you have a problem or questions concerning the tiller, contact your supplying dealer.

We recommend that you read the warranty policy to fully understand your rights and responsibilities. The warranty policy is a separate document provided by your dealer.

Honda Power Equipment Mfg., Inc. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission.

SAFETY MESSAGES

Your safety and the safety of others are very important. And using this tiller is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a tiller. You must use your own good judgment.

Pay special attention to statements preceded by the following words:

B DANGER

B WARNING

B CAUTION

Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury.

Damage Prevention Messages

You will also see other important messages that are preceded by the following word:

NOTICE

The purpose of these messages is to help prevent damage to your mini-tiller, other property, or the environment.

39V25012 00X39-V25-0120

Your mini-tiller or other property can be damaged if you don’t follow instructions.

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions.

You CAN be HURT if you don't follow instructions.

POM39V25012

IPC

EM5

XXXXX.2009.01

PRINTED IN U.S.A.

OWNER’S MANUAL

B WARNING: B

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects, or

CONTENTS

INTRODUCTION..........................1

SAFETY MESSAGES...................1

TILLER SAFETY...........................2

IMPORTANT SAFETY

INFORMATION........................2

ATTACHMENTS AND

MODIFICATIONS ....................2

IMPORTANT MESSAGE TO

EMPLOYERS ..........................2

IMPORTANT MESSAGE TO

PARENTS................................2

SAFETY LABEL LOCATION ...3

CONTROL LOCATIONS ..............3

SETTING UP YOUR NEW TILLER4

BEFORE OPERATION.................4

ARE YOU READY TO OPERATE

THE TILLER? ..........................4

IS YOUR WORKING AREA

READY? ..................................4

IS YOUR TILLER

READY TO GO?......................4

OPERATION.................................5

SAFE OPERATING

PRECAUTIONS.......................5

STARTING THE ENGINE........6

STOPPING THE ENGINE .......6

TILLER OPERATION ..............7

ENGLISH

FG110

ENGLISHFRANÇAISESPAÑOLDEUTSCHITALIANONEDERLANDS

other reproductive harm.

SERVICING YOUR TILLER.........7

MAINTENANCE SAFETY........8

MAINTENANCE SCHEDULE..8

ENGINE MAINTENANCE........ 8

REFUELING..........................11

TRANSMISSION LUB ............12

TRANSPORTING.......................13

STORAGE..................................13

TAKING CARE OF UNEXPECTED

PROBLEMS................................14

TECHNICAL INFORMATION.....15

SERIAL NUMBER LOC ...........15

CARBURETOR

MODIFICATION FOR HIGH

ALTITUDE OPERATION.......15

EMISSION CONTROL

SYSTEM ...............................15

SPECIFICATIONS................. 16

CONSUMER INFORMATION .... 16

CUSTOMER SERVICE

INFORMATION......................16

DEALER LOCATOR

INFORMATION...................LAST PAGE

TILLER SAFETY

IMPORTANT SAFETY INFORMATION

Most injuries or property damage can be prevented if you follow all instructions in this manual and on the tiller. The most common hazards are discussed below, along with the best way to protect yourself and others.

Honda Tiller Usage

Honda tillers are designed to give safe and dependable service if operated according to instructions and intended use.

Honda tillers are intended to be used by an experienced, trained operator who is familiar with the use of power equipment. Do not allow a child or an inexperienced, untrained operator to use this tiller. Operating this equipment requires special effort on your part to ensure your safety and the safety of others. Read and understand this owner’s manual.

Avoid Rotating Tines

The rotating tines can cause injury. Keep away from the tine shield whenever the engine is running. If you need to adjust the tines or work around the tines for any reason, always stop the engine. Disconnect the spark plug cap if you need to clean or handle the tines.

Clear Tilling Area

The tiller tines can throw rocks and other objects with enough force to cause injury. Before tilling, carefully inspect the area and remove all large debris.

Keep Shields in Place

Guards and shields are designed to protect you from being hit by thrown objects. They also help protect you from hot engine parts and moving components. For your safety and the safety of others, keep all guards and shields in place when operating the tiller.

