Honda EG3500X Owner's Manual
The engine exhaust from this product
contains chemicals known to the State
of California to
defects or other reproductive harm.
The generator is a potential source of electrical shock if misused. Do
not expose the generator to moisture, rain or snow. Do not let the
generator get wet, and do not operate it with wet hands.
Keep this owner’s manual handy, so you can refer to it at any time.
This owner’s manual is considered a permanent part of the generator
and should remain with the generator if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. Honda Motor Co., Ltd.
reserves the right, however, to discontinue or change specifications or
design at any time without notice and without incurring any obligation
whatever. No part of this publication may be reproduced without
written permission.
cause
cancer, birth
Congratulations on your selection of a Honda generator. We are
certain you will be pleased with your purchase of one of the finest
generators on the market.
We want to help you get the best results from your new generator and
to operate it safely. This manual contains the information on how to
do that; please read it carefully.
As you read this manual, you will find information preceded by a
[I symbol. That information is intended to help you avoid
damage to your generator, other property, or the environment.
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty policy
is a separate document that should have been given to you by your
dealer.
When your generator needs scheduled maintenance, keep in mind
that your Honda servicing dealer is specially trained in servicing
Honda generators. Your authorized Honda servicing dealer is
dedicated to your satisfaction and will be pleased to answer your
questions and concerns.
Best Wishes,
Honda Motor Co., Ltd.
1
A FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using
this generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this
manual. This information alerts you to potential hazards that could
hurt you or others.
Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a generator. You
must use your own good judgment.
You will find important safety information in a variety of forms,
including:
l
Safety Labels - on the generator.
l Safety Messages - preceded by a safety alert symbol a and one
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be HURT if you don’t follow instruc-
tions.
l
Safety Headings - such as IMPORTANT SAFETY
INFORMATION.
l
Safety Section -
l
Instructions - how to use this generator correctly and safely.
such as
GENERATOR SAFETY.
This entire book is filled with important safety information - please
read it carefully.
2
CONTENTS
SAFETY
COMPONENT IDENTIFICATION
CONTROLS
GENERATORUSE
PRE-OPERATION CHECK
STARTING THE ENGINE ......................................................................... 23
STOPPING THE ENGINE
....................................................................................................... 5
SAFETY LABEL LOCATIONS
SAFETY INFORMATION
...............................................................................................
Engine Switch
Recoil Starter
Fuel Valve Lever
Choke Lever
Circuit Breaker
Ground Terminal
Oil Alert@ System
Voltage Selector Switch (Dual Voltage System)
Connections to a Building Electrical
Ground System
Special Requirements
AC Applications
AC Operation
AC Receptacle Selection
High Altitude Operation
Engine Oil
Fuel Recommendation
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System ................................... 15
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11
11
11
12
13
13
14
14
15
15
15
16
17
18
19
20
20
21
24
5
7
9
3
MAINTENANCE
Importance of Maintenance
The
Maintenance
Emission
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air
Maintenance
Engine
Air Cleaner Service
Fuel
Spark
Spark Arrester
TRANSPORTING/STORAGE
Storage
TROUBLESHOOTING
WIRING
SPECIFICATIONS
WARRANTY SERVICE
INDEX
Oil Change
Sediment Cup Cleaning
Plug Service
DIAGRAM
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Safety
Control
Schedule
procedure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Information
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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25
25
26
27
30
31
32
33
34
35
36
37
39
41
42
43
44
SAFETY
SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious
injury. Read them carefully.
If a label comes off or becomes hard to read, contact your Honda
generator dealer for a replacement.
I
/d WARNING
ELECTRDCUTlOY
DO ND1 CONNECT THIS GENERATOR TO ANY
BUILDING’S ElEt.TRlCA- SYSTEM iJitLEiS iiN
ISDLATION SWITCH HAS BEEN INSTALLED
IV A LICENSED ELECTRICIAN.
READ OWNER’S MAIYUAL CAREFULLV
I
EG35?:)1< N”oNon MOTOR CO., LTD. MADE IN
~~
JAPAN @
5
8CHfCK 1011 SPlllfD fllfl OR full LIAKS.
STOP INSINE B[fORI RIfUElIN6.
R[PANDUf SUR L’APPARtk.
ARR~ltR It NOWR AVAIl DE RffAlRt LE PLIIN.
*
PARAR NOIOR ANlfS Of fCllAR.
B
‘WARNING
DO NOT USE INDOORS. EXHAUST GAS CONTAINS POISONOUS
CARBON MONOXIDE.
ATTENTION NE PAS UTILISER DANS UN ENDROIT FERME A CAUSE DU
RISDUE D’EMPOISONNEMENT DU GAZ.
ATENCj()N NO LO USE EN LUGARES CERRADOS PORDUE EL MONOXIDE
DE CARBON0 ES VENENOSO.
6
1
A
SAFETY INFORMATION
Honda generators are designed to give safe and dependable service if
operated according to instructions. Read and understand this owner’s
manual before operating your generator. You can help prevent
accidents by being familiar with your generator’s controls, and by
observing safe operating procedures.
Operator Responsibility
l
Know how to stop the generator quickly in case of emergency.
l
Understand the use of all generator controls, output receptacles,
and connections.
l
Be sure that anyone who operates the generator receives proper
instruction. Do not let children operate the generator without
parental supervision.
