Honda EU2200I User Manual

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Owner’s Manual

GENERATOR

EU2200i / EU2200i

CompanionCompanion

See page 89 for Initial Use Instructions

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

California Proposition 65

This product contains or emits

chemicals known to the state of

California to cause cancer, birth defects

or other reproductive harm

Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas.

Breathing carbon monoxide can cause unconsciousness or death.

Never run the generator in a closed, or even partly closed area where people may be present.

Keep this owner’s manual handy, so that you can refer to it any time. This owner’s manual is considered a permanent part of the generator and should remain with the generator if resold.

The information and speciﬁcations included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change speciﬁcations or design at any time without notice and without incurring any obligation whatsoever.

INTRODUCTION

Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market.

We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully.

As you read this manual, you will find information preceded by a

symbol. That information is intended to help you avoid

damage to your generator, other property, or the environment.

We suggest you read the Distributor’s Limited Warranty (see page 79) to fully understand its coverage and your responsibilities of ownership.

When your generator needs scheduled maintenance, keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.

Best Wishes, Honda Motor Co., Ltd.

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this generator safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a generator. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

• Safety Labels — on the generator.

• Safety Messages — preceded by a safety alert symbol and one

of three signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

• Safety Headings — such as

• Safety Section — such as

• Instructions — how to use this generator correctly and safely.

This entire book is filled with important safety information — please read it carefully.

The illustrations in this manual are based on: A type

IMPORTANT SAFETY INFORMATION

GENERATOR SAFETY

GENERATOR SAFETY ...............................................................................6

IMPORTANT SAFETY INFORMATION .................................................6

Operator Responsibility.....................................................................6

Carbon Monoxide Hazards................................................................6

Electric Shock Hazards ......................................................................7

Fire and Burn Hazards .......................................................................7

Refuel With Care ................................................................................8

SAFETY LABEL LOCATIONS.................................................................9

CONTROLS & FEATURES.......................................................................11

COMPONENT & CONTROL LOCATIONS...........................................11

CONTROLS...........................................................................................13

Engine Switch ..................................................................................13

Starter Grip.......................................................................................13

Fuel Filler Cap Vent Lever ...............................................................14

Choke Lever......................................................................................14

Eco Throttle

Parallel Operation Outlets ...............................................................15

AC Circuit Protector .........................................................................16

DC Receptacle [A, A2 types]............................................................17

DC Circuit Protector [A, A2 types] ..................................................17

FEATURES............................................................................................18

Ground Terminal..............................................................................18

Output Indicator ...............................................................................19

Overload Alarm (Indicator) .............................................................20

Oil Alert

LED Light Patterns ...........................................................................21

Switch .......................................................................15

Indicator...........................................................................20

BEFORE OPERATION ..............................................................................22

ARE YOU READY TO GET STARTED?................................................22

Knowledge........................................................................................22

IS YOUR GENERATOR READY TO GO?.............................................22

Check the Engine .............................................................................23

CONTENTS

OPERATION .............................................................................................24

SAFE OPERATING PRECAUTIONS.....................................................24

STARTING THE ENGINE .....................................................................25

STOPPING THE ENGINE .....................................................................28

AC OPERATION....................................................................................30

AC Applications................................................................................32

AC PARALLEL OPERATION.................................................................33

AC Parallel Operation Applications ................................................36

DC OPERATION [A, A2 types].............................................................38

ECO THROTTLE

STANDBY POWER...............................................................................42

Connections to a Building’s Electrical System ..............................42

System Ground ................................................................................42

Special Requirements......................................................................43

SERVICING YOUR GENERATOR............................................................44

THE IMPORTANCE OF MAINTENANCE.............................................44

MAINTENANCE SAFETY.....................................................................45

Safety Precautions ...........................................................................45

MAINTENANCE SCHEDULE ...............................................................46

REFUELING ..........................................................................................47

FUEL RECOMMENDATIONS...............................................................48

ENGINE OIL LEVEL CHECK .................................................................49

ENGINE OIL CHANGE..........................................................................50

ENGINE OIL RECOMMENDATIONS...................................................51

AIR CLEANER SERVICE.......................................................................52

MAIN AND OUTER FILTER CLEANING..............................................54

SPARK PLUG SERVICE........................................................................55

SPARK ARRESTER SERVICE...............................................................57

SYSTEM .................................................................41

STORAGE.................................................................................................59

STORAGE PREPARATION...................................................................59

Cleaning............................................................................................59