Refuel with Care

Petrol is extremely flammable and petrol vapor can explode. Refuel only outdoors, in a well-ventilated area, with the engine off. Never smoke near petrol, and keep other flames and sparks away. Always store petrol in an approved container.

Wear Protective Clothing

Wearing protective clothing will reduce your risk of injury. Long pants and eye protection reduce the risk of injuries from thrown objects. Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground. Clothing worn by the operator should be close-fitting. Loose clothing should not be permitted because it may get caught in moving parts. Tie up or restrain long hair.

Turn Engine Off When Not Tilling

If you need to leave the tiller for any reason, even just to inspect the area ahead, always stop the engine.

ATTACHMENTS AND MODIFICATIONS

Do not make any modifications to your tiller. Modifying your tiller, or installing non-Honda attachments, can make your tiller unsafe.

If you need attachments for your tiller, use only Honda Genuine attachments. These products have been designed for your tiller.

Non-Honda attachments are usually designed for universal applications. Although aftermarket attachments may fit on your tiller, they may not meet factory specifications and could make your tiller unsafe.

IMPORTANT MESSAGE TO EMPLOYERS

As an employer, you have special responsibilities to the people who work for you.

Before you ask anyone to operate this tiller, you need to determine whether the person is old enough, large enough, and strong enough to safely handle and control the tiller.

If you decide the person is, make sure the employee reads and understands all instructions and warnings in this manual, and on the labels before operating the tiller.

Allow adequate time for hands-on training by a qualified instructor, and personally supervise practice sessions until you feel sure the employee is ready to operate the tiller.

Also be sure employees wear proper clothing and have eye protection and any other gear that may be required by local ordinances or your insurance company.

Remember, too, that you are responsible for keeping the tiller properly maintained and in safe operating condition.

Your commitment to safety on the job can help prevent injuries and result in longer and more productive years of service.

IMPORTANT MESSAGE TO PARENTS

Your child’s safety is very important to Honda. Read this message if you decide to permit your child to operate this tiller. Tillers are tools, not toys. As with any equipment, bad judgements can result in serious injuries. You can prevent injuries by making good decisions about if, when, and how your child operates this equipment.

The first question you’ll need to ask is whether your child is capable of operating this tiller safely. Remember, young people vary widely, and AGE IS NOT THE ONLY FACTOR. Physically, a child must be LARGE ENOUGH AND STRONG ENOUGH to easily start the tiller and control its direction. The child also needs enough size, strength, and coordination to comfortably reach and operate the controls.

Another, tougher question you need to ask is if your child has enough MATURITY AND RESPONSIBILITY to safely operate this tiller. Does the young person think through problems and come to logical solutions? Anyone who takes unnecessary risks and does not obey rules should not operate this tiller.

If you decide that your child can handle the tiller safely, carefully read the owner’s manual with him or her. Make sure you both understand all instructions and safety information. Also, be sure your child wears sturdy shoes and other protective clothing when operating or handling the tiller.

SUPERVISION is also very important. Walk with your child during the first few minutes of tilling. Even after he or she has become confident with the tiller, do not let the child use the tiller without good adult supervision. An adult should also be present during refueling and maintenance. In fact, it’s up to the adult owner to make sure the tiller is properly maintained and kept in safe operating condition.

By always placing safety first, your child will acquire useful skills and a sense of accomplishment. And you’ll both get the best results from your tiller.

ENGLISH

SAFETY LABEL LOCATION

The label shown here contains important safety information. Please read it carefully. This label is considered a permanent part of your tiller. If the label comes off or becomes hard to read, contact your authorized Honda servicing dealer for a replacement.

Letter Markings Meaning

CONTROL LOCATIONS

[12] PAGE 6

[11] PAGE 6

[13]

PRODUCT IDENTIFICATION PLATE

1. Permissible sound power level according to Directive 2000/14/EC

2. Conformity mark, according to the EEC/89/392 modified Directive

3. Nominal power in kilowatts

4. Year of manufacture

5. Weight in kilograms

6. Serial number

7. Model

8. Manufacturer’s name and address

Read and understand the owner’s manual and the operation of all controls before using the machine.

