Honda CB Hornet (2016) Owner's Manual

CB Hornet
OWNER’S MANUAL
© Honda Motor Co., Ltd. 2016
Honda Motorcycle & Scooter India Pvt. Ltd.
IMPORTANT INFORMATION
● OPERATOR AND PASSENGER
This vehicle is designed to carry the operator and one passenger. Never exceed the maximum weight capacity.
● ON-ROAD USE
This vehicle is designed to be used only on the road.
● READ THIS OWNER’S MANUAL CAREFULLY
Pay special attention to the safety messages that appear throughout the manual.
These messages are fully explained in the “A Few Words About Safety” section which appears before the contents page.
This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold.
Honda Motorcycle & Scooter India Pvt. Ltd.
CB Hornet OWNER’S MANUAL
All information in this publication is based on the latest production information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
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WELCOME
The vehicle presents you a challenge to master the machine, a challenge to adventure. You ride through the wind, linked to the road by a vehicle that responds to your commands as no other does. Unlike an automobile, there is no metal cage around you. Like an aeroplane, a pre-ride inspection and regular maintenance are essential to your safety. Your reward is freedom.
To meet the challenges safely, and to enjoy the adventure fully, you should become thoroughly familiar with this owner’s manual BEFORE YOU RIDE THE VEHICLE.
As you read this manual, you will nd information that is preceded by a NOTICE symbol. This information is intended to help you avoid damage to your vehicle, other property, or the environment.
When service is required, remember that your Honda dealer knows your vehicle best. If you have the required mechanical “know-how” and tools, your dealer can supply you with
an ofcial Honda shop manual on paid basis to help you perform many maintenance and
repair tasks.
Accessories shown in the illustration are not part of the standard equipment.
For any query or assistance, please call Customer Care No.:
1800 103 3434 (Toll free)
Pleasant riding, and thank you for choosing a Honda!
● The specications may vary with each locale.
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A FEW WORDS ABOUT SAFETY
Your safety, and the safety of others, is very important. Operating this vehicle safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a vehicle. You must use your own good judgment.
You will nd important safety information in a variety of forms, including :
Safety labels - on the vehicle.
Safety messages - preceded by a safety alert symbol ! and one of three signal
words: DANGER, WARNING, or CAUTION.
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These signal words mean:
● Safety Heading - such as Important Safety Reminders or Important Safety Precautions.
● Safety Section – such as vehicle Safety.
● Instructions – how to use this vehicle correctly and safely.
This entire manual is lled with important safety information–please read it carefully.
CAUTION
DANGER
WARNING
!
!
!
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
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CONTENTS
Page
1 VEHICLE SAFETY
1 Important Safety Information 2 Protective Apparel 3 Load Limits and Guidelines
7 PARTS LOCATION
10 Instruments and Indicators
14 MAJOR COMPONENTS (Important Information to
operate this vehicle)
14 Suspension 15 Brakes 18 Clutch 20 Fuel 22 Evaporative Emission Control System 23 Engine Oil 24 Tyres
28 ESSENTIAL INDIVIDUAL COMPONENTS
28 Ignition Switch
Page 29 Right Handlebar Controls 29 Left Handlebar Controls
31 FEATURES (Not required for operation)
31 Steering Lock 31 Headlight Aim Vertical Adjustment 32 Seat 33 Left Side Cover 34 Document Bag 34 Storage Compartment
35 OPERATION
35 Pre-ride Inspection 35 Starting the Engine 38 Running-in 38 Riding 39 Braking 40 Parking 40 Anti-theft Tips
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41 MAINTENANCE
41 The Importance of Maintenance 41 Maintenance Safety 42 Safety Precautions 43 Maintenance Schedule 46 Tool Kit and First Aid Kit 47 Serial Numbers 48 Colour Code 48 Engine Oil 50 Crankcase Breather 51 Spark Plug 52 Idle Speed 53 Throttle Operation 54 Air Cleaner 55 Drive Chain 60 Drive Chain Slider
Page 60 Front and Rear Suspension
Inspection 61 Side Stand 61 Wheel Removal 65 Brake Pad Wear 66 Brake Shoe Wear 67 Battery 69 Fuse Replacement 70 Stop Light Switch Adjustment 71 Bulb Replacement
74 CLEANING 76 STORAGE GUIDE
76 Storage 77 Removal From Storage
78 SPECIFICATIONS 81 CATALYTIC CONVERTER
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VEHICLE SAFETY
IMPORTANT SAFETY INFORMATION
Your vehicle can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges that you can meet on the road.