Fuel....................................................................................................59

Engine Oil .........................................................................................63

Engine Cylinder................................................................................63

STORAGE PRECAUTIONS ..................................................................64

REMOVAL FROM STORAGE...............................................................64

CONTENTS

TRANSPORTING......................................................................................65

TAKING CARE OF UNEXPECTED PROBLEMS ......................................66

ENGINE WILL NOT START..................................................................66

ENGINE LACKS POWER......................................................................67

NO POWER AT THE AC RECEPTACLES.............................................68

NO POWER AT THE DC RECEPTACLES.............................................68

TECHNICAL INFORMATION ...................................................................69

Serial Number Location ......................................................................69

Carburetor Modification for High Altitude Operation.......................70

Emission Control System Information...............................................71

Air Index ...............................................................................................73

Specifications.......................................................................................74

Wiring Diagram....................................................................................75

CONSUMER INFORMATION ..................................................................77

Dealer Locator Information.................................................................77

Honda Publications..............................................................................77

Customer Service Information ...........................................................78

Distributor’s Limited Warranty ...........................................................79

Honda Parts, Accessories, and Apparel.............................................82

Emission Control System Warranty...................................................84

INITIAL USE INSTRUCTIONS .................................................................89

ENGINE OIL..........................................................................................89

FUEL......................................................................................................90

BEFORE OPERATION...........................................................................92

REGISTRATION....................................................................................92

INDEX .......................................................................................................93

QUICK REFERENCE INFORMATION ............................ Inside back cover

GENERATOR SAFETY

IMPORTANT SAFETY INFORMATION

Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all

the instructions in this manual and on the generator. The most common hazards are discussed below, along with the best way to protect yourself and others.

Operator Responsibility

• Know how to stop the generator quickly in case of emergency.

• Understand the use of all generator controls, output receptacles, and connections.

• Be sure that anyone who operates the generator receives proper instruction. Do not let children operate the generator without parental supervision.

Carbon Monoxide Hazards

A generator's exhaust contains toxic carbon monoxide, which you cannot see or smell. Breathing carbon monoxide can KILL YOU IN MINUTES. To avoid carbon monoxide poisoning, follow these instructions when operating a generator:

• Only run a generator OUTSIDE, far away from windows, doors, and vents.

• Never operate a generator inside a house, garage, basement, crawl space, or any enclosed or partially enclosed space.

• Never operate a generator near open doors or windows.

• Get fresh air and seek medical attention immediately if you suspect you have inhaled carbon monoxide.

Early symptoms of carbon monoxide exposure include headache, fatigue, shortness of breath, nausea, and dizziness. Continued exposure to carbon monoxide can cause loss of muscular coordination, loss of consciousness, and then death.

To alert you to potentially dangerous levels of carbon monoxide coming from a generator operating outside or from other sources, install battery operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up on every level of the home and outside sleeping areas, according to the manufacturer's instructions.

GENERATOR SAFETY

Electric Shock Hazards

• The generator produces enough electric power to cause a serious shock or electrocution if misused.

• Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.

• If the generator is stored outdoors, unprotected from the weather, check all of the electrical components on the control panel before each use. Moisture or ice can cause a malfunction or short circuit in electrical components that could result in electrocution.

• Do not connect to a building’s electrical system unless an isolation switch has been installed by a qualified electrician.

• For parallel operation, use only a Honda approved parallel operation cable kit (optional equipment) when connecting the generator combinations shown below.

EU2200i / EU2200i Companion and EU2200i Companion EU2200i / EU2200i Companion and EU2000i / EU2000i Companion *

* An EU2200i can only be paired with EU2000i or EU2000i

Companion models that have serial numbers within the ranges shown below.

Applicable frame serial number of EU2000i and EU2000i Companion

EAAJ-2017305 and later EACT-1000001 and later

• Never connect an EU2200i generator to a different generator model, other than the models specified above.