Carbon monoxide gas is toxic. Breathing it can cause unconsciousness and even kill you. Never run the engine in a closed, or even partly closed, area where people may be present.

Contact with rotating tines will cause serious injury. Keep hands, feet, and clothing away while the engine is running.

[1] PAGE 6

[2] PAGE 7

[4] PAGE 5

[5] PAGE 9

[10] PAGE 11

[3] PAGE 4

[9] PAGE 8

[A]

[8]

[B]

[7]

[6] PAGE 5

8 7

5 4

ENGLISH

A Safety label B Identification plate

1 Engine switch 7 Tine shield 2 Throttle lever 8 Carrying handle 3 Handlebar knobs 9 Engine oil filler cap/dipstick oil

drain

4 Transport wheels

(drag bar not shown) 5 Air cleaner 11 Priming bulb 6 Tilling tines 12 Choke lever

10 Fuel cap

13 Recoil starter grip

SETTING UP YOUR NEW TILLER

BEFORE OPERATION

UNPACKING

1. Carefully remove the tiller from the carton.

2. Unfold the tiller upper handle to the operating position as shown. Be careful not to crimp or pinch the engine switch wires and throttle cable.

3. Tighten the handle knobs [1] to secure the handle in the correct operating position.

[1]

ADDING OIL

The tiller is shipped WITHOUT OIL in the engine. Add oil to the tiller before attempting to start the engine. See page 9

for engine oil recommendation.

1. Working on a level surface, tip the tiller on its carrying handlebar [2] as shown.

2. Remove the oil filler cap/dipstick [4].

3. Slowly add the recommended oil (page 9) to the bottom edge of the oil fill hole [3]. Do not overfill, as the engine oil tank capacity is small.

NOTICE

Running the engine with too little or too much oil can cause engine damage. This type of damage is not covered under warranty.

4. Screw in the oil filler cap/dipstick [4] securely.

[2]

[4]

[3]

FUEL

Refer to page 11.

BEFORE USING YOUR TILLER

Before using the tiller, all tiller operators must read the following chapters and sections:

• TILLER SAFETY (page 2).

• CONTROL LOCATIONS (page 3).

• BEFORE OPERATION (page 4).

• OPERATION (page 5).

• MAINTENANCE SCHEDULE (page 8).

ARE YOU READY TO OPERATE THE TILLER?

Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury.

Read and understand this manual. Know what the controls do and how to operate them.

Familiarize yourself with the tiller and its operation before you begin using it. Know how to quickly shut off the engine in case of an emergency.

You must be alert and in good physical condition to operate the tiller. Do not operate the tiller if you are tired, ill, or under the influence of alcohol, medication, or any substance that might impair your vision, dexterity, or judgment.

If you have any physical problem that may be aggravated by strenuous work, consult your physician before operating the tiller.

Wearing protective clothing will reduce your risk of injury. Do not wear loose clothing, jewelry, short pants, sandals, or go barefoot. Secure hair so it is above shoulder level.

Wear gloves, a long-sleeved shirt, and long pants made of heavy material. Clothing should fit closely but allow freedom of movement, and should have no strings, straps, etc. that could catch on brush or the tiller. Keep clothing fastened.

Wear sturdy work boots with good toe protection and nonslip soles.

IS YOUR WORKING AREA READY?

Objects thrown by the tiller can cause serious injury. Before operating the tiller, carefully inspect the area, and remove all objects that could be thrown by, or entangled in, the tilling attachment, such as rocks, broken glass, nails, wire, or string.

Never operate the tiller without good visibility or light. Clear the area of children, bystanders, and pets. Keep all children,

bystanders, and pets at least 15 meters away from where the tiller is being operated.

If anyone approaches you while you are operating the tiller, release the throttle lever and stop the engine.

IS YOUR TILLER READY TO GO?

For your safety, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the tiller to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the tiller.

B WARNING

Improperly maintaining this tiller, or failing to correct a problem before operation, could cause a malfunction in which you could be seriously injured.

Always perform a pre-operation inspection before each operation, and correct any problem.

ENGLISH

Safety Inspection

• Look around the engine for signs of oil or petrol leaks. Wipe up any spills before starting the engine.

• Replace any damaged parts.