There is much that you can do to protect
yourself when you ride. You’ll nd many
helpful recommendations throughout this manual. Following are few that we consider most important.
Always Wear a Helmet
It’s a proven fact: helmets signicantly
reduce the number and severity of head injuries. So always wear an approved helmet and make sure your passenger does the same. We also recommend that you wear eye protection, sturdy boots, gloves, and other protective apparel (page 2).
Make Yourself Easy to be Visible
Some drivers do not see vehicles because they are not looking for them. To make
yourself more visible, wear bright reective
clothing, position yourself so other drivers can see you, signal before turning or changing lanes, and use your horn when it will help others notice you.
Ride Within Your Limits
Pushing the limits is another major cause of vehicle accidents. Never ride beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs,
fatigue and inattention can signicantly
reduce your ability to make good judgements and ride safely.
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Keep Your Vehicle in Safe Condition
For safe riding, it’s important to inspect your vehicle before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by Honda for this vehicle. See page 5 for more details.
Don’t Drink and Ride
Don’t mix Alcohol and riding. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either.
PROTECTIVE APPAREL
For your safety, we strongly recommend that you always wear an approved helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride. Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride.
!
Following are suggestions to help you choose proper gear.
WARNING
Not wearing a helmet increases the chance of serious injury or death in a crash.
Be sure you and your passenger always wear a helmet, eye protection and other protective apparel when you ride.
Helmets and Eye Protection
Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet
should t your head comfortably and
securely. A bright-coloured helmet can
make you more noticeable in trafc, as can reective strips.
An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision.
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Additional Riding Gear
In addition to a helmet and eye protection, we also recommend:
● Sturdy boots with non-slip soles to help
protect your feet and ankles.
● Leather gloves to keep your hands warm
and help prevent blisters, cuts, burns and bruises.
● A vehicle riding suit or jacket for comfort
as well as protection. Bright coloured
and reective clothing can help make you more noticeable in trafc. Be sure to
avoid loose clothes that could get caught on any part of your vehicle.
LOAD LIMITS AND GUIDELINES
Your vehicle has been designed to carry you and one passenger. When you carry a passenger, you may feel some difference during acceleration and braking. But so long as you keep your vehicle well- maintained, with good tyres and brakes, you can safely carry loads within the given limits and guidelines.
However, exceeding the weight limit or carrying an unbalanced load can seriously affect your vehicle’s handling, braking and stability. Non-Honda accessories, improper
modications, and poor maintenance can
also reduce your safety margin.
The following pages give more specic
information on loading, accessories and
modications.
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4
!
WARNING
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
Load Limits
Following are the load limits for your vehicle:
Maximum weight capacity:
170 kg (374.7 lbs)
Includes the weight of the rider, passenger, all cargo and all accessories
Loading Guidelines
Your vehicle is primarily intended for transporting you and a passenger. You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger. If you wish to carry more cargo, check with your Honda dealer for advice, and be sure to read the information regarding accessories on (page 5).
Improperly loading your vehicle can affect its stability and handling. Even if your vehicle is properly loaded, you should ride at reduced speeds whenever carrying cargo.
Follow these guidelines whenever you carry a passenger or cargo:
● Check that both tyres are properly
inated.
● If you change your normal load, you may
need to adjust the rear suspension (page 14).
Loading
How much weight you put on your vehicle, and how you load it, are important to your safety. Anytime you ride with a passenger or cargo you should be aware of the following information.
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!
● To prevent loose items from creating a
hazard, make sure that all cargo is securely tied down before you ride away.
● Place cargo weight as close to the center
of the vehicle as possible.
● Balance cargo weight evenly on both
sides.
● Do not attach large or heavy items (such
as a sleeping bag or tent) to the handlebars, forks or fender.
Accessories and Modications
Modifying your vehicle or using non-Honda accessories can make your vehicle unsafe. Before you consider making
any modications or adding an accessory,
be sure to read the following information.
WARNING
Improper accessories or modications
can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding accessories and
modications.
Accessories
We strongly recommend that you use only Honda Genuine Accessories that have been
specically designed and tested for your
vehicle. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation and use of non-Honda accessories. Check with your dealer for assistance and always follow these guidelines:
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Modication
We strongly advise you not to remove any original equipment or modify your vehicle in any way that would change its design or operation. Such changes could seriously impair your vehicle’s handling, stability and braking, making it unsafe to ride.
Removing or modifying your lights,
mufers, emission control system or other
equipment can also make your vehicle illegal.