Fire and Burn Hazards

• The exhaust system gets hot enough to ignite some materials.

– Keep the generator at least 3 feet (1 meter) away from buildings

and other equipment during operation. – Do not enclose the generator in any structure. – Keep flammable materials away from the generator.

• The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.

GENERATOR SAFETY

Refuel With Care

Gasoline is extremely flammable, and gasoline vapor can explode. Do not refuel during operation. Allow the engine to cool if it has been in operation. Refuel only outdoors in a well-ventilated area and on a level surface. Never smoke near gasoline, and keep other flames and sparks away. Do not overfill the fuel tank. Make sure that any spilled fuel has been wiped up and cleaned before starting the engine. Always store gasoline in an approved container.

GENERATOR SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement.

[Example: A type]

GENERATOR SAFETY

[Example: A type]

CONTROLS & FEATURES

SPARK PLUG MAINTENANCE COVER

MUFFLER

SPARK PLUG

FRAME SERIAL NUMBER

AIR CLEANER

FUEL FILLER CAP VENT LEVER

FUEL FILLER CAP

ENGINE SWITCH

STARTER GRIP

MAINTENANCE COVER

CHOKE LEVER

COMPONENT & CONTROL LOCATIONS

Use the illustrations on these pages to locate and identify the most frequently used controls.

CONTROLS & FEATURES

ECO THROTTLE SWITCH

PARALLEL OPERATION OUTLETS

AC RECEPTACLES

DC RECEPTACLE

DC CIRCUIT PROTECTOR

GROUND TERMINAL

OUTPUT INDICATOR

OVERLOAD INDICATOR

OIL ALERT INDICATOR

AC CIRCUIT PROTECTOR

ECO THROTTLE SWITCH

PARALLEL OPERATION OUTLETS

AC CIRCUIT PROTECTOR

GROUND TERMINAL

OUTPUT INDICATOR

OVERLOAD INDICATOR

OIL ALERT INDICATOR

20 A RECEPTACLE

30 A twist lock receptacle*

[A, A2 types]

[A1 type]

*To obtain more than 1.8 kVA from the 30 A twist lock receptacle, you

must have another EU2200i generator or EU2200i Companion generator connected in parallel (see page 33).

CONTROLS

ENGINE SWITCH

OFF

STARTER GRIP

FUEL OFF

Engine Switch

The engine switch controls the ignition system and the fuel valve.

OFF – Stops the engine and closes the fuel valve.

FUEL OFF – Keeps the ignition system ON, and closes only the fuel valve. (see page 28)

CONTROLS & FEATURES

ON – Running position; opens the fuel valve and allows the engine to be started.

Starter Grip

Pulling the starter grip operates the recoil starter to start the engine.

Do not allow the starter grip to snap back against the generator. Return it gently to prevent damage to the starter.

CONTROLS & FEATURES

FUEL FILLER CAP VENT LEVER

OFF

FUEL FILLER CAP

OPEN

CHOKE LEVER

CLOSED

Fuel Filler Cap Vent Lever

The fuel filler cap is provided with a vent lever to seal the fuel tank.

The vent lever must be in the ON position for the engine to run.

When the engine is not in use, leave the vent lever in the OFF position to reduce the possibility of fuel leakage. Allow the engine to cool well before turning the vent lever to the OFF position.

Choke Lever

The choke is used to provide proper starting mixture when the engine is cold. It can be opened and closed by operating the choke lever manually. Move the choke lever to the CLOSED position to enrich the mixture for cold starting.

CONTROLS & FEATURES

ECO THROTTLE SWITCH

OFF

PARALLEL OPERATION OUTLETS

Eco Throttle® Switch

The Eco Throttle® system automatically reduces engine speed when loads are turned off or disconnected. When appliances are turned on or reconnected, the engine returns to the proper speed to power the electrical load. If high electrical loads are connected simultaneously, turn the Eco Throttle switch to the OFF position to reduce voltage changes. When using the DC output, turn the Eco Throttle switch to the OFF position. ON: Recommended to minimize fuel consumption and further reduce

noise levels when less than a full load is applied to the generator.

OFF: The Eco Throttle system does not operate.