• Check that all fasteners are in place and secure. Tighten as necessary.

Tiller Tine Inspection

• Look for signs of damage to the tilling tines (or any accessory installed). Replace any tiller tines and parts that are worn out, bent, cracked, chipped, or damaged in any way.

• When using an accessory, make sure it is properly installed and securely fastened (see attachment installation instructions).

• Check that the debris shield is securely installed and in good condition.

Maintenance Inspection

• Check the oil level (page 8). Running the engine with a low oil level can cause engine damage.

• Check the air filter (page 9). A dirty air filter will restrict air flow to the carburetor, reducing engine and tiller performance.

• Check throttle operation (page 11). The throttle must operate smoothly for good throttle control.

• Check the fuel level (page 11). Starting with a full tank will

help to eliminate or reduce operating interruptions for refueling

Tine Installation

Make sure the tines are installed properly with the blades angled inward and the tine spacers [1] facing each other. The leading edge of each blade is slanted.

Viewed from the front.

[1]

FORWARD

OPERATION

SAFE OPERATING PRECAUTIONS

Before operating the tiller for the first time, please review

IMPORTANT SAFETY INFORMATION (page 2) and BEFORE OPERATION (page 4).

Even if you have operated other tillers, take time to become familiar with the operation of this tiller’s controls and handling.

For your safety, avoid starting or operating the engine in an enclosed area, such as a garage. Your engine’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

If the tiller starts to shake or vibrate, stop the engine immediately. After the tiller tines have completely stopped, inspect them to determine the cause of the vibration. Sudden vibration is a sign of a hazardous problem, such as a loose or damaged tilling tines (or tiller attachment), hidden objects in the soil, or the ground that is too hard to till. Do not operate the tiller until the problem is corrected.

Prolonged exposure to vibration may cause hand/arm vibration syndrome (HAVS). Symptoms include loss of skin color in the hands and numbness or a painful tingling sensation in the fingers, hands, and arms. Regular users of any power equipment may feel the numbness or pain spontaneously, at any time, not just after using the equipment. If any of these symptoms occur, see a physician immediately.

Drag Bar Installation

1. Make sure the engine is OFF before installing the drag bar.

2. Remove the lock pin [1] and the 6 x 25 mm clevis pin [2].

3. Install the drag bar [3] angled to the rear. Adjust the height to one of 4 height positions and insert the 6 x 25 mm clevis pin. Secure with the lock pin.

[1]

[2]

[3]

When your tilling job is completed, reinstall the transport wheels onto the drag bar.

ENGLISH

Moving the Tiller

Do not transport the tiller with the engine running.

[1]

[3]

To restart a warm engine, leave the choke lever down in the OPEN position.

[2]

[3]

[4]

[5]

[6]

3. To start a cold engine, or after refueling an engine that has run out of fuel, press the priming bulb [4] repeatedly until fuel can be seen in the clear-plastic fuel-return tube [5].

[4]

[2]

The tiller has transport wheels [1] to allow easy maneuvering to and from the work area. Install the transport wheels by inserting the wheel mount [2] onto the drag bar [3]. Secure with the locking clevis pin [4].

See TILLER OPERATION (page 7) for additional information. Before tilling, remove the transport wheels from the drag bar.

STARTING THE ENGINE

1. Move the engine switch [1] to the ON position.

OFF

[1]

2. To start a cold engine, move the choke lever [2] up to the CLOSED (E) position.

To restart a warm engine, it is not necessary to press the priming bulb.

4. Place your left hand on the carrying handle [6] and hold it firmly. Make sure your feet are away from the tiller tines. With your right hand, pull the starter grip [3] lightly until you feel resistance, then pull briskly. Return the starter grip gently.

5. If the choke lever was moved to the CLOSED (E) position, gradually move it to the OPEN position as the engine warms up.

Allow the engine to warm up for a few moments after starting a cold engine.

The tiller tines should not rotate with the engine idling. If there is rotation at idle, adjust the idle speed (page 11) before using the tiller.

STOPPING THE ENGINE

1. Release the throttle lever [2].

2. Move the engine switch [1] to the OFF position.

OFF ON OFF

[2]

[1]

ENGLISH

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