● Make sure the accessory does not obscure
any lights, reduce ground clearance and banking angle, limit suspension travel or steering travel, alter your riding position or interfere with operating any controls.
● Be sure not to use any non-genuine
electrical equipment or equipment having capacity exceeding vehicle’s electrical system capacity (page 80). A blown fuse can cause a loss of lights or engine power.
● Do not pull a trailer or sidecar with your
vehicle. This vehicle is not designed for these attachments, and their use can seriously impair your vehicle’s handling.
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PARTS LOCATION /iqtksZ dk LFkku
Rearview mirror
fj;j O;w fejj
Rearview mirror
fj;j O;w fejj
Clutch lever
Dyp yhoj
Turn signal switch
VuZ flxuy fLop
Horn button
gkuZ cVu
Fuel ller cap
¶;wy fQyj dSi
Tachometer
VSd®ehVj
Starter button
LVkVZj cVu
Front brake lever
ÝaV czsd yhoj
Front brake uid
reservoir
ÝaV czsd ¶ywbM fjtokZ;j
Passing-light switch
ikflax ykbV fLop
Speedometer
LihM®ehVj
Select Button
lsysDV cVu
Set Button
lsV cVu
Headlight switch
gsMykbV fLop
Headlight dimmer switch
gsMykbV fMEej fLop
Ignition switch
bfXu”ku fLop
Fuel guage
¶;wy xst
Throttle grip
FkzkSVy fxzi
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Storage compartment
LVksjst dEikVZesaV
Air cleaner
,;j Dyhuj
Oil ller cap/Dipstick
vkW;y fQyj dSi@fMifLVd
Passenger footpeg
;k=h QqViSx
Footpeg
QqViSx
Kickstarter
fddLVkVZj
Rear brake pedal
fj;j czsd iSMy
Reector
fj¶ysDVj
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Fuel valve
¶;wy okYo
Choke Knob
pksd ukWc
Seat Lock
lhV ykWd
Passenger footpeg
;k=h QqViSx
Footpeg
QqViSx
Side stand
lkbZM LVSaM
Gearshift pedal
fx;j f”k¶V iSM+y
Engine oil drain plug
batu vkW;y Mªsu Iyx
Center stand
lsaVj LVSaM
License Plate
Lamp
ykbZlsUl IysV ySEi
Reector
fj¶ysDVj
Main fuse
esu ¶;wt
Battery
cSVjh
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INSTRUMENT AND INDICATORS
The indicators are contained in the instrument panel. Their functions are described in the tables on the following pages.
(1) Tachometer ¼VSd®ehVj½ (2) Speedometer ¼LihMksehVj½ (3) Digital clock ¼fMftVy DykWd½ (4) Odometer ¼vkWMksehVj½ (5) Fuel gauge ¼¶;wy xst½ (6) High beam indicator ¼gkbZ che bafMdsVj½ (7) Turn signal indicator ¼VuZ flxuy bafMdsVj½ (8) Neutral indicator ¼U;wVªy bafMdsVj½ (9) Trip meter ¼fVªi ehVj½ (10) Select button ¼lsysDV cVu½ (11) Set button ¼lsV cVu½
(4)
(7)
(7)
(8)
(9)
(10)
(11)
(3)
(2)
(6)
(1)
(5)
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(Ref.No.) Description Function
(1) Tachometer Shows engine revolution per minute
(2) Speedometer Shows riding speed.
(3) Digital clock Shows hour and minutes
(4) Odometer Shows accumulated mileage.
(5) Fuel meter Shows approximate fuel supply available.
(6) High beam indicator (blue)
Indicate when the headlight is glowing on high beam.
(7) Turn signal indicator (green) Flashes when any of the turn signal operates.
(8) Neutral indicator (green) Indicate when the transmission is in neutral.
(9) Trip meter
Its shows distance travelled since the time it was last reset to zero.
(10) Select button
Use this button for the following purposes.
• To set mileage countdown
• To adjust time
(11) Set button
Use this button for the following purposes.
• To reset tripmeter
• To set mileage countdown
• To adjust time
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Tripmeter
To reset the tripmeter proceed as follows:
Press the select button to select Tripmeter.
Fuel Gauge
When the fuel gauge indicator enters the last band (2), it shows the less fuel in the tank. Turn the fuel valve to the RES
position and you should rell the tank as
soon as possible. The amount of fuel left in the tank with the vehicle set upright is approximately.