Parallel Operation Outlets

These outlets are used for connecting both types of the EU2200i generators (Standard and Companion) or EU2000i generators (Standard and Companion) for parallel operation (see page 33 through 37). A Honda approved parallel operation cable kit (optional equipment) is required for parallel operation. This kit can be purchased from an authorized Honda generator dealer.

CONTROLS & FEATURES

20 A RECEPTACLES

OFF

PUSH

AC CIRCUIT PROTECTOR

20 A RECEPTACLE

OFF

PUSH

AC CIRCUIT PROTECTOR

AC Circuit Protector

The AC circuit protector will automatically switch OFF if there is a short circuit or a significant overload of the generator at the 20 A receptacles. If the circuit protector switches OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the circuit protector ON.

[A, A2 types]

[A1 type]

CONTROLS & FEATURES

DC RECEPTACLE

OFF

PUSH

DC CIRCUIT PROTECTOR

DC Receptacle [A, A2 types]

The DC receptacle should ONLY be used for charging 12-volt automotive type batteries. The DC charging output is not regulated. This means that the charging output does not decrease as the battery reaches full charge. Check the battery voltage frequently while charging to prevent overcharging the battery.

DC Circuit Protector [A, A2 types]

The DC circuit protector automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded, when there is a problem with the battery, or when the connections between the battery and the generator are improper. However, the DC circuit protector does not prevent overcharging.

CONTROLS & FEATURES

GROUND TERMINAL

FEATURES

Ground Terminal

The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle.

Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.

NEUTRAL FLOATING:

• The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin.

• Electrical devices that require a grounded receptacle pin connection will not function if the receptacle ground pin is not functional.

CONTROLS & FEATURES

OUTPUT INDICATOR (GREEN)

Output Indicator

The output indicator (green) is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles.

In addition, the output indicator has a simplified hour meter function. When you start the engine, the indicator blinks according to the generator’s cumulative operating hours as follows:

• No blinks: 0–100 hours

• 1 blink: 100–200 hours

• 2 blinks: 200–300 hours

• 3 blinks: 300–400 hours

• 4 blinks: 400–500 hours

• 5 blinks: 500 or more hours

CONTROLS & FEATURES

OVERLOAD INDICATOR (RED)

OIL ALERT INDICATOR (RED)

Overload Alarm (Indicator)

If the generator is overloaded (in excess of 2.2 kVA), or if there is a short circuit in a connected appliance, the overload indicator (red) will come ON. The overload indicator (red) will stay ON, and after about four seconds, current to the connected appliance(s) will shut off, and the output indicator (green) will go OFF. However, the engine will continue to run. If the overload indicator blink continuously,it suggests an abnormal of inverter unit (see page 68).

Oil Alert

The Oil Alert

Indicator

system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert indicator (red) comes ON and the Oil Alert system automatically will stop the engine (the engine switch will remain in the ON position). If the engine stops or the Oil Alert indicator (red) comes ON when you pull the starter grip, check the engine oil level (see page 49) before troubleshooting in other areas.

CONTROLS & FEATURES

OIL ALERT INDICATOR

OVERLOAD INDICATOR

OUTPUT INDICATOR

LED Light Patterns

Status Possible cause Output Indicator Overload indicator Oil Alert Indicator Normal Operating

Malfunction Inverter unit

Abnormal Output

Warning Engine oil low

normally

failure

overcurrent Inverter unit overheat

: ON : OFF : Blinking

Refer to

TAKING CARE OF UNEXPECTED PROBLEMS

failure diagnosis.

on page 68 for

BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury.

Knowledge

Read and understand this manual. Know what the controls do and how to operate them.

Familiarize yourself with the generator and its operation before you begin using it. Know how to quickly shut off the generator in case of an emergency.

If the generator is being used to power appliances, be sure that they do not exceed the generator’s load rating (see pages 32 and 37).

IS YOUR GENERATOR READY TO GO?

For your safety, to ensure compliance with environmental regulations, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the generator to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the generator.

Failure to properly maintain this generator, or failing to correct a problem before operation, could result in a significant malfunction.

Some malfunctions can cause serious injuries or death.

Always perform a pre-operation inspection before each operation and correct any problems.

BEFORE OPERATION

To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine.