Carbon Monoxide Hazards
l
Exhaust contains poisonous carbon monoxide, a colorless and
odorless gas. Breathing exhaust can cause loss of consciousness
and may lead to death.
l
If you run the generator in an area that is confined, or even partially
enclosed, the air you breathe could contain a dangerous amount of
exhaust gas. To keep exhaust gas from accumulating, provide
adequate ventilation.
Electric Shock Hazards
l
The generator produces enough electric power to cause a serious
shock or electrocution if misused.
l
Using a generator or electrical appliance in wet conditions, such as
rain or snow, or near a pool or sprinkler system, or when your hands
are wet, could result in electrocution. Keep the generator dry.
l
If the generator is stored outdoors, unprotected from the weather,
check all electrical components on the control panel, before each
use. Moisture or ice can cause a malfunction or short circuit in
electrical components which could result in electrocution.
l
Do not connect to a building electrical system unless an isolation
switch has been installed by a qualified electrician.
Fire and Burn Hazards
l
The exhaust system gets hot enough to ignite some materials.
-Keep the generator at least 3 feet (1 meter ) away from buildings
and other equipment during operation.
-Do not enclose the generator in any structure.
-Keep flammable materials away from the generator.
l
The muffler becomes very hot during operation and remains hot for
a while after stopping the engine. Be careful not to touch the muffler
while it is hot. Let the engine cool before storing the generator
indoors.
l
Gasoline is extremely flammable and is explosive under certain
conditions. Do not smoke or allow flames or sparks where the
generator is refueled or where gasoline is stored. Refuel in a wellventilated area with the engine stopped.
l
Fuel vapors are extremely flammable and may ignite after the
engine has started. Make sure that any spilled fuel has been wiped
up before starting the generator.
8
CHOKE LEVER
COMPONENT IDENTIFICATION
VOLTAGE SELECTOR
SWITCH
ENGINE SWITCH
I
AC CIRCUIT BREAKER
I
/
FUEL
VALVE
LEVER
CARBURETOR
DRAIN SCREW
%I- &I~~ AC RECEPTACI
-ES
EN&NE SERIAL NUMBER
9
GROUND TERMINAL
FUEL TANK CAP
SPARK PLUG
RIAL NUMBER
*Record the engine and frame serial numbers for your future
reference. Refer to these serial numbers when ordering parts, and
when making technical or warranty inquiries (see page43 ).
Frame serial number:
Engine serial number:
10
CONTROLS
ENGINE SWITCH
To start and stop the engine.
Switch position:
OFF: To stop the engine.
ON:
RECOIL STARTER
To start the engine, pull the starter grip lightly until resistance is felt,
then pull briskly.
riiciq
To start and run the engine.
ENGINE SWITCH
Do not allow the starter grip to snap back against the engine. Return
it gently to prevent damage to the starter.
STARTER GRIP
11
FUEL VALVE LEVER
The fuel valve is located on the carburetor. When the fuel valve lever is
in the ON position, fuel is allowed to flow from the fuel tank to the
carburetor. Be sure to return the fuel valve lever to the OFF position
after stopping the engine.
FUEL VALVE LEVER
CHOKE LEVER
The choke is used to provide proper starting mixture when the engine
is cold. It can be opened and closed by operating the choke lever
manually. Move the choke lever to the CLOSED position to enrich the
mixture for cold starting.
CHOKE 1
12
CIRCUIT BREAKER
The AC circuit breaker will automatically switch OFF if there is a short
circuit or an overload of the generator at the AC receptacle. If the AC
circuit breaker is switched OFF automatically, check that the appliance
is working properly and does not exceed the rated load capacity of the
AC circuit before switching the AC circuit breaker ON again.
The AC circuit breaker may be used to switch the generator AC power
ON or OFF.
GROUND TERMINAL
The generator ground terminal is connected to the frame of the
generator, the metal non-current-carrying parts of the generator, and
the ground terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician,
electrical inspector or local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the generator.
GROUND TERMINAL
13
OIL ALERT@ SYSTEM
The Oil Alert@ system is designed to prevent engine damage caused
by an insufficient amount of oil in the crankcase. Before the oil level in
the crankcase can fall below a safe limit, the Oil Alert? system will
automatically stop the engine (the engine switch will remain in the ON
position).
If the engine stops and will not restart, check the engine oil level (see
page 20 ) before troubleshooting in other areas.
OIL
VOLTAGE SELECTOR SWITCH (DUAL VOLTAGE SYSTEM)
The voltage selector switches the main power carrying windings of the
generator to produce “120V ONLY” or “120/24OV”. If a 240V appliance
is connected to the 4-prong receptacle, the switch must be in the “120/
240V” position. If only a 120V appliance is being connected to any of
the 120V 3-prong receptacles, select the “120V ONLY” position.
120/24OV:
The 120V and 120/24OV receptacles can be used
simultaneously.
120V ONLY:
ONLY the 120V receptacles can be used. Do not use the
120/24OV receptacle in this position. Rated power will
be available at the 30A 120V locking plug receptacle.
14
VOLTAGE SELECTOR
SWITCH
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