1.7 L (0.45 US gal, 0.37 Imp gal)
(1) Fuel gauge ¼¶;wy xst½ (2) Last band ¼vkf[kjh cSaM½
(2)
(1)
(1)
(2)
(1) Select button ¼lsysDV cVu½ (2) Set button ¼lsV cVu½
To reset the tripmeter, press and hold the set button for more than 3 seconds when the display is in the “Trip”.
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Digital Clock
The digital clock will show hours and minutes up to 11:59.
To adjust the time, proceed as follows:
1. Turn the ignition switch ON.
2. Press and hold the both buttons (1) and (2) for more than 3 seconds simultaneously. The clock will be set in
the adjust mode with the hour ashing.
3. To set the hour, press the set button until the desired hour is displayed.
• Quick setting - press and hold the set button until the desired hour appears.
4. Press the select button (1) when the display reaches the desired hour.
The minute display will be ashing.
5. To set the minute, press the reset button until the desired minute appears.
• Quick setting - press and hold the reset button until the desired minute appears.
6. Press the select button when the display reaches the desired minute.
The display will stop ashing.
(1) Select button ¼lsysDV cVu½ (2) Set button ¼lsV cVu½
(1)
(2)
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If the ignition switch is turned off or no operation is performed for 30 seconds during the time adjustment mode, the clock will be reset.
The clock will be reset 1:00 if the battery is disconnected.
MAJOR COMPONENTS
(Information you need to operate this vehicle)
SUSPENSION
The shock absorber (1) has 3 adjustment positions for different load or riding conditions.
Use a pin spanner (2) to adjust the rear shock absorber. Turning the spring preload adjuster (3) counterclockwise makes the
shock absorber rm, and turning clockwise
makes it soft.
Always adjust the shock absorber position in sequence (1-2-3 or 3-2-1).
Attempting to adjust directly from 3 to 1 may damage the shock absorber.
Position 2 to 3 increases spring preload for a stiffer rear suspension, and can be used when the motorcycle is heavily loaded.
(1) Shock absorber ¼”kkWd ,ctkcZj½
(2)
Pin spanner ¼fiu LiSuj½
(3) Spring preload adjuster ¼fLizax izhy®M ,MtLVj½
(1)
(3)
(2)
Standard position: 2
NOTICE
For rear shock absorber adjustment visit to your nearest Honda dealer.
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BRAKES
Front Brake
This vehicle has a hydraulic front & rear disc brake (for CBS) and front disc & rear mechanical drum brake (for STD).
As the brake pads wear, brake uid level drops.
There are no adjustments to perform, but
uid level and pad wear must be inspected
periodically. The system must be inspected
frequently to ensure there are no uid leaks.
If the control lever free travel becomes excessive and the brake pads are not worn beyond the recommended limit (page 65), there is probably air in the brake system and it must be bleed. See your Honda dealer for this service.
Front Brake Fluid Level:
With the vehicle in an upright position,
check the uid level. It should be above the
lower level mark (1). If the level is at or below the lower level mark (1), check the brake pads for wear (page 65).
Worn pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.
The recommended brake uid is Honda DOT 3 or 4 brake uid from a sealed container,
or an equivalent.
(1) Lower level mark ¼fupyk Lrj fpUg½
(1)
Other Checks:
Make sure there are no uid leaks. Check
for deterioration or cracks in the hoses and
ttings.
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(1) Rear brake pedal ¼fj;j czsd iSMy½
(2)
Rear brake adjusting nut ¼fj;j czsd ,MtfLVax uV½ (3) Brake arm joint ¼czsd vkeZ TokbaV½ (A) Decrease free play ¼aÝh Iys ?kVk,sa½ (B) Increase free play ¼Ýh Iys c<+k,sa½
REAR BRAKE
Adjustment: (for STD)
1. Place the vehicle on its center stand.
2. Measure the distance the rear brake pedal (1) moves before the brake starts to take hold.
Free play should be: 20 -30 mm (0.8 -1.2 in)
3. If adjustment is necessary, turn the rear brake adjusting nut (2).
Make sure the cut-out on the adjusting nut is seated on the brake arm pin (3) after
making nal free play adjustment.
(1)
(A)
(B)
(20-30 mm)
(2)
(3)
4. Apply the brake several times and check for free wheel rotation after the brake pedal is released.
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If proper adjustment cannot be obtained by this method, see your Honda dealer.
After adjustment, push the brake arm to
conrm that there is a gap between the
rear brake adjusting nut and the brake arm pin.
After adjustment, conrm the free play of
the brake pedal.
Rear Brake Fluid Level: (for CBS)
With the vehicle in a side right position,
check the uid level. It should be above the
LOWER level mark (1). If the level is at or below the LOWER level mark (1), check the brake pads for wear (page 66).