Before beginning your pre-operation checks, be sure the generator is on a level surface and the engine switch is in the OFF position.

Check the Engine

• Before each use, look around and underneath the engine for signs of oil or gasoline leaks.

• Check the engine oil level (see page 49). A low engine oil level will cause the Oil Alert system to shut down the engine.

• Check the air filters (see page 52). Dirty air filters will restrict air flow to the carburetor, reducing engine and generator performance.

• Check the fuel level (see page 47). Starting with a full tank will help to eliminate or reduce operating interruptions for refueling.

OPERATION

SAFE OPERATING PRECAUTIONS

Before operating the generator for the first time, review chapters

GENERATOR SAFETY

22).

For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death.

(see page 6) and

Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas.

Breathing carbon monoxide can cause unconsciousness or death.

Never run this product's engine in a closed, or even partly closed area.

BEFORE OPERATION

(see page

Before connecting an AC appliance or power cord to the generator:

• Use grounded 3-prong extension cords, tools, and appliances, or double-insulated tools and appliances.

• Inspect cords and plugs, and replace if damaged.

• Make sure that the appliance is in good working order. Faulty appliances or power cords can create a potential for electric shock.

• Make sure the electrical rating of the tool or appliance does not exceed the rated power of the generator or the receptacle being used.

• Operate the generator at least 3 feet (1 meter) away from buildings and other equipment.

• Do not operate the generator in an enclosed structure.

• Do not place flammable objects close to the engine or locate the generator near flammable materials.

OPERATION

FUEL FILLER CAP VENT LEVER

STARTING THE ENGINE

To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine.

• Operating this generator less than 3 feet (1 meter) from a building or other obstruction can cause overheating and damage the generator.

• For proper cooling, allow at least 3 feet (1 meter) of empty space above and around the generator. Keep all cooling holes open and clear of debris, mud, water, etc. Cooling holes are located on the side panel, the control panel, and the bottom of the generator. If the cooling holes are blocked, the generator may overheat and damage the engine, inverter, or windings.

Refer to

IS YOUR GENERATOR READY TO GO?

Refer to the (see page 33) or the generator.

1. Make sure that all appliances are disconnected from the AC receptacle.

2. Turn the fuel filler cap vent lever to the ON position.

SAFE OPERATING PRECAUTIONS

checks (see page 22).

AC OPERATION

DC OPERATION

(see page 30),

(see page 38) for connecting loads to

on page 24 and perform the

AC PARALLEL OPERATION

OPERATION

ECO THROTTLE SWITCH

OFF

CHOKE LEVER

CLOSED

ENGINE SWITCH

3. Make sure the Eco Throttle switch is in the OFF position, or more time will be required for warm-up.

4. To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever in the OPEN position.

5. Turn the engine switch to the ON position.

6. Pull the starter grip lightly until

STARTER GRIP

CHOKE LEVER

ECO THROTTLE SWITCH

OPEN

Direction to pull

you feel resistance; then pull briskly in the direction of the arrow as shown.

Do not allow the starter grip to snap back against the generator. Return it gently to prevent damage to the starter.

7. If the choke lever was moved to the CLOSED position to start the engine, gradually move it to the OPEN position as the engine warms up.

OPERATION

8. If you wish to use the Eco Throttle system, turn the Eco Throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes.

OPERATION

ENGINE SWITCH

OFF

FUEL OFF

FUEL FILLER CAP VENT LEVER

OFF

STOPPING THE ENGINE

To stop the engine in an emergency, simply turn the engine switch to the OFF position securely. Under normal conditions, use the following procedure.

1. Turn off or disconnect all appliances that are connected to the generator.

2. Turn the engine switch to the OFF position securely.

Operating the generator in the FUEL OFF position before turning the engine switch to the OFF position can reduce the fuel in the carburetor.

• When using the FUEL OFF position, the generator will continue to run for several minutes until the fuel in the carburetor has been consumed, and then the engine will stop.

• Turn the engine switch to the OFF position after the engine stops.

• After stopping the engine using the FUEL OFF position, restarting the engine will require additional pulls on the recoil starter.

3. Allow the engine to cool, and then turn the fuel filler cap vent lever to the OFF position.

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