Honda CBR 400 Repair Manual

Specifications and Main Features

  • Type of engine. 399cc, inline 4-cylinder.
  • Standard spark plug used is NGK CR8EH9 or Nippondenso U24FER-9
  • Electrode gap has a measurement of 0.8 to 0.9 mm
  • Idle rpm Certification is 1300±100 rpm
  • At maximum difference between carburetors synchronization: 30 mmhg
  • Valve clearances COLD engine:
  • Inlet range is set from 0.12 to 0.18 mm
  • Exhaust range is set from 0.17 to 0.23 mm
  • In cylinder compresion psi the range is 156 to 213 psi, 10.8 to 14.7 bar
  • Oil pressure at warm temperature is (5.0 Bar) 71 psi at a rate of 7000rpm, in oil at 80 degrees celsius.
  • API grade SE, SF or SG oils are recommended.
  • Oil viscosity grade is SAE 10W40
  • Model J and K oil change capacity amounts to 2.9 litres, oil and filter change amounts to 3.1 litres. Model L oil change capacity amounts to 3.2 litres, oil and filter change amounts to 3.4 litres. Models N and R oil change capacity amounts to 3.0 litres, oil and filter change amounts to 3.2 litres.
  • Coolant capacity for radiator and engine has a measurement of 2.0 litres and reservoir has 0.3 litre fluid capacity.
  • The recommended brake fluid is D0T4.
  • The recommended drive chain slack for J, K models is between 10 to 20 mm, while for L, N and R models is between25 to 15mm.
  • Recommended throttle cable freeplay is 2 to 6 mm.
  • Recommended tyre pressure ranges for the front and rear are:
  • Rider only: 33 psi (2.25 Bar) / 33 psi (2.25 Bar)
  • Rider and passenger: 33 psi (2.25 Bar) / 36 psi (2.50 Bar)

Frequently Asked Questions

Q: What type of spark plugs should I use for the Honda CBR400RR?

A: For the CBR400RR, he should use the NGK CR8EH-9 or the Nippondenso U24FER-9 spark plugs.

Q: What is the correct electrode gap for the spark plugs?

A: An electrode gap of 0.8 to 0.9 mm can be regarded as ideal.

Q: How do I check the engine oil level?

A: First, start the engine and let it warm up fully, then if the engine is cold stop it and check the oil level using the dipstick.

Q: What type of oil should I use for this motorcycle?

A: The recommended oil is API grade SE, SF or SG which is a SAE 10W40 motor oil.

Q: How frequently should I replace the engine oil?

A: You can replace the engine oil after reaching a mileage of 4000 miles or at least after 6 months, whichever is reached earliest.

Q: Honda CBR400RR has what capacity of coolant?

A: As for the engine and the radiator it has a capacity of 2.0 litres and for the reservoir the capacity is 0.3 litre.

Q: What is the procedure for adjusting throttle cable freeplay?

A: Freeplay of a throttle cable can be adjusted to 2 to 6 mm by loosening the lock nut at the centre of the throttle end of the cable and turning the adjuster in until the required value is reached.

Q: Can I just ignore a low brake fluid level?

A: No, do not ignore a low brake fluid level as it indicates you need to fill the brake fluid system with DOT 4 hydraulic fluid and inspect the system for any possible leakage; leaks if present, need to be fixed promptly while the system is filled with the necessary fluid.

User Manual

Honda CBR 400 Repair Manual
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