(1)
(1) LOWER level mark ¼fupyk Lrj fpUg½
Other Checks:
Make sure the brake arm, spring and fasteners are in good condition.
Cut out correctly seated
Cut out not seated
Gap
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Worn pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.
The recommended brake uid is Honda DOT 3 or 4 brake uid from a sealed container,
or an equivalent.
Other Checks:
Make sure there are no uid leaks. Check
for deterioration or cracks in the hoses and
ttings.
CLUTCH
Clutch adjustment may be required if the vehicle stalls when shifting into gear or tends to creep; or if the clutch slips, causing acceleration to lag behind engine speed. Normal clutch lever free play is:
10 -20 mm(0.4 -0.8 in)
(1) Clutch lever ¼Dyp yhoj½
(1)
(10-20 mm)
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1. Loosen the lock nut (2) at the lower end of the cable. Turn the adjusting nut (3) to obtain the specied free play. Tighten the lock nut and check the adjustment.
2. Start the engine, pull in the clutch lever and shift into gear. Make sure the engine does not stall and the vehicle does not creep. Gradually release the clutch lever and open the throttle. The vehicle should begin to move smoothly and accelerate gradually.
If proper adjustment cannot be obtained or the clutch does not work correctly, see your Honda dealer.
Other Checks:
Check the clutch cable for kinks or signs of wear that could cause sticking or failure. Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion.
(3)
(A)
(B)
(2)
(2) Lock nut ¼YkkWd uV½ (3) Adjusting nut ¼,MtfLVax uV½ (A) Increase free play ¼Ýh Iys c<+k,sa½ (B) Decrease free play ¼Ýh Iys ?kVk,sa½
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FUEL
Fuel Valve
The three way fuel valve (1) is on the left side below the fuel tank.
ON
With the fuel valve in the ON position, fuel
will ow from the main fuel supply to the
carburetor.
OFF
With the fuel valve in the OFF position, fuel
cannot ow from the tank to the carburetor.
Turn the valve to OFF position whenever the vehicle is not in use.
RES
With the fuel valve in this RES position, fuel
will ow from the reserve fuel supply to the
carburetor. Use the reserve fuel only when
the main supply is gone. Rell the tank as
soon as possible after switching to RES.
The reserve fuel supply is:
1.7 Ltr. (0.45 US gal , 0.37 Imp gal)
Fuel Tank
The fuel tank capacity including the reserve supply is:
12 Ltr. (3.17 US gal , 2.63 Imp gal)
(1) Fuel valve ¼¶;wy okYo½
RES
(1)
OFFON
ON
OFF
RES
ON
OFF
RES
ON
OFF
RES
Remember to check that the fuel valve is in the ON position each time you refuel. If the valve is left in the RES position, you may run out of fuel with no reserve.
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To open the fuel ll cap (1), insert the
ignition key (2) and turn it clockwise. The
fuel ll cap will pop up and can be lifted off. Do not overll the tank. There should be no fuel in the ller neck (3).
(2)
(1)
(3)
(1) Fuel ll cap ¼¶;wy fQy dSi½
(2) Ignition key ¼bfXu”ku dh½ (3) Filler neck ¼fQyj uSd½
After re-fueling, to close the fuel ll cap,
align the latch in the cap with the slot in
the ller neck. Push the fuel ll cap into the ller neck until it snaps closed and locks.
Remove the key.
Petrol is highly ammable and explosive.
You can be burned or seriously injured when handling fuel.
• Stop the engine and keep heat, sparks,
and ame away.
• Refuel only outdoors.
• Wipe up spills immediately.
Use unleaded petrol with a research octane number of 88 or higher.
The use of leaded petrol will cause premature damage to the catalytic converter.
!
WARNING
If ‘‘spark knock’’ or ‘‘pinking’’ occurs at a steady engine speed under normal load, change brands of petrol. If spark knock or pinking persists, consult your Honda dealer. Failure to do so is considered misuse, and damage caused by misuse is not covered by Honda’s Limited Warranty.
NOTICE
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(1)
EVAPORATIVE EMISSION CONTROL SYSTEM
This vehicle is equipped with evaporative emission (EVAP) canister, which is designed to keep gasoline from evaporating into the atmosphere. Rather than venting a gas tank to the atmosphere.
If the problem occurs, contact your Honda dealer.
(1) Fuel tank ¼¶;wy VSd½ (2) Canister ¼dSfuLVj½ (3) One way valve ¼ou os okWYo½
(2)
(3